5002 01 T
5002 01 T
5002 01 T
USER MANUAL
GN ELECTRONICS
A division of Preferred Instruments
FEATURES
Internal microcomputer controls internal functions as well as supervising the relay
The Quanta-Flame Series 5002 is intended for monitoring all gas, oil and coal-fired
burners. The control is the basis for industrial or commercial burner management
systems using microprocessors, PLC or relay-based hardware.
All essential circuits are supervised.
Two indicator LEDs indicate the status of the self-checking action, the flame proven
output, and the flame intensity (variable LEDs).
GN ELECTRONICS
A division of Preferred Instruments
Should the UV sensing element fail to function, the scanner will lockout all the outputs to
indicate the failure and the FSL will remain green without blinking for one minute.
After one minute the control will automatically reset itself. The scanners microcomputer
will then continue to check the sensing element every ten seconds. Should the sensing
tube be in a permanent runaway condition then the scanner will immediately lockout
again for another period of one minute.
GN ELECTRONICS
A division of Preferred Instruments
SPECIFICATIONS
MECHANICAL:
Length Overall: ...................................................................... 7" (177.8 mm)
Diameter: .................................................................. 3.25" (82.5 mm)
Housing: ................................................................... Machined 5052 Aluminum
Alloy
Finish:..................................................................................... Clear Anodized
Sight Tube Entrance: ............................................................. 1" Pipe Thread
Purge Air Entrance: ............................................................... 3/8" Pipe Thread
ELECTRICAL:
Supply Voltage: ..................................................................... 120 VAC 50/60Hz,
230 VAC 50/60Hz
24 VDC
(depending on model)
Required power: .................................................................... 2VA
Output Contact Rating: .......................................................... 230 VAC, 1 amp
Available Outputs: ................................................................. Relay Contact
4 to 20 ma
Frequency Modulation
(depending on model)
Specifications for 4 to 20 ma output (two-wire current loop)
Span error: ............................................................... 1%
Non-linearity: ............................................................ 0.1%
Supply required to the loop: ..................................... 12 to 30 VDC
ENVIRONMENTAL:
Class: .................................................................................... NEMA 4
Temperature: ......................................................................... (00F to 1400F).
GN ELECTRONICS
A division of Preferred Instruments
OPTICAL:
Lens Material: ........................................................................ Fused Silica.
SPECTRAL SENSITIVITY:
Ultraviolet: ............................................................................. 180-230 nanometers
Infrared: ................................................................................. 320-1100 nanometers
PRODUCT CERTIFICATIONS:
Note: Product certification only for models below as indicated in table:
5002-01
5002-11
GN ELECTRONICS
A division of Preferred Instruments
ORDERING INFORMATION
UNITIZED UV SELF CHECK SCANNER
Scanners
Catalog Number
5002-01-120-0-00
5002-01-024-0-00
5002-01-240-0-00
Description
Relay & flame amplifier output, 120 VAC, 1" NPT mount.
Relay & flame amplifier output, 24 VDC, 1" NPT mount.
Relay & flame amplifier output, 120 VAC, 1" NPT mount.
5002-01-120-C-00
5002-01-024-C-00
5002-01-240-C-00
Relay & 4-20 mA Flame Signal output, 120 VAC, 1" NPT mount.
Relay & 4-20 mA Flame Signal output, 24 VDC, 1" NPT mount.
Relay & 4-20 mA Flame Signal output, 240 VAC, 1" NPT mount.
5002-01-120-0-SS
5002-01-024-0-SS
5002-01-240-0-SS
Relay & flame amplifier output, 120 VAC, 1" NPT, mount, SS Housing
Relay & flame amplifier output, 24 VDC, 1" NPT mount, SS Housing
Relay & flame amplifier output, 120 VAC, 1" NPT mount, SS Housing
5002-01-120-C-SS
5002-01-024-C-SS
5002-01-240-C-SS
Relay & 4-20 mA Flame Signal output, 120 VAC, 1" NPT mount, Stainless Steel Housing
Relay & 4-20 mA Flame Signal output, 24 VDC, 1" NPT mount, Stainless Steel Housing
Relay & 4-20 mA Flame Signal output, 240 VAC, 1" NPT mount, Stainless Steel Housing
5002-01-SS
Unitized self-checking UV scanner with relay & flame amplifier output. 120 VAC. 1" NPT
mount. Stainless steel housing.
5002-11
Unitized infrared scanner with relay & flame amplifier output. 120 VAC. 1" NPT mount.
GN ELECTRONICS
A division of Preferred Instruments
Scanner Accessories
Catalog Number
5002-EP
5002-EPSS
5002-EPC
5000-02/05
5000-02/10
5000-02/xx
5002-02/91
-wt
5000-01-00L
5000-73/74-SS
5000-475
5000-01-00-SS
5000-11-00-SS
5000-01-00A
Delivery
Stock
5-6
weeks
Stock
Stock
Stock
1-2 days
Stock
Stock
Stock
5-6
weeks
Stock
Stock
Stock
Stock
5000-01-04-CT
Stock
5000-01UFL
Stock
Description
Heavy duty scanner housing
List Price
$650
Discount
B
$2,000
$65
$41.50
$83
$8.3/ft
B
B
B
B
$100
$42
$80
$240
$260
$240
$240
$260
$175
$125
GN ELECTRONICS
A division of Preferred Instruments
Installation
Notes:
All installation, wiring, or service activities must only be performed by knowledgeable
and qualified technicians.
All system wiring to and from the control and scanner should be run in accordance
with the National Electrical Code and all local code requirements.
Neutral must be grounded.
This product is designed to work in a variety of applications and conditions, however
some applications may not be applicable due to the presence of high electrical
noise, lack of adequate ground connections, floating neutrals or other known or
unknown conditions. It is therefore important to ensure proper system environment
before installing these devices.
Always route sensor signal wiring a sufficient distance away from any type of ignition
or other high voltage wiring to avoid electrical noise interference. Each sensor wire
must be run separate from all other wires including other sensors. In some cases
shielded or coaxial cable may be required for long distances or high electrical
interference environments. Each pair of sensor leads should be in their own shielded
or coaxial pair.
Always remove all power to the system before wiring and never connect or
disconnect scanner when power is present.
Choose a sighting location providing an unobstructed view of the flame under all
firing conditions. UNDER NO CONDITIONS SHOULD THE SCANNER SEE
IGNITOR SPARK.
A scanner monitoring a pilot flame should be positioned so that no flame will be
detected if the pilot flame is too small to reliably and safely light the main flame.
In multiple burner furnaces, choose a sighting angle with the best possible view of
the flame of interest and the poorest possible view of other flames in the furnace.
The sighting pipe should be inclined slightly downward toward the furnace floor so
that unburned particles will not fall, or moisture will not drain, into the scanner
cavities.
GN ELECTRONICS
A division of Preferred Instruments
The actual attachment of the scanner to the burner can be varied to suit individual
applications. The scanner when applied to multiple burner applications should always
be attached to a 5000-73/74 swivel mount to assist in burner discrimination. The swivel
mount has a 2" NPT male connection and connects to a 2" NPT coupling welded to the
burner front plate. The use of the swivel mount is recommended on single burner
applications. A 1" NPT nipple connects the scanner to the swivel ball joint.
5002-01 Scanner
Mounting Nipple
5000-02
Scanner Cable
5002-73/74
Swivel Mount
GN ELECTRONICS
A division of Preferred Instruments
Note for use with some flame rod type controls: Some controls may generate large
amounts of signal current though the 5002 scanner. This large current may need to be
limited by a one Meg- Ohm resister in series with the signal connection to pin E of the
scanner. This will decrease the current to the control amplifier and reduce the possibility
of signal saturation.
Connector View
Quanta-Flame
Scanner
C
Flame Status
D
E
Flame Relay
GN Electronics
A division of
Preferred Instruments
Note: Scanner cable colors on charts and diagrams below. For the pin D connection to
the scanner some of the 5000-02 scanner cables will have a blue colored conductor and
some will have a brown colored conductor.
GN ELECTRONICS
A division of Preferred Instruments
WIRING DIAGRAMS
(-)
(+)
OR
YL
BK
BL
RD
5000-02/10
Cable
D
E
4-20 mA
Output
Shield
Notes:
1. Wiring shown for 120 VAC 50/60 Hz power supply.
2. Terminal C relay output terminal rating 1.0 amps.
3. Terminal D output contact rating 1.0 amps.
4. 5000-02/10 scanner cable available in custom lengths. Replace 5000-02/10 model
number with 5000-02/xx. XX is in feet.
GN ELECTRONICS
A division of Preferred Instruments
Wiring the 5002-01/C & 5002-11/C
230 VAC Flame Scanners
(-)
(+)
OR
YL
BK
BL
5000-02/10
Cable
4-20 mA
Output
RD
Shield
Notes:
1. Wiring shown for 230 VAC 50/60 Hz power supply.
2. Terminal C relay output terminal rating 1.0 amps.
3. Terminal D output contact rating 1.0 amps.
4. 5000-02/10 scanner cable available in custom lengths. Replace 5000-02/10 model
number with 5000-02/xx. XX is in feet.
OR
YL
BK
BL
RD
5000-02/10
Cable
5002-01/24VDC &
5002-11/24VDC
D
E
Shield
GN ELECTRONICS
A division of Preferred Instruments
Wiring the 5002-01/C & 5002-11/C
24 VDC Flame Scanners
D
Flame Signal (+)
Meter
(-)
24 VDC
Supply
(-)
(+)
4-20 mA
Output
OR
RD
YL
5000-02/10
Cable
Flame Proven
Contact
5002-01/24V/C &
5002-11/24V/C
BL
B
C
BK
Shield
Notes:
1. Wiring shown for 24 VDC power supply.
2. Terminal C relay output terminal rating 1.0 amps.
3. Terminal D output contact rating 1.0 amps.
4. 5000-02/10 scanner cable available in custom lengths. Replace 5000-02/10 model
number with 5000-02/xx. XX is in feet.
5. Conductor on pin D may be brown or blue depending on model.
Wiring the 5002-01 UV Scanner
to the 5004-890 FSG Controller
120 VAC (N)
120 VAC (H)
5004-890
Chassis
OR
YL
BK
RD
5000-02/10
Cable
5002-01 Self-Checking
UV Scanner
D
E
Shield
Notes:
1. 120 VAC power to the flame scanner must be from the same source used for the
FSG controller (in the same phase)
GN ELECTRONICS
A division of Preferred Instruments
Wiring the 5002-01 UV Scanner
to the Siemens LMV 51 Controller
LMV 51
X10-2.5 (PE)
X10-2.4 (N)
(not used)
X10-2.3 (L)
X10-3.1 (ION)
BK
OR
BL
YL
RD
5002-01 Self-Checking
UV Scanner
5000-02/10
Cable
B
E
GN ELECTRONICS
A division of Preferred Instruments
500001UFL
BK
RD
BL
YL
OR
Signal Out
S2 S1
5000-02/10
Cable
120 VAC
Signal Ground
Neutral
(not used)
5002-01 Self-Checking
UV Scanner
Notes:
1. The 5000-01UFL scanner line filter must be used in this application.
RD
BL
YL
OR
Signal Out
G UV or E
L2
5000-02/10
Cable
L1
120 VAC
Neutral
Signal Ground
(not used)
5002-01 Self-Checking
UV Scanner
GN ELECTRONICS
A division of Preferred Instruments
Wiring Considerations
Depending on the output option used the wiring requirements will vary somewhat.
Output type
Suggested wire
Contact
14 to 16 AWG
4 to 20 ma
Flame Signal
1 to 5 volts
0 to 10 volts
RS 232
RS 485
14 to 16 AWG
Wiring run
considerations
THHN or equivalent
Nothing special- can
be run with other
wires in conduit
THHN if wire is run
in separate conduit
Shielded cable if
multiple wires are in
one conduit
Coax cable if long
distance runs are
required or if high
level of electrical
noise is present
Notes:
All wiring runs to the field on, or near, hot surfaces should be rated for 90C (195F) or
at least 25C (50F) higher than the surface temperature.
GN ELECTRONICS
A division of Preferred Instruments
WARRANTY:
This product (5002 Series) is warranted for one (1) year from the date of
delivery against manufacturing defects only. GN Electronics standards
terms and conditions apply.
GN Electronics liability for its products, whether due to breach of warranty,
negligence, strict liability, or otherwise, is limited to the furnishing of
replacement parts and GN Electronics will not be liable for any other injury,
loss, damage or expenses, whether direct or consequential, including but
not limited to loss of use, income of, or damage to material arising in
connection with the sale, installation, use of, inability to use or the repair or
replacement of GN Electronics products.
Units should be returned to G N Electronics. Controls should be well packed
in a suitable container encased in appropriate stuffing.
All scanners should be shipped prepaid to:
G N Electronics Inc.
A Division of Preferred Instruments
31-35 South Street
Danbury, CT 06810