Backstop For Conveyor
Backstop For Conveyor
Backstop For Conveyor
88
Contents
Page
Freewheel Function and
Application as Backstop
Areas of Application
Types of Backstops
Page
Internal Backstops - pressed in
Internal Backstops FXN - pressed in
for high torques and high speeds
16
18
External Backstops
10
16
19
External Backstops BA
for high torques and high speeds
19
20
10
21
12
22
14
23
15
Lubrication
24
Application Examples
25
27
Freewheel Function
Freewheels are machine elements
with particular characteristics:
In the one direction of rotation no
driving contact between inner and
outer ring; the freewheel is
freewheeling.
In the other direction of rotation
driving contact between inner
and outer ring; in this direction
it is possible to transmit a high
torque.
The charasteristics allow freewheels to
fulfill various functions completely
automatically in the most diverse
machines. No mechanical or hydraulic
operating equipment is needed, as
is the case with couplings or brakes for
example. Freewheels are used as:
Indexing freewheels
Overrunning clutches
Backstops
locked
Operating safety
Economics
Higher degree of automatisation.
By no means do these advantages
create higher costs - on the contrary,
the application of freewheels leads to
reduced costs compared with
solutions using separately controlled
clutches or brakes as there are no control costs. For some designs the
application of freewheels would be
the one and only economical solution
e.g. automatic transmission gears with
hydrodynamic torque converters.
inner ring
outer ring
driving component
(sprags, rollers)
Application as Backstop
RINGSPANN Freewheels are used as
backstops in order to prevent
rotational movement against the
operating direction of rotation
because for safety or functional
reasons many machines and installations should only operate in one predetermined - direction of rotation.
For example, there are regulations
regarding the operation of conveyor
installations which demand the fitting
of a mechanical safety device. In fluid
flow drives reverse running under
pressure from the flow medium must
be prevented at all cost so that a
rotary pump, for example, is not driven
as a turbine. In that case the speeds
and centrifugal forces would overload
and cause damage to both pump and
driving motor. In this case and other
application areas for RINGSPANN
backstops described on page 4, the
automatic locking of the backstop is
Areas of Application
Gear Reducers
Electric Motors
Geared Motors
Inclined Conveyors
Elevators
The backstop prevents the material being conveyed from running back in the
event of current failure or when the
motor is shut off.
Pumps
Blowers
Fans
Pumps
Compressors
Types of Backstops
Pages 10 to 15
Pages 16 to 18
External Backstops
with Bearings
and Torque Arm
Pages 19 to 23
Operating Principle of
Sprag Freewheels
high torques
high indexing accuracy
noncontact overrunning operation
12
Freewheels with
roller design
Operating Principle of
roller Freewheels
13
14
15
Series with
RIDUVIT-Sprags
Series with
Centrifugal Lift-Off X
Support
ring
Outer ring
Cage
Sprag
Inner ring
Freewheeling direction
16
Support
ring
Outer ring
Cage
Sprag
Inner ring
Locking direction
17
c2 (Ri+riRa+ra)2
(Ri+ri) (Rara)
forces the geometric values, deformations and pressures are calculated and
compared with the permitted limit
values by using an iteration method.
The following limits must be
observed:
hertzian pressure on the contact
points
limit of clamping angle
tangential stress in the rings
limit of gripping angle
Also considered in the calculation is
the effect of eccentric races.The calculation also provides the torsion characteristic of the freewheel (see ill. 19)
which is particularly relevant for the
dynamic calculations of the whole installation.
The nominal torques MN in the table
contain a safety factor of 2. The transmissible torques calculated according
to the above method are therefore
twice as high than the values shown in
the catalogue tables.
18
9 000
8 000
4.6
4.6
++
7 000
Toque M [Nm]
Transmissible Torque
6 000
5 000
4 000
3 000
2 000
1 000
0
19
0
Angle of twist
= Efficiency of installation
=
Elevating power
Elevating power + Power loss
2
0,71
0,78
0,83
0,86
0,89
0,93
0,85
0,92
0,93
0,50
0,61
0,69
0,74
0,79
0,87
0,72
0,85
0,87
20
Type
FXM 31 - 17 DX
FXM 38 - 17 DX
FXM 46 - 25 DX
FXM 51 - 25 DX
FXM 56 - 25 DX
FXM 61 - 19 DX
FXM 66 - 25 DX
FXM 76 - 25 DX
FXM 86 - 25 DX
FXM 101 - 25 DX
FXM 85 - 40 SX
FXM 100 - 40 SX
FXM 120 - 50 SX
FXM 140 - 50 SX
FXM 170 - 63 SX
FXM 200 - 63 SX
FXM 240 - 63 UX
FXM 240 - 96 UX
FXM 260 - 63 UX
FXM 290 - 70 UX
FXM 290 - 96 UX
FXM 310 - 70 UX
FXM 310 - 96 UX
FXM 320 - 70 UX
FXM 360 - 100 UX
FXM 410 - 100 UX
FXM 2.410 - 100 UX
Art. no.
4867.031.200
4867.038.200
4867.046.200
4867.051.200
4867.056.200
4867.061.200
4867.066.200
4867.076.200
4867.086.200
4867.101.200
4867.085.501
4867.100.501
4867.120.501
4867.140.502
4867.170.502
4867.200.501
4867.240.501
4867.240.502
4867.260.501
4867.290.501
4867.290.502
4867.310.500
4867.310.501
4867.320.500
4867.360.500
4867.410.500
4867.410.100
Theo. nominal
torque
0 A
Nm
100
150
390
480
580
420
800
1 050
1 350
1 700
1 900
2 700
6 500
8 700
20 000
26 000
31 000
52 050
38 500
59 500
91 000
69 000
107 000
76 500
149 000
193 000
364 000
Lift-off
speed
Max.
speed
0,1 A
0,2 A
0,3 A
0,4 A
0,5 A
0,8 A
Nm
Nm
Nm
Nm
Nm
Nm
min-1
min-1
100
140
380
470
570
410
780
1 040
1 300
1 600
1 900
2 600
6 300
8 500
19 000
23 000
30 500
51 000
38 000
59 000
90 000
68 000
105 000
73 000
139 500
179 500
350 000
95
130
350
420
490
370
700
890
1 030
1 400
1 800
2 500
5 800
7 900
16 000
20 500
30 000
49 000
37 000
56 000
82 500
64 500
99 000
67 000
128 000
167 000
315 000
1 800
2 400
4 800
6 700
14 000
17 500
29 000
47 500
36 500
50 000
77 500
60 000
85 500
62 000
119 500
154 500
296 500
1 700
2 200
4 400
5 500
13 000
15 500
26 000
46 000
33 000
47 000
70 000
55 000
81 000
56 500
103 500
137 000
277 500
1 600
2 000
3 600
5 400
12 000
14 000
24 000
44 000
29 000
45 000
62 500
49 000
74 000
49 500
90 000
121 500
266 000
19 500
35 000
25 000
37 000
55 000
43 000
68 000
43 000
80 500
111 500
223 500
890
860
820
750
730
750
700
670
630
610
430
400
320
320
250
240
220
220
210
200
200
195
195
195
180
170
210
5 000
5 000
5 000
5 000
5 000
5 000
5 000
5 000
5 000
5 000
6 000
4 500
4 000
3 000
2 700
2 100
3 000
2 500
2 500
2 500
2 500
2 500
2 100
2 000
1 800
1 500
1 500
The maximum transmissible torque is twice the shown torque. Therefore, the peak torque should not exceed twice the nominal torque. The theoretical torque presumes perfect concentricity between inner and outer ring. In practice the concentricity is affected by bearing play and concentricity errors of the adjacent parts.Then
the nominal torques in the table apply which take into consideration the existing T.l.R. Higher speeds on request.
Characteristics
Backstops for high performance. The
large amount of permissible radial
runout means that the backstop can
be attached without difficulty even to
shafts carried in taper roller bearings
10
B
min. 2
A
V
min. 3
. A
P x30
A
dH7
21
Type
FXM 31 - 17 DX
FXM 38 - 17 DX
FXM 46 - 25 DX
FXM 51 - 25 DX
FXM 56 - 25 DX
FXM 61 - 19 DX
FXM 66 - 25 DX
FXM 76 - 25 DX
FXM 86 - 25 DX
FXM 101 - 25 DX
FXM 85 - 40 SX
FXM 100 - 40 SX
FXM 120 - 50 SX
FXM 140 - 50 SX
FXM 170 - 63 SX
FXM 200 - 63 SX
FXM 240 - 63 UX
FXM 240 - 96 UX
FXM 260 - 63 UX
FXM 290 - 70 UX
FXM 290 - 96 UX
FXM 310 - 70 UX
FXM 310 - 96 UX
FXM 320 - 70 UX
FXM 360 - 100 UX
FXM 410 - 100 UX
FXM 2.410 - 100 UX
Bore d
standard
mm
mm
mm
mm
mm
mm
20*
25*
25
25
35
30
35
45
40
55
45
45
60
65
70
130
30
35
40
55
45
70
50
50
65
90
85
35
40
45
50
60
55
70
100
90
60
65
60
75
110
100
65
70
80
120
75
95
mm
mm
mm
min.
mm
mm
20* 17
25* 17
30
25
36
25
40
25
45* 19
48* 25
60* 25
70* 25
80* 25
65
40
80* 40
95
50
110
50
130
63
155
63
185
63
185
96
205
63
230
70
230
96
240
70
240
96
250
70
280 100
320 100
320 200
25
25
35
35
35
27
35
35
40
50
50
50
60
70
80
80
80
125
80
80
110
125
125
80
120
120
220
85
90
95
105
110
120
132
140
150
175
175
190
210
245
290
310
400
420
430
460
460
497
497
490
540
630
630
41
48
56
62
66
74
82
92
102
117
102
130
150
170
200
230
280
280
300
330
330
360
360
360
400
460
460
55
62
70
75
80
85
90
100
110
125
125
140
160
180
210
240
310
310
330
360
360
380
380
390
430
480
480
max.
mm
22
G
M6
M6
M6
M6
M6
M8
M8
M8
M8
M10
M10
M10
M10
M12
M16
M16
M20
M24
M20
M20
M20
M20
M20
M24
M24
M24
M30
mm
mm
mm
mm
mm
mm
mm
31
38
46
51
56
61
66
76
86
101
85
100
120
140
170
200
240
240
260
290
290
310
310
320
360
410
410
24
24
35
35
35
25
35
35
40
50
60
60
70
70
80
80
90
120
105
105
120
110
120
105
125
125
220
1
1
1
1
1
1
1
1
1
1
1
1.5
1.5
2
2
2
2
2
2
2
2
3
3
3
3
3
3
70
75
82
90
96
105
115
125
132
155
155
165
185
218
258
278
360
370
380
410
410
450
450
440
500
560
560
15
15
15
15
15
15
15
15
15
20
20
25
25
25
28
32
48
48
48
48
48
48
48
55
55
55
55
6
6
6
6
6
6
8
8
8
8
8
10
10
12
12
12
12
15
18
18
18
18
18
20
20
20
20
21
21
21
21
21
21
23
23
23
28
28
35
35
35
38
42
60
60
60
60
60
60
60
68
68
68
68
6
6
6
6
8
6
8
8
8
8
8
12
12
12
12
12
12
16
16
16
16
24
24
16
24
24
24
Keyway according to DIN 6885, p. 1. Bores marked * have keyways to DIN 6885, p. 3. Keyway width: tolerance class IT10. Other bore diameters made to order.
Supply
Mounting Instructions:
Optional cover (ill. 22) available on request. Please note separately on your
order.
The backstop is not fitted with bearings so that the outer ring must be
mounted concentric with the inner
ring. The maximum permitted limits
for T.l.R. must be adhered to (see table
11
Motor
Reduction gear
Backstop with
Torque Limiter
Head pulley
Backstop with
Torque Limiter
Conveyor belt
Advantages
Drive layout of a continious
conveyor with double drive
23
12
Series FXRV
Internal Backstop with
Torque Limiter without
Controllable Release Facility
This series of backstops with torque
limiter is the simpler design. The
construction and available standard
sizes are shown on page 14.
Series FXRT
Internal Backstop with
Torque Limiter with
Controllable Release Facility
Designed like the series FXRV but with
the addition of a finely controllable
release mechanism. See page 15 for
the description of the design and
function of the release mechanism
and the standard sizes available.
The backstops with controllable
release facility are used when a
controlled relaxing of the conveyor
belt tension or of the installation is
required - perhaps in the case of
jamming at a non - drive drum or for a
limited reverse movement of the
conveyor installation at low speed.
= Efficiency of installation
=
Elevating power
Elevating power + Power loss
2
0,71
0,78
0,83
0,86
0,89
0,93
0,85
0,92
0,93
0,50
0,61
0,69
0,74
0,79
0,87
0,72
0,85
0,87
13
O
C 0,1
0,25 A
L
d H7
U min
U max
R H7
j6
+2
K
3
O-Ring
Type
Art. no.
mm
280
311
345
mm
mm
145 M8 M12 34
160 M8 M12 34
180 M8 M16 36
mm mm mm mm mm
29 60 12 118 280
31 70 12 125 300
31 70 12 125 340
24
U**
mm
110
125
145
mm
308
328
373
min. max.
mm mm
165 215
180 240
200 260
4
4
6
6
6
6
320
250
240
110 430
130 500
155 555
31
40
40
6
6
6
6
6
6
220
210
200
3 000
2 500
2 500
185 710
205 750
230 850
8
8
8
12
12
12
195
180
170
2 100
1 800
1 500
12
12
12
Keyway according to DIN 6885, page 1. Bores marked * have keyways to DIN 6885, p. 3. Keyway width: tolerance class IT10. ** Range for O-Ring sealing
Torques:
Mounting Instructions:
14
C 0,1
N
4
0,25 A
d H7
L
S
U min
Umax
R H7
j6
+2
Backstop
engaged
O-Ring
Backstop
released
5
7
Z = Number of tapped holes
G on pitch circle T
25
Type
Art. no.
26
O
mm mm mm mm mm mm mm
29 60 12 9 118 280 110
31 70 12 9 125 300 125
31 70 12 9 125 340 145
70 12
80 15
80 15
U**
mm
308
328
373
min. max.
mm mm
165 215
180 240
200 260
mm
38
38
38
6
6
6
320
250
240
6 386 M16 36
6 462 M16 43
6 516 M16 43
31
40
40
6
6
6
220
210
200
3 000
2 500
2 500
8 630 M20 50
8 670 M20 50
8 755 M24 50
12
12
12
195
180
170
2 100
1 800
1 500
63 120 25
63 125 25
63 125 25
12
12
12
Keyway according to DIN 6885, page 1. Bores marked * have keyways to DIN 6885, p. 3. Keyway width: tolerance class IT10. ** Range for O-Ring sealing
Torques:
Mounting Instructions:
15
27
Type
FXN 31 - 17 DX/ 60
FXN 31 - 17 DX/ 62
FXN 38 - 17 DX/ 70
FXN 46 - 25 DX/ 80
FXN 51 - 25 DX/ 85
FXN 56 - 25 DX/ 90
FXN 61 - 19 DX/ 95
FXN 61 - 19 DX/106
FXN 66 - 25 DX/100
FXN 66 - 25 DX/110
FXN 76 - 25 DX/115
FXN 76 - 25 DX/120
FXN 86 - 25 DX/125
FXN 86 - 25 DX/130
FXN 101 - 25 DX/140
FXN 101 - 25 DX/149
FXN 101 - 25 DX/150
FXN 85 - 40 SX/140
FXN 85 - 40 SX/150
FXN 100 - 40 SX/160
FXN 105 - 50 SX/165
FXN 120 - 50 SX/198
FXN 170 - 63 SX/258
Art. no.
4867.031.127
4867.031.128
4867.038.103
4867.046.101
4867.051.112
4867.056.105
4867.061.140
4867.061.135
4867.066.208
4867.066.209
4867.076.112
4867.076.105
4867.086.205
4867.086.207
4867.101.204
4867.101.208
4867.101.205
4867.085.111
4867.085.112
4867.100.110
4867.105.105
4867.120.516
4867.170.508
Theor. Nominal
torque
Lift-off
speed
Max.
speed
0 A
0,1 A
0,2 A
0,3 A
0,4 A
0,5 A
Nm
Nm
Nm
Nm
Nm
Nm
min-1
min-1
100
100
150
390
480
580
420
420
800
800
1 050
1 050
1 350
1 350
1 700
1 700
1 700
1 900
1 900
2 700
4 000
6 500
20 000
100
100
140
380
470
570
410
410
780
780
1 040
1 040
1 300
1 300
1 600
1 600
1 600
1 900
1 900
2 600
3 800
6 300
19 000
95
95
130
350
420
490
370
370
700
700
890
890
1 030
1 030
1 400
1 400
1 400
1 800
1 800
2 500
3 500
5 800
16 000
1 800
1 800
2 400
3 300
4 800
14 000
1 700
1 700
2 200
2 900
4 400
13 000
1 600
1 600
2 000
2 800
3 600
12 000
890
890
860
820
750
730
750
750
700
700
670
670
630
630
610
610
610
430
430
400
380
320
250
5 000
5 000
5 000
5 000
5 000
5 000
5 000
5 000
5 000
5 000
5 000
5 000
5 000
5 000
5 000
5 000
5 000
6 000
6 000
4 500
4 500
4 000
2 700
The maximum transmissible torque is twice the shown torque. Therefore, the peak torque should not exceed twice the nominal torque.The theoretical torque presumes perfect concentricity between inner and outer ring. In practice the concentricity is affected by bearing play and concentricity errors of the adjacent parts.Then
the nominal torques in the table apply which take into consideration the existing T.l.R. Hiqher speeds on request.
Characteristics:
Compact designed backstop for high
performance. The large amount of
permissible radial runout means that
the backstop can be attached without
difficulty even to shafts carried in
16
dH7
28
Type
FXN 31 - 17 DX/ 60
FXN 31 - 17 DX/ 62
FXN 38 - 17 DX/ 70
FXN 46 - 25 DX/ 80
FXN 51 - 25 DX/ 85
FXN 56 - 25 DX/ 90
FXN 61 - 19 DX/ 95
FXN 61 - 19 DX/106
FXN 66 - 25 DX/100
FXN 66 - 25 DX/110
FXN 76 - 25 DX/115
FXN 76 - 25 DX/120
FXN 86 - 25 DX/125
FXN 86 - 25 DX/130
FXN 101 - 25 DX/140
FXN 101 - 25 DX/149
FXN 101 - 25 DX/150
FXN 85 - 40 SX/140
FXN 85 - 40 SX/150
FXN 100 - 40 SX/160
FXN 105 - 50 SX/165
FXN 120 - 50 SX/198
FXN 170 - 63 SX/258
bore d
standard
mm
mm
mm
min.
mm
mm
55
55
62
70
75
80
85
85
90
90
100
100
110
110
125
125
125
125
125
140
145
160
210
31
31
38
46
51
56
61
61
66
66
76
76
86
86
101
101
101
85
85
100
105
120
170
85
85
90
95
105
110
120
120
132
132
140
140
150
150
175
175
175
175
175
190
195
210
290
24
24
24
35
35
35
25
25
35
35
35
35
40
40
50
62
50
60
60
60
62
70
80
mm
mm
mm
mm
mm
mm
max.
mm
mm
mm
20*
20*
25*
25
25
35
30
30
35
35
45
45
40
40
55
70
55
45
45
45
80
60
70
30
35
35
40
40
55
55
45
45
70
70
50
50
50
65
85
35
40
40
45
45
50
50
60
60
55
70
100
60
60
65
65
60
75
120
65
65
70
80
75
95
20*
20*
25*
30
36
40
45*
45*
48*
48*
60*
60*
70*
70*
75
75
75
65
65
75
80
95
130
17
17
17
25
25
25
19
19
25
25
25
25
25
25
25
25
25
40
40
40
50
50
63
25
25
25
35
35
35
26
25
30
40
40
32
40
40
45
62
45
45
45
50
62
70
80
60
62
70
80
85
90
95
106
100
110
115
120
125
130
140
149
150
140
150
160
165
198
258
P6
P6
P6
P6
P6
P6
P6
H7
P6
P6
P6
J6
P6
P6
P6
H6
P6
P6
P6
P6
P6
H6
H6
Keyway according to DIN 6885, page 1. Bores marked * have keyways to DIN 6885, page 3. Keyway width: tolerance class IT10.
Mounting Instructions:
The backstop is not fitted with
bearings so that the outer ring must
be mounted concentric with the inner
ring. The maximum permitted limits
for T.l.R. must be adhered to. The
torque is transmitted with press fit on
17
B
0,06 A
0,06 A
Series FEN
Series FEN with inner ring
29
Series FE without inner ring
-0,01
J -0,03
dH7
Series FE
Nominal Max.
torque speed
Bore d
standard
30
D1)
Standard design
RIDUVIT design
Standard design
RIDUVIT design
Art.no.
Art.no.
Art.no.
Art.no.
37 SF 4869.037.123 37 SFT 4869.037.124 37 SF 4869.037.023 37 SFT 4869.037.024
44 SF 4869.044.105 44 SFT 4869.044.107 44 SF 4869.044.005 44 SFT 4869.044.007
44 SF 4869.044.106 44 SFT 4869.044.108 44 SF 4869.044.005 44 SFT 4869.044.007
Nm
220
315
315
min-1
1 050
1 000
1 000
mm
20
25
30
mm
25*
-
mm
-
max.
mm
25*
32*
32*
mm
25
25
25
mm
62 P6
70 P6
70 P6
mm
55
62
62
mm
37
44
44
min.
mm
85
90
90
mm
35
35
19
630
1 250
1 900
900
850
800
30
45
50
35
50
55
40
-
42*
55*
65*
35
36
40
85 P6 75
100 P6 90
115 P6 100
57
72
82
105
132
140
45
60
60
1 900
2 800
2 800
800
750
750
50
70
70
55
-
65*
85*
85*
32
45
45
120 P6 100
140 P6 125
150 P6 125
82
107
107
140
175
175
60
65
65
127 SF 4869.127.109 127 SFT 4869.127.111 127 SF 4869.127.009 127 SFT 4869.127.011
4 000
500
90
100*
62
165 P6 145
127
195
75
The maximum transmissible torque is twice the shown torque. Therefore, the peak torque should not exceed twice the nominal torque. Keyway according to DIN
6885, p. 1. Bores marked * have keyways according to DIN 6885, p. 3.Tolerance of keyway width: IT10. Other bore diameters made to order.
1) for housing tolerance P6
Characteristics:
Compactly fitting backstop for high
torques and medium speeds. Good oil
lubrication is essential. Please contact
us if intended operation is above
maximum speeds, or with grease lubrication.
Mounting Instructions:
The backstop has no bearings so the
outer ring must be mounted concentric with the inner ring. The max. permissible runout must be observed.
18
External Backstops BA
for high torques and high speeds
with sprags and centrifugal lift-off X grease lubrication
Seals
31
Type
Art. no.
Nominal
torque
max.
Nm
BA 20 DXG 6445.020.044
400
BA 25 DXG 6445.025.044
650
BA 30 DXG 6445.030.044 1 100
Lift-off
speed
Max.
speed
min-1
750
700
630
1 400
2 300
4 900
bore d
max.
mm
30
40
50
mm
110
126
155
mm
90
100
120
mm
106
126
151
mm
8
8
10
mm
80
90
120
mm
2.5
2.5
3.5
mm
77
93
102
mm
11
11
16
mm
104
125
140
mm
19.5
19.5
27.5
mm
65
75
95
mm
70
80
100
M10
M12
M16
40
45
50
60
70
80
190
210
230
150
160
190
181
196
216
12
14
14
160
175
200
5.5
7,5
4.5
116
130
150
22
26
26
160
176
208
37.5
41.5
41.5
130
140
160
120
130
150
M16
M16
M20
90
100
120
50
60
70
90
105
120
255
295
335
200
220
260
246
291
321
15
20
25
210
250
280
3.5
8.5
14,5
170
206
215
29
35
39
228
273
291
49.5
60,5
65,5
170
200
225
160
190
210
M20
M24
M24
150
100
150
420
380
411
45
345
31.5
276
60
372
80,5
280
270
M30
min-1
2 500
2 350
2 350
standard
mm
30
40
50
min.
mm
20
25
30
430
400
320
2 200
2 200
2 200
60
65
80
320
250
240
2 000
1 800
1 650
210
1 450
BA 40 SXG 6445.040.044
BA 45 SXG 6445.045.044
BA 52 SXG 6445.052.044
32
S
for
screw
Keyway according to DIN 6885, page 1. Tolerance of keyway width IT10. The maximum transmissible torque is twice the shown torque. Therefore, the peak torque
should not exceed twice the nominal torque.
Characteristics:
Mounting Instructions:
Direction of Rotation:
Lubrication:
Please refer to details on page 24.
19
Series BC
Seals
Oil level
indicator
33
Type
Art.no.
Type
34
Art.no.
35
mm
90
100
120
mm
106
126
151
mm
8
8
10
mm
80
90
120
mm mm
2.5 77
2.5 93
3.5 102
mm
11
11
16
mm mm mm
104 19.5 65
125 19.5 75
140 27.5 95
mm
70 M10
80 M12
100 M16
BA 40 SX 6440.040.044 BC 40 SX 6440.040.043
BA 45 SX 6440.045.044 BC 45 SX 6440.045.043
BA 52 SX 6440.052.044 BC 52 SX 6440.052.043
1 400
2 300
4 900
430
400
320
1 500
1 500
1 500
60
65
80
40
45
50
60
70
80
190
210
230
150
160
190
181
196
216
12
14
14
160
175
200
5.5 116
7,5 130
4.5 150
22
26
26
120 M16
130 M16
150 M20
320
250
240
1 250
1 100
1 000
90
100
120
50
60
70
90
105
120
255
295
335
200
220
260
246
291
321
15
20
25
29
35
39
160 M20
190 M24
210 M24
210
750
150
100
150
420
380
411
45
60
270 M30
Keyway according to DIN 6885, page 1. Tolerance of keyway width IT10. The maximum transmissible torque is twice the shown torque. Therefore, the peak torque should
Characteristics:
Mounting Instructions:
Direction of Rotation:
20
Series BC
Seals
Oil level
indicator
36
Type
Art. no.
Type
37
Art. no.
38
Nominal Max.
Bore d
torque speed standard min. max.
Nm
min-1 min-1 mm mm
BA 12 R 6430.012.034 BC 12 R 6430.012.033
150 1 750
15
12
15
BA 15 R 6430.015.034 BC 15 R 6430.015.033
230 1 650
20
15
20
BA 18 R 6430.018.034 BC 18 R 6430.018.033
340 1 550
25
18
25
mm
71
81
96
mm
50
60
70
mm
71
81
96
mm
8
8
8
mm
53
62
73
mm
4.5
4.5
4.5
mm
68
70
70
mm
8.5
8.5
8.5
mm
91
93
96
mm
11.5
13.5
15.5
mm
42
50
60
mm mm
45 M 6
50 M 6
60 M 10
BA 20 R 6430.020.034 BC 20 R 6430.020.033
BA 25 R 6430.025.034 BC 25 R 6430.025.033
BA 28 R 6430.028.034 BC 28 R 6430.028.033
420
800
1 200
1 450
1 250
1 100
30
40
45
20
25
25
30
40
45
110
126
140
90
100
110
106
126
136
8
8
10
80
90
105
2.5
2.5
3.5
77
93
95
11
11
14
104
125
129
19.5
19.5
24.5
65
75
85
70 M 10
80 M 12
90 M 12
BA 30 R 6430.030.034 BC 30 R 6430.030.033
BA 35 R 6430.035.034 BC 35 R 6430.035.033
BA 40 R 6430.040.034 BC 40 R 6430.040.033
1 600
1 800
3 500
1 000
900
800
50
55
60
30
35
40
50
55
60
155
170
190
120
130
150
151
161
181
10
10
12
120
140
160
3.5
3.5
5.5
102
110
116
16
19
22
140
151
160
27.5
33.5
37.5
95
112
130
100 M 16
110 M 16
120 M 16
BA 45 R 6430.045.034 BC 45 R 6430.045.033
BA 50 R 6430.050.034 BC 50 R 6430.050.033
BA 52 R 6430.052.034 BC 52 R 6430.052.033
7 100
7 500
9 300
750
700
650
65
70
80
45
50
50
70
75
80
210
220
230
160
180
190
196
206
216
14
14
14
175
185
200
7
7
4.5
130
132
150
26
26
26
176
178
208
41.5
41.5
41.5
140
150
160
130 M 16
140 M 16
150 M 20
550
500
425
90
100
120
50
60
70
90
100
120
255
295
335
200
220
260
246
291
321
15
20
25
210
250
280
3.5
8.5
14
170
206
215
29
35
39
228
273
291
49.5
60
65
170
200
225
160 M 20
190 M 24
210 M 24
375
350
300
130
140
150
80
90
90
130
140
150
360
385
400
280
300
350
351
371
391
30
35
40
280
310
310
18.5
22.5
27.5
224
236
249
39
55
55
302
314
337
65
70
70
225
250
250
220 M 24
240 M 30
250 M 30
250
150
100
150
420
380
411
45
345
31.5
276
60
372
80
280
270 M 30
Keyway according to DIN 6885, page 1. Keyway width: tolerance class IT10. The maximum transmissible torque is twice the shown torque. Therefore, the peak torque
should not exceed twice the nominal torque.
Characteristics:
Mounting Instructions:
Lubrication:
21
Direction of Rotation:
Series
FGR A2-A3
Baureihe
FGR A2-A3
Baureihe FGRSeries
A3-A4 FGR A3-A4
O
d H7
A4
A3
A2
H
A3
39
40
Type
Art.no.
Type
Art.no.
FGR ...A2-A3
FGR 12
FGR 15
FGR 20
4884.026.140
4884.031.140
4884.039.140
FGR ...A3-A4
FGR 12
FGR 15
FGR 20
FGR
FGR
FGR
25
30
35
4884.050.140
4884.055.140
4884.060.140
FGR
FGR
FGR
FGR
FGR
FGR
40
45
50
4884.066.140
4884.071.140
4884.080.140
FGR
FGR
FGR
55
60
70
X
D
d H7
41
Nominal
torque
Max.
speed
Bore
d
4884.026.130
4884.031.130
4884.039.130
Nm
55
130
180
min-1
2 500
2 200
1 900
mm
12
15
20
mm
62
68
75
mm
13
13
15
mm
1
1
1
M14
M14
M16
mm
59
62
72
mm
42
52
57
mm
10
10
11
mm
64
78
82
mm
10
10
12
mm
44
47
54
25
30
35
4884.050.130
4884.055.130
4884.060.130
290
500
730
1 550
1 400
1 300
25
30
35
90
100
110
18
18
22
1
1
1
M20x2
M20x2
M24x2
84
92
102
60
68
74
14
14
18
85
95
102
16
16
20
62
68
76
FGR
FGR
FGR
40
45
50
4884.066.130
4884.071.130
4884.080.130
1 000
1 150
2 100
1 150
1 100
950
40
45
50
125
130
150
22
26
26
1
1
1
M24x2
M30x2
M30x2
112
120
135
86
86
94
18
22
22
115
115
123
20
25
25
85
90
102
4884.085.140
4884.095.140
4884.104.140
FGR
FGR
FGR
55
60
70
4884.085.130
4884.095.130
4884.104.130
2 600
3 500
6 000
900
800
700
55
60
70
160
170
190
30
30
35
1
1
1
M36x2
M36x2
M42x2
142
145
175
104
114
134
25
25
30
138
147
168
32
32
38
108
112
135
FGR 80
FGR 90
FGR 100
4884.120.140
4884.136.140
4884.160.140
FGR 80
FGR 90
FGR 100
4884.120.130 6 800
4884.136.130 11 000
4884.160.130 20 000
600
500
350
80
90
100
210
230
270
35
45
45
1
1
1
M42x2
M55x2
M55x2
185
205
230
144
158
182
30
40
40
178
192
217
38
50
50
145
155
180
FGR 130
FGR 150
4884.190.140
4884.238.140
FGR 130
FGR 150
4884.190.130 31 000
4884.238.130 68 000
250
200
130
150
310
400
60
60
1
1
M72x2
M72x2
268
325
212
246
55
55
250
286
68
68
205
255
Keyway according to DIN 6885, page 1. Tolerance of keyway width IT10. The maximum transmissible torque is twice the shown torque. Therefore, the peak torque should
Characteristics:
Mounting Instructions:
Direction of Rotation:
22
Lubrication:
Please refer to details on page 24.
External Backstops FA
for low torques and low speeds
with sprags grease lubrication
42
Type
Art. no.
Max.
speed
Type
43
Art. no.
FA 37 SF 4853.037.100
FA 57 SF 4853.057.100
Max. Nominal
speed torque standard
min-1
Nm
mm
min-1
250 FA 37 SFT 4853.037.101 500
230
20
170 FA 57 SFT 4853.057.101 340
630
30
mm
35
mm
40
FA 82 SF 4853.082.100
FA 107 SF 4853.107.100
130
90
55
80
FA 82 SFT 4853.082.101
FA 107 SFT 4853.107.101
260
180
1 600
2 500
50
70
bore d
mm
25*
42*
mm
28
38
mm
35
50
mm
76
100
mm
12
16
mm
90
125
mm
35
45
mm
11.5
14.5
65*
85*
48
50
60
80
140
170
18
20
160
180
60
65
21,0
22.5
Keyway according to DIN 6885, page 1. Keyway width: tolerance class IT10. Bores marked with * have keyways according to DIN 6885, page 3. The maximum transmissible torque is twice the shown torque. Therefore, the peak torque should not exceed twice the nominal torque. Backstops with standard bores are available immediately, other bore diameters made to specification.
Characteristics:
Mounting Instructions:
The torque arm is not hardened to allow customers to drill their own holes.
The torque arm must not be clamped
tight. It should have 0,5 to 2 mm play
in axial and radial directions.
Shaft tolerance should be ISO h6 or j6.
23
Lubrication
Kinematic viscosity
at 40 C, ISO-VG
46/68 [mm2/s]
32 [mm2/s]
10 [mm2/s]
AGIP
OSO 46/68
OSO 32
OSO 10
ARAL
VITAM GF 46/68
VITAM GF 32
VITAM GF 10
BP
ENERGOL HLP 32
AERO HYDRAULIC 1
CASTROL
VARIO HDX
VARIO HDX
ALPHASYN T 15
CHEVRON
EP HYDRAULIC OIL 32
HYJET IV
DEA
ASTRON HLP 46
ASTRON HLP 32
ASTRON HLP 10
ELF
ELFOLNA 46
ELFOLNA 32
ESSO
NUTO H 46/68
NUTO H 32
UNIVIS J 13
KLBER
CRUCOLAN 46/68
CRUCOLAN 32
CRUCOLAN 10
MOBIL
D.T.E. 25/26
D.T.E. 24
AERO HF A
SHELL
TELLUS OIL 32
TELLUS OIL 10
Other
manufacturers
Transmission or
hydraulic oils
without solid lubrication
ISO-VG 46/68
Transmission or
hydraulic oils
without solid lubrication
ISO-VG 32;
Automatic-Transmission Fluids [ATF]
Transmission or
hydraulic oils
without solid lubrication
ISO-VG 10;Watch freezing point!
Aviation and hydraulic oils
ISO-VG 10
24
Application Examples
44
The speeds and centrifugal forces
produced in such a case would cause
damage by overloading the pump as
well as the drive motor and lead to
breakdowns and costly repairs.
The backstop is located immediately
above the sleeve bearing of the pump
or as shown in illustration 44, above the
sleeve bearing of the electric motor.The
function of the sleeve bearing
necessitates a certain play. Which,
together with the unavoidable
tolerances of adjacent parts, requires a
large capability of misalignment of the
backstop.
25
Application Examples
45
Backstop FXM 2.410 - 100 UX for the primary cooling water pump in a nuclear power station. Required torque 500 000 Nm.
Speed 1 485 min-1. In service since 1996. Manufactured and tested with extensive documentation from RINGSPANN GmbH,
Bad Homburg.
46
Ironore conveyor plant in South Africa driven by three gear reducers with RINGSPANN backstops FXRT 170 SX.
26
Please photocopy
Company:
Adress:
Department:
Name:
Enquiry Ref.:
Date:
e-mail:
Telephone:
Telefax:
1. Where will the backstop be used?
1.1 Type of machine:______________________________________ In case of belt conveyors: incline of steepest section ______
1.2 Where fittet?: at gear reducer
1.3 Position:
at motor
on shaft-end
elsewhere: ____________________
Diameter: ______________________mm
on continious shaft
Diameter: ______________________mm
on pulley
on gearwheel or sprocket
Length: ______________mm
elsewhere: ____________________
1.4 If possible, provide specificatons, data sheet, sketch or drawing with connecting dimensions.
2. Operating data
2.1 Speed of rotation of component to which backstop (at the and of shaft) is fitted nsp: ________min-1
Is it possible to fit the backstop on a fast rotating shaft (higher speed = lower torque = smaller backstop)?
If necessary give further details on the drawing.
2.2 Nimonal power of the driving machine P0: ____kW
2.3 Does the backstop also have to be capable of taking the initial shock which occurs if the drive motor is started up in reverse?
(If so the backstop mechanism will need to be considerably oversized)
Yes
No
3.6 Are there any elastic components situated between the backstop and the equipment to be immobilised ( at the moment
of locking flexible couplings generate high peak torques?
Yes
No
4. Estimated requirement
off (once only) ________________________off per month __________________________off per year
5. Enclosures
Specification
Schaberweg 3034
61348 Bad Homburg
Datasheet
Sketch/Drawing
internet: http://www.ringspann.com
e-mail: [email protected]
Freewheels
Backstops
Automatic protection
against reverse
running of
conveyor belts,
elevators, pumps
and fans.
Indexing Freewheels
For gradual feed of
materials.
Overrunning
Freewheels
Automatic
engaging
and disengaging
of drives.
Catalogue 88
Catalogue 80
Catalogue 46
Freewheel Elements
Cage Freewheels,
Sprag Sets and
Freewheel Chains.
Catalogue 80
Housing Freewheels
Automatic engaging
and disengaging for
multi-motor
drives for installations
with continuous operation.
Catalogue 80.1
Catalogue 46
Catalogue 46
Catalogue 46
Catalogue 32
Catalogue 89
Brakes
Force Limiter
Reliable axial
overload protection
in piston rods.
Catalogue 45
Catalogue 45
Catalogue 45
Catalogue 45
Catalogue 49
Flange couplings
Rigid, easily
removable shaft
coupling with
no clearance
cone
clamping
elements.
HELICAL-Flexures
Shaft Couplings
Design to meet
requirements for
specific applications. Connecting
components can
be integrated to
save space.
Catalogue 43
HELICAL-Flexures
Spring Elements
Single Spring
element with
maximum
resistance
to wear.
Clamping Coupling
For the automatic
coupling of rolls.
Fast, safe and free
from slipping
connection.
Couplings
Flexible Couplings
Large, safe radial
and angular
misalignements.
Minimum
resiliency.
Catalogue 44
Catalogue 43
Shaft-Hub-Connection
Cone Clamping Elements
For shaft-hub
connections.
High torques
with small
dimensions.
Star Discs
Ideal for
shaft-hubconnection for
frequent
release.
Catalogue 31
Catalogue 31.1
Catalogue 31
Catalogue 30
Catalogue 20
Special Clamping
Fixtures
Custom made
solutions for
specific clamping
problems.
Collet Mandrels
Universal, cost effective standard series. Fast collet change
to other clamping diameters.
Hydraulic Expanding
Clamping Tools
Mandrels and chucks with
high concentricity.
Clamping several
workpieces in one
process possible.
Catalogue 15
Catalogue 16
Standard Clamping
Fixtures
Standard
programme in
high precision,
ready manufactured chucks
and mandrels.
Catalogue 14
Catalogue 13
Schaberweg 3034
61348 Bad Homburg
internet: http://www.ringspann.com
e-mail: [email protected]