Product Manual CBM PDF
Product Manual CBM PDF
Product Manual CBM PDF
RE 15300
Edition: 2012-08
Features
Contents
Features 1
Functional description
Modular design
Calculation fundementals
Motor data
Ordering codes
5
6-7
Dimensions
8 11
Accessories
12 16
17
18
19 20
21
Volumetric losses
21
Pressure loss
22 23
24 25
26
Declaration of incorporation
27
2/28
1 600
For operation outside these
areas, please contact your
nearest sales representative
1 400
Torque [kNm]
1 200
1 000
CBM 6000
800
CBM 5000
600
CBM 4000
CBM 3000
400
CBM 2000
200
0
10
12
14
16
18
20
22
24
26
28
30
32
34
Speed [rpm]
Fig 1a: Quick selection diagram
2 000
CBM 6000
1 800
1 600
CBM 5000
Torque [kNm]
1 400
CBM 4000
1 200
1 000
CBM 3000
800
600
CBM 2000
400
200
0
10
12
14
16
Speed [rpm]
Fig 1b: Max torque diagram
Bosch Rexroth Mellansel AB, RE 15300, Edition: 2012-08
18
20
22
24
26
28
30
Functional description
Bosch Rexroths hydraulic industrial motor Hgglunds CBM
is of the radial-piston type with a rotating cylinder block/
4
7
Oil main lines are connected to ports A and C in the connection block and drain lines to ports D1, D2, D3 or D4 in
the motor housing.
Cam ring
Cam roller
Piston
Cylinder block, spline
Housing cover
6.
7.
8.
9.
4/28
Calculation fundementals
Tn
(kW) on driven shaft
9549
Output power
P=
Output torque
T = Ts( p - p l - pc )
= 98%)
(Nm)
Tn
(hp) on driven shaft
5252
T ( p - p l - p c) m (lbfft)
T= s
1000
T1000
(psi)
p=
+ p l + pc
T s m
P=
Pressure required
p=
T
T S
q=
n Vi
+ ql
1000
(l/min)
q=
n Vi
+ ql
231
(gpm)
Output speed
n=
q - ql
1000
Vi
(rpm)
n=
q - ql
231
Vi
(rpm)
Inlet power
Pin=
q ( p - pc )
600
(kW)
Pin=
q (p - pc )
1714
(hp)
( m= 98%)
Quantity
+ p l + pc
(bar)
Symbol Metric US
hp
Definitions
Power
= kW
Output torque
Nm
ft-lbs
Specific torque
Ts
Nm/bar
ft-lbs/1000
Rotational speed
rpm
rpm
Required pressure
bar
psi
Pressure loss
bar
psi
Charge pressure
pc
bar
psi
psi
Rated speed1)
Rated speed is the highest allowed speed for a charge
l/min
gpm
Max speed
ql
l/min
gpm
Displacement
Vi
= cm3/rev in3/rev
= 0.98*
Mechanical efficiency
above.
1)
Motor data
Table 1a: Metric motor data Hgglunds CBM motor
Motor type
Displacement
Specific
torque
Rated speed*
Max speed
Max
pressure**
Max torque2)
Max power
intermittent3)
cm3/rev
Nm/bar
CBM 2000-1200
75 838
1 200
rpm
rpm
bar
kNm
kW
53
53
350
394
CBM 2000-1400
88 279
2 186
1 400
44
44
350
460
CBM 2000-1600
2 118
100 782
1 600
38
38
350
525
2 090
CBM 2000-1800
113 726
1 800
33
33
350
591
2 042
CBM 2000
126 732
2 000
30
30
350
657
2 063
CBM 3000-2200
138 670
2 200
27
27
350
722
2 042
CBM 3000-2400
151 173
2 400
24
24
350
788
1 980
CBM 3000-2600
164 117
2 600
22
22
350
854
1 966
CBM 3000-2800
177 123
2 800
20
20
350
919
1 925
CBM 3000
190 066
3 000
18
18
350
985
1 856
CBM 4000-3200
201 565
3 200
16
16
350
1 051
1 793
CBM 4000-3400
214 508
3 400
15
15
350
1 116
1 774
CBM 4000-3600
227 514
3 600
14
14
350
1 182
1 755
CBM 4000-3800
240 458
3 800
13
13
350
1 248
1 738
CBM 4000
253 464
4 000
13
13
350
1 313
1 722
CBM 5000-4600
290 849
4 600
11
11
350
1 510
1 678
CBM 5000
316 798
5 000
10
10
350
1 642
1 653
CBM 6000-5600
354 246
5 600
350
1 838
1 619
CBM 6000
380 133
6 000
350
1 970
1 599
Rated speed*
Max speed
Max
pressure**
Max torque2)
Max power
intermittent3)
1)
CBM 2000-1200
Displacement
Specific
torque
1)
in3/rev
lbf*ft/1000 psi
rpm
rpm
psi
lbf*ft
hp
4 628
61 024
53
53
5 076
290 543
2 932
CBM 2000-1400
5 387
71 194
44
44
5 076
338 967
2 840
CBM 2000-1600
6 150
81 365
38
38
5 076
387 391
2 803
CBM 2000-1800
6 940
91 536
33
33
5 076
435 815
2 738
CBM 2000
7 734
101 706
30
30
5 076
484 239
2 766
CBM 3000-2200
8 462
111 877
27
27
5 076
532 663
2 738
CBM 3000-2400
9 225
122 047
24
24
5 076
581 087
2 655
CBM 3000-2600
10 015
132 218
22
22
5 076
629 511
2 637
CBM 3000-2800
10 809
142 389
20
20
5 076
677 935
2 582
CBM 3000
11 599
152 559
18
18
5 076
726 359
2 489
CBM 4000-3200
12 300
162 730
16
16
5 076
774 783
2 405
CBM 4000-3400
13 090
172 901
15
15
5 076
823 206
2 378
CBM 4000-3600
13 884
183 071
14
14
5 076
871 630
2 354
CBM 4000-3800
14 674
193 242
13
13
5 076
920 054
2 331
CBM 4000
15 467
203 412
13
13
5 076
968 478
2 309
CBM 5000-4600
17 749
233 924
11
11
5 076
1 113 750
2 251
CBM 5000
19 332
254 266
10
10
5 076
1 210 598
2 217
CBM 6000-5600
21 617
284 777
5 076
1 355 870
2 171
CBM 6000
23 197
305 119
5 076
1 452 717
2 144
1)
mode.
2)
3)
Valid for minimum permissible oil viscosity 15 cSt in the motor case.
RE 15300, Edition: 2012-08, Bosch Rexroth Mellansel AB
6/28
Ordering codes
In order to identify Hgglunds equipment exactly, the following ordering code is used. These ordering codes should be
stated in full in all correspondence e.g. when ordering spare parts.
Example Hgglunds CBM motor:
2000
01
02
03
04
05
00
00
06
07
08
09
10
11
12
13
01
Motor series
02
Generation
03
Magnum
04
Motor size
CBM 2000
2000
CBM 3000
3000
CBM 4000
4000
CBM 5000
5000
CBM 6000
6000
05
06
Splines
07
08
Tandem kit
Motor not prepared for TA kit
09
10
11
Type of seal
Nitrile
Viton
Yes
Piston set
Coated pistons and uncoated cam rollers
12
Modification*
13
Design*
A
00-99
00
Standard
01-99
Special index
* To be filled in by DC-IA/EHD
Painting
Orange
Standard
Other
Option
TC
200
01
02
03
04
05
00
06
01
Torque arm
TC
02
Generation
03
04
200
400
600
Attachment
Pivoted
Other
05
Modification*
06
Design*
00-99
00
Standard
01-99
Special index
* To be filled in by DC-IA/EHD
B M
40
00
00
01
02
04
05
06
07
03
01
Tandem kit
02
Generation
03
Magnum
04
Size
40
05
Through hole
No
Yes
06
Modification*
07
Design*
Standard
Special index
00-99
00
01-99
* To be filled in by DC-IA/EHD
8/28
A
D
Fig. 3
B
E
C F
A (mm)
B (mm)
C (mm)
D (mm)
E (mm)
F (mm)
Main conn.
Drain conn.
CBM 2000
1 460
872
1 300
419
N360x8x30x44x9H 4 100
Weight (kg)
SAE 2
CBM 3000
1 460
990
1 300
419
N440x8x30x54x9H 5 000
SAE 2
CBM 4000
1 460
1 108
1 300
537
N440x8x30x54x9H 5 800
SAE 2
CBM 5000
1 460
1 224
1 300
535
270
N460x8x30x56x9H 6 700
SAE 2
CBM 6000
1 460
1 342
1 300
535
270
N460x8x30x56x9H 7 500
SAE 2
Flange mounting
Unidirectional drives
Bidirectional drives
Table 4
Spline
CBM
2000
CBM
3000/4000
CBM
5000/6000
Tooth data
W360
W440
W460
Tooth profile
and bottom
form
DIN 5480
DIN 5480
DIN 5480
Tolerance
8f
8f
8f
Guide
Flank
Flank
Flank
Pressure angle
30
30
30
Module
Number of
teeth
44
54
56
Pitch diameter
352
Bottom
diameter
340,8
Tip diameter
358,4
Measure over
measuring pins
377,099
Diameter of
measuring pins
16
Addendum
modification
x*m
-0,4
432
0
-1,801
h11
-0,107
-0,188
420,8
438,4
457,155
16
Fig. 9
For production of shaft see dwg 078 2432, 078 2451 and 078
2673.
Table 5
CBM 2000-4000
-1,825
h11
-0,121
-0,212
440,8
458,4
476,907
Dy
Di
1 300 +0.125
1 329
1 315
4.40.1
0
* O-ring to be used in submerged applications, or for
external lubrication of the splines.
448
0
0
-1,825
h11
-0,118
-0,208
16
-1,6
Fig. 10
For production of shaft see dwg 078 2432, 078 2451 and 078
2673.
10/28
Rotating
part
Fig. 11
Rotating
part
Rotating
part
Fig. 13: CBM 3000
Rotating
part
Rotating
part
A (mm)
B (mm)
C (mm)
D (mm)
E (mm)
F (mm)
Weight (kg)
Main conn.
Drain conn.
CB 2000
1 460
1 227
720
773
360
4 850
2"
CB 3000
1 460
1 434
950
863
460
6 600
2"
CB 4000
1 460
1 552
950
981
460
7 450
2"
CB 5000
1 460
1 719
1 180
1 030
270,2
480
9 700
2"
CB 6000
1 460
1 838
1 180
1 030
270,2
480
10 500
2"
Table 7
Dim
mm
CBM 2000
CBM 3000
CBM 4000
CBM 5000
CBM 6000
360
460
480
-0,020
18,8976
-0,00075
-0,018
-0,075
-0,020
-0,083
-0,083
in
14,1732
mm
257
in
10,12
11,81
12,60
mm
354
454
474
in
13,94
17,87
18,66
-0,00068
18,1102
-0,00292
Max. Ra 3,2
-0,00075
-0,00323
300
-0,00323
320
A
C
Bidirectional drives
30
60,5
(0,240,02)
R 50
(R 1,97)
B0,5
(B0,02)
Fig. 17
A
Max. R a 3,2
30
60,5
(0,240,02)
Fig. 18
12/28
Accessories
Torque arm, type TCA 200 - 600
Easy to apply - Hgglunds torque arms.
A shaft mounted gearless drive is achieved by utilizing the standard Hgglunds torque arm. Spline shaft for external load,
or shaft for shaft coupling can be used. As a result, alignment problems, expensive flexible couplings and bed plates are
eliminated.
Table 9
Dimensions Torque arms
At static torque
Spline shaft on
driven machine
Mounting kit
Shaft on driven
machine
Shaft adapter
Hgglunds
CBM motor
Torque arm
Shaft coupling
A
B
Thickness = T
E
C
A mm (in)
B mm (in)
C mm (in)
E mm (in)
T mm (in)
Weight kg (lb)
2 875 (113,19)
2 000 (78,74)
580 (22,83)
M30
1 600 (62,99)
40 (1,57)
445 (981)
3 900 (153,54)
3 000 (118,11)
690 (27,17)
M30
1 600 (62,99)
50 (1,97)
875 (1 929)
3 900 (153,54)
3 000 (118,11)
840 (33,07)
M30
1 600 (62,99)
50 (1,97)
2 000 (4 409)
25
10
14/28
A
Fig. 22: Dimensions double torque arm
Table 11: Dimensions double torque arm
Torque Arm
Motor type
Ordering code
A mm (In)
078 2510-801
R939056847
CBM 6000-6000
DTCBM 6000
3 600 (141,73)
2 170 (4 784)
DTCBM 6000-5600
3 200 (125,98)
1 960 (4 321)
DTCBM 5000-4600
2 800 (110,23)
1 760 (3 880)
DTCBM 4000
4 200 (165,35)
1 130 (2 491)
078 2510-802
R939056848
078 2510-803
R939056849
078 2509-801
R939056144
078 2509-802
R939056145
CBM 6000-5600
CBM 5000-5000
CBM 5000-4600
CBM 4000-4000
CBM 4000-3800
CBM 4000-3400
078 2509-803
R939056850
CBM 3000-2800
078 2509-804
R939056851
CBM 3000-2400
078 2509-805
R939056146
CBM 2000-2000
078 2509-807
R939056853
078 2509-808
R939056854
Weight Kg (Ib)
CBM 4000-3600
DTCBM 4000-3600
CBM 4000-3200
078 2509-806
R939056852
B mm (In)
CBM 3000-3000
CBM 3000-2600
CBM 3000-2200
CBM 2000-1800
CBM 2000-1600
CBM 2000-1400
CBM 2000-1200
3 600 (141,73)
950 (2 094)
1 235 (48,62)
DTCBM 3000
DTCBM 3000-2600
DTCBM 3000-2200
3 200 (125,98)
850 (1 874)
2 800 (110,24)
740 (1 631)
DTCBM 2000-1800
DTCBM 2000-1600
DTCBM 2000-1200
protected.
bolted on the motor, and the valve protects the motor and
The mounting set can be used for both spline and shaft
coupling motors.
stopped.
Fig. 23
Fig. 25
Q(gpm)
0
50
100
150
200
250
60
800
50
700
600
p(bar)
40
500
30
400
p (psi)
300
20
Cm
200
Am
10
100
0
0
100
200
300
400
500
600
700
800
900
0
1000
Q(l/min)
16/28
Shrink disk
Shaft adapter
O-ring delivered
with the motor
Fig. 26
Table 12: Ordering code, coupling adapter
Motor type
Unidirectional drive
Bidirectional drive
Motor type
Ordering code
CBM 2000
078 2411-801
R939055538
078 2412-801
R939055544
CBM 2000
R939055413
078 2315-801
CBM 3000/4000
078 2411-802
R939056668
078 2412-802
R939056674
CBM 3000
R939055509
078 2315-802
078 2412-803
R939056676
CBM 4000
R939055497
078 2315-803
CBM 5000
R939055505
078 2315-804
CBM 6000
R939055506
078 2315-805
CBM 5000/6000
SWEDEN
HAGGLUNDS
the Tandem kit, the max pressure and the total weight for
TYPE
INDIVID NO.
HGGLUNDS DRIVES AB
S-890 42 Mellansel
Telephone
+46 660-870 00
Telefax
+46 660-871 60
http://www.hagglunds.com
A
WEIGHT
MAX PRESSURE
kg
bar
A: TBM-type, same
as Ordering code
B: Week of assembly
(yy-ww)
C: Max working
pressure for the
assembly
D: Total weight of the
assembly
TBM 40
G 3/4 for oiling of splines
Fig. 27: Example, CBM 2000 XXXX SB0V0A XX XX + TBM 40 X 00 00 + CBP 400 XXX SA0V00F XX XX
Table 14
Tandem motor
Max. pressure
Total weight
A Lenght
bar
mm
kg
lb
mm
in
Nm
lbfft
6 505
14 344
1 845
72,6
840 000
619 554
7 437
16 399
1 963
77,3
1 190 000
877 702
8 320
18 346
2 081
81,9
1 540 000
1 135 850
9 140
20 154
2 199
86,6
1 890 000
1 393 997
10 005
22 061
2 317
91,2
2 240 000
1 652 145
350
psi
B Diameter
5 076
1 460
in
57,5
18/28
Fig 28: Recommended charge pressure - Compact CBM motors 4-port connection. Valid for oil viscosity 40 cSt.
Fig 29: Recommended charge pressure -Compact CBM motors 8-port connection. Valid for oil viscosity 40 cSt.
Case 1: The motor works in braking mode. Required charge pressure at the inlet port is according to diagram above.
Case 2: The motor works in driving mode only. Required back pressure at the outlet port corresponds to 30% of value
given in diagram above, but may not be lower than 2 bar (29 psi).
800
800
100000
0
10
15
20
25
Speed (rpm)
kW
400000
400
96%
300000
Torque (ftlbf)
200000
200
Torque (ftlbf)
Torque (ftlbf)
100000
0
0
0
10
15
20
15
800000
96%
600000
600
400000
Torque (ftlbf)
Torque (ftlbf)
kW
0
10
00
800
400
95%
400000
1000
100 k
600000
1000000
94%
W)
800000
00k
1200
93%
10
g (5
kW
n
shi
Flu
00
10
1000000
95%
200000
1400
Torque (kNm)
Torque (kNm)
00
10
0kW
600000
500000
1600
200
97%
200000
200
0
0
Speed (rpm)
Fig 34: CBM 4000 8-port
94%
97%
94%
97%
700000
Speed (rpm)
W)
00k
kW
400
800000
93%
(50
20
100
600
30
95%
15
96%
800
25
g (5
1000
600
200000
10
Speed (rpm)
n
shi
Flu
1200
800
100 k
kW
300000
1400
20
Speed (rpm)
ng
400000
1600
15
shi
0kW
(50
500000
100000
0
10
Flu
ng
kW
shi
600000
100
0
5
1000
700000
95%
97%
200
100000
800000
96%
400
200000
96%
97%
1200
94%
00
10
Flu
800
300000
1200
600
300
1000
95%
30
Torque (kNm)
400000
94%
100
0
0
400
200
100
Torque (kNm)
Torque (kNm)
Torque (ftlbf)
Torque (kNm)
200
kW
200000
97%
500000
300000
500
93%
00
400000
10
95%
W
100 k
300
W
00k
g (5
600
W
100 k
96%
kW
W
00k
g (5
400
700
500000
hin
00
hin
500
600
94%
s
Flu
10
s
Flu
700
10
15
Speed (rpm)
Fig 35: CBM 4000 4-port
Speed (rpm)
10
Torque (kNm)
Torque (kNm)
Torque (ftlbf)
94%
1200000
1000
800
1000000
95%
93%
96%
600
800000
600000
400000
400
200000
200
0
0
0
4
6
Speed (rpm)
10
Torque (ftlbf)
Torque (kNm)
kW
10
00
10
0
4
6
Speed (rpm)
1400000
kW
200000
200
1200
100
600000
0kW
1000000
1400
Torque (kNm)
(50
1600
400000
97%
1800
ng
0kW
94%
400
4
6
Speed (rpm)
shi
(50
600
2000
1200000
800000
kW
800
Flu
kW
ng
95%
96%
100
1000
0
0
00
shi
1200
200000
1400000
10
Flu
1400
400000
97%
2000
1600
600000
96%
600
10
1800
kW
800
200
00
200000
200
800000
95%
1000
400
400
1000000
400000
97%
0kW
600000
600
1200
800
1400
94%
k
100
k
100
96%
1200000
(50
800000
1000
ng
kW
1000000
95%
1200
1600
1400000
10
00
1400
1800
1200000
0kW
(50
1600
2000
1400000
94%
sh i
Fl u
10
ng
shi
Flu
1800
Torque (ftlbf)
2000
Torque (ftlbf)
20/28
gives reduction in rating life and max allowed power for the
motor.
For continuous duty the motor case must be flushed when
the power exceed the following max power:
1.0
0.5
10
20
40
60
100
200
400 600
1000 n cSt
Fig 41
25
CBM 6000
20
CBM 5000
CBM 4000
CBM 3000
CBM 2000
15
10
5
0
0
100
200
300
High Pressure (bar)
400
22/28
14
00
12
BM
20
00
-1
00
10
150
60
0-1
0
20
200
20
M
CB
M
400
CB
0-1
200
M
00
CB
0-12
200
CBM
6
4
100
250
16
14
200
12
150
10
8
BM
2
0
0
20
Speed (rpm)
30
40
10
20
Speed (rpm)
30
40
CBM 3000-2400
18
CBM 3000-2200
CBM 3000-2800
CBM 3000-2600
CBM 3000
20
50
20
18
200
12
150
10
8
100
6
4
50
14
250
16
250
16
14
12
CB
10
M
CB
0
20
-2
00
30
40
-2
00
30
200
150
100
6
4
50
2
0
0
0
10
20
Speed (rpm)
30
40
0
0
10
20
Speed (rpm)
30
40
10
100
CBM 3000-2800
CBM 3000-2600
00
20
C
00
-18
000
M 2 -1600
B
C
0
200 400
CBM 2000-1
CBM 000-1200
2
CBM
6
4
50
250
16
CBM 3000
18
20
150
10
8
100
6
4
CBM 4000-3200
250
16
14
200
12
150
10
8
100
6
4
50
200
12
14
50
2
0
0
20
Speed (rpm)
30
10
20
Speed (rpm)
30
40
CBM 6000
CBM 6000-5600
CBM 5000
CBM 5000-4600
20
40
20
18
18
200
12
150
10
8
100
6
4
50
14
250
16
250
16
14
200
12
150
10
8
100
6
4
10
CBM 5000-4600
CBM 6000
CBM 6000-5600
CBM 5000
18
250
16
CBM 4000-3400
20
18
CBM 4000
CBM 4000-3800
CBM 4000-3600
20
CBM 4000-3200
CBM 4000
CBM 4000-3800
CBM 4000-3600
CBM 4000-3400
50
2
0
0
0
10
20
Speed (rpm)
30
40
0
0
10
20
Speed (rpm)
30
40
24/28
DP 6071).
Table 17
Fluid
Approved
Seals
Internal
paint
No
Yes
The oil shall have FZG (90) fail stage minimum 11 descri-
Nitrile
(std motor)
Not
painted*
bed in IP 334 (DIN 51354). The oil must also contain inhibi-
HFC: Water-glycol
Yes
Nitrile *
(std motor)
Not
painted*
HFD:S - Chlorinated
hydrocarbons
Yes
Viton
Not
painted*
Yes
Viton
Not
painted*
Yes
Viton
Not
painted*
tors to prevent oxidation, corrosion and foaming. The viscosity of mineral oil is highly dependent of the temperature.
The final choice of oil must depend on the operating temperature that can be expected or that has been established
in the system and not in the hydraulic tank. High temperatures in the system greatly reduce the service life of oil and
than 0,05%.
HFA-fluid
HFB-fluid
HFC-fluid
HFD-fluid
power. For heavy-duty applications we recommend syntheDown rating of basic rating life, for motors used in systems
tic oils.
HFA-fluid
HFB-fluid
HFC-fluid
HFD-fluid
Temp F
-35 C to +70 C
-31 F to +158 F
Viton seals
-20 C to +100 C
-4 F to +212 F
15 cSt *
*) Low viscosity gives reduced service life for the motors. Maximum
permitted viscosity is 10.000 cSt.
Filtration
Table 18
Fluid
Approved
Seals
Internal paint
Nitrile
(std motor)
Synthetic ** Esters
HE
Nitrile
(std motor)
Yes
* Vegetable fluids give good lubrication and small change of viscosity with different temperature. Vegetable fluids must be controlled every 3 months and temperature shall be less than +45 C
(113 F) to give good service life for the fluid.
** Environmentally acceptable fluid give the same service life for the
drive, as mineral oil.
N
75
N = 74N
75 75
26/28
Fig 52: Flange mounted motor with splines and high radial load Fr
on driven shaft.
Fig 53: Flange mounted motor with splines and low radial load from
driven shaft.
Fig 54: Flange mounted motor with splines and through hole for
cooling of the driven machine.
Declaration of Conformity
Example of the Declaration of Conformity given by Hgglunds Drives AB
The Declaration of Conformity above, is available on request for deliveries from Hgglunds Drives AB. Translations into
other languages are also available.
28/28