Shale 2.0: Technology and The Coming Big-Data Revolution in America's Shale Oil Fields
Shale 2.0: Technology and The Coming Big-Data Revolution in America's Shale Oil Fields
Shale 2.0: Technology and The Coming Big-Data Revolution in America's Shale Oil Fields
Mark P. Mills
Senior Fellow, Manhattan Institute
the
SHALE 2.0
C E P E
CENTER FOR ENERGY POLICY AND THE ENVIRONMENT
AT
THE
MANHATTAN
INSTITUTE
Executive Summary
With petroleum prices down 50 percent over the past year, many analysts and pundits are predicting the end of
Americas shale oil boom. Recent headlines include: Oil Price Fall Forces North Dakota to Consider Austerity (New York
Times);1 Oil Price Drop Hurts Spending on Business Investments (Wall Street Journal);2 The American Oil Boom
Wont Last Long at $65 per Barrel (Bloomberg Business);3 and The Shale Oil Revolution Is in Danger (Fortune).4
High prices, shale skeptics argue, created a bubble of activity in unsustainably expensive shale fields. As shale-related
businesses contract, consolidate, and adjust to the new price regime, a major shale bust is inevitable, they add, with
ghost towns littering idle fields from Texas to North Dakota.
It is true that the oil-price collapse was caused by the astonishing, unexpected growth in U.S. shale output, responsible for three-fourths of new global oil supply since 2008. And as lower prices roil operators and investors, the shale
skeptics case may seem vindicated. But their history is false: the shale revolution, Shale 1.0, was sparked not by
high pricesit began when prices were at todays low levelsbut by the invention of new technologies. Now, the
skeptics forecasts are likely to be as flawed as their history. This paper explains how continued technological progress, particularly in big-data analytics, has the U.S. shale industry poised for another, longer boom, a Shale 2.0.
The End of the Beginning
John Shaw, chair of Harvards Earth and Planetary Sciences Department, recently observed: Its fair to say were not at
the end of this [shale] era, were at the very beginning.5 He is precisely correct. In recent years, the technology deployed
in Americas shale fields has advanced more rapidly than in any other segment of the energy industry. Shale 2.0 promises
to ultimately yield break-even costs of $5$20 per barrelin the same range as Saudi Arabias vaunted low-cost fields.
The shale industry is unlike any other conventional hydrocarbon or alternative energy sector, in that it shares a growth
trajectory far more similar to that of Silicon Valleys tech firms. In less than a decade, U.S. shale oil revenues have soared,
from nearly zero to more than $70 billion annually (even after accounting for the recent price plunge). Such growth is
600 percent greater than that experienced by Americas heavily subsidized solar industry over the same period.6
Shales spectacular rise is also generating massive quantities of data: the $600 billion7 in U.S. shale infrastructure
investments and the nearly 2,000 million well-feet drilled have produced hundreds of petabytes of relevant data.
This vast, diverse shale data domaincomparable in scale with the global digital health care data domainremains
largely untapped and is ripe to be mined by emerging big-data analytics.
Shale 2.0 will thus be data-driven. It will be centered in the United States. And it will be one in which entrepreneurs,
especially those skilled in analytics, will create vast wealth and further disrupt oil geopolitics. The transition to Shale
2.0 will take the following steps:
1. Oil from Shale 1.0 will be sold from the oversupply currently filling up storage tanks.
2. More oil will be unleashed from the surplus of shale wells already drilled but not in production.
3. Companies will high-grade shale assets, replacing older techniques with the newest, most productive technologies in the richest parts of the fields.
4. As the shale industry begins to embrace big-data analytics, Shale 2.0 begins.
Further, if the U.S. is to fully reap the economic and geopolitical benefits of Shale 2.0, Congress and the administration should:
1.
2.
3.
4.
Remove the old, no longer relevant, rules prohibiting American companies from selling crude oil overseas.
Remove constraints, established by the 1920 Merchant Marine Act, on transporting domestic hydrocarbons by ship.
Avoid inflicting further regulatory hurdles on an already heavily regulated industry.
Open up and accelerate access to exploration and production on federally controlled lands.
Shale 2.0
May 2015
CONTENTS
1
Introduction
10
10
12
12
Conclusion
14
Endnotes
Shale 2.0
May 2015
Shale 2.0
INTRODUCTION
Shale 2.0
In fact, in the roughly 150-year history of oil prices, there have been just three short periods where
oil sold for more than (inflation-adjusted) $50 per
barrel (Figure 2). Yet over the same period, technological progress has enabled world oil production to
soar by 6,500 percent.
But the recent plunge in oil prices has caused a precipitous drop in the use of U.S. drilling rigs (Figure
3). With the rig count the easiest, most widely publicized, measure of activity in the oil and gas industry,
numerous media reports and pundits now argue that
this is an ominous indicator of future oil output.
But the rig count alone is not a reliable indicator
of what the future holds. The shale business is as
Over the past six months, the tone of media coverage of Americas shale industry has shifted, from awe
to alarm and pessimism. Recent headlines include:
Oil Price Fall Forces North Dakota to Consider
Austerity (New York Times);11 Oil Price Drop Hurts
Spending on Business Investments (Wall Street Journal);12 The American Oil Boom Wont Last Long at
May 2015
While the conventional and so-called unconventional (i.e., shale) oil industries display clear similarities
in basic mechanics and operationsdrills, pipes,
and pumpsmost of the conventional equipment,
methods, and materials were not designed or optimized for the new techniques and challenges needed in shale. By innovatively applying old and new
technologies, shale operators propelled a stunningly
fast gain in the productivity of shale rigs (Figure 4),
with costs per rig stable or declining.
Shale companies now produce more oil with two
rigs than they did just a few years ago with three
rigs, sometimes even spending less overall.17 At $55
per barrel, at least one of the big players in the Texas
Eagle Ford shale reports a 70 percent financial rate
of return.18 If world prices rise slightly, to $65 per
barrel, some of the more efficient shale oil operators
today would enjoy a higher rate of return than when
oil stood at $95 per barrel in 2012.19
Shale 2.0
The number of feet of shale rock tapped is the firstorder determinant of how much oil and gas are
produced. Here, the net result of technology and
operational innovation is clearly visible: total footage drilled grows faster than the growth in rig count
(Figure 6). The inverse is true as well: a forecasted
40 percent drop in rig count will have a more modest (35 percent) decline in total new footage drilled.
The walking rig is one technological advance
that has contributed greatly to gains in rig productivity. Rather than drill a single well from a
well-pad, a walking rig can move around the pad,
drilling multiple wells (sometimes dozens) (Figure 7).21 Since 2006, the use of such so-called pad
drilling has grown dramatically, from a few percent
to over 50 percent of new wells, with the potential
to rise higher.22
The use of older, less efficient Generation 1 (Gen
1) and Generation 2 (Gen 2) rigs began declining
May 2015
Source: EIA
Shale 2.0
With rig counts down but rig productivity soaring, what next? The consequences of a price and
rig-count collapse have played out before. The
shale revolution, in fact, began with the extraction of natural gas in the Texas Barnett shale.
In 2008, after natural gas from this abundant
new source flooded the U.S. market, gas prices
plunged threefold. The gas rig count fell; but gas
production kept rising and has been growing ever
since.29 Figure 12 illustrates the effect of radical
gains in rig productivity for shale gas.30
May 2015
Shale 2.0
Embracing Technology
May 2015
Schlumberger announced a 50 percent gain in production, thanks to its use of analytics.46 ConocoPhillips combined the latest sensors (which extract data
by the minute rather than daily), wireless networks
(often requiring building dedicated remote cell and
Wi-Fi towers), and big-data analytics to boost output by 30 percent in existing wells.47
Given such results and current low oil prices, it is
little wonder that Baker Hughes, for instance, received more inquiries about its big-data analytics in
the first quarter of 2015 than in the previous two
years combined.48 This confluence of technological
maturity and market opportunity is ideally aligned
for the upcoming pivot to data-centric Shale 2.0.
Big-data analytics has also arrived at a time when
demand and supply are well aligned: global demand
for oil continues to rise, while Americas shale fields
are generating vast new supply.
Perhaps the most portentous indicator of the nearterm opportunity for big-data analytics to yield
more oil at lower cost is the surprisingly ineffective
current mechanisms for stimulating shale to yield oil
or gas (Figure 16). At present, each long horizontal
well is typically stimulated in 2436 stages, with, on
average, only one-fourth to one-third of those stages
productive.49 At present, in other words, about 20
percent of stages generate 80 percent of output.
Shale 2.0
10
May 2015
equipment, too. For example, a total of about 15 million horsepower in powerful diesel-driven pressure
pumps are used to stimulate shale.54 Few industries
deploy so much engine powerit is more horsepower
than used by FedExs global fleet of trucks and rivals
that used by Deltas entire aircraft fleet.55
In general, data are associated with and often collected for every foot of well drilled and operated,
including: for the seismic subsurface maps; for the
sensors used to analyze the earth during drilling; for
the trains and trucks carrying sand and equipment to
the site; for the pumps and flow meters pushing sand
and water underground; for the hardware and software moving the product to market; and for safety
and environmental compliancerelated equipment.
Spread across disconnected operational silos and different companies, there is likely (no one yet tracks
it) on the order of 600 petabytes of datathere are,
for comparison, about 500 petabytes of global digital
health care data56associated with finding, stimulating, extracting, and moving shale hydrocarbons.57
Shale 2.0
11
12
May 2015
CONCLUSION
In recent decades, developed nations have spent
hundreds of billions of government dollars trying,
and failing, to invent a cost-effective replacement for
petroleum. Yet without taxpayer largesse, American
entrepreneurs invented a new method to extract astounding quantities of oil from rock, upending the
global hydrocarbon trade in the process. In a world
where oil still powers 95 percent of air and ground
miles and will remain dominant for decades, this
represents a very positive development.69
Shale 2.0
13
Endnotes
14
1. Oil Price Fall Forces North Dakota to Consider Austerity, New York Times, AP, March 24, 2015, http://www.nytimes.com/aponline/2015/03/24/us/ap-us-xgr-slipping-oil-rigs.html.
2. Nick Timiraos, Oil Price Drop Hurts Spending on Business Investments, Wall Street Journal, March 22, 2015, http://
www.wsj.com/articles/oil-price-drop-hurts-spending-on-business-investments-1427058389.
3. Matthew Philips, The American Oil Boom Wont Last Long at $65 per Barrel, Bloomberg, December 1, 2014,
http://www.bloomberg.com/bw/articles/2014-12-01/can-the-us-fracking-boom-survive-with-oil-65-per-barrel.
4. Shawn Tully, The Shale Oil Revolution Is in Danger, January 9, 2015, http://fortune.com/2015/01/09/oil-pricesshale-fracking.
5. Quoted in Alvin Powell, Staying Power for Shale Gas: Geologist Sees a Path to Easing Fracking Concerns, Harvard Gazette, March 12, 2015, http://news.harvard.edu/gazette/story/2015/03/staying-power-for-shale-gas/?utm_
source=SilverpopMailing&utm_medium=email&utm_campaign=03.13.2015%20(1.
6. Solar Energy Industries Association, Solar Market Insight Report 2014, http://www.seia.org/research-resources/
solar-market-insight-report-2014-q4; 2014 6 GW sales, of which 4 GW is utility scale @ $2/W for primary energyproducing hardware.
7. See http://www.api.org/~/media/Files/Policy/SOAE-2014/API-Infrastructure-Investment-Study.pdf.
8. EIA, US Oil Production Growth in 2014 Was Largest in More than 100 Years, March 30, 2015, http://www.eia.gov/
todayinenergy/detail.cfm?id=20572.
9. EIA, What Drives Crude Oil Prices?, http://www.eia.gov/finance/markets/supply-opec.cfm.
10. Tyler Durden, The First Shale Casualty: WBH Energy Files for Bankruptcy; Many More Coming, Zero Hedge, January
8, 2015, http://www.zerohedge.com/news/2015-01-07/first-shale-casualty-wbh-energy-files-bankruptcy-many-morecoming.
11. Oil Price Fall Forces North Dakota to Consider Austerity, New York Times.
12. Timiraos, Oil Price Drop Hurts Spending on Business Investments.
13. Philips, The American Oil Boom Wont Last Long at $65 per Barrel.
14. Tully, The Shale Oil Revolution Is in Danger.
15. Mehreen Khan, United States Will Not Become the New Saudi Arabia of Global Energy, The Telegraph, February
26, 2015, http://www.telegraph.co.uk/finance/newsbysector/energy/oilandgas/11436337/United-States-will-notbecome-the-new-Saudi-Arabia-of-global-energy.html.
16. This analysis focuses on oil primarily because of its dominance in the global energy trade and in geopolitics. Trends
covered here also apply to domestic production of natural gas from shale.
17. Michael Fitzsimmons, Statoil: U.S. Shale Overview and Company Update, Seeking Alpha, December 22, 2014,
http://seekingalpha.com/article/2771615-statoil-u-s-shale-overview-and-company-update.
18. Jennifer Warren, US Shale Trends Indicated by Production Prowess of Pioneer and RSP Permian, Concept Elemental, April 2, 2015, http://seekingalpha.com/article/3033816-u-s-shale-trends-indicated-by-production-prowess-ofpioneer-and-rsp-permian?ifp=0.
19. Henry Stokman, Why EOG Is Primed for High Future Returns, Seeking Alpha, March 3, 2015, http://seekingalpha.
com/article/2970386-why-eog-is-primed-for-high-future-returns.
20. Ibid.
21. Multi-Well-Pad Drilling: Octopus, Shale Stuff, July 28, 2013, http://shalestuff.com/controversy-2/multi-well-paddrilling-octpus/article08580.
22. Kevin Thuot, On the Launch Pad: The Rise of Pad Drilling, February 4, 2014, http://info.drillinginfo.com/launchpad-rise-pad-drilling.
23. Sheetal Nasta, Every Rig You Take: Crude Oil Production and EIAs Latest Drilling Productivity Report, April 1, 2015,
https://rbnenergy.com/every-rig-you-take-interpreting-eias-latest-drilling-productivity-report.
24. Eldon Ball, Making the Bakken and Niobrara Economic, Hart Energy Market Intelligence, March 2015.
May 2015
25. EIA: Yearly production rates in Eagle Ford shale formation showing rapidly increased initial rates of production,
200914.
26. Whiting Petroleum: What the Future Holds, March 9, 2015, http://seekingalpha.com/article/2984106-whitingpetroleum-what-the-future-holds?ifp=0.
27. Sandy Fielden, When the Sand Goes Down: Prospects for Fracking Proppants After the Price Crash, March 22,
2015, RBN Energy, https://rbnenergy.com/when-the-sand-goes-down-prospects-for-fracking-proppants-after-theprice-crash.
28. Brian Robson, The Engineering Genius of Fracking: A Study in Mechanical Excellence, March 4, 2015, http://
breakingenergy.com/2015/03/04/the-engineering-genius-of-fracking-a-study-in-mechanical-excellence/?utm_
source=Breaking+Energy&utm_campaign=b588bb86ac-RSS_EMAIL_CAMPAIGN&utm_medium=email&utm_term=0_
f852427a4b-b588bb86ac-407307749.
29. EIA, U.S. Natural Gas Marketed Production, http://www.eia.gov/dnav/ng/hist/n9050us1m.htm.
30. Some of the continued output is associated with gas produced unintentionally from wells drilling for oil, and from
previously drilled wells that, in order to maintain lease requirements, are forced into production.
31. See http://www.eia.gov/todayinenergy/detail.cfm?id=20212.
32. Mark P. Mills, Prime the Pump: The Case for Repealing Americas Oil Export Ban, July 2014, Manhattan Institute for
Policy Research.
33. EIA, 2015 Summer Fuels Outlook, April 7, 2015, http://www.eia.gov/forecasts/steo/special/summer/2015_summer_fuels.pdf.
34. Spears & Associates, Drilling Market Outlook, March 2015, USAEE Houston, http://www.usaee.org/chapters/documents/Houston_USAEE_March%2012%202015.pdf; and http://www.bloomberg.com/news/articles/2015-03-06/
introducing-fracklog-the-new-fangled-oil-storage-system-energy.
35. Under some land-lease contracts, however, operators face finite timelines for starting production in order to retain
their leasing rights. Such contracts force certain operators to continue productionat a loss or diminished profitin
the expectation of reaping the benefits of higher future oil prices.
36. Nasta, Every Rig You Take.
37. Spears & Associates, Drilling Market Outlook, March 2015; and Lower 48 Oil Economics Still Robust, Wood
Mackenzie Says, World Oil, March 25, 2015, http://www.worldoil.com/news/2015/3/25/lower-48-oil-economicsstill-robust-wood-mackenzie-says.
38. Foro Energy, http://www.foroenergy.com.
39. Bob Pilko, Blade Energy Partners, private communication.
40. Ball, Making the Bakken and Niobrara Economic.
41. Keith Holdaway, Harness Oil and Gas Big Data with Analytics, https://books.google.com/books?id=hwaIAwAAQB
AJ&pg=PT23&lpg=PT23&dq=Moray+Laing+oil+data&source=bl&ots=EXGltUji9X&sig=WFBeczx6O7C8UFysvkkTVG
felU4&hl=en&sa=X&ei=sAgXVa23LMWuggT0uIKYAQ&ved=0CEYQ6AEwBw#v=onepage&q=Moray%20Laing%20
oil%20data&f=false.
42. Dallas Salazar, EOG Resources Trust Me Story Might Just Be Trustworthy, Seeking Alpha, February 27, 2015,
http://seekingalpha.com/article/2958456-eog-resources-trust-me-story-might-just-be-trustworthy.
43. Doug Henschen, ConocoPhillips Taps Big Data for Gas Well Gains, InformationWeek, September 5, 2013, http://
www.informationweek.com/big-data/big-data-analytics/conocophillips-taps-big-data-for-gas-well-gains/d/did/1111434.
44. See http://www.halliburton.com/en-US/ps/solutions/unconventional-resources/CYPHERservice.page.
45. Ernest Scheyder, Hi Tech and Big Data Offer Hope to Battered U.S. Oil Industry, Reuters, March 27, 2015, http://
www.reuters.com/article/2015/03/27/us-energy-technology-idUSKBN0MN1VG20150327.
46. Jeff Meisenhelder, Shale 2.0: From Efficient to Effective Shale Development, JPT, July 2013, http://www.slb.com/~/
media/Files/industry_challenges/unconventional_gas/industry_articles/201307_jpt_shale_development_jmeisenhelder.
pdf.
Shale 2.0
15
16
47. Henschen, ConocoPhillips Taps Big Data for Gas Well Gains.
48. Karen Boman, Marriage of Analytics, Engineering First Principles Needed in Oil and Gas, Rigzone, October 31, 2014,
http://www.rigzone.com/news/oil_gas/a/135690/Marriage_of_Analytics_Engineering_First_Principles_Needed_in_Oil_
and_Gas/?all=HG2.
49. For some operators, a significant share of wells drilled miss the sweet spots and are entirely unproductive.
50. Robert Stowe England, Will Oil Price Collapse Hit Bakken Output?, Institutional Investor, February 9, 2015, http://
www.institutionalinvestor.com/article/3425863/asset-management-macro/will-oil-price-collapse-hit-bakken-outputdont-count-on-it.html#.VRgCh0t5DRp; and Lower 48 Oil Economics Still Robust, Wood Mackenzie Says, World Oil.
51. Spears & Associates, Drilling Market Outlook, March 2015; pre-2009 data from http://investors.timkensteel.com/files/
TimkenSteel%20Investor%20Day%20Presentation_June%2019,%202014_v001_v00gh2.pdf.
52. Jeffrey Yaris, Halliburton, personal communication; 50 to 500 kB/s data rate logging while drilling. Baker Hughes maximum drill rate, 5 ft./min. = 0.1 ft./sec. => ~ 1MB/ft.
53. David Wethe, Better Fracking Through Sound-Sensing Fiber Optics, Bloomberg, July 11, 2013, http://www.bloomberg.com/bw/articles/2013-07-11/better-fracking-through-sound-sensing-fiber-optics.
54. Halliburton CEO Sees Recovery in Hydraulic Fracturing Market, World Oil, April 21, 2014, http://www.worldoil.com/
news/2014/4/21/halliburton-ceo-sees-recovery-in-hydraulic-fracturing-market.
55. 785 aircraft for Delta, if average 36,000 hp for Boeing 737.
56. See http://www.zdnet.com/article/healthcare-turns-to-big-data-analytics-for-improved-patient-outcomes.
57. a) Assume for 300,000 wells and average of 2 TB/well g 600 PB, http://www.matimop.org.il/uploads/general_files/
eldad_weiss_-_og_technology_conference_v1.2_-pdf.pdf; b) Ayata, private communication: 1.5 to 15 TB data per well;
c) Wethe, Better Fracking Through Sound-Sensing Fiber Opticsfiber sensor well, 15 TB/week. Eldad Weiss, Collecting and Analyzing Big Data for O&G Exploration and Production Applications, October 15, 2013, Paradigm, G&G
Technology Seminar.
58. Perry Rotella, Is Data the New Oil?, Forbes, April 2, 2012, http://www.forbes.com/sites/perryrotella/2012/04/02/isdata-the-new-oil.
59. See http://www.valuewalk.com/2011/11/bill-gates-energy-innovation.
60. EIA, Drilling Productivity Report, April 2015, http://www.eia.gov/petroleum/drilling.
61. Christoph Kost et al., Levelized Cost of Electricity: Renewable Energy Technologies, Fraunhofer Institute, November
2013, http://www.ise.fraunhofer.de/en/publications/veroeffentlichungen-pdf-dateien-en/studien-und-konzeptpapiere/
study-levelized-cost-of-electricity-renewable-energies.pdf; http://www.nrel.gov/docs/fy13osti/60207.pdf; Wind Plant
Cost of Energy: Past and Future, NREL, 2013, http://www.nrel.gov/docs/fy13osti/57841.pdf; and Bjrn Nykvist and
Mns Nilsson, Rapidly Falling Costs of Battery Packs for Electric Vehicles, Nature, March 23, 2015, http://www.nature.com/nclimate/journal/v5/n4/full/nclimate2564.html.
62. David Feldman et al., Photovoltaic System Pricing Trends, U.S. Department of Energy, September 22, 2014, http://
www.nrel.gov/docs/fy14osti/62558.pdf.
63. Louis Columbus, Where Big Data Jobs Will Be in2015, Forbes, December 29, 2014, http://www.forbes.com/sites/
louiscolumbus/2014/12/29/where-big-data-jobs-will-be-in-2015.
64. Karen Boman, Data Scientists in Demand in Oil, Gas to Address Big Data Challenge, Rigzone, May 5, 2014,
http://www.rigzone.com/news/oil_gas/a/132874/Data_Scientists_in_Demand_in_Oil_Gas_to_Address_Big_Data_
Challenge/?all=HG2.
65. Mark P. Mills, Where the Jobs Are, February 2014, Manhattan Institute for Policy Research.
66. Freya Berry and Arno Schuetze, New Oil Rush? Private Equity Starts to Buy into Energy Assets, Rigzone, Reuters, February 24, 2015, http://www.rigzone.com/news/oil_gas/a/137369/New_Oil_Rush_Private_Equity_Starts_To_Buy_Into_Energy_Assets/?all=HG2#sthash.PLUWMEHE.dpuf.
67. Ibid.
68. Justin Scheck and Selina Williams, Non-U.S. Shales Prove Difficult to Crack: Exxon, Shell and Others Are Pulling Back
from Once-Promising Shale Finds in Europe, Asia, Wall Street Journal, March 18, 2015, http://www.wsj.com/articles/
May 2015
oil-giants-break-their-picks-trying-to-crack-non-u-s-shales-1426735258.
69. Transport and Its Infrastructure, IPCC, 2014, chap. 5, http://www.ipcc.ch/pdf/assessment-report/ar4/wg3/ar4-wg3chapter5.pdf.
70. EIA International Energy Statistics, http://www.eia.gov/cfapps/ipdbproject/iedindex3.cfm?tid=5&pid=5&aid=2&cid=w
w,&syid=1986&eyid=2013&unit=TBPD.
71. EIA, OPEC marginal supply report.
72. Michelle Ye Hee Lee, You Cant Trust the Numbers on the New Fracking Regs, Washington Post, March 30, 2015,
http://www.washingtonpost.com/blogs/fact-checker/wp/2015/03/30/you-cant-trust-the-numbers-on-the-new-fracking-regs.
73. Edward Dodge, On Obamas Solar Ready Vets Program, April 11, 2015, Energy Collective, http://theenergycollective.com/ed-dodge/2214946/energy-quote-day-obama-s-solar-ready-vets-program?utm_source=feedburner&utm_
medium=email&utm_campaign=The+Energy+Collective+%28all+posts%29.
Shale 2.0
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