Solubilizing Excipients in Oral and Injectable Formulations-REVIEW-VERY IMPORTANT

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The document discusses various solubilizing excipients that are commonly used in oral and injectable formulations including water soluble organic solvents, surfactants, lipids, and cyclodextrins. It also discusses techniques like pH adjustment, use of cosolvents, complexation, and various drug delivery systems that can be used to solubilize insoluble drugs.

Some common solubilizing excipients discussed include polyethylene glycol, propylene glycol, surfactants like polysorbate 20, lipids, cyclodextrins, and phospholipids.

Techniques mentioned to solubilize water-insoluble drugs include pH adjustment, use of cosolvents, complexation, use of microemulsions, self-emulsifying drug delivery systems, micelles, liposomes, and emulsions.

Pharmaceutical Research, Vol. 21, No.

2, February 2004 ( 2004)

Review Article

Solubilizing Excipients in Oral and Injectable Formulations


Robert G. Strickley1,2
Received June 10, 2003; accepted November 5, 2003
A review of commercially available oral and injectable solution formulations reveals that the solubilizing
excipients include water-soluble organic solvents (polyethylene glycol 300, polyethylene glycol 400,
ethanol, propylene glycol, glycerin, N-methyl-2-pyrrolidone, dimethylacetamide, and dimethylsulfoxide), non-ionic surfactants (Cremophor EL, Cremophor RH 40, Cremophor RH 60, d--tocopherol
polyethylene glycol 1000 succinate, polysorbate 20, polysorbate 80, Solutol HS 15, sorbitan monooleate,
poloxamer 407, Labrafil M-1944CS, Labrafil M-2125CS, Labrasol, Gellucire 44/14, Softigen 767, and
mono- and di-fatty acid esters of PEG 300, 400, or 1750), water-insoluble lipids (castor oil, corn oil,
cottonseed oil, olive oil, peanut oil, peppermint oil, safflower oil, sesame oil, soybean oil, hydrogenated
vegetable oils, hydrogenated soybean oil, and medium-chain triglycerides of coconut oil and palm seed
oil), organic liquids/semi-solids (beeswax, d--tocopherol, oleic acid, medium-chain mono- and diglycerides), various cyclodextrins (-cyclodextrin, -cyclodextrin, hydroxypropyl--cyclodextrin, and sulfobutylether--cyclodextrin), and phospholipids (hydrogenated soy phosphatidylcholine, distearoylphosphatidylglycerol, L--dimyristoylphosphatidylcholine, L--dimyristoylphosphatidylglycerol). The chemical techniques to solubilize water-insoluble drugs for oral and injection administration include pH
adjustment, cosolvents, complexation, microemulsions, self-emulsifying drug delivery systems, micelles,
liposomes, and emulsions.
KEY WORDS: excipients; oral formulations; parenteral formulations; solubilization.

INTRODUCTION
The excipients used to solubilize drugs in oral and injectable dosage forms include pH modifiers, water-soluble organic solvents, surfactants, water-insoluble organic solvents,
medium-chain triglycerides, long-chain triglycerides, cyclodextrins, and phospholipids. This review focuses on the solubilizing excipients in commercially available pharmaceutical
solution formulations. The published information on oral formulations includes only the list of excipients (13), whereas
the published information on injectable formulations includes
the exact amounts of the excipients (210). Two key aspects
of any successful solution formulation are solubility and stability. The solvent system chosen must also be able to solubilize the drug at the desired concentration and must provide
1

Formulation & Process Development, Gilead Sciences Inc., Foster


City, California 94404.
2
To whom correspondence should be addressed. (e-mail: rstrickley@
gilead.com)
ABBREVIATIONS: BHA, butylated hydroxy anisole; BHT, butylated hydroxytoluene; D5W, 5% dextrose in water; DMPC, L-dimyristoylphosphatidylcholine; DMPG, L--dimyristoylphosphatidylglycerol; DSPG, distearoylphosphatidylglycerol; EDTA, ethylenediaminetetraacetic acid; HP--CD, hydroxypropyl--cyclodextrin;
HSPC, hydrogenated soy phosphatidylcholine; IM, intramuscular;
IV, intravenous; LP, lyophilized powder; PEG, polyethylene glycol;
PG, propylene glycol; SAIB, sucrose acetate isobutyrate; SBE--CD,
sulfobutylether--cyclodextrin; SC, subcutaneous; SCS, sodium cholesteryl sulfate; SEEDS, self-emulsifying drug delivery system; TPGS,
(d- tocopheryl polyethylene glycol 1000 succinate); TRIS, tris(hydroxymethyl)aminomethane; WFI, water for injection.

an environment where the drug has sufficient chemical stability. Sufficient stability is normally defined as <510% degradation over 2 years under the specified storage conditions,
but the topic of stability (11) is beyond the scope of this
review.
THEORY
Solubility at constant temperature and pressure involves
the free energy of the solid (GsolidT, P) and the free energy of
the molecules in solution (GsolutionT, P). The free energy of
a specific solid is fixed (i.e., a property of that solid), but the
free energy of the molecules in solution is a function of the
solvent and the solution concentration (N). When the solution free energy is less than the solid free energy, molecules
will dissolve from the solid until the free energy of the molecules in solution equals the free energy of the solid. At saturation equilibrium solubility, the free energy of the solid
equals the free energy of the molecules in solution, Eq. (1).
GsolidT,P = GsolutionT,P Nsaturation

[1]

An increase in solubility at constant temperature and


pressure can occur by increasing the free energy of the solid
either by chemical means such as varying the salt form or by
physical means such as creating an amorphous solid, polymorphs, or particle size reduction (i.e., micronization or nanoparticles). However, the increase in equilibrium solubility via
solid-state alterations is only maintained if the solid phase at
equilibrium remains the same as the initial solid. Thus, solubility manipulation via solid-state properties is inherently

201

0724-8741/04/0200-0201/0 2004 Plenum Publishing Corporation

202

Strickley

more difficult to achieve and to reproducibly control than is


alteration of the solution properties.
A more common and controlled means to increase solubility is by decreasing the chemical potential of the molecule
in solution, solution, by the appropriate choice of solubilizing
excipient(s). Chemical potential is the incremental increase in
the free energy of a molecule in solution per incremental
increase in the number of molecules in solution, Eq. (2). Excipients that solubilize a molecule via bulk solution properties
provide a solution environment in which the chemical potential of the molecule in solution is reduced, thereby requiring
a higher solution concentration (i.e., solubility) to reach a
solution free energy that matches the solid free energy,
Eq. (3).
solution = dGsolution dNsolution)T,P

[2]

dGsaturated solution = (solution)(Solubility)

[3]

Excipients that solubilize a molecule via specific interactions such as complexation interact with the molecule in a
noncovalent manner that lowers the chemical potential of the
molecules in solution. These noncovalent bulk and specific
solubility-enhancing interactions are the basis of the phenomenon that like dissolves like and include van der Waals
forces, hydrogen bonding, dipoledipole and iondipole interactions, and in certain cases favorable electromagnetic interactions.
If the molecule is ionizable, then pH adjustment can be
used to increase water solubility because the ionized molecular species has higher water solubility than its neutral species.
Equations (4) and (5) show that the total solubility, ST, is a
function of the intrinsic solubility, So, and the difference between the molecules pKa and the solution pH. The intrinsic
solubility is the solubility of the neutral molecular species.
Weak acids can be solubilized at pHs above their acidic pKa,
and weak bases can be solubilized at pHs below their basic
pKa. For every pH unit away from the pKa, the weak acid/
base solubility increases 10-fold. Thus, solubility enhancements of >1000-fold above the intrinsic solubility can be
achieved as long as the formulation pH is at least 3 U away
from the pKa. Adjusting solution pH is the simplest and most
common method to increase water solubility in injectable
products (510), but is not a major focus of this review because the excipients used to alter the solution pH are commonly used buffers (58).
For a weak acid

ST = So (1 + 10pH-pKa)

[4]

For a weak base

ST = So (1 + 10

[5]

pKa-pH

Cosolvents are mixtures of miscible solvents and are often used to solubilize water-insoluble drugs. Molecules with
no ionizable group(s) cannot be solubilized by pH adjustment, and thus a cosolvent approach is often used. Solubility
typically increases logarithmically with a linear increase in the
fraction of organic solvent(s) as illustrated in Eq. (6). If the
cosolvent is composed of one organic solvent and water (i.e.,
a binary mixture), the solubility can be empirically described
as in Eq. (6) by assuming that the total free energy of the
system is equal to the sum of the free energy of the individual
components (12),
log Sm = flog Sc + (1 f)log Sw

[6]

where Sm is the total solubility in the cosolvent mixture, Sc is

the solubility in pure organic solvent, Sw is the solubility in


water, and f is the fraction of organic solvent in the cosolvent
mixture. Equation (6) can be simplified to Eq. (7):
log Sm = log Sw + f

[7]

= log acw log acc

[8]

where

and acw and acc are the activity coefficients of the molecule in
water and solvent, respectively. The parameter, , which is
slope of the plot of log Sm vs. f, can be used as a measure of
the solubilization potential of a given cosolvent.
If the cosolvent mixture contains more than two organic
solvents (i.e., a ternary or higher cosolvent mixture such as a
microemulsion) the total drug solubility can be approximated
by a summation of solubilization potentials as in Eqs. (9)
and (10):
log (SmSw) =
log Sm = log Sw

(f )
+ (f )
i i

i i

[9]
[10]

Complexation between a ligand and a complexing agent


can increase the ligands solubility if both the ligand and complexing agent have the proper size, lipophilicity, and charge
that allow for favorable solubility-enhancing noncovalent interactions. If the ligand and complexing agent combine to
form a 1:1 complex, the total ligand solubility, ST, can be
described by Eq. (11),
ST = So + K11SoLT 1 + K11So

[11]

where So is the ligand solubility in water, K11 is the formation


constant of the 1:1 complex, and LT is the total concentration
of the complexing agent (ligand) (13). Thus, the total ligand
solubility is a linear function of the concentration of the complexing agent. Using cyclodextrins as complexing agents, solubility enhancements as high as 104 to 105 can be achieved.
Emulsions are a mixture of water, oil, surfactant, and
other excipients. If a water-insoluble molecule is soluble in
oil, then it can be solubilized in an emulsion where it partitions into the oil phase. The total solubility in an emulsion,
STe, is the summation of concentrations in the aqueous and oil
phases (14). The concentration in the aqueous phase is the
solubility in that aqueous phase, SA, and the concentration in
the oil phase can be approximated by the product of the
molecules solubility in the pure oil, Soil, multiplied by
the fraction of the oil in the emulsion, foil, as described in
Eq. (12):
STe, = SA + Soil)(foil,

[12]

ORAL FORMULATIONS
The vast majority of commercially available oral formulations are solid dosage forms such as tablets or capsules, but
there are many solubilized oral formulations such as oral solutions, syrups, elixirs, or solutions filled into soft or hard
capsules. The reasons for pursuing a solubilized oral formulation include enhancing the oral bioavailability of a poorly
water-soluble molecule, a measurable formulation for dose
modification, a formulation for patients who cannot swallow
tablets or capsules, or a solution for a sore throat/cold remedy. Table I is a list of selected, commercially available solubilized oral formulations arranged alphabetically by drug

Solubilizing Excipients in Oral and Injectable Formulations

203

Table I. List of Selected Commercially Available Solubilized Formulations for Oral Administration
Molecule/
Trade Name/
Company/
Indication

Chemical structure

Water
solubility

Commercial oral
formulation

Amprenavir/
Agenerase/
Glaxo SmithKline/
HIV

36 g/ml
(34)

1. Soft gelatin capsule


50, 150 mg
2. Oral solution
15 mg/ml
Oral bioavailability
from the solution is 13% less
than the capsules
(21)

Bexarotene/
Targretin/
Ligand/
Antineoplastic

Insoluble in
water (2)

Soft gelatin capsule


75 mg

Calcitrol/
Rocaltrol/
Roche/
Calcium regulator

Relatively
insoluble
in water
(2)

1. Soft gelatin capsule


0.25, 0.5 g
2. Oral solution
1 g/ml

Clofazimine/
Lamprene/
Geigy (1960)/
Antileprosy

Virtually
insoluble
in water
(3)

Soft gelatin capsule


50 mg

Cyclosporin A/
I. Neoral/
Novartis/
Immunosuppressant,
prophylaxis for organ
transplant rejection

Slightly
soluble in
water (23)

1. Soft gelatin capsule


25, 100 mg
2. Oral solution
100 mg/ml immediately forms
a microemulsion
in an aqueous
environment
(2)
Oral bioavailability
is 2050% (2)

Excipients
1. TPGS (280 mg in
the 150 mg capsule)
PEG 400 (247, 740
mg)
Propylene glycol
(19, 57 mg)
2. TPGS (12%)
PEG 400 (17%)
Propylene glycol
(55%)
Sodium chloride
Sodium citrate
Citric acid
Flavors/sweeteners
PEG 400
Polysorbate 20
Povidone
BHA

1. Fractionated triglyceride of coconut oil (medium-chain triglyceride)


2. Fractionated triglyceride of palm
seed oil (medium-chain triglyceride)
Beeswax
Plant oils
Propylene glycol

1. Ethanol 11.9%
Corn oil-mono-di-triglycerides
Polyoxyl 40 hydrogenated castor oil (Cremophor RH 40)
Glycerol
Propylene glycol
dl--tocopherol
2. Ethanol 11.9%
Corn oil-mono-ditriglycerides
Polyoxyl 40 hydrogenated castor oil (Cremophor RH 40)
dl--tocopherol
Propylene glycol

204

Strickley
Table I. Continued
Molecule/
Trade Name/
Company/
Indication

Chemical structure

Water
solubility

Commercial oral
formulation
1. Soft gelatin capsule
25, 50, 100 mg
2. Oral solution 100
mg/ml
Oral bioavailability
is <1089% (2)

Cyclosporin A/
II. Sandimmune/
Novartis/
Immunosuppressant,
prophylaxis for organ
transplant rejection

Hard gelatin capsule


25, 100 mg forms
an aqueous dispersion in an
aqueous environment,
Orally bioequivalent to Neoral (2)

Cyclosporin A/
III. Gengraf/
Abbott/
Immunosuppressant,
prophylaxis for organ
transplant rejection

Excipients
1. Ethanol 12.7%
Corn oil
Glycerol
Polyoxyethylated
glycerides (Labrafil M-2125CS)
2. Ethanol 12.5%
Olive oil
Polyoxyethylated
oleic glycerides
(Labrafil
M-1944CS)
Further dilute with
milk, chocolate
milk, or orange
juice before use.
Ethanol 12.8%
Polyethylene glycol
Polyoxyl 35 castor
oil (Cremophor
EL)
Polysorbate 80
Propylene glycol
Sorbitan monooleate

Digoxin/Lanoxin/
Glaxo SmithKline/
Treatment of mild to
moderate heart failure

Practically
insoluble
in water (2)

1. Soft gelatin capsule


50, 100, 200 g
Oral bioavailability
is 90100% (21)
2. Elixir pediatric
50 g/ml
Oral bioavailability
is 7085% (21)

1. PEG 400
Ethanol 8%
Propylene glycol
2. Ethanol 10%
Methyl paraben
0.1%
Citric acid
Flavor
Propylene glycol
Sodium phosphate
Sucrose

Doxercalciferol/
Hectorol/
Bone Care/
Management of secondary
hyperparathyroidism
associated with
chronic renal dialysis

Relatively
insoluble
in water (2)

Soft gelatin capsule


2.5 g

BHA
Ethanol
Fractionated triglyceride of coconut oil (medium-chain triglyceride)

Dronabinol/
Marinol/
Roxane and Unimed/
Anorexia or nausea

Insoluble in
water, is an
oil at room
temperature. (2)

Soft gelatin capsule


2.5, 5, 10 mg
Absorbed 9095%
but oral bioavailability is 1020%
(21)

Sesame oil

Solubilizing Excipients in Oral and Injectable Formulations

205

Table I. Continued
Molecule/
Trade Name/
Company/
Indication

Chemical structure

Water
solubility

Commercial oral
formulation

Excipients

Dutasteride/
Avodart/
Glaxo SmithKline/
Treatment of benign
prostrate hyperplasia

Insoluble
1. Soft gelatin
in water
capsule
(Ref. 3,
0.5 mg
product
Oral bioavailabilinsert, www.
ity is 4094%
rxlist.com)
(2)

Mixture of monoand diglycerides


of caprylic/capric acid
BHT

Etoposide/
VePesid/
Bristol-Myers-Squibb/
Antineoplastic

Sparingly
soluble
in water (2)

Soft gelatin capsule


50 mg
Oral bioavailability is 2575%
(2)

Citric acid
Glycerin
Water
PEG 400

Soft gelatin capsule


10, 20, 40 mg

Beeswax
BHA
EDTA
Hydrogenated
soybean oil
flakes
Hydrogenated
vegetable oils
Soybean oil

Oral solution
10 mg/ml
pH2

Water
HP--CD 40%
Propylene glycol
2.5%
Sodium saccharin
Sorbitol
Flavors

Isotretinoin/
Accutane/
Roche/
Antiachne

Itraconazole/
Sporanox/
Ortho Biotech and
Janssen/
Antifungal

Lopinavir and
Ritonavir/
Kaletra/
Abbott/
HIV

Insoluble
in water (2)

1. Soft gelatin
capsule
133.3 mg lopinavir and 33.3 mg
ritonavir
2. Oral solution
80 mg/ml lopinavir and 20 mg/
ml ritonavir

1. Oleic acid
Polyoxyl 35 castor
oil (Cremophor
EL)
Propylene glycol
2. Alcohol (42.2%
v/v)
Glycerin
Polyoxyl 40 hydrogenated castor oil (Cremophor RH 40)
Propylene glycol
Sodium chloride
Sodium citrate/
citric acid
Water
Flavors/sweeteners

206

Strickley
Table I. Continued
Molecule/
Trade Name/
Company/
Indication

Chemical structure

Water
solubility

Commercial oral
formulation

Excipients

Loratadine Claratin/
Schering/
Relief of allergies

Not soluble
in water (2)

Syrup
1 mg/ml
pH 2.53.1

Citric acid
EDTA
Flavor
Glycerin
Propylene glycol
Sodium benzoate
Sugar
Water

Nifedipine/
Procardia/
Pfizer/
Antianginal

Practically
insoluble
in water (2)

Soft gelatin capsule


10, 20 mg

Glycerin
Peppermint oil
PEG 400
Sodium saccharin

Nimodipine/
Nimotop/
Bayer/
Vasodilator

Practically
insoluble
in water (2)

Soft gelatin capsule


30 mg

Glycerin
Peppermint oil
PEG 400

Phenobarbital/
Donnatal/
A.H. Robbins/
Anticonvulsant and
sedative

1 mg/ml

Elixir
3.5 mg/ml

Ethanol 23%
Glucose
Sodium saccharin
Water

Progesterone/
Prometrium/
Solvay/
Hormone

Practically
insoluble
in water (2)

Soft gelatin capsule


100 mg micronized

Peanut oil

Risperidone/
Resperdal/
Janssen/
Antipsychotic

Practically
insoluble
in water,
free soluble
in 0.1 N HCl
(2)

Oral solution
1 mg/ml

Tartaric acid
Benzoic acid
Sodium hydroxide
Water

Ritonavir/
Norvir/
Abbott/
HIV

Intrinsic solubility is 1.0


g/ml, but
the solubility
increases to
400 g/ml at
pH 1 at
37C, upon
protonation
of the thiazole groups
(13)

1. Soft gelatin
capsule 100 mg
2. Oral solution
80 mg/ml

1. BHT
Ethanol
Oleic acid
Polyoxyl 35 castor oil (Cremophor EL)
2. Ethanol
Water
Polyoxyl 35 castor oil (Cremophor EL)
Propylene glycol
Citric acid
Flavors/sweetener/dye

Solubilizing Excipients in Oral and Injectable Formulations

207

Table I. Continued
Molecule/
Trade Name/
Company/
Indication

Chemical structure

Water
solubility

Commercial oral
formulation

Excipients

Saquinavir/
Fortovase/
Roche/
HIV (protease
inhibitor)

Insoluble in
aqueous
medium
(2)

Soft gelatin capsule


200 mg

Medium-chain
mono- and diglycerides
Povidone
dl--tocopherol

Sirolimus/
Rapamune/
Wyeth-Ayerst/
Immunosuppressant

Insoluble in
water (2)

Oral solution 1
mg/ml
Bioavailability
14% (2)

Phosal 50 PG
(Phosphatidylcholine
Propylene glycol
Mono- and
diglycerides
Ethanol 1.52.5%
Soy fatty acids
Ascorbyl
palmitate)
Polysorbate 80

Soft gelatin capsule


10 mg

Beeswax
BHA
EDTA
Hydrogenated
soybean oil flakes
Hydrogenated
vegetable oils
Soybean oil

Capsule 250 mg

Corn oil

Tretinoin/
Vesanoid/
Roche/
Antineoplastic

Valproic acid/
Depakene/
Abbott/
Antiepileptic

name and also shows a drugs chemical structure, water solubility, the marketed formulation, and the list of excipients.
Most solubilized oral formulations are either filled into
gelatin capsules that range in size from 0.195.0 ml (15) or are
oral solutions or elixirs that are usually intended for patients
who cannot swallow a tablet or capsule, such as pediatric and
elderly patients, or are used in dose-reduction regimens.
Gelatin capsules dissolve in water, thus only the minimal
amount of water is used in order to dissolve water-soluble
excipients such as sweeteners and/or buffers. In addition, ethanol is typically minimized in soft gelatin capsule formulations
because ethanol can diffuse through soft gelatin films (15).
Recently, there has been interest in polymer-based capsules, such as hydroxypropy lmethylcellulose (16,17) or polyvinylalcohol hard capsules (18,19), in order to avoid animalderived components and to accommodate some religious and
dietary considerations. Commercially available health products have used hydroxypropyl methylcellulose capsules since
1997, such as some of the products from Arkopharma in
France (20). Injection-molded polyvinylalcohol hard capsules
offer the advantages of controlled release, the ability to laser
seal the cap and body, and close control of the size, shape, and
dimensions of the capsule (19). To date, there appears to be
no commercially available pharmaceutical products that use

Slightly soluble
in water (1.3
mg/ml) (2)

either hydroxypropyl methylcellulose or polyvinylalcohol


capsules, but there are clinical trials ongoing of which details
are not readily available.
Organic Solvents in Oral Formulations
Some poorly water-soluble molecules are sufficiently
solubilized in solutions composed of an aqueous/organic cosolvent whereas other poorly water-soluble molecules are
solubilized only in solutions that are entirely organic and
composed of either one solvent or a mixture of solvents/
surfactants.
Water-Soluble Organic Solvents in Oral Formulations
The water-soluble organic solvents in commercially
available solubilized oral formulations are polyethylene glycol 400 (PEG 400), ethanol, propylene glycol, and glycerin,
along with many water-soluble non-ionic surfactants. The
most common water-soluble organic solvent for soft gelatin
capsules appears to be PEG 400. Ethosuximide, a watersoluble anticonvulsant, is solubilized in PEG 400 in 250 mg
Zarontin soft gelatin capsules. Bexarotene, a poorly watersoluble antineoplastic agent, is solubilized in PEG 400 in 75
mg Targretin soft gelatin capsules. Etoposide, a sparingly wa-

208
ter-soluble antineoplastic agent (2), is solubilized in a cosolvent mixture of PEG 400, glycerin, citric acid, and water in 50
mg VePesid soft gelatin capsules, and the oral bioavailability
is 2575% (21). The cardiotonics, nifedipine and nimodipine,
are practically insoluble in water (2) and are solubilized in a
cosolvent mixture of glycerin, peppermint oil, and PEG 400 in
1030 mg Procardia and Nimotop soft gelatin capsules, respectively. Nifedipine is fully absorbed from Procardia, and
the oral bioavailability is proportional to dose over 1030 mg
(21). The oral bioavailability of nimodipine from Nimotop is
13% due to first-pass metabolism (21). Digoxin is solubilized
in a cosolvent mixture of propylene glycol, PEG 400, and 8%
ethanol in 200-g soft gelatin capsules. The oral bioavailability of digoxin from the solid tablets is 6080%, but increases
to 90100% from the solubilized oral dosage form along with
higher peak serum concentrations (21).
Oral solution and elixir formulations can be simple or
they can be quite complex, involving many types of excipients
including water-soluble organic solvents, water-insoluble organic solvents, surfactants, buffers, sugars, flavors, sweeteners, aromatics, dyes, and with/without water. Organic cosolvents are normally used to solubilize poorly water-soluble
drugs to the desired concentration in oral solutions. The exact
amount of solvent is usually not reported, but in those formulations where the amount is reported, the maximum
amount of solvent used is up to 55% propylene glycol (the
higher percentages are contraindicated in children younger
than 4 years of age), up to 17% PEG 400, and up to 42%
ethanol. Most over-the-counter oral solution formulations
contain polyethylene glycol, propylene glycol, and/or glycerin
whereas a few products contain polysorbate 20 and/or poloxamer 407 (i.e., Good Sense antihistamine liquid medication, childrens Benadryl, Cepacol sore throat, and childrens
Sudafed).
Ritonavir, an HIV protease inhibitor with peptide-like
structure, has an intrinsic water solubility of 1.0 g/ml and
two weakly basic thiazole groups with pKas of 1.8 and 2.6 (22)
(too low for pH adjustment) and is solubilized in a cosolvent
mixture of propylene glycol, ethanol, water, the surfactant
Cremophor EL, and peppermint oil to 80 mg/ml in the Norvir
oral solution. A similar cosolvent mixture of propylene glycol,
42% ethanol, water, glycerin, the surfactant Cremophor RH
40, and peppermint oil is used to cosolubilize ritonavir to 20
mg/ml and lopinavir, a non-ionizable water-insoluble HIV
protease inhibitor, to 80 mg/ml in the Kaletra oral solution.
Sirolimus is a non-ionizable and water-insoluble immunosuppressant, but is solubilized to 1 mg/ml in a solution that
is entirely organic. Sirolimus is solubilized in the Rapamune
oral solution using the surfactant polysorbate 80 and a proprietary solution, Phosal 50 PG, which is composed of phosphatidylcholine, propylene glycol, mono- and diglycerides,
1.52.5% ethanol, soy fatty acids, and ascorbyl palmitate. The
oral bioavailability of sirolimus after administration of the
Rapamune oral solution is approximately 14% and is increased to approximately 20% when given with a high fat diet
(2). Rapamune is also available in tablets that have solid
nanoparticles of sirolimus, from which the oral bioavailability
is 27% higher than with the oral solution (2).
Elixirs are sweetened hydroalcoholic oral solutions that
are specially formulated for oral use in infants and children.
Digoxin, a non-ionizable cardiotonic glycoside, is practically
insoluble in water and is solubilized in propylene glycol, 10%

Strickley
ethanol, flavor, sweetener, preservative, and buffers to 50 g/
ml in Lanoxin Elixir Pediatric from which the oral bioavailability is 7085% (21). Phenobarbital, an anticonvulsant and
sedative with an intrinsic water solubility of 1 mg/ml (23), is
solubilized in water, 23% ethanol, glucose, sodium saccharin,
and flavors to 3.5 mg/ml in Donnatal Elixir.
Water-Insoluble Organic Solvents in Oral Formulations
The water-insoluble solvents used in commercially available solubilized oral formulations include the long-chain triglycerides peanut oil, corn oil, soybean oil, sesame oil, olive
oil, peppermint oil, hydrogenated vegetable oils, hydrogenated soybean oil, and the medium-chain triglycerides derived
from coconut oil and palm seed. Other water-insoluble solvents include beeswax, dl--tocopherol (Vitamin E), and
oleic acid. Most oily oral formulations are filled into soft gelatin capsules, but some are oral solutions.
Progesterone is a water-insoluble steroid and is solubilized in peanut oil in 100 mg Prometrium soft gelatin capsules.
Dronabinol, also known as -9-tetrahydrocannabinol, a natural component of cannabis used in the treatment of nausea or
vomiting associated with cancer chemotherapy and also as an
appetite stimulant to treat AIDS wasting syndrome, is a yellowish oil at room temperature that is solubilized by sesame
oil in 2.5, 5, and 10 mg Marinol soft gelatin capsules. Dronabinol is almost completely absorbed (9095%), but the oral
bioavailability is 1020% due to first-pass hepatic metabolism
and high lipid solubility (21). Calcitrol, used in the treatment
of hypocalcemia, is non-ionizable and water-insoluble, but is
solubilized in a fractionated triglyceride of coconut oil in 0.25
and 0.5 g Rocaltrol soft gelatin capsules. Calcitrol is also
formulated in a fractionated triglyceride of palm seed oil in
the 1 g/ml Rocaltrol oral solution. Doxercalciferol is similar
to calcitrol in chemical structure, clinical application, and formulation, and is solubilized in a fractionated medium-chain
triglyceride of coconut oil and ethanol in 2.5 g Hectorol soft
gelatin capsules. Valproic acid, an anticonvulsant with an intrinsic water solubility of 1.3 mg/ml (2), is solubilized in corn
oil in 250 mg Depakene soft gelatin capsules.
A mixture of water-insoluble solvents, such as beeswax
and a vegetable oil, can be used to solubilize lipophilic drugs.
Tretinoin, a water-insoluble antineoplastic agent, is solubilized in a combination of beeswax, soybean oil, hydrogenated
vegetable oils, and hydrogenated soybean oil in 10 mg Vesanoid soft gelatin capsules. Isotretinoin, an antiacne drug, is an
isomer of tretinoin and is solubilized in the same solvent mixture in 10, 20, and 40 mg Accutane soft gelatin capsules. Clofazimine, a water-insoluble antileprosy agent, is solubilized in
beeswax, plant oils, and propylene glycol in 50 mg Lamprene
soft gelatin capsules.
Vitamin E is the common name for d--tocopherol and is
an oily liquid at room temperature and is also an antioxidant.
The water-insoluble HIV protease inhibitor, saquinavir, is
solubilized by a mixture of Vitamin E and medium-chain
mono- and diglycerides in 200 mg Fortovase soft gelatin capsules. The oral bioavailability of saquinavir is increased by
approximately 3-fold (range, 2.1- to 5.3-fold) after administering the solubilized Fortovase formulation compared to the
solid dosage form Invarase (2,24). The absolute oral bioavailability of saquinavir from Fortovase formulation has not
been reported, but from Invarase saquinavirs oral bioavail-

Solubilizing Excipients in Oral and Injectable Formulations

209

Table II. Solubilizing Excipients Used in Commercially Available Solubilized Oral and Injectable Formulations
Water-soluble
Dimethylacetamide (DMA)
Dimethyl sulfoxide (DMSO)
Ethanol
Glycerin
N-methyl-2-pyrrolidone (NMP)
PEG 300
PEG 400
Poloxamer 407
Propylene glycol
Hydroxypropyl--cyclodextrin
Sulfobutylether--cyclodextrin
(Captisol)
-cyclodextrin
Phospholipids
Hydrogenated soy
phosphatidylcholine (HSPC)
Distearoylphosphatidylglycerol
(DSPG)
L--dimyristoylphosphatidylcholine (DMPC)
L--dimyristoylphosphatidylglycerol (DMPG)

Water-insoluble

Surfactants

Beeswax
Oleic acid
Soy fatty acids
d--tocopherol (Vitamin E)
Corn oil mono-di-tridiglycerides
Medium chain (C8/C10) mono- and
diglycerides
Long-chain triglycerides
Castor oil
Corn oil
Cottonseed oil
Olive oil
Peanut oil
Peppermint oil
Safflower oil
Sesame oil
Soybean oil
Hydrogenated soybean oil
Hydrogenated vegetable oils
Medium-chain triglycerides
Caprylic/capric triglycerides
derived from coconut oil or
palm see oil

ability averaged 4% (range, 19%), suggesting that the oral


bioavailability of saquinavir from the solubilized formulation
is 15%.
Oleic acid is the common name for (Z)-9-octadecenoic
acid and is a nearly colorless liquid at room temperature with
a melting point of 57C (23). Oleic acid is practically insoluble in water, but has been used as a solvent for oral delivery of hydrophobic drugs in soft gelatin capsules (25). Oleic
acid is used to solubilize ritonavir in Norvir and Kaletra soft
gelatin capsules.
Surfactants (Micelles) in Oral Formulations
Water-miscible surfactant molecules contain both a hydrophobic and hydrophilic portion and can solubilize many
poorly water-soluble drugs. Surfactants can also self-assemble
to form micelles once the surfactant monomer concentration
reaches the critical micelle concentration. Thus, surfactants
can solubilize drug molecules by either a direct cosolvent effect or by uptake into micelles. The non-ionic surfactants in
commercially available solubilized oral formulations include
polyoxyl 35 castor oil (Cremophor EL), polyoxyl 40 hydrogenated castor oil (Cremophor RH 40), polysorbate 20 (Tween
20), polysorbate 80 (Tween 80), d--tocopherol polyethylene
glycol 1000 succinate (TPGS), Solutol HS-15, sorbitan monooleate (Span 80), polyoxyl 40 stearate, and various polyglycolyzed glycerides including Labrafil M-1944CS, Labrafil
M-2125CS, Labrasol, Gellucire 44/14, and Softigen 767
(Tables II and III).
Cremophor is pegylated castor oil or hydrogenated castor oil and is a complex mixture of relatively hydrophobic and
hydrophilic molecules. Cremophors are synthesized by reacting either castor oil or hydrogenated castor oil with varying
amounts of ethylene oxide. Polyoxyl 35 castor oil is also
known as Cremophor EL (BASF, Inc., Ludwigshafen, Germany) or Etocas 35 (Croda, Inc., Parsippany, NJ, USA) and

Polyoxyl 35 castor oil (Cremophor EL)


Polyoxyl 40 hydrogenated castor oil (Cremophor RH 40)
Polyoxyl 60 hydrogenated castor oil (Cremophor RH 60)
Polysorbate 20 (Tween 20)
Polysorbate 80 (Tween 80)
d--tocopheryl polyethylene glycol 1000 succinate (TPGS)
Solutol HS-15
Sorbitan monooleate (Span 20)
PEG 300 caprylic/capric glycerides (Softigen 767)
PEG 400 caprylic/capric glycerides (Labrasol)
PEG 300 oleic glycerides (Labrafil M-1944CS)
PEG 300 linoleic glycerides (Labrafil M-2125CS)
Polyoxyl 8 stearate (PEG 400 monosterate)
Polyoxyl 40 stearate (PEG 1750 monosterate)
Peppermint oil

is a mixture of 83% relatively hydrophobic and 17% relatively


hydrophilic components. The major component of polyoxyl
35 castor oils relatively hydrophobic portion is glycerol polyethylene glycol ricinoleate, and the major components of the
relatively hydrophilic portion are polyethylene glycols and
glycerol ethoxylates (Table III). The critical micelle concentration of polyoxyl 35 castor oil is 0.009% (0.090 mg/ml).
Polyoxyl 35 castor oil is a pale yellow viscous liquid, which is
clear at temperatures above 26C (26). Polyoxyl 40 hydrogenated castor oil is also known as Cremophor RH 40 (BASF,
Inc.) and is a mixture of approximately 75% relatively hydrophobic of which a major portion is glycerol polyethylene glycol 12-oxystearate (Table III).
Cremophors are quite effective at solubilizing very hydrophobic drugs and are normally not used alone. Cremophor
RH 40 is one of the components of the lopinavir and ritonavir
Kaletra oral solution, and the cyclosporin Neoral microemulsion oral solution and soft gelatin capsule. Cremophor EL is
one of the components of the cyclosporin Gengraf microemulsion, the ritonavir Norvir oral solution and soft gelatin
capsule, and the ritonavir and lopinavir Kaletra soft gelatin
capsules.
There are many different polyglycolyzed glycerides, and
they are generally used to formulate water-insoluble drugs in
lipid-based formulations such as self-emulsifying drug delivery systems (SEDDS) in order to improve oral bioavailability
(27,28). The non-ionic polyglycolyzed glycerides in solubilized oral formulations include polyoxyethylated oleic glycerides (Labrafil M-1944CS), polyoxyethylated linoleic glycerides (Labrafil M-2125CS), and polyoxyethylated caprylic/
capric glycerides (Labrasol), and the main molecular
components are shown in Table III. Labrafil M-1944CS is
obtained by the partial pegylation of apricot kernel oil and
consists of mono-, di-, and triglycerides and mono- and difatty acid esters of PEG 300, with the main fatty acid being
oleic acid. Labrafil M-2125CS is obtained by the partial pe-

210

Strickley
Table III. Chemical Structures of Selected Solubilizing Excipients
Excipient name and/or
common name(s)

Chemical structure

Sorbitan monooleate, Span 80


MW 428

Polyoxyethylene 20 sorbitan monooleate,


Polysorbate 80,
Tween 80
MW 1310

d- tocopheryl polyethylene glycol 1000


succinate,
Vitamin E TPGS
MW 1513

Solutol HS 15 (polyethyleneglycol 660


12-hydroxystearate)*

Poly(ethyleneoxide)/
poly-(propyleneoxide/
poly(ethyleneoxide) triblock
copolymers (Poloxamers, Pluronics)
Poloxamer 407 (Pluronic F-127) has 200
residues of ethylene oxide and 65
residues of propylene oxide and a
molecular weight of 12,500 Da
Mono- and di-fatty acid esters of PEG
300
Example: Polyoxyl oleate (polyethylene
glycol monooleate)

R C7C17, oleate

R C7C17, oleate

Mono-stearic acid ester of PEG 400


or 1750 (Polyoxyl 40 stearate is in the
over the counter Vicks 44 line of oral
solutions)
Polyoxyl 8 stearate (PEG 400 monostearate)
Polyoxyl 40 stearate (PEG 1750 monostearate)
Propylene glycol dicaprylate/dicaprate
Miglyol 840

Solubilizing Excipients in Oral and Injectable Formulations

211

Table III. Continued


Excipient name and/or
common name(s)

Chemical structure

Medium chain mono- and diglycerides


Capmul
Imwitor 742

Medium-chain triglycerides
(Caprylic and capric triglycerides)
Labrafac
Miglyol 810, 812
Crodamol GTCC-PN
Softison 378 (x 10)
Long-chain monoglycerides
Glyceryl monooleate (Peceol)
Glyceryl monolinoleate (Maisine)

Polyoxyethylene castor oil derivatives,


Cremophor EL and Cremophor RH 40

Relatively hydrophobic molecules

Complex mixture of 7583% relatively


hydrophobic molecules, and 1725%
relatively hydrophilic molecules
(polyethylene glycol and glycerol
ethoxylates)

Mono-, di-, and triglycerides and mono- and


di-fatty acid esters of PEG (also
contains glycerol and PEG)
Example
x
R
Softigen 767
6
C8, C10
Labrasol
8
C8, C10
Labrafil M-1944CS
6
C18:1
Labrafil M-2125CS
6
C18:2
Gelucire 44/14
32
CC12C14

Phospholipids
Example
R
R
DSPG
C18
Glycerol
DMPC
C14
Choline
DMPG
C14
Glycerol

gylation of corn oil and consists of mono-, di-, and triglycerides and mono- and di-fatty acid esters of PEG 300, with the
main fatty acid being linoleic acid. Labrafil M-1944CS and
Labrafil M-2125CS are liquids at 4045C. Gelucire 44/14
(melting point 44C and HLB value of 14) is obtained by the

polyglycolysis of hydrogenated palm kernel oil and PEG 1500


and is used to solubilize 200 mg of the water-insoluble cholesterol-lowering agent fenofibrate in Cil (Germany) and
Lipirex (France). Labrasol is obtained by the polyglycolysis of
medium-chain triglycerides from coconut oil and PEG 400

212

Strickley
Table III. Continued
Excipient name and/or
common name(s)

Chemical structure

Hydroxypropyl--cyclodextrin,
** average degree of substitution:
4 (Encapsin)
8 (Molecusol)

OH
|
R H or CH2CHCH3
Sulfobutylether--cyclodextrin,
average degree of substitution: 6.5
MW 2163, Captisol

R H or CH2CH2CH2CH2SO3Na
* Solutol HS 15 is 70% lipophilic consisting of polyglycol mono- and diesters of 12-hydroxystearic acid and 30% hydrophilic consisting of
polyethylene glycol. Solutol HS 15 is synthesized by reacting 12-hydroxystearic acid with 15 moles of ethylene oxide.
Cremophors are complex mixtures of various hydrophobic and hydrophilic components. Cremophor EL is obtained by reacting 35 moles of
ethyleneoxide with 1 mole of castor oil and comprises about 83% hydrophobic constituents of which the main component is glycerol
polyethylene glycol ricinoleate. Cremophor RH 40 is obtained by reacting 40 moles of ethyleneoxide with 1 mole of hydrogenated castor oil
and comprises about 75% hydrophobic constituents of which the main component is glycerol polyethylene glycol 12-hydroxystearare.
Labrasol is a mixture of mono-, di-, and triglycerides and mono- and di-fatty acid esters of PEG 400. Labrasol is synthesized by an alcoholysis/
esterification reaction using medium-chain triglycerides from coconut oil and PEG 400, and the main fatty acid is caprylic/capric acids.
Labrafil M-1944 CS is a mixture of mono-, di-, and triglycerides and mono- and di-fatty acid esters of PEG 300. Labrafil M-1944 CS is
synthesized by an alcoholysis/esterification reaction using apricot kernel oil and PEG 300, and the main fatty acid is oleic acid (5880%).
Labrafil M-2125 CS is a mixture of mono-, di-, and triglycerides and mono- and di-fatty acid esters of PEG 300. Labrafil M-2125 CS is
synthesized by an alcoholysis/esterification reaction using corn oil and PEG 300, and the main fatty acid is linoleic acid (5065%).

Gelucire 44/14 is a mixture of mono-, di-, and triglycerides and mono- and di-fatty acid esters of PEG 1500. Gelucire 44/14 is synthesized by
an alcoholysis/esterification reaction using palm kernel oil and PEG 1500, and the main fatty acid is lauric acid.
It is unclear as to which of the three hydroxyls (primary 6 or the secondary 2 or 3) substitution occurs.

and is used to formulate 20 mg of the sparingly water-soluble


NSAID piroxicam in Piroflam-Li (Germany) (27).
The hard gelatin capsule formulation of ritonavir was
initially marketed as an amorphous semi-solid dispersion consisting of caprylic/capric medium-chain triglycerides, polyoxyl
35 castor oil, citric acid, ethanol, polyglycolyzed glycerides,
polysorbate 80, propylene glycol, and 100 mg of ritonavir as
Norvir (29). However, due to crystallization of amorphous
ritonavir to an insoluble crystal form (i.e., a new polymorph)
as the drug product sat on the shelf, the dissolution and hence
the oral bioavailability were adversely affected and the prod-

uct was temporarily withdrawn from the market in 1998


(30,31). Norvir was reintroduced in 1999 after switching to a
thermodynamically stable solution formulation containing
100 mg of ritonavir dissolved in a mixture of oleic acid, Cremophor EL, ethanol, and the antioxidant BHT and filled into
soft gelatin capsules. However, Norvir is being replaced by
Kaletra oral solution and soft gelatin capsule which is a combination of 133.3 mg of lopinavir and 33.3 mg of ritonavir
dissolved in a mixture of oleic acid, polyoxyl 35 castor oil
(Cremophor EL), and propylene glycol.
The micelle-forming molecule d--tocopherol polyethyl-

Solubilizing Excipients in Oral and Injectable Formulations


ene glycol 1000 succinate (TPGS) (Table III) was first discovered in 1950 at Eastman Kodak Company (32) and it has
been recognized as an effective oral absorption enhancer for
improving the bioavailability of poorly absorbed drugs and as
a vehicle for lipid-based drug delivery (33). TPGS is also a
water-soluble source of the water-insoluble oil Vitamin E.
The HIV protease inhibitor, amprenavir, is poorly watersoluble and is solubilized in a combination of 23% TPGS,
60% PEG 400, and 5% propylene glycol in 50 or 150 mg
Agenerase soft gelatin capsules. Amprenavir is solubilized in
a combination of 12% TPGS, 17% PEG 400, and 55%
propylene glycol to 15 mg/ml in Agenerase oral solution.
However, Agenerase oral solution is contraindicated in infants and children below the age of 4 years because of the
potential risk of toxicity from the large amount of propylene
glycol (1650 mg/kg per day). The absolute oral bioavailability of amprenavir has not been established, but the oral solution was 13% less bioavailable compared to soft gelatin
capsules (21). The oral bioavailability of amprenavir in conventional capsule or tablet formulations is near zero, but in
TPGS-containing formulations the oral bioavailability in
beagle dogs at 25 mg/kg increases to 69 8% with 20% TPGS
and 80 16% with 50% TPGS (32). TPGS forms micelles at
concentrations 0.2 mg/ml in water and improves the aqueous solubility of amprenavir from 36 g/ml to 720 g/ml (34).
It was also shown, by directional transport through Caco-2
cell monolayers, that TPGS is a potent inhibitor of an active
efflux even at concentrations 10-fold below the critical micelle
concentration (34), suggesting that monomeric TPGS is capable of inhibiting the efflux mechanism. Therefore, TPGS
not only improves in vivo performance by solubilityenhancing micelle formation, but also by increasing the overall intestinal permeability via inhibiting an efflux mechanism.
Sorbitan monooleate, also known as Span 80, is a yellow
viscous liquid at room temperature (26) and is the ester of
oleic acid and the cyclic hexitol of sorbitol (Table III). Polysorbates are surfactants that are pegylated derivatives of sorbitan monoesters (i.e., monolaurate, monopalmitate, monostearate, monooleate, or monoisostearate) or sorbitan triesters (i.e., tristearate or trioleate) and are available in many
grades (26). Polysorbate 80, also known as Tween 80, is a
mixture of polyoxyethylene 20 sorbitan monooleates, as
shown in Table III, and is a yellow viscous liquid at room
temperature. Sorbitan monooleate, polysorbate 80, and unsaturated polyglycolyzed glycerides (Labrafils) are components in the cyclosporin formulations Gengraf and Sandimmune.
Mono- and diglycerides of caprylic/capric acid are used
to solubilize 0.5 mg of dutasteride in Avodart soft gelatin
capsules for the treatment of benign hyperplasia. The oral
bioavailability of durasteride is 4094% with an average of
60% (Ref. 3; see www.rxlist.com for the product insert).
Microemulsion Oral Formulations
Microemulsions are thermodynamically stable isotropically clear dispersions composed of a polar solvent, an oil, a
surfactant, and a cosurfactant. Microemulsions have much potential for drug delivery because very hydrophobic molecules
can be solubilized and formulated for oral administration
(35). The few commercial products are actually nonaqueous
microemulsions, also known as microemulsion preconcen-

213
trates, as the polar solvent is ethanol and not water. Upon
contact with aqueous media, such as gastrointestinal fluids, a
nonaqueous microemulsion spontaneously forms a fine dispersion or aqueous microemulsion.
Cyclosporin A is a sparingly water-soluble lipophilic cyclic peptide with a molecular weight of 1201 Da used in preventing rejection of transplanted kidneys, livers, and hearts
and is commercially available in multiple solubilized oral formulations. Cyclosporin A was originally formulated as Sandimmune in 25, 50, and 100 mg soft gelatin capsules as well as
a 100 mg/ml oral solution. The Sandimmune soft gelatin capsules contain cyclosporin A dissolved in 12.7% ethanol, corn
oil, glycerol, and Labrafil M-2125CS whereas the oral solution
contains 12.5% ethanol, olive oil, and Labrafil M-1944CS.
The absolute oral bioavailability of cyclosporin A as Sandimmune is erratic and is <10% in liver transplant patients and as
high as 89% in some renal transplant patients (2). To improve
the oral bioavailability, cyclosporin A was reformulated as a
microemulsion and solubilized in 11.9% ethanol, corn oilmono-di-triglycerides, polyoxyl 40 hydrogenated castor oil
(Cremophor RH 40), and propylene glycol in 25 or 100 mg
Neoral soft gelatin capsules as well as a 100 mg/ml oral solution. After oral administration of Neoral, the cyclosporin A
area under the curve of the plasma concentration vs. time
profile is 2050% higher than with Sandimmune (2). Also, the
peak plasma concentrations of cyclosporin A are 40106%
higher after oral administration of Neoral compared to Sandimmune. The Gengraf cyclosporin A formulation is a hard
gelatin capsule (no oral solution) containing 25 or 50 mg of
cyclosporin A dissolved in 12.8% ethanol, polyethylene glycol, polyoxyl 35 castor oil (cremophor EL), polysorbate 80,
propylene glycol, and sorbitan monooleate and forms an
aqueous dispersion in an aqueous environment (2). Gengraf
and Neoral are bioequivalent with virtually identical pharmacokinetics. Another cyclosporin A soft gelatin capsule contains Labrasol (Table III) as the solubilizing excipient and is
a product of Sidmak Laboratories.
Acids (pH Adjustment) in Oral Formulations
A drug with a basic functional group may be solubilized
in acidic solutions at pH values below the drugs pKa. The pH
of acidic oral aqueous solution is usually controlled by the salt
form used or by hydrochloric acid, tartaric acid, benzoic acid,
or citric acid. For example, risperidone is a tertiary amine
antipsychotic that is practically insoluble at neutral pH and is
solubilized in water, tartaric acid, and benzoic acid to 1 mg/ml
in the Resperdal oral solution (2). Loratadine is widely used
in the treatment of allergies and is a pyridine analog that is
not soluble in neutral pH water, but is solubilized by citric
acid at pH 2.53.1 and a cosolvent mixture of water, glycerin,
and propylene glycol to 1 mg/ml in Claritin syrup.
Cyclodextrin Complexation in Oral Formulations
Cyclodextrins are cyclic (-1,4)-linked oligosaccharides
of -D-glucopyranose containing a relatively hydrophobic
central cavity and a hydrophilic outer surface (36). Cyclodextrins are designated , , or corresponding to 6, 7, or 8
glucopyranose units, with cavity diameters of 4.75.3, 6.06.5,
and 7.58.3 , respectively (37). The central cavity is lined
with methylene groups (CH2) and ethereal oxygens of the
glucopyranose units, and is estimated to have a polarity simi-

214
lar to that of aqueous ethanolic solutions (36). Cyclodextrins
can increase the equilibrium solubility of some hydrophobic
molecules by forming a noncovalent inclusion complex if the
molecule, or a portion of the molecule (i.e., nonpolar sidechain or an aromatic or heterocyclic ring) is of the appropriate size to fit inside the central cavity.
In recent years, there has been a tremendous amount of
research and development devoted to cyclodextrin-based
drug delivery (13,3640) which has resulted in several commercial oral and injectable cyclodextrin-based products
throughout the world. Therefore, it is now very clear that
certain cyclodextrin excipients, when matched with their appropriate routes of delivery, are safe, effective, and acceptable for human in vivo use. There are at least 21 commercial
cyclodextrin-based pharmaceutical products of which 11 are
marketed in Europe, 9 in Japan, and 6 in the United States
with more cyclodextrin-based products awaiting regulatory
approval (38). Most of the commercial cyclodextrin-based
products are for oral administration as tablets, capsules, oral
solutions, or a gargling solution. There are also two suppositories, one eye drop, and one ointment along with various
injectable products. All of the solid cyclodextrin-based formulations use either - or -cyclodextrin. The -form is the
most commonly used, but its solubility in water is limited to
18 mg/ml. However, covalent modifications can dramatically
improve the water solubility and safety of cyclodextrins (39).
The two most common and preferred water-soluble -cyclodextrin derivatives are hydroxypropyl--cyclodextrin and sulfobutylether--cyclodextrin, which have an average degree of
substitution of 48 surface modifications per -cyclodextrin
molecule (Table III). Itraconazole, a weakly basic (pKa 3.7)
water-insoluble antifungal drug, is solubilized to 10 mg/ml
using a combination of 40% hydroxypropyl--cyclodextrin
(i.e., 400 mg/ml) in water and pH adjustment to 2 in Sporanox oral solution. The relative oral bioavailability of itraconazole from the oral solution is 149% 68% compared to
capsules (21) from which the oral bioavailability is 55% (21).
Therefore, the oral bioavailability of itraconazole from the
oral solution can be estimated to be 4582%.
INJECTABLE FORMULATIONS
The solubilization techniques for injectable formulations
are similar to those in oral formulations and include pH adjustment, mixed aqueous/organic cosolvents, organic solvent
mixtures, cyclodextrin complexation, emulsion, liposomes,
polymeric gels, and combinations of techniques (5,6,8,41).
This section focuses on solution injectable formulations for
intravenous bolus, intravenous infusion, intramuscular, subcutaneous, and local administration. Tables IV and V are
selected listings of aqueous and nonaqueous, commercially
available injectable solution formulations.
Buffers, pH Adjustment in Injectable Formulations
A drug molecule that is ionizable can often be solubilized
to the desired concentration by pH adjustment if the drugs
pKa is sufficiently away from the formulation pH value. The
acceptable range is pH 212 for intravenous and intramuscular administration, but subcutaneously the range is reduced to
pH 2.79.0 as the rate of in vivo dilution is significantly reduced resulting in more potential for irritation at the injection
site. The solution pH is controlled by either the salt form of

Strickley
the drug, strong acids/bases such as hydrochloric acid or sodium hydroxide, or a buffer such as glycine, citrate, acetate,
histidine, phosphate, tris(hydroxymethyl)aminomethane
(TRIS), or carbonate in which case the buffer concentration
must be high enough to maintain the desired pH (58) but
must be balanced by in vivo tolerability considerations (42).
Mixed Organic/Aqueous Injectable Formulations
The combination of an aqueous solution and a watersoluble organic solvent/surfactant (i.e., a cosolvent) is often
used in injectable formulations when pH adjustment alone is
insufficient in achieving the desired solution concentration
(12,43). The water-soluble organic solvents and surfactants
used in commercially available injectable formulations are
listed in Table VI and include propylene glycol, ethanol, polyethylene glycol 300, polyethylene glycol 400, glycerin, dimethylacetamide (DMA), N-methyl-2-pyrrolidone (NMP; Pharmasolve), dimethylsulfoxide (DMSO), Solutol HS 15, Cremophor EL, Cremophor RH 60, and polysorbate 80. Many
cosolvent formulations are marketed using rather high concentrations of organic solvent and are usually but not always
diluted prior to injection.
Limitations in using organic solvents in injectable products include possible precipitation, pain (44), inflammation,
and hemolysis upon injection. The in vivo compatibility of
organic solvents administered by intravenous (4550), intramuscular (5153), and subcutaneous (54) injection has been
studied by various researchers. Intravenous compatibility can
be predicted in vitro by measuring the percentage solvent
concentration that induces hemolysis in 50% of healthy red
blood cells, LD50. A higher LD50 implies a more compatible
solvent. Using this hemolysis method, the following LD50s
were measured: 37% DMA, 30% PEG 400, 21% ethanol,
10% (ethanol/propylene glycol, 10/40), 5.7% propylene glycol, and 5.1% DMSO (45). These findings are consistent with
other research (49) that showed propylene glycol produced a
large hemolytic response both in vivo and in vitro, but the
hemolysis could be reduced by either a tonicifying agent or
PEG 400. Therefore, although propylene glycol is the most
common organic solvent in injectable formulations, it is
clearly not as biocompatible as PEG 400, ethanol, or DMA.
For intravenous bolus injection, the amount of organic
solvent administered is up to 68% propylene glycol (phenobarbitol), 50% PEG 300 (methocarbamil), 20% ethanol (paricalcitrol), 15% glycerin (dihydroergotamine), and 9% PEG
400 (lorazepam). For intravenous infusion, the amount of organic solvent administered is up to 25% polysorbate 80 (docetaxel), 15% glycerin (dihydroergotamine), 10% Cremophor
EL (paclitaxel), 13% ethanol (docetaxel), and 6% propylene
glycol (melphalan). The intramuscular route has similar in
vivo constraints to the intravenous route, but can tolerate as
much as 100% organic solvent and is usually limited to less
than 5 ml per injection site. The subcutaneous route has the
most constraints when using cosolvent due to the reduced
volume flow away from the injection site compared to intravenous and intramuscular. As a result, only a few cosolvent
products are administered subcutaneously, and the amount of
organic solvent is limited to 6% ethanol and 15% glycerin
(dihydroergotamine) or 7% polyoxyethylated fatty acid
(phtyonadione, vitamin K1), and the volume is typically 12
ml. However, 0.250.50 ml of a solution containing 5566%

Solubilizing Excipients in Oral and Injectable Formulations

215

Table IV. List of Selected Commercially Available Aqueous-Based Solubilized Injectable Formulations
Molecule/
Trade Name/
Company/
Indication

Chemical structure

Formulation

Preparation

Administration

Solubilization
technique

Alprostadil (PGE1)/
Edex/
Schwarz/
Erectile dysfunction

Lyophilized powder Reconstitute


1250 g
with 1.2 ml
-cyclodextrin
saline
4001610 g
Lactose 56 mg
pH 48

Intracavernous

Cyclodextrin
complexation
12:1 mole ratio
CD:drug

Amiodarone HCl/
Cordarone/
Wyeth-Ayerst/
Antiarrhythmic,
antianginal

Solution 50 mg/ml,
Polysorbate 80
at 10%,
Benzyl alcohol 2%
pH 4.1

IV infusion

Weak base
pH < pKa,
and
cosolvent,
micelles

Amphotericin B/
Ambisome/
Gilead/
Antifungal

Lyophilized powder Reconstitute


IV infusion
50 mg
with WFI to a
HSPC 18 mg/ml,
4 mg/ml
DSPG 7 mg/ml,
Dilute to 12
Cholesterol
mg/ml with
4 mg/ml,
D5W
-tocopherol
0.05 mg/ml,
Sucrose 75 mg/ml,
Disodium succinate
2 mg/ml
pH 5.06.0

Liposome

Amphotericin B/
Abelcet/
Elan/
Antifungal

Solution
5 mg/ml
DMPC 3.4 mg/ml,
DMPG 1.5 mg/ml,
Sodium chloride
9 mg/ml
pH 57

Dilute to 12
mg/ml with
D5W

IV infusion

Lipid complex

Calcitriol/
Calcijex/
Abbott/
Management of
hypocalcemia in
patientsundergoing
chronic renal dialysis

Solution
12 g/ml,
Polysorbate 20 at
4 mg/ml,
Sodium ascorbate
10 mg/ml,
Sodium chloride
1.5 mg/ml,
EDTA 1.1 mg/ml,
Sodium phosphates
9.2 mg/ml,
pH 6.58.0

None

IV bolus

Micelles

Carmustine/
BiCNU/
Bristol-Myers-Squibb/
Antineoplastic

Lyophilized solid
100 mg
pH 56

Reconstitute
with 3 ml of
ethanol, then
further dilute
with 27 ml
WFI

IV infusion

Ethanol

Chlordiazepoxide HCl/
Librium/
ICN/
Tranquilizer

Powder 100 mg
supplied diluent:
Propylene glycol
20%
Tween 80 at 4%,
Benzyl alcohol
1.5%,
Maleic acid 1.6%
pH 3

Reconstitute
IM/Slow IV
with supplied
bolus over
diluent to 50
1 min
mg/ml for IM.
Reconstitute
with saline or
WFI to 20
mg/ml for IV
bolus

Dilute with
D5W to <2
mg/ml

Weak base
pH < pKa,
and
cosolvent

216

Strickley
Table IV. Continued
Molecule/
Trade Name/
Company/
Indication

Chemical structure

Formulation

Preparation

Administration

Solubilization
technique

Diazepam/
Valium/
Roche/
Management of
anxiety disorders,
skeletal muscle
relaxant

Solution 5 mg/ml
Propylene glycol
40%,
Ethyl alcohol
10%,
Benzyl alcohol
1.5%,
Sodium benzoate
5%,
Benzoic acid
pH 67

None

IM/IV IV
through
running IV
tube

Digoxin/
Lanoxin/
Glaxo SmithKline/
Cardiotonic

Solution
0.25 mg/ml
Propylene glycol
40%,
Ethyl alcohol
10%,
Sodium phosphate,
0.17%
Citric acid 0.08%
pH of 6.8 to 7.2

None or can be
diluted 4-fold
with WFI,
slaine or
D5W, but
must be used
immediately
due to
precipitation

IV over 15
Cosolvent
minutes/
rarely IM due
to pain with
IM ingection

Dihydroergotamine
mesylate
D.H.E 45
Novartis
Migraine
headaches

Solution 1 mg/ml
Glycerin 15%,
Ethyl alcohol
6.1%,
pH 3.6

None

IV bolus/
IM/
SC

Weak base pH
< pKa, and
cosolvent

Doxercalciferol/
Hectorol/
Bone care,
management of
secondary hyperparathyroidism
associated with
chronic renal
dialysis

Solution 2 g/ml
Polysorbate 80
at 4 mg/ml,
Sodium chloride
1.5 mg/ml,
Sodium ascorbate
10 mg/ml,
Sodium phosphates
dibasic 9.4 mg/ml,
Disodium EDTA
1.1 mg/ml

None

IV bolus

Micelles

Fenoldopam mesylate/
Corlopam/
Abbott/
Antihypertensive

Solution 10 mg/ml
Dilute with
IV infusion
Propylene glycol
saline or D5W
50%,
to 0.04 mg/ml
Sodium metabisulfite
1 mg/ml,
Citric acid
3.4 mg/ml,
Sodium citrate
0.61 mg/ml
pH 3

Weak base pH
< pKa and
cosolvent

Itraconazole/
Sporanox/
Ortho Biotech
and Janssen/
Antifungal

Solution 10 mg/ml
Hydroxypropyl-cyclodextrin 40%,
Propylene glycol
2.5%,
pH 4.5

Cyclodextrin
complexation

Dilute with
saline to 5
mg/ml

IV infusion

Cosolvent

Solubilizing Excipients in Oral and Injectable Formulations

217

Table IV. Continued


Molecule/
Trade Name/
Company/
Indication

Chemical structure

Administration

Solubilization
technique

Formulation

Preparation

Melphalan HCl/
Alkeran/
Glaxo SmithKline/
Antineoplastic,
alkylating agent

Lyophilized powder
50 mg
Povidone 20 mg.
Provided 10 ml
diluent:
Water 35%,
Propylene glycol
60%,
Ethyl alcohol 5%,
Sodium citrate
0.2 g
pH 6.57.0

Reconstitute
vigorously
with provided
diluent to 5.0
mg/ml, then
further dilute
with saline to
0.45 mg/ml

IV infusion
over 1520
minutes

Cosolvent

Methocarbamil/
Robaxin/
A.H. Robbins/
Skeletal muscle
relaxant

Solution
100 mg/ml,
PEG 300 50%,
pH 45

None for IM or
IV bolus. For
IV infusion
dilute with
250 ml saline
or D5W

IM/IV bolus/
IV infusion

Cosolvent

Oxytetracycline/
Terramycin/
Pfizer/
Antibiotic

Solution
50125 mg/ml,
Lidocaine
20 mg/ml,
Propylene glycol
6775%,
Monothioglycerol
10 mg/ml,
Magnesium chloride
2560 mg/ml,
Ethanolamine
1742 mg/ml,
Citric acid
10 mg/ml,
Propyl gallate
0.2 mg/ml
pH 3

None

IM

Weak base pH
< pKa and
cosolvent

Paricalcitol/
Zemplar/
Abbott/
Treatment of
secondary
hyperparathyroidism
associated with
chronic failure

Solution
0.005 mg/ml
Propylene glycol
30%,
Ethyl alcohol 20%

None

IV bolus

Cosolvent

Pentobarbital sodium/
Nembutal/
Abbott/
Anticonvulsant,
sedative, hypnotic,
anesthetic

Solution
50 mg/ml,
Propylene glycol
40%,
Ethyl alcohol 10%
pH 9.5

None or dilute
with saline,
D5W or
lactated
Ringers

IM/slow IV
bolus

Weak acid pH
> pKa and
cosolvent

218

Strickley
Table IV. Continued
Molecule/
Trade Name/
Company/
Indication

Chemical structure

Formulation

Preparation

Administration

Solubilization
technique

Phenytoin sodium/
Dilantin/
Elkins-Sinn/
Anticonvulsant

Solution
50 mg/ml
Propylene glycol
40%,
Ethyl alcohol
10%
pH 1012.3

None

IM/IV bolus

Weak acid
pH > pKa
and
cosolvent

Phytonadione
(Vitamin K1)
AquaMEPHYTON/
Merck/
Vitamin K deficiency

Aqueous
dispersion
210 mg/ml
Polyoxyethylated
fatty acid
70 mg/ml,
Dextrose
37 mg/ml,
Benzyl alcohol
0.9%,
pH 3.57

None for SC,


IM or IV
bolus. For IV
infusion dilute
with saline,
D5W or
lactated
Ringers

SC/IM/IV
bolus/
IV infusion

Aqueous
dispersion

Propofol/
Diprivan 1%/
AstraZeneca/
Anesthetic, sedative

Emulsion,
10 mg/ml
Soybean oil
100 mg/ml,
Glycerol
22.5 mg/ml,
Egg lecithin
12 mg/ml,
EDTA

None
(shake well)

IV bolus/IV
infusion

Emulsion

Voriconazole/
Vfend/
Pfizer/
Antifungal

Lyophilized
powder
200 mg
Sulfobutylether-cyclodextrin
3200 mg

Reconstitute
with water to
10 mg/ml.
Dilute with
saline, D5W
or lactated
Ringers to
5 mg/ml

IV infusion

Cyclodextrin
complexation

Ziprasidone mesylate/
Geodon/
Pfizer/
Antipsychotic

Lyophilized
powder
24 mg
Sulfobutylether-cyclodextrin
350 mg

Reconstitute.
with 1.2 ml
water to 20
mg/ml.

IM

Cyclodextrin
complexation

N-methyl-2-pyrrolidone (leuprolide acetate in Eligard) is injected subcutaneously in which there is a transient slight
warm or burning sensation, but of no real concern (55,56).
Propylene glycol is the most common organic solvent in
commercially available injectable formulations. Fenoldopam
mesylate, a sparingly water-soluble rapid-acting vasodilator
antihypertensive, is solubilized in Corlopam to 10 mg/ml in a
citric acid pH 3.4 buffer with 50% propylene glycol which is
diluted at least 50-fold with saline or dextrose 5% prior to IV
infusion (2). Oxytertacycline, a tertiary amine antibiotic, has
solubility at pH 2 of 4.6 mg/ml (23) and is solubilized in

Terramycin to 50125 mg/ml with 6775% propylene glycol


and 1% citric acid and injected undiluted intramuscularly.
Chlordiazepoxide, a tranquilizer, is formulated in Librium as
a lyophilized powder that is reconstituted to 50 mg/ml with a
supplied diluent consisting of water, 20% propylene glycol,
and 4% polysorbate 80 and is injected undiluted intramuscularly.
Ethanol is a common solubilizing excipient and is often
used in conjunction with propylene glycol in mixed aqueous/
organic cosolvents or with Cremophor EL in formulation
composed entirely of organic solvents. Ketorolac trometh-

Solubilizing Excipients in Oral and Injectable Formulations

219

Table V. List of Selected Commercially Available Nonaqueous Solubilized Injectable Formulations


Molecule/
Trade Name/
Company/
Indication

Chemical structure

Formulation

Preparation

Administration

Cyclosporin/
Sandimmune/
Novartis/
Immunosuppressant

50 mg/ml
Cremophor EL 65%,
Ethyl alcohol 35%,
blanketed with
nitrogen

Dilute with saline


or D5W to
0.52.5 mg/ml

IV infusion
over 26 h

Docetaxel/
Taxotere/
Rhone-Poulenc Rorer/
Antineoplastic

40 mg/ml
Polysorbate 80

Dilute with provided


diluent of water
with 13% ethanol
to 10 mg/ml, then
further dilute to
0.30.74 mg/mL
with saline or
D5W.

IV infusion
over 1 h

Etoposide/
VePesid/
Bristol-Myers-Squibb/
Antineoplastic

20 mg/ml
PEG 300 at 60%,
Ethyl alcohol 30%,
Tween 80 at 8.0%,
Benzyl alcohol 3.0%,
Citric acid 2 mg/ml
pH 34

Dilute with saline


or D5W to
0.20.4 mg/ml

IV infusion
over 3060
min

Fulvestrant/
Faslodex/
AstraZeneca/
Antineoplastic

50 mg/ml
Ethyl alcohol
Benzyl alcohol
Benzyl benzoate
Castor Oil

None

IM

Haloperidol Decanoate/
Haldol Decanoate/
Ortho-McNeil/
Antipsychotic

50100 mg/ml
Sesame Oil
Benzyl alcohol 1.2%

None

IM

amine, a carboxylic acid nonsteroidal anti-inflammatory, is


formulated in Toradol at 1530 mg/ml with 10% ethanol in a
pH 78 citric acid buffer that is administered undiluted by
intramuscular or intravenous injection. Ethanol is used for
both solubility and stability reasons in the injectable formulation of carmustine, BiCNU. Carmustine is an antineoplastic

agent that has maximum water solubility of 4 mg/ml (23), but


is unstable in water and is formulated as a lyophilized powder
(stored refrigerated) that is reconstituted with 100% dehydrated ethanol to 33 mg/ml, then further diluted 10-fold with
water for injection then administered by IV infusion over 12
h (4). Carmustine recently became commercially available in

220

Strickley
Table V. Continued

Molecule/
Trade Name/
Company/
Indication

Chemical structure

Formulation

Preparation

Administration

Leuprolide acetate
I) Eligard/
Atrix
Laboratories/
Prostate cancer

1. 7.5 mg, 22.5 mg, or


30 mg Each strength
utilizes the Atrigel
Drug Delivery
System.
First syringe:
poly(DL-lactide-coglycolide) polymer
dissolved in
N-methyl-2pyrrolidone (NMP).
Second syringe:
Leuprolide acetate
powder. Eligard has
7.5 mg of leuprolide
acetate, 160 mg of
NMP, and 82.5 mg
of polymer

1. Connect the
two syringes
then mix the
contents of the
two syringes.

1. SC
Controlled
release over 1
month (7.5
mg), 3 months
(22.5 mg), or
4 months (30
mg)

II. Viadur/
Bayer

2. 72 mg in
Dimethyl sulfoxide
(DMSO) using
DUROS
technology

2. Surgical
implant of an
osmotically
driven pump
of 4 mm by 45
mm.

2. SC implant
Controlled
release over
12 months

Lorazepam/
Ativan/
Wyeth-Ayerst/
Anxiolytic,
sedation

24 mg/ml
PEG 400 at 18%, in
Propylene glycol,
Benzyl alcohol 2%

None for IM.


For IV dilute
with equal
volume of
saline, D5W,
or lactated
Ringers.

IM/IV bolus at
2 mg/min

Paclitaxel/
Taxol/
Bristol-Myers
Squibb/
Antineoplastic

Solution 6 mg/ml
Cremophor EL
51%,
Ethyl alcohol 49%
(v/v)

Dilute with
saline, D5W,
or lactated
Ringers to
0.31.2 mg/ml.

IV infusion

Tacrolimus/
Prograf/
Fujisawa/
Immunosuppressant

5 mg/ml
Cremophor RH 60
20%,
Ethyl alcohol 80%

Dilute 250- or
1000-fold into
saline or D5W
to 0.0040.02
mg/ml

IV infusion

Teniposide/
Vumon/
Bristol-Myers
Squibb/
Antineoplastic

50 mg/ml
Cremophor EL 50%,
Ethyl alcohol 42%,
Dimethylacetamide
6%,
Benzyl alcohol
30 mg/ml
pH 5 (maleic acid)

Dilute with
saline or D5W
to 0.11 mg/ml

IV infusion over
3060 min

Solubilizing Excipients in Oral and Injectable Formulations

221

Table V. Continued
Molecule/
Trade Name/
Company/
Indication

Chemical structure

Formulation

Preparation

Administration

Testosterone Enanthate/
Delatestryl/
BTG/
Hormone

200 mg/ml
Sesame oil, chlorobutanol
5 mg/mL

None

IM

Testosterone Cypionate and


Estradiol cypionate/
Depo-Testadiol/
Pharmacia & Upjohn/
Hormone

Testosterone Cypionate
50 mg
Estradiol Cypionate
2 mg
Cotton seed oil
874 ml
Chlorobutanol 5.4 mg

None

IM

Valrubicin/
Valstar Medeva/
Antineoplastic

40 mg/ml Cremophor
EL 50%,
Ethyl alcohol 50%

Dilute with
saline to 10.6
mg/ml

Intravesical
instillation in
the urinary
bladder

controlled release Gliadel wafers composed of an anhydride


copolymer with 7.7 mg of carmustine are surgically implanted
during brain surgery (up to eight wafers to cover as much of
the resection cavity as possible) and erode over 3 weeks
(Ref. 3, see www.fda.gov/cder/foi/nda/2003/20-637S016_
Gliadel_Approv.pdf).
The combination of propylene glycol and ethanol is commonly used to solubilize drugs. Phenobarbital, a sedative,
hypnotic, and anticonvulsant, has an intrinsic water solubility
of 1 mg/ml and two acidic pKas of 7.3 and 11.8 (23) and is
solubilized to 30130 mg/ml in a cosolvent mixture of 6875%
propylene glycol and 10% ethanol at pH 910 (monosodium
salt of phenobarbital) which is administered undiluted by either intramuscular or slow IV bolus injection (4). Pentobarbital sodium (Nembutal) at pH 9.5, phenytoin sodium at pH
1012, and digoxin (Lanoxin) at pH 7 are all solubilized in
solutions with 40% propylene glycol and 10% ethanol and are
administered undiluted by intramuscular injection (only
rarely for digoxin due to injection site pain) or by slow intravenous bolus at 1 ml per minute. Diazepam, a common skeletal muscle relaxant, has a basic pKa of 3.4 (too low for pH
adjustment) and is only slightly water-soluble (23), but the
free base is solubilized in Valium to 5 mg/ml using a cosolvent
of 40% propylene glycol and 10% ethanol without pH adjust.
Melphalan hydrochloride, an antineoplastic agent, is formulated in Alkeran as a lyophilized powder that is reconstituted
to 5 mg/ml with a supplied diluent of water, 60% propylene
glycol, and 5% ethanol which is further diluted 10-fold with
saline and then administered by IV infusion.
Polyethylene glycol 300 (PEG 300) and polyethylene glycol 400 (PEG 400) are generally considered to be among the

safest organic cosolvents (5153) and are very commonly used


in preclinical in vivo pharmacokinetic and efficacy studies due
to their solubilizing capabilities and safety. There are some
commercial injectable formulations with PEG 300, but far
fewer compared to propylene glycol and/or ethanol. Methocarbamil, a skeletal muscle relaxant, has solubility in water of
25 mg/ml (23) and is solubilized to 100 mg/ml in Robaxin
using 50% PEG 300 which is administered undiluted intramuscularly using no more than 5 ml per injection site or by
slow IV bolus at a maximum rate of 3 ml per minute. Robaxin
can also be administered by IV infusion after a dilution of
25-fold using saline or dextrose 5%.
Glycerin is used infrequently in injectable formulations.
Dihydroergotamine mesylate, used in the treatment of migraine headache, is formulated at 1 mg/ml in a pH 3.6 cosolvent mixture of 15% glycerin and 6% ethanol and is injected
undiluted by either IV bolus, intramuscularly, or subcutaneously. Glycerin comprises 2.5% of the idarubicin formulation,
Idamycin PFS, and is administered undiluted by IV infusion.
The water-soluble solvents PEG 400, DMA, and NMP
are very effective solubilizing excipients, but are currently in
only a few marketed injectable products that are all nonaqueous formulations.
Polysorbate 80 is a surfactant commonly used in protein
parenteral formulations to minimize denaturation at the air
water interface. Polysorbate 80 is also sometimes used in injectable solution formulations of small molecules for the purpose of solubility enhancement due to micelle formation.
Amiodarone hydrochloride, a cardiovascular drug with water
solubility of 0.7 mg/ml and a tertiary amine with pKa 6.6
(23), is solubilized to 50 mg/ml in Cordarone by a combina-

222

Strickley
Table VI. List of Water-Soluble Solvents and Surfactants in Commercially Available Injectable Formulations

Solvent
Cremophor EL

% in Marketed
formulation

Cremophor RH 60
Dimethylacetamide (DMA)
Ethanol

1165
50
20
6
580

Glycerin

1532

N-methyl-2-pyrrolidone
(Pharmasolve)
PEG 300
PEG 400
Polysorbate 80
(Tween 80)

Propylene glycol (PG)

%
Administered

Route of
administration*

Selected examples

10
18
0.08
3
6
10
10
20
15
2.5
100
100
50
18
9
4
12
0.4
2
80
68
6

IV infusion
Intravesical
IV infusion
IV infusion
SC
IM
IV infusion
IV bolus
IM, SC, IV
IV infusion
Subgingival
SC
IM, IV bolus
IM
IV bolus
IM
IM
IV bolus
IV infusion
IM
IV bolus
IV infusion
IV
IV
IV

Paclitaxel
Valrubicin
Tacrolimus
Teniposide
Dihydroergotamine
Phenytoin
Paclitaxel
Paricalcitol
Dihydroergotamine
Idarubicin
Doxycycline
Leuprolide
Methocarbamil
Lorazepam
Lorazepam
Chlordiazepoxide
Vitamin A
Amiodarone
Docetaxel
Lorazepam
Phenobarbital
Medroxyprogesterone
Diclofenac
Propanidid
Vitamin K1

100 (diluent)
100
60
1867
0.075100

1080

Solutol HS 15
50
7

50
7

* IM, intramuscular; IV, intravenous; PEG, polyethylene glycol; SC, subcutaneous

tion of 10% polysorbate 80 and pH adjustment to 4.1 and is


administered by intravenous infusion after a 25-fold dilution
with dextrose 5%. Polysorbate 80 comprises 4% of the chlodiazepoxide formulation along with 20% propylene glycol
and is injected undiluted intramuscularly. Calcitrol and doxercalciferol are formulated for intravenous bolus injection in
Calcijex and Hectorol, respectively, at 12 g/ml using an
aqueous buffer with 0.4% polysorbate 80. In one case, docetaxel, 100% polysorbate 80 is used as the solubilizing vehicle,
but is then diluted 50- to 100-fold prior to IV infusion.
Solutol HS 15 is a water-soluble non-ionic solubilizer that
was developed for use in parenteral formulations with lipophilic drugs and vitamins (57). Solutol HS 15 is a mixture of
70% lipophilic molecules consisting of polyglycol mono- and
diesters of 12-hydroxystearic acid and 30% hydrophilic molecules consisting of polyethylene glycol (Table III). Solutol
HS 15 is in intravenous and oral formulations in various countries. In intravenous formulations, Solutol HS-15 is used at
concentrations up to 50% to solubilize propanidid in Panitol
(Cryopharma in Mexico), 7% to solubilize Vitamin K1 (Sabex
in Canada), and diclofenac (Argentina) (58). Solutol HS 15 is
becoming more widely used and complies with the requirements of the German Pharmacopedia monograph (DAB) for
Macrogol-15 hydroxystearate, and a US-DMF (drug master
file) was also filed. Solutol HS 15 has also been used successfully in preclinical formulations in preparing supersaturated
injectable formulations of water-insoluble molecules (59).
Organic Injectable Formulations
Molecules that are non-ionizable, lipophilic, and nonpolar are challenging to formulate due to their low water solu-

bility and no effect of pH on solubility. Examples include


paclitaxel, docetaxel, cyclosporin A, valrubicin, etoposide,
teniposide, lorazepam, tacrolimus, testosterone enanthate,
and haloperidol decanoate, and they are all solubilized in
nonaqueous solutions composed entirely of organic solvent(s), which are usually but not always diluted prior to
administration (Table IV).
Water-Miscible Organic Injectable Formulations
Propylene glycol, PEG 300, ethanol, Cremophor EL,
Cremophor RH 60, and polysorbate 80 are the water-miscible
solvents and surfactants in commercially available injectable
formulations that are entirely organic. These solvents are normally used in combinations with each other, except in one
case polysorbate 80 is used alone (docetaxel). These organic
formulations are usually diluted at least 2-fold prior to IV
bolus or IV infusion, but for intramuscular administration the
propylene glycolbased formulation of lorazepam (Ativan) is
administered undiluted.
The combination of Cremophor EL and ethanol is used
to solubilize paclitaxel, teniposide, valrubicin, tacrolimus, and
cyclosporin. Paclitaxel, a first-line cancer therapeutic, is very
water insoluble and is solubilized in Taxol to 6 mg/ml with
51% Cremophor EL and 49% ethanol and is administered by
IV infusion after a 5- to 20-fold dilution with dextrose 5% or
lactated Ringers. The final dosing formulation of Taxol is a
micellar dispersion (60). Teniposide, an antineoplastic agent
used to treat leukemia, is insoluble in water and is solubilized
in Vumon to 10 mg/ml with 50% Cremophor EL, 42% ethanol, and 6% DMA and is administered by IV infusion after a
10-fold or a 100-fold dilution with saline or dextrose 5%.

Solubilizing Excipients in Oral and Injectable Formulations

223

Table VII. List of Oils Used in Commercially Available Parenteral Formulations

Oil
Castor oil
Cottonseed oil

% Administered
Mixture of castor oil/
ethanol/benzyl alcohol
100

Medium chain
triglycerides
Sesame oil

1020%

Soybean oil

10%
1020%
510%

Safflower oil

100

Valrubicin, an antineoplastic agent used to treat carcinoma of


the urinary bladder, is relatively insoluble in water (2) and is
solubilized in Valstar to 40 mg/ml with 50% Cremophor EL
and 50% ethanol and is diluted 4-fold with saline prior to
intravesical instillation in the urinary bladder. Tacrolimus, an
immunosuppressant used to prevent rejection of liver and
kidney transplants, is insoluble in water and is solubilized in
Prograf to 5 mg/ml with 20% Cremophor RH 60 and 80%
ethanol and is administered by IV infusion after a 250-fold or
a 1000-fold dilution with saline or dextrose 5%. Cyclosporin
A is solubilized in Sandimmune to 50 mg/ml with 65% Cremophor EL and 35% ethanol and is administered by IV infusion after a 20-fold or a 100-fold dilution with saline or
dextrose 5%.
Lorazepam, a benzodiazepine used for sedation and epilepsy, has a water solubility of only 0.08 mg/ml (23) and is
solubilized in Ativan to 24 mg/ml with propylene glycol and
18% PEG 400 and is administered either undiluted intramuscularly or by IV bolus after a 2-fold dilution with saline, dextrose, or lactated Ringers. Etoposide, a sparingly soluble antineoplastic agent (2), is solubilized in VePesid to 20 mg/ml
with 60% PEG 400, 30% ethanol, and 8% polysorbate 80, and
is administered by IV infusion after a 50- to 100-fold dilution
with saline or dextrose 5%. Docetaxel, a first-line therapeutic
to treat breast and small cell lung cancer, is practically insoluble in water (2) and is solubilized in Taxotere to 40 mg/ml
in polysorbate 80, and is diluted 4-fold with the supplied diluent of 13% ethanol in water, then further diluted to 0.30.74
mg/ml with saline or dextrose 5% prior to administration by
IV infusion.
Oily Injectable Formulations
Vegetable oils can solubilize very lipophilic drugs and are
administered by intramuscular injection providing a depot for
sustained drug delivery over 24 weeks as the oil diffuses
within the intramuscular tissues. The oils in commercially
available solution injectable formulations are listed in Table
VII and include castor oil, cottonseed oil, sesame oil, soybean
oil, and safflower oil. Haloperidol decanoate is the longacting, water-insoluble decanoate ester prodrug form of haloperidol, a drug to treat psychotic disorders, and is solubilized
to 50 and 100 mg/ml in sesame oil which is administered intramuscularly through a 21-gauge needle in which the maximum volume per injection site should not exceed 3 ml. The
peak plasma concentrations occur at about 6 days after injec-

Route of
administration

Selected example

IM

Fulverstrat

IM

Testosterone cypionate
Estradiol cypionate
Lipofundin MCT 10%
Lipofundin MCT 20%
Haloperidol decanoate
Testosterone
Propofol
Intralipid, Liposyn III
Liposyn II

IV infusion
IM
IV bolus
IV infusion
IV infusion

tion and thereafter decline with a half-life of about 3 weeks,


thus requiring monthly individualized maintenance doses.
Testosterone enanthate, a prodrug of testosterone and used
to treat hormone deficiency, is solubilized in Delatestryl at
200 mg/ml in sesame oil and is administered intramuscularly
approximately every 2 weeks. Testosterone cypionate and estradiol cypionate are cosolubilized in cottonseed oil in DepoTestadiol for intramuscular injection. Fulvestrant is solubilized in a mixture of castor oil, ethanol, and benzyl alcohol in
Faslodex for intramuscular injection.
Emulsion Injectable Formulations
Oil-soluble molecules are generally neutral, uncharged,
and nonpolar, but can be formulated for intravenous administration in an oil-in-water emulsion because the drug partitions into the oil phase. A typical emulsion is composed of
water with 1020% soybean and/or safflower oil, 2% glycerol,
1% egg lecithin, and at pH 78 and is injected by either IV
bolus or IV infusion. Total parenteral nutrition (TPN) formulations are lipid emulsions that are administered by intravenous infusion as nutritional supplements, and the commercially available emulsions include Intralipid (1020% soybean
oil), Liposyn (1020% safflower oil), and Lipofundid MCT/
TCL (510% soybean oil and medium-chain triglycerides). In
Europe and Japan, there are multiple drug-containing emulsions commercially available, and they include diazepam,
PGE1, dexamethasone palmitate, and flurbiprofen (61). The
only commercially available emulsion formulation in the
United State is Diprivan in which propofol, a water-insoluble
phenol-containing sedative, is solubilized to 10 mg/ml in an
emulsion composed of 10% soybean oil and is administered
either by IV bolus or IV infusion.
Cyclodextrin-Containing Injectable Formulations
Increased water solubility through molecular complexation with cyclodextrins has advantages over the cosolvent
approach because upon dilution, a 1:1 complex between a
cyclodextrin and a drug molecule will not precipitate, but a
drug dissolved in a cosolvent can precipitate upon dilution.
Alprostadil, also known as prostaglandin E1 (PGE1), is
naturally occurring and is used in the treatment of erectile
dysfunction. Alprostadil is solubilized by forming an inclusion
complex with -cyclodextrin and is marketed as a lyophilized
powder, Edex, which is reconstituted with saline to 1040

224
g/ml and injected intracavernously. Itraconazole is waterinsoluble and is solubilized in Sporanox to 10 mg/ml in an
aqueous pH 4.5 solution with 40% hydroxypropyl-cyclodextrin and is administered by intravenous infusion after
a 2-fold dilution with saline. Hydroxypropyl--cyclodextrin is
also used to solubilize mitomycin in the generic product Mitozytrex (MitroExtra) (3).
The newest cyclodextrin to be commonly used is sulfobutylether--cyclodextrin (Captisol, www.cydexinc.com,
Overland Park, KS, USA, Table III). Captisol is very safe
(37,62), chemically stable, water-soluble, and is an excellent
solubilizing drug delivery technology for molecules in which it
forms an inclusion complex. An aqueous solution with 12%
w/v Captisol is isotonic, but formulations can contain as much
as 30% w/v Captisol. Ziprasidone mesylate, a rapid-acting
antipsychotic, a weak base with a pKa of 6.5 and an intrinsic
water solubility of 0.3 g/ml, is solubilized in Geodon to 20
mg/ml with 29% w/v Captisol and is administered by intramuscular injection. Ziprasidone mesylate and Captisol form a
1:1 complex in which the benzisothiazole group of ziprasidone
is positioned within the cavity of a Captisol molecule (63).
Geodon injectable formulation was initially approved in 2000
in Sweden (64,65). Voriconazole is a weakly basic triazole
antifungal that is solubilized in Vfend to 10 mg/ml with 16%
w/v Captisol and is administered by IV injection after a further 2-fold dilution with IV fluids (2).
Aqueous Dispersion Injectable Formulation
Phytonadione (Vitamin K1) is a non-ionizable waterinsoluble viscous liquid used in Vitamin K deficiency, is solubilized in AquaMEPHYTON to 2 or 10 mg/mL in an aqueous
dispersion with 7% polyoxyethylated fatty acid derivative, 37
mg/mL dextrose, and 0.9% benzyl alcohol at pH 3.57, and is
administered undiluted by subcutaneous or intramuscular injection. If IV administration is unavoidable, the rate of injection should not exceed 1 mg per minute.
Liposome Injectable Formulations
Liposomes are closed spherical vesicles composed of
outer lipid bilayer membranes and an inner aqueous core
and with an overall diameter of <100 m. Depending on
the level of hydrophobicity, moderately hydrophobic drugs
can be solubilized by liposomes if the drug becomes encapsulated or intercalated within the liposome. Hydrophobic drugs can also be solubilized by liposomes if the drug
molecule becomes an integral part of the lipid bilayer
membrane, and in this case, the hydrophobic drug is dissolved
in the lipid portion of the lipid bilayer. Water-soluble molecules reside within the aqueous inner core and are released
either as the liposome is eroded in vivo or by leakage. Liposomal formulations provide several therapeutic advantages
over the native drug formulations, including improved
pharmacokinetics (increased in vivo half-life of the drug), enhanced efficacy, and reduced toxicity. Liposomes preferentially bind to target cells such as fungal and tumor cells
as opposed to mammalian host cells, thus higher drug exposure to the target cells improves efficacy, and the limited
exposure to host cells decreases the toxicity. A typical liposome formulation contains water with phospholipid at 520

Strickley
mg/ml, an isotonicifier, a pH 58 buffer, and with or without
cholesterol. Liposomes are injected either by IV infusion or
intrathecally.
There are currently at least four commercially available
liposomal products for injection: amphotericin B (Table IV),
cytarabine, daunorubicin, and doxorubicin. Of these, only
amphotericin B is solubilized by liposomal encapsulation; the
other three drugs are water-soluble and are liposomal formulated for pharmacokinetic reasons. Amphotericin B, an antifungal, contains both a primary amine and a carboxylic acid
group, but the water solubility of the anion (pH 11) or cation
(pH 2) is only 0.1 mg/ml (23). Amphotericin B is solubilized
to 5 mg/ml by liposomal intercalation and becomes an integral
part of the lipid-bilayer membrane. The commercially available Amphotericin B liposomal product, Ambisome, is a lyophilized cake that is reconstituted with water to a 4 mg/ml
translucent liposomal suspension containing 18 mg/ml HSPC
(hydrogenated soy phosphatidylcholine), 7 mg/ml DSPG
(distearoylphosphatidylglycerol), 4 mg/ml cholesterol, 0.05
mg/ml -tocopherol, 75 mg/ml sucrose, and 2 mg/ml disodium
succinate buffer (pH 56). The reconstituted Ambisome is
then filtered through a provided 5-m filter and diluted with
dextrose 5% to 1 mg/ml and administered by IV infusion.
Another amphotericin B product, Abelcet, is a lipid complex
that is an opaque suspension at 5 mg/ml with 3.4 mg/ml
DMPC ( L --dimyristoylphosphatidylcholine), 1.5 mg/ml
DMPG ( L --dimyristoylphosphatidylglycerol), 9 mg/ml
sodium chloride, and buffered to a pH of 57. Abelcet is
diluted with dextrose 5% to 12 mg/ml and administered by
IV infusion. The amphotericin B lipid-based products have an
in vivo elimination half-life of 100-173 h (2). However, the
liposomal Ambisome has significantly lower incidence of
nephrotoxicity and infusion-related reactions compared to
the lipid complex Abelcet which allows for higher doses of
amphotericin B when using Ambisome. Thus, liposomal encapsulation of amphotericin B not only increases its solubility,
but also decreases its toxicity and also increases the in vivo
half-life.
Organic Solvents in Controlled Release and
Other Applications
N-Methyl-2-Pyrrolidone in a Polymeric Gel: Subcutaneous
or Local Injection
N-methyl-2-pyrrolidone (NMP, Pharmasolve) is a very
strong solubilizing agent and is currently in only a few commercially available pharmaceutical products. Leuprolide acetate is used in the treatment of prostate cancer and is solubilized in a solution composed of 5566% NMP and 3445%
poly(DL-lactide-co-glycolide) in an in situ controlled release
gel, Eligard, that is injected subcutaneously as a liquid. Upon
administration of 0.250.50 ml of the liquid formulation, the
NMP diffuses away from the injection site leaving a polymeric
gel that provides a depot of drug that is released over 1 to 6
months as the gel erodes or dissolves. Eligard 7.5 mg and
Eligard 22.5 mg have been commercially available since 2002
and are 1-month and 3-month controlled release products,
respectively. Eligard 7.5 mg delivers 7.5 mg of leuprolide acetate dissolved in 160 mg of NMP with 82.5 mg of poly(DLlactide-co-glycolide) as a 50:50 molar ratio. Eligard 30 mg is a
4-month controlled release product and was approved by the

Solubilizing Excipients in Oral and Injectable Formulations


FDA in February 2003. Eligard 45 mg is a 6-month controlled
release product and is in Phase III clinical trials (55,56). Eligard uses the Atrigel drug delivery system, which is a twosyringe set-up where syringe A contains the polymer poly(DLlactide-co-glycolide) or poly(DL-lactide) dissolved in NMP,
and syringe B contains solid drug. Upon coupling the two
syringes, the liquid in syringe A is injected into syringe B and
repeatedly mixed to complete dissolution, and then the viscous liquid is administered either subcutaneously or subgingivally (Ref. 3, see www.atrixlabs.com, Atrix Laboratories,
Inc., Fort Collins, CO, USA).
The Atrigel drug delivery system is also used in three
dental products. Doxycycline hyclate, a water-soluble antibiotic, is available as a 7-day controlled release system, Atridox,
composed of 100 mg/ml doxycycline hyclate in NMP with
37% poly(DL-lactide) that is a solution upon subgingival administration, but solidifies upon contact with the crevicular
fluid and is used to treat peridontal disease. Two similar drug
products containing 50 mg/ml doxycycline hyclate, and also in
NMP with 37% poly(DL-lactide), are Atrisorb-FreeFlow and
Atrisorb-D FreeFlow, which are used for peridontal tissue
regeneration (56) in which the physician first applies demineralized bone matrix to the treated area, then administers the
Atrisorb-FreeFlow drug product that upon spreading forms
an in situ gel.
Dimethyl Sulfoxide in a Subcutaneous Implant
Dimethyl sulfoxide was recently added to the monograph
of pharmaceutical excipients (26) and is the solubilizing solvent in a subcutaneously implanted, osmotically driven pump
that delivers drug for up to 1 year. The DUROS implant was
developed by Alza Corporation, licensed to Durect Corporation for selected fields, and became commercially available in
2000 in Viadur to deliver leuprolide acetate. The implant is a
multicomponent device comprising a 4 mm 45 mm titanium
alloy cylindrical reservoir that contains at the inlet end a polyurethane rate-controlling membrane. The inner reservoir of
Viadur consists of osmotic tablets that swell to push an elastomeric piston down the cylinder that pushes a solution of 72
mg of leuprolide acetate dissolved in 104 mg of DMSO
through a polyethylene diffusion moderator at the outlet end.
The entire Viadur device, weighing about 1.1 g, is surgically
inserted subcutaneously in the inner aspect of the upper arm.
After 12 months the implant must be removed and, if desired,
replaced with another implant to continue therapy.
Dimethyl Sulfoxide in Intravesical Instillation
DMSO is the active ingredient in Rimso-50, which is a
50/50 mixture of DMSO and water, and is instilled intravesically for the treatment of interstitial cystitis. Instillation of 50
ml of Rimso-50 into the bladder may be accomplished by an
aseptic syringe or by a catheter (2). This formulation is not for
intravenous or intramuscular injection. A side effect is a garlic-like taste that may last for hours as well as an odor of the
breath and skin due to the presence of DMSO metabolites.
STRATEGY OF FORMULATION APPROACHES
Table VIII is a flow chart of a suggested order of solubilization approaches for both injectable and oral formulations arranged in a simple to more complex manner. The

225
salt form of the drug can have an impact on the solubility but
is not included in this discussion.
Intravenous Injection
The ideal immediate-release injectable formulation is
aqueous and isotonic with physiological fluids such as saline,
dextrose 5%, or lactated Ringers and with pH 7. If the drug
is not soluble in neutral pH water, the next choice is to increase solubility by changes in solution pH and/or the addition of a water-soluble organic solvent (i.e., a cosolvent).
Knowledge of the drugs pKa(s) is very useful, for only ionizable drugs can be solubilized by pH modification. Bolus
intravenous formulations can range in pH from 212, but infusion formulations are normally limited to pH 210. If the
drug is not solubilized sufficiently by pH modification, the
next choice is to increase solubility by using a water-soluble
organic solvent. The organic solvents in bolus intravenous
formulations include ethanol, glycerin, PEG 300, PEG 400,
and propylene glycol with the upper amount being 20% for
ethanol and 50% for the others. The organic solvents in
intravenous infusion formulations include DMA, ethanol,
glycerin, PEG 300, PEG 400, and propylene glycol with the
upper amount being 3% for DMA, 15% for glycerol, and
10% for the others. The combination of both pH modification and cosolvent can be a very powerful solubilization strategy and is quite useful in the preclinical setting when one does
not have much time/resources to develop an optimized formulation (43).
If the drug is not solubilized by aqueous pH-modification
or in cosolvents, the next choice is to increase aqueous solubility by complexation. The preferred complexing agents are
cyclodextrins and their derivatives, and typically only those
drugs with an aromatic ring or a nonpolar side chain are
solubilized by cyclodextrin complexation. If complexation
alone is insufficient, then a combination of complexation and
pH modification (66) or/and cosolvent may be used.
If the drug is not solubilized by pH modification, cosolvents, complexation, or combinations of these, the drug is
considered challenging. Surfactants are used to solubilize
some of the most water-insoluble drugs, and the formulations
are usually concentrated drug solutions in a completely organic solvent(s) that is diluted prior to intravenous administration, such as those listed in Table II. The surfactants for
intravenous infusion formulations include Cremophor EL,
Cremophor RH 60, and polysorbate 80. The solubilizing solvent is typically a mixture of surfactant and solvent(s) such as
cremophor/ethanol, cremophor/ethanol/DMA or polysorbate
80/PEG 300/ethanol, but neat surfactant may also be used
such as polysorbate 80 to solubilize docetaxel. The upper limit
administered in vivo is <10% for the cremophors and up to
25% polysorbate 80.
Drugs that are not soluble by cosolvents, pH modification, or complexation but are soluble in oils can be formulated
for intravenous administration by employing an oil-in-water
emulsion. Emulsion typically contain 1020% oil and an oilsoluble drug partitions into the oil phase. This formulation
strategy is rarely used for a commercial product. However,
emulsions can be useful in the preclinical setting where an
extemporaneous emulsion is prepared by slowly adding a concentrated solution of drug in an organic solvent to an emulsion with constant stirring (14).

226

Strickley
Table VIII. Flow Chart of Suggested Order of Solubilization Approaches for Injectable and Oral Liquid Formulations
Injectable
Intravenous

Subcutaneous

Oral
Intramuscular

Liposome formulations can be used as a means to solubilize some drugs for intravenous administration, but this
solubilization strategy is complex and liposomes are normally
not used for solubility enhancement but for pharmacokinetic
purposes.
Water-insoluble drugs that are not solubilized by any of
the above techniques or combinations of techniques are considered quite challenging. In these cases, because the equilibrium solubility is below the target formulation concentration, a supersaturated solution may be achievable in which
case the drug stays in solution for a long enough period of
time for handling and dosing. The typical approach is to dissolve the drug in a preconcentrated organic solution with/
without surfactant and slowly add this solution to an aqueous-

Soft gelatin capsule

Solution

based injectable solution. To achieve supersaturation, the final injected formulation usually, but not always, contains a
surfactant(s) that is either initially in the concentrated drug
solution or in the diluent. This technique can be difficult to
commercialize due to complexity. However, this supersaturation technique is very useful in formulating water-insoluble
drugs, and many parameters can be varied such as the preconcentrate drug concentration, preconcentrate solvent(s),
diluent composition, and the mode of mixing the preconcentrate and the diluent. A novel example of combining pHmodification, cyclodextrin complexation, supersaturation, as
well as in situ chemical conversion in an intravenous formulation is the water-insoluble campothecin analog, DB-67,
which was not solubilized by any of the usual techniques (67).

Solubilizing Excipients in Oral and Injectable Formulations


A successful intravenous formulation of DB-67 at 2 mg/ml
was achieved by dissolving the carboxylate E-ring opened
analog in an alkaline aqueous solution at 20 mg/ml which was
added slowly to an acidified aqueous solution containing 20%
SBE--CD in which the lactone was generated in situ in solution at a supersaturated concentration, but stayed in solution for >3 days. For long-term storage, the supersaturated
solution was lyophilized, and the powder was reconstituted
prior to injection.
Subcutaneous Injection
The strategy of solubilizing a drug for subcutaneous administration is similar for intravenous administration, but
with more restrictions. The most significant restrictions are
the need for a low viscosity formulation, a reduced injection
volume to less than 2 ml, and more restrictions on both the
pH range and the amount of cosolvent due to slower diffusion
away from the injection site. The generally accepted pH range
is 2.79.0, and for immediate release the accepted upper limit
of cosolvent is <15%. However, undiluted NMP is injected
subcutaneously, but the volume is minimized to <0.5 ml.
Intramuscular Injection
The strategy of solubilizing a drug for intramuscular administration is similar for intravenous administration, but
with fewer restrictions. For intramuscular administration, the
pH range is similar to intravenous and is pH 212, but there
will be some stinging at the injection site when using the
extremes of pH. For intramuscular administration, the
amount of cosolvent is generally less restrictive than intravenous and can be as high as 100% organic. When using an oil
to solubilize a drug for intramuscular administration, the oil
formulation is injected undiluted and normally provides a depot of drug that released over time (up to months).
Oral Administration
A solubilized dosage formulation for oral administration
is normally contained within a capsule or is a measurable oral
solution in a bottle.
Capsules
The development of a solubilized oral formulation in a
capsule is normally driven by the desire to either increase or
make reproducible the oral bioavailability of a poorly watersoluble molecule compared to a solid oral dosage form. The
preferred water-soluble organic solvents for soft gelatin capsules are PEG 400 and propylene glycol. Ethanol can also be
used in capsules, but the amount is limited to <15% because
ethanol can diffuse out of a capsule due to its volatility. The
water-insoluble solvents in commercially available solubilized
oral formulations include the long-chain triglycerides peanut
oil, corn oil, soybean oil, sesame oil, olive oil, peppermint oil,
hydrogenated vegetable oils, hydrogenated soybean oil, and
the medium-chain (C8/C10) caprylic/capric triglycerides derived from coconut oil and palm seed oil. If solubility and/or
oral bioavailability is still not sufficient, the next level of complexity is to add a surfactant such as TPGS, Cremophor EL,
Cremophor RH 40, TWEEN 80, SPAN 80, Solutol HS-15,
Softigen 767, Labrafil M-1944CS, or Labrafil M-2125CS. If

227
solubility and/or oral bioavailability is still not sufficient, the
next level of complexity is a self-emulsifying drug delivery
system that contains a polar solvent, an oil, a surfactant, and
a cosurfactant.
Oral Solutions
Measurable solution formulations for oral dosing include
pediatric/elderly formulations, dose reduction compared to
the available solid oral dosage form(s), and cold remedies.
The development of pediatric formulations is beyond the
scope of this review, but can also include suspensions, powders, and other formulation types as well as the very important aspect of taste-masking. The requirements of a successful
oral solution are not only oral bioavailability, but also acceptable chemical stability and physical properties as well as acceptable taste.
Oral solution formulations can be either aqueous, aqueous/organic, or entirely organic. Therefore, all of the excipients discussed in this review, oral and injectable, can be used
in an oral dose solution. If solubility and oral bioavailability
are sufficient in an aqueous or aqueous/organic solvent, then
an aqueous-based solution formulation may be desirable. If
water solubility is limited and oral bioavailability from a solid
oral dosage form is low, then an organic solventbased solution formulation may be needed.
FUTURE TRENDS AND PROSPECTS
Even though there are many available excipients to increase the solubility of poorly water-soluble drugs, there is
still a need for more acceptable excipients and also to better
understand how these excipients actually perform in vivo.
The recent approval of products with new excipients such
as the complexing agent sulfobutylether--cyclodextrin, the
organic solvent NMP, and the surfactant TPGS are encouraging examples of emerging solubilizing excipients in parenteral (68) and oral medications. As more water-insoluble
drugs are discovered through modern screening techniques,
the need for significant formulation efforts in both preclinical
and clinical development will increase.
The use of polymer-based capsules, such as hydroxypropyl methylcellulose or polyvinylalcohol hard capsules, within
the pharmaceutical industry is likely to begin soon. Polymerbased capsules offer the advantages of potential controlled
release as well as the intriguing potential to control closely the
size, shape, and dimensions of the capsule. Enteric coating of
soft gelatin (69) and HPMC capsules (17) also offers the possibility of intestinal targeting.
It would be beneficial to the formulation scientist to have
more water-soluble organic solvents as potential vehicles. The
currently used, preferred choices of propylene glycol, ethanol,
and polyethylene glycols suffer from lack of solubilizing powers in many instances. The water-soluble solvent NMP will
likely be used more frequently because it has excellent solubilizing powder and is low viscosity, which is of practical importance in using fine-gauge needles or microcatheters.
DMSO was recently added to the monograph of pharmaceutical excipients and may be used more often. Other solvents
have been considered, such as dimethyl isosorbide (70), glycofurol, Solketal, glycerol formal, acetone, tertrahydrofurfuryl alcohol, diglyme, and ethyl lactate, but are used mainly in

228
the preclinical setting (71) or in veterinary products. The solvent Transcutol is purified diethylene glycol monoethyl ether
and is a powerful solubilizer that is used in some European
products such as the oral drops Lysanxia and the oral solutions Pilosuryl and Urosiphon as well as in some veterinary
injectable products such as Tolfedine and Vitamin E (72).
As more water-insoluble drugs are discovered, the need
for lipid-based formulations or colloidal carriers such as solid
lipid nanoparticles will increase for both oral and injectable
formulations (73,74). Oral formulations of long-chain and medium-chain triglycerides will likely be used more often in all
phases of development: preclincal, clinical, and commercial.
Shorter chain triglycerides such as triacetin and tributyrin can
solubilize many drugs and could potentially be used more.
Lipids can be transported in vivo via the lymphatic system,
and research to understand the contribution of lymphatic
transport to oral bioavailability is ongoing (75,76).
Surfactants are quite useful excipients when used correctly, but are often the last resort if simpler organic solvents and pH changes are insufficient. The commonly used
surfactants cremophors, polysorbates, Labrafils, TPGS, and
Span 20 are proven useful but with limitations. Other surfactants that are currently used less commonly such as Solutol
HS-15 (77) and the Gellucires and Labrasols can solubilize
many drugs and will likely be used more frequently. The Gellucires and Labrasol are similar to the Labrafils and are welldefined mixtures of mono-, di-, and triglycerides and monoand di-fatty acid esters of polyethyleneglycol with fatty acid
compositions of C12 (Gellucire 44/14), C16-C18 (Gellucire 50/
13), and C8C10 (Labrasol). The use of surfactants could benefit from a better understanding of supersaturation phenomenon and its practical applications. Surfactants have also been
shown to improve the oral absorption of highly polar and
water-soluble macromolecules such as vancomycin (78).
Controlled release systems that are solvent-based will
hopefully expand in their commercial success. The SABER
delivery system, developed by Southern Biosystems, Inc. (79)
and Durect Corporation, Cupertino, CA, USA (80), uses the
water-insoluble, highly viscous, liquid sucrose acetate isobutyrate (SAIB) that is dissolved in low-viscous solvent such as
NMP, ethanol, benzyl benzoate, or Miglyol 810 (mediumchain caprylic/capric triglyceride) along with the active ingredient. Upon subcutaneous or intramuscular injection, the
SAIB forms an adhesive, biocompatible, and biodegradable
depot that releases the entrapped active ingredient over a
tailored time period of a few day to 3 months or more after a
single injection. The SABER delivery system is undergoing
clinical evaluation and can also be applied to oral, dermal,
and other routes of administration.
Understanding how excipients perform in vivo is a key
aspect of their ultimate success. Certain excipients are not
inert but are functional excipients and can alter metabolism and/or transport activities. For example, a Pluronic block
copolymer is undergoing Phase II clinical evaluation for its
ability to modify cellular distribution by inhibition of the P-gp
drug efflux transport system and is a functional excipient in a
formulation with doxorubicin to increase distribution to solid
tumors (81). Understanding how excipients improve oral bioavailability will depend partially on determining how excipients perturb physiological functions including passive diffusion and transport systems such as P-gp (82,83). Understanding how excipients affect the passive and lymphatic

Strickley
absorption of poorly water-soluble drugs will assist in designing better oral formulations. The ability of scientists to determine whether improved in vivo performance is due to
solubility enhancement alone or in combination with physiological perturbations will allow for a more mechanistic understanding of formulation and excipient function(s).
CONCLUSIONS
Drug delivery has matured in the last few decades and is
now recognized as an integral part of drug discovery and
development (8486), with current emphasis on designing favorable physicochemical properties into new chemical entities
(8789) and identifying the most favorable salt form (90).
However, the trend to discover and develop small molecule
therapeutics that bind to a chosen enzyme has resulted in
more lipophilic, hydrophobic, and water-insoluble new drug
candidates. Therefore, formulation development/optimization, drug solubilization, and drug delivery will continue to be
areas of active research and development, with encouragement by current and future commercial successes.
ACKNOWLEDGMENTS
The author thanks Richard Dunn of Atrix Laboratories,
Inc., Gerold L Mosher, Diane O, Thompson, and Karl W.
Strohmeier of CyDex, Inc., Jennifer Lee and Peter Cade of
Croda, Inc., Carey M. Boyum of Lipscomb Chemical Company, Inc. (Long Beach, CA, USA, representing Gattefosse,
Inc., Cedex, France), Barbara A. Pagliocca of Sasol North
America, Inc. (Westwood, NJ, USA), and Brendan OLeary
of BASF, Inc., for information on their specialty solubilizing
excipients and drug delivery systems. The author also thanks
Tamara L. Smith of Shionogi Qualicaps, Inc. (Whitsett, NC,
USA), for information on hydroxypropyl methylcellulose
capsules and Missy Lowery of Capsugel (Greenwood, SC,
USA, a division of Pfizer, Inc.) for information on DBcaps
capsules for double-blinded clinical trials. The author also
thanks Terry Dahl, Reza Oliyai, and Taiyin Yang of Gilead
Sciences, Inc., and Ngoc-Anh T. Nguyen for their careful review of this manuscript, support, encouragement, and helpful
suggestions.
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