Fixing and Mounting Of: RADIK and KORALUX Radiators

Fixing and Mounting of
RADIK and KORALUX radiators
KORADO, a.s.
B Hublk 869
560 02 esk Tebov
Czech Republic
e-mail: [email protected]
http://www.korado.com
03/11.080.2 EN
03/2011
The new plant KORADO is the most modern factory for the production of radiators
in Europe thanks to its up-to date production facility, technology and organization.
Its modern and sophisticated organization in the area of 30 000 m2 enables further
increases of production capacity whenever needed.
The choice of all technology was driven by the maximum effort to ensure
environment protection inside the factory as well as in its surroundings.
KORADO, a.s. obtained the ISO 9001 quality certificate
in 1997 and currently already holds the ISO 9001:2008.
TABLE OF CONTENTS
Fixing of RADIK steel panel radiators - Wall brackets4

Fixing of RADIK steel panel radiators - Stand brackets 7
Fixing of RADIK steel panel radiators - Drill-in brackets 9
Fixing of KORALUX towel rail radiators - Wall brackets 12
Assembly of RADIK steel panel radiators - Data for fixing 14
Assembly of RADIK steel panel radiators - Assembly template 15
TABLE OF CONTENTS
Summary of fixing technology for RADIK radiators 16
The KORAMONT 03/2011 catalogue replaces all previous issues.
Fixing of radik steel panel radiators

Wall brackets
Simple wall bracket
designed for all models and types with welded fixing hangers except for type 10 of all Radik models
selection not dependent on the height of the radiator H
zinc-coated metal parts
enables mounting on the wall at a distance of D = 40 mm from the wall
used for concrete structures and masonry from porous concrete and solid bricks
maximum permitted vertical load on the bracket is 500 N
33
33
33
88
57
57
57
UPPER EDGE OF THE RADIATOR
LOWER EDGE
40 OF THE RADIATOR
40
40
2 x konzolu, 2 x opru,
Sada
2 x konzolu,
xobsahuje:
opru, screws
Set contains: 1 xSada
rightobsahuje:
and left bracket,
2 x2support,
8 x 60mm, dowel plugs 10 mm
vruty 8 x
60 mm, hmodinky
vruty 8 x 10 mm
60 mm, hmodinky
10 mm
Type
H [mm]
Order number
Simple wall bracket
300900
Z-u320
Simple wall bracket - angled

designed for all models and types with welded fixing hangers
enables mounting on the wall at a distance of D = 54 and 36 mm from the wall
RADIK - Wall brackets
54
LOWER EDGE OF THE RADIATOR
H
36
105
15
105
16
15
12
12
12
Set contains: 1 x right and left bracket, 2 x support, screws 8 x 60mm, dowel plugs 10 mm
Type
H [mm]
Order number
300900
Z-u300
The company reserves the right to make technical changes.

Wall brackets
Double wall bracket
designed for all models and types with welded fixing hangers except for type 10 of all models in
the VENTIL KOMPAKT and PLAN VENTIL KOMPAKT design
selection dependent on the height of the radiator H
metal parts painted in white
enables mounting on the wall at a distance of D = 43 and 23 mm from the wall
23
112
22
112
43
24
22
23
11
23
Set contains: 1 x right and left bracket, screws 6 x 50mm, dowel plugs 8 mm
Type
H [mm]
Double wall bracket
A [mm]
Order number
300
Z-u562
400
141
Z-u563
500
241
Z-u564
600
341
Z-u565
900
641
Z-u566
Compact bracket
Compact bracket
105
B
15
C
43
Set contains: 2 x bracket, screws 8 x 60 mm, dowel

plugs 10 mm
H [mm]
B [mm]
C [mm]
M [mm]
Order number
300
130
195
Z-u571
400
145
85
150
Z-u572
500
245
85
150
Z-u573
600
345
85
150
Z-u574
900
645
85
150
Z-u575
Type
designed for all models and types with

welded fixing hangers except for type 10
of all models in the VENTIL KOMPAKT and
PLAN VENTIL KOMPAKT design
selection dependent on the height of the
radiator H
equipped with a safety catch to prevent the
radiator from lifting
enables mounting on the wall at a distance
of D = 43 mm from the wall
used for concrete structures and masonry
from porous concrete and solid bricks
maximum permitted vertical load on the
bracket is 1200 N

Wall brackets
Compact bracket Plus
designed mainly for radiators without welded fixing hangers - model RADIK VKU
can be also used for all other models and types with welded fixing lugs except for type 10
and 11 of all models
for radiators 1800 mm long and longer, you must use three brackets, the third is positioned
in the middle
selection dependent on the height of the radiator H
zinc-coated metal parts, grill holder painted in white
equipped with a safety catch to prevent the radiator from lifting
133
30
Set contains: 2 x bracket, screws 8 x 60 mm, dowel plugs 10 mm

Type
H [mm]
C [mm]
Order number
300
86
109
Z-u551
400
186
109
Z-u552
500
286
109
Z-u553
600
386
109
Z-u554
900
686
109
Z-u555
Notes
B [mm]

Stand brackets
External stand bracket
designed for all models and types except for models RADIK VKU and RADIK VKM type 10
welded fixing hangers are used for fixing the radiator
ordering requires 2 separate items (set + load-bearing profile) and their assembly when fixing
the radiator
selection of the load-bearing profile is dependent on the height of the radiator H
visible metal parts painted in white, other parts zinc-coated
plug
T min.
T max.
bracket
holder
base plate
55
load-bearing profile
Set contains: 1 x base plate, bracket, holder and plug

Note: modification of the length of the load-bearing profile can allow you to achieve different Tmin and Tmax values
Type
H [mm]
A [mm]
External stand bracket
300900
min
[mm]
max
[mm]
-
Order number
Z-u210
Load-bearing profile
300
460
170
270
Z-u220
400
560
170
270
Z-u230
500
660
170
270
Z-u240
600
760
170
270
Z-u250
900
1060
170
270
Z-u260
Internal stand bracket for type 20, 21

designed for all models except for RADIK VKM
radiator panel and connection bushings are used for fixing the radiator
assembled by manufacturer selection
not dependent on the height of the radiator H
120
185
Set contains: 1 x bracket

Type
Internal stand bracket
for type 20, 21
H [mm]
min
[mm]
300
190
400900
100
max
[mm]
200
Order number
Z-u310
RADIK - Stand brackets
T min.
T max.

Stand brackets
Internal stand bracket for type 11, 22, 33
designed for all models except for RADIK VKM
radiator panel and convector fins are used for fixing the radiator
assembled by manufacturer
T min.
T max.
~150
~150

Type
H [mm]
Internal stand bracket

for type 11, 22, 33
300
160
400900
140
min
[mm]
max
[mm]
200
Order number
Z-u330
Accessories for stand brackets
Cover for
the load-bearing profile
65
65
205
Cover for the base plate

for the external bracket
11
Cover for the base plate

for the internal bracket
RADIK - Stand brackets
Type
Packing
Order number
Cover for the base plate for the external bracket
1 pc
Z-u440
Cover for the base plate for the internal bracket
1 pc
Z-u450
Cover for the load-bearing profile
1 pc
Z-u460

Drill-in brackets
Drill-in bracket 15/120
designed for all models and types with welded fixing hangers except for type 10 of all models in
the VENTIL KOMPAKT and PLAN VENTIL KOMPAKT design
used for masonry from perforated and solid bricks and porous concrete
15 mm drill must be used for drilling into the wall
22
112
120
48
Set contains: 1 x bracket, 1 x support

Type
H [mm]
Order number
300900
Z-u140
Drill-in bracket 15/100/70
designed mainly for type 10 of all models with welded fixing hangers
100
70

Type
H [mm]
Order number
300900
Z-u141
RADIK - Drill-in brackets
22
112

Drill-in brackets
designed for all models and types with welded fixing hangers, above all for the HYGIENE
design (all RADIK HYGIENE and RADIK CLEAN models)
the set enables mounting on the wall at a distance of D = 35 65 mm from the wall,
at a distance of D = 65 80 mm a bracket must also be used on the lower pair of fixing
hangers (not a support)
maximum permitted vertical load on the bracket is 1000 N at D = 50 mm
98
140 95
14095
140 95

Type
H [mm]
Order number
300900
Z-u144

designed for all models and types with welded fixing hangers, above all for the HYGIENE
design (all RADIK HYGIENE and RADIK CLEAN models)
the set enables mounting on the wall at a distance of D = 100 mm from the wall
maximum permitted vertical load on the bracket is 500 N at D = 100 mm
10
P* P*
P*
98
115
115
100
100
115
100 2 x bracket
Set contains:
* see page 14
Type
H [mm]
Order number
300900
Z-u290

Drill-in brackets
Universal drill-in bracket 15/120
designed for a wide range of products - e.g. radiators, water tanks, etc.
enables fixing to the wall
120

Type
Universal drill-in bracket 15/120
Order number
Z-u200
Notes
11
FIXING OF KORALUX RADIATORS

WALL BRACKETS - COMFORT, CLASSIC
Wall brackets KORALUX COMFORT, CLASSIC - General information
universal set designed for fixing of both radiators with straight tubes (LINEAR design)
and with curved tubes (RONDO design) thanks to a special component (see position 1)
the set of wall brackets is delivered according to the model of radiator, in two
colours - white or chrome
Set contains:
4 x brackets
all components for fitting to the wall
air vent
blanking plug
3
3
2
2
tubular radiator fixed to the wall at four points
44
used for concrete structures and masonry from solid bricks
in case of using a suitable type of a special dowel and a screw of the respective size it can
also be used for other types of masonry
11
Wall brackets KORALUX COMFORT, CLASSIC - Fitting

position the bracket between the second and third pipe from the top and the bottom (level A)
carefully tighten the screw (position 2) so the compressed part of the bracket is not deformed (position 3) and the cover
(position 4) fits perfectly into the compressed part of the console
we recommend a distance from the centre of the fixing bracket to the wall from the side edge of the radiator of 80 mm (see level B)
X = 19 - 28
Wall brackets KORALUX COMFORT, CLASSIC - Product range

two types of Mounting set are delivered
The choice of the type of the bracket depends on distance between the tubes
Mounting set 24/40 designed for use with all models of KORALUX COMFORT towel rail radiators
Mounting set 20/40 designed for use with all models of KORALUX CLASSIC towel rail radiators
KR, KRC, KRM, KRE, KRCE
KL, KLC, KLCM, KLE, KLCE
KLC, KLCM, KLT, KLTM, KLCE, KLTE L
L
50
B
D
X = 11 - 18
KRC, KRCM, KRT, KRTM, KRCE, KRTE

L
L
50
D
C
C=b
=b
KTM
Tube
Diameter
[mm]
A
[mm]
B
[mm]
C
[mm]
D
[mm]
445
595
745
KLT
24
90
80
7392
15
LINEAR COMFORT-M
KLTM
24
90
80
7392
15
LINEAR COMFORT-E
KLTE
24
90
80
7392
15
RONDO COMFORT
KRT
24
90
80
6785
15
98116
105123
108126
RONDO COMFORT-M
KRTM
24
90
80
6785
15
98116
105123
108126
RONDO COMFORT-E
KRTE
24
90
80
6785
15
98116
105123
108126
LINEAR COMFORT
KORALUX - WALL BRACKETS
b [mm]
L = radiator length [mm]
Name
Model
12
Mounting set 24/40 - COMFORT
=b
KRP, KRPM
KLP, KLPM
L
KLTM, KRTM, KLCM, KRCM - Models
with bottom middle connection
with the connecting pitch 50 Lmm
L
KLTE, KRTE, KLCE, KRCE - electric radiators - not connected to the heating system
Information for ordering

Model
LINEAR COMFORT
Name
Tube
Diameter [mm]
KLT
24
LINEAR COMFORT-M
KLTM
24
LINEAR COMFORT-E
KLTE
24
RONDO COMFORT
KRT
24
RONDO COMFORT-M
KRTM
24
RONDO COMFORT-E
KRTE
24
Type of set
Colour
Order number
Mounting set
24/40
white
chrome
Z-U594
Z-U595
FIXING OF KORALUX RADIATORS

WALL BRACKETS - COMFORT, CLASSIC
Mounting set 20/40 - CLASSIC
b [mm]
L = radiator length [mm]
Name
Tube
Diameter
[mm]
A
[mm]
B
[mm]
C
[mm]
D
[mm]
445
595
745
KLC
20
90
80
7190
15
LINEAR CLASSIC-M
KLCM
20
90
80
7190
15
LINEAR CLASSIC-E
KLCE
20
90
80
7190
15
RONDO CLASSIC
KRC
20
90
80
6482
15
94112
102120
106124
RONDO CLASSIC-M
KRCM
20
90
80
6482
15
94112
102120
106124
RONDO CLASSIC-E
KRCE
20
90
80
6482
15
94112
102120
106124
Model
LINEAR CLASSIC

Model
Tube
Diameter [mm]
Name
LINEAR CLASSIC
KLC
20
LINEAR CLASSIC-M
KLCM
20
LINEAR CLASSIC-E
KLCE
20
RONDO CLASSIC
KRC
20
RONDO CLASSIC-M
KRCM
20
RONDO CLASSIC-E
KRCE
20
Type of set
Colour
Order number
Mounting set
20/40
white
chrome
Z-U592
Z-U593
WALL BRACKETS - STANDARD

Mounting set 20 - STANDARD
designed for use with all models of KORALUX STANDARD towel rail radiators
tubular radiator fixed to the wall at four points
the set of wall brackets is delivered according to the model of radiator, in two colours white or chrome
used for concrete structures and masonry from solid bricks
in case of using a suitable type of a special dowel and a screw of the respective size it can also
be used for other types of masonry
Set contains:
4 x brackets
all components for fitting to the wall
air vent
blanking plug
KS
Model
Name
Tube
Diameter [mm]
A
[mm]
B
[mm]
C
[mm]
D
[mm]
KS
20
110
80
6674
15
Name
Tube
Diameter [mm]
Type of set
Colour
Order number
KS
20
Mounting set 20
white
chrome
Z-U590
Z-U591
STANDARD

Model
STANDARD
KORALUX - WALL BRACKETS
C=b
13
Assembly of radik steel panel radiators
90
Data for fixing
S
R
L
Radiator length L [mm]

Type
S
[mm]
RADIK - Data for fixing
T
[mm]
14
R
[mm]
400
500 1600
1800
2000
2300
2600
3000
10, 20, 20S, 20 VK, 20 VKL, 20S

VK, 20 MM, 21, 21 VK, 21 VKL,
21 mm, 22, 22 vk, 22 VKL, 22
combi vk, 22 mm, 30, 30 VK,
33, 33 vk, 33 VKL, 33 mm
133
133
133
133
133
133
133
10 VK
167
167
167
167
167
167
167
10 VKL
100
133
133
133
133
133
133
10 MM
133
133
133
11,11 vk, 11 vkl, 11 mm
117
150
150
150
150
150
150
10, 20, 20S, 20 VK, 20 VKL , 20S

VK, 20 MM, 21, 21 VK, 21 VKL,
21 mm, 22, 22 vk, 22 VKL, 22
33, 33 vk, 33 VKL ,33 mm
133
133
133
133
133
133
133
10 VK
100
133
133
133
133
133
133
10 VKL
167
167
167
167
167
167
167
10 MM
133
133
133
11,11 vk, 11 vkl, 11 mm
117
150
150
150
150
150
150
10, 20, 20S, 20 VK, 20 VKL , 20S

VK, 20 MM, 21, 21 VK, 21 VKL,
21 mm, 22, 22 vk, 22 VKL, 22
33, 33 vk, 33 VKL ,33 mm
900
1000
1133
1300
1500
10 VK,10 VKL
900
1000
1133
1300
1500
10 MM
11,11 vk, 11 vkl, 11 mm
833
983
1150
1283
1483
Notice:
Plan Klasik = Hygiene = Clean = Klasik - R = Klasik
Plan VK = Hygiene VK = Clean VK = VKM = Plan VKL = VK
Plan 11 VKL = 11 VKL
H [mm]
300
400
500
554
600
900
P [mm]
145
245
345
399
445
745
Assembly of radik steel panel radiators

Assembly template
Construction element
Position
Packing unit
Name
Content
1
Sheet metal 100 (intended for all
models except for type 33 VKU)
10 pcs Sheet metal 100 mm

20 pcs Dowel plug 12/60 mm
20 pcs Washer 8,4 mm
20 pcs Screw 8 x 60 mm
1 pcs Ruler
Directions for use
Sheet metal 155

(intended for all models)
10 pcs Sheet metal 155 mm

20 pcs Dowel plug 12/60 mm
20 pcs Washer 8,4 mm
20 pcs Screw 8 x 60 mm
1 pcs Ruler
Directions for use
3
Joining component
G internal
- 10 pcs Joining component G internal

- 10 pcs Bolt M6 with a wing nut
- 10 pcs Washer 6,4 mm
- Directions for use
Joining component
G external
- 10 pcs Joining component G

external
- 10 pcs Bolt M6 with a wing nut
- 10 pcs Washer 6,4 mm
- Directions for use
- A part of the packing unit - see position

1, 2 (can be ordered as a spare part)
universal use for all models and types in VENTIL KOMPAKT,

PLAN VENTIL KOMPAKT, RADIK MM and RADIK PLAN
VERTIKAL-M design
prevents damage of the surface and theft of radiators during
construction
multiple use of the assembly template
assembly of the complete heating mains in buildings under
construction without the radiators
enables a pressure test on the heating system in buildings
under construction
fixes the connection pipes during construction work
(e.g. concreting the floor)
connecting pitch of the connection pipes remains the same
even during finishing work
using the ruler and assembly instructions, you make
preparation of conditions for installation of any wall
brackets easier without the presence of the radiators
(measuring, drilling holes or fitting dowel plugs into the wall)
Type
1, 2
3, 4
100150+80
+0,0
Order number
Sheet metal 100
Z-MS001
Sheet metal 155
Z-MS002
Joining component G internal
Z-MS003
Joining component G external
Z-MS004
Ruler for the assembly template
Z-ND-010
RADIK - Assembly template
Ruler for the assembly template
15
Summary of fixing technology for

Model and Type
Height
H [mm]
Type of bracket
10
11
20
21
22
33
10
11
20
21
22
33
20
21
300 900
Z-U320
300 900
Z-U300
300
Z-U562
400
Z-U563
500
Z-U564
600
Z-U565
900
Z-U566
300
Z-U571
400
Z-U572
500
Z-U573
600
Z-U574
900
Z-U575
300
Z-U551
400
Z-U552
500
Z-U553
600
Z-U554
900
Z-U555
300 900
Z-U210
300
Z-U220
400
Z-U230
500
Z-U240
600 (554*)
Z-U250
900
Z-U260
Internal stand bracket for type 20, 21
300 900
Z-U310
Internal stand bracket for type

11, 22, 33
300 900
Z-U330
300 900
Z-U140
300 900
Z-U141
300 900
Z-U144
300 900
Z-U290
Compact bracket
External stand bracket - set
External stand bracket - load-bearing

profile
RADIK - Summary of fixing technology
VKU
Simple wall bracket
Double wall bracket
16
VK / PLAN VK / VK - Z
VKL / PLAN VKL
MM
KLASIK / PLAN KLASIK

KLASIK - Z
Ordernumber
Radiator with welded fixing hangers
Caption:
Can be used
Can not be used

Y
N
yes
no
* valid for RADIK KLASIK - R
radiators
Model and Type
VKM / PLAN VKM
COMBI VK
VKU
HYGIENE
HYGIENE VK
CLEAN
CLEAN VK
20
21
22
33
20
21
22
33
10
11
20
21
22
33
10
20S
30
10
20
30
p.
10
10
RADIK - Summary of fixing technology
KLASIK-R
17
Notes
Notes
18
The new plant KORADO is the most modern factory for the production of radiators
in Europe thanks to its up-to date production facility, technology and organization.
Its modern and sophisticated organization in the area of 30 000 m2 enables further
increases of production capacity whenever needed.
The choice of all technology was driven by the maximum effort to ensure
environment protection inside the factory as well as in its surroundings.
KORADO, a.s. obtained the ISO 9001 quality certificate
in 1997 and currently already holds the ISO 9001:2008.
Fixing and Mounting of

RADIK and KORALUX radiators
KORADO, a.s.
B Hublk 869
560 02 esk Tebov
Czech Republic
e-mail: [email protected]
http://www.korado.com
03/11.080.2 EN
03/2011

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Fixing and Mounting of

RADIK and KORALUX radiators

Fixing of RADIK steel panel radiators - Wall brackets4

Summary of fixing technology for RADIK radiators  16

The KORAMONT 03/2011 catalogue replaces all previous issues.

Fixing of radik steel panel radiators

UPPER EDGE OF THE RADIATOR

Simple wall bracket

Simple wall bracket - angled

RADIK - Wall brackets

LOWER EDGE OF THE RADIATOR

UPPER EDGE OF THE RADIATOR

LOWER EDGE OF THE RADIATOR

Simple wall bracket - angled

The company reserves the right to make technical changes.

Fixing of radik steel panel radiators

LOWER EDGE OF THE RADIATOR

UPPER EDGE OF THE RADIATOR

LOWER EDGE OF THE RADIATOR

Double wall bracket

LOWER EDGE OF THE RADIATOR

Set contains: 2 x bracket, screws 8 x 60 mm, dowel

The company reserves the right to make technical changes.

RADIK - Wall brackets

UPPER EDGE OF THE RADIATOR

designed for all models and types with

Fixing of radik steel panel radiators

UPPER EDGE OF THE RADIATOR

LOWER EDGE OF THE RADIATOR

Set contains: 2 x bracket, screws 8 x 60 mm, dowel plugs 10 mm

RADIK - Wall brackets

The company reserves the right to make technical changes.

Fixing of radik steel panel radiators

Set contains: 1 x base plate, bracket, holder and plug

External stand bracket

Internal stand bracket for type 20, 21

Set contains: 1 x bracket

The company reserves the right to make technical changes.

RADIK - Stand brackets

Fixing of radik steel panel radiators

Set contains: 1 x bracket

Internal stand bracket

Accessories for stand brackets

Cover for the base plate

Cover for the base plate

RADIK - Stand brackets

Cover for the base plate for the external bracket

Cover for the base plate for the internal bracket

Cover for the load-bearing profile

The company reserves the right to make technical changes.

Fixing of radik steel panel radiators

UPPER EDGE OF THE RADIATOR

LOWER EDGE OF THE RADIATOR

Set contains: 1 x bracket, 1 x support

Drill-in bracket 15/120

Drill-in bracket 15/100/70

LOWER EDGE OF THE RADIATOR

Set contains: 1 x bracket, 1 x support

Fixing of RADIK steel panel radiators - Wall brackets4

Summary of fixing technology for RADIK radiators 16