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electrical, grid connection and non-EPC costs.

The cost components are described in the


table 14.
Table 20. Investment Costs Components
System

Components

Price (USD)

A. EPC Costs

Bio-digester System

Preparation works

22,417

Civil & earth works

404,733

Engineering

137,953
Sub Total

Mechanical
Equipment

Biogas reactor material & installation

Mechanical equipment for POME processing

153,133
39,661

Mechanical equipment for gas handling

128,551

Utilities

44,345
Sub Total

Electrical &
Instrumentation
System

Transformer & MW switchgear 20 kV

46,673

MCC, local control station, distribution panel

41,593

Cable, wire, grounding

23,310

Lightning protection

5
6

Lighting & others


Instrumentation

5,284
6,752
138,690

Piping

Other Costs

365,689

Sub Total
Gas Engines

565,103

262,301
147,077

- 2 x 0.6 MWe
- Accessories, installation and transportation
Project support and management

825,550

Commissioning

250,120

187,390

Liquidity damage insurance

13,181

Grid connection 1 km

32,885

VAT 10%

264,929

Contingency 5%

145,711
Sub Total of other costs

TOTAL EPC COSTS

894,215
3,059,934

B. Non-EPC Costs
Other Costs

1 Project Development (license and permit)

38,462
69

2 Bank guarantee to MEMR (5%)

153,380

3 Land acquisition

115,385

4 Financing cost (2%)

30,599

5 Interest During Construction

91,798

6 Initial Working Capital

56,677

Sub Total
TOTAL INVESTMENT COSTS

486,301
3,546,235

The investment cost consists of bio-digester system which covers access clearing,
mobilization of equipment and some civil works such as road and access; biogas
management system which consists of the lagoon works including soil movements, soil
compacting, piping and lagoon cover; electrical and instrumentation system which consists
of installing instruments (please describe) and electrical wirings and equipment; and the
rest is for installation, logistics and project management. The cost is already taken as of
Muaro Jambi, Jambi.
As the project is assumed to have loan ratio of 50, we have added additional financing
costs as much as 2% from the loan portion or USD 30,599 and IDC of 91,798. We have also
set the working capital proportionately calculated based on the operating costs for 3
months, which amounted to USD 56,677. A total of USD 486,301 of other costs is then
added to the investment costs.
10.2.2 Breakdown of O&M costs
Operation and maintenance of a biogas digester is considered not complicated neither
need too many workforces. 6 operators are needed to operate and maintain the biogas
project, 2 operators working for each shift, 2 shifts per day. In addition maintenance for
delicate equipment such as the scrubbers, filters, blowers, electrical system and co-firing
system (flare) will be done by the technology provider during the first three years. The
maintenance of gas engines is assumed to be done by the gas engines provider as part of
after sales service. Table 21 shows the breakdown of annual operation and maintenance
costs.

70

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