Manual UPS GUTOR 8 kVA
Manual UPS GUTOR 8 kVA
Manual UPS GUTOR 8 kVA
UPS 8 10 kVA,
230V 50/60 Hz output
(1-phase input)
&
UPS 8 15 kVA,
230V 50/60 Hz output
(3-phase input)
Copyright 2007
The contents of this manual are the copyright of the publisher and may not be
reproduced (even extracts)
unless permission granted.
Every care has been taken to ensure the accuracy of
the information contained in this manual, but no liability
can be accepted for any errors or omission. The right
to make design modifications is reserved.
Contents
1.
2.
3.
4.
5.
6.
7.
8.
9.
10
11.
12.
13.
Safety instructions.............................................................................................................................................................. 4
Audience............................................................................................................................................................................... 4
CE marking............................................................................................................................................................................ 4
User precautions.................................................................................................................................................................. 4
Environment.......................................................................................................................................................................... 5
Inquiries................................................................................................................................................................................. 5
Mechanical installation..................................................................................................................................................... 6
Delivery check...................................................................................................................................................................... 6
Unpacking and visual inspection...................................................................................................................................... 6
Planning before installation.............................................................................................................................................. 8
Cabinet installation . .......................................................................................................................................................... 9
Maiantenance bypass switch............................................................................................................................................ 9
Transformer option.............................................................................................................................................................. 11
External battery cabinet option......................................................................................................................................... 12
Battery racks........................................................................................................................................................................ 12
Electrical installation......................................................................................................................................................... 13
Power cables and protective fuses.................................................................................................................................. 14
Wiring procedure................................................................................................................................................................. 15
External Battery Cabinet (EBC) installation procedure................................................................................................. 21
Software and connectivity................................................................................................................................................. 24
Communication cables........................................................................................................................................................ 24
Connection to the standard RS-232 port (X53)................................................................................................................ 24
LanSafe software............................................................................................................................................................ 25
External control connections............................................................................................................................................. 25
Emergency Power Off (EPO).......................................................................................................................................... 26
Relay outputs.................................................................................................................................................................... 26
Programmable signal inputs.......................................................................................................................................... 27
XSlot communication (option)............................................................................................................................................ 28
Web/SNMP Module (optional)...................................................................................................................................... 28
AS400 Relay Module (optional)..................................................................................................................................... 29
Single Serial Port Module (optional)............................................................................................................................ 29
Modus/Jbus Module (optional)..................................................................................................................................... 29
User operations.................................................................................................................................................................... 30
Display functions.................................................................................................................................................................. 30
User Settings........................................................................................................................................................................ 31
Configuring user settings............................................................................................................................................... 33
Changing language......................................................................................................................................................... 33
Changing charging current............................................................................................................................................ 33
Using relay outputs......................................................................................................................................................... 33
Normal start-up.................................................................................................................................................................... 34
Battery start-up.................................................................................................................................................................... 34
Start-up after EPO................................................................................................................................................................ 34
Shutdown.............................................................................................................................................................................. 35
Maintenance........................................................................................................................................................................ 36
Regular service/intervals.................................................................................................................................................... 36
Batteries............................................................................................................................................................................ 36
Cooling fan........................................................................................................................................................................ 37
LED Indicators...................................................................................................................................................................... 37
Maintenance bypass switch (MBS) operation............................................................................................................... 37
Turn UPS from normal mode to mechanical bypass................................................................................................. 38
Turn UPS from mechanical bypass to normal mode................................................................................................. 39
Parallel systems.................................................................................................................................................................. 41
Overview................................................................................................................................................................................ 41
Tie cabinets........................................................................................................................................................................... 42
XSlot Hot Sync card: installing and wiring...................................................................................................................... 46
Parallel operations............................................................................................................................................................... 47
Recycling the used UPS or batteries............................................................................................................................... 49
Dimensional drawings....................................................................................................................................................... 50
Technical data...................................................................................................................................................................... 52
Standards ............................................................................................................................................................................. 52
Environment.......................................................................................................................................................................... 52
Mechanical configuration.................................................................................................................................................. 52
Characteristics..................................................................................................................................................................... 52
AC input................................................................................................................................................................................. 53
DC circuit............................................................................................................................................................................... 53
AC output............................................................................................................................................................................... 53
Warranty................................................................................................................................................................................ 54
1. Safety instructions
The UPS operates with mains, battery or bypass power. It contains components that carry
high currents and voltages. The properly installed enclosure is earthed and IP20 rated against
electrical shock and foreign objects. However, only qualified personal is allowed to install and
service the UPS.
Warning!
Operations inside the UPS must be performed by a service engineer from the
manufacturer or from an agent authorised by the manufacturer.
Do not ever service inside the UPS when mains power is applied or the UPS is in battery mode.
Use the optional mechanical bypass if installed to the system. Remember to open battery breaker.
Always ensure by measuring with a multi-meter that no dangerous voltages are present.
Audience
The intended audiences of this manual are people who plan the installation, install,
commission, and use or service the UPS. The manual provides guidelines to check delivery,
installing and commissioning of the UPS.
The reader is expected to know the fundamentals of electricity, wiring, electrical components
and electrical schematic symbols. This manual is written for a global reader.
Note!
Read the manual before operating or working on the UPS.
CE marking
The product has the CE marking in compliance with the following European directives:
LV Directive (Safety)
EMC Directive
Declaration of conformity with UPS harmonised standards and directives EN 62040-1-1 (Safety)
and EN 50091-2 (EMC) are available on the web site (http://www.powerware.com).
User precautions
The only user operations permitted are:
Start up and shut down of the UPS, excluding the commissioning start-up.
Use of the LCD control panel and Maintenance Bypass Switch (MBS)
Use of optional connectivity modules and their software
The user must follow the precautions and only perform the described operations. Any deviations
from the instructions could be dangerous to the user or cause accidental load loss.
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Warning!
The user is not permitted to open of any screws excluding connectivity plates and
the MBS locking plate. Failure to recognise the electrical hazards could prove fatal.
Environment
The UPS must be installed according to the recommendations in this manual. Under no
circumstances the UPS should be installed in an airtight room, in the presence of flammable
gases, or in an environment exceeding the specification.
Excessive amount of dust in the operating environment of UPS may cause damage or lead to
malfunction. The UPS should be always protected from the outside weather and sunshine. The
recommended operating temperature is from +15 to +25 Celsius degrees.
Inquiries
Address any inquiries about the UPS and battery cabinet to the local office or agent authorised
by the manufacturer. Please quote the type code and the serial number of the equipment.
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2. Mechanical installation
The UPS and accessories are delivered on a specifically designed pallet that is easy to move
with a forklift or a pallet jack. Keep the UPS always in upright position and do not drop the
equipment. Do not either stack the pallets because of high-energy batteries involved and the
heavy weight
Delivery check
The UPS is delivered with the following items:
Delivery documents
Note!
A claim for shipping damage must be filed immediately and the carrier must be
informed within 7 days of receipt of the equipment. The packing materials should
be stored for further investigation.
Unpack the equipment by removing the packing and shipping materials. Make a visual
inspection and check that the inside Drop&Tell indicator is intact. Make sure that the floor
surface is solid and suitable for the wheeling and heavy weight, twist the levelling feets of the
unit to up position and remove the equipment from the pallet.
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Check the information on the type designation label of the equipment to verify that the unit is of
the correct type. The type designation label includes ratings, a CE marking, a type code, a part
number and a serial number. The serial number is important when making inquiries. It allows
individual recognition of the equipment.
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Temperature rise of max. +5C requires the airflow of 600 m3 per 1 kW of losses.
Temperature rise of max. +10C requires the airflow of 300 m3 per 1 kW of losses.
Weight
155 kg
265 kg
50 kg
65 kg
80 kg
195 kg
310 kg
Point
7.75 kg/cm2
13.25 kg/cm2
2.50 kg/cm2
3.25 kg/cm2
3.95 kg/cm2
9.75 kg/cm2
15.50 kg/cm2
Distributed
738 kg/m2
1262 kg/m2
238 kg/m2
310 kg/m2
382 kg/m2
929 kg/m2
1476 kg/m2
Note
Batteries installed.
Batteries installed.
No Batteries.
No Batteries installed.
No Batteries installed.
Batteries installed.
Batteries installed.
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4. Cabinet installation
The required distance for UPS units next to each other is ten millimetres. The same applies to
the optional battery cabinets that should be installed next to the UPS cabinet.
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Figure 7. The maintenance bypass switch (MBS) when installed in the backside.
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Transformer option
The galvanic isolation transformer can be ordered as factory installed. The transformer is an
integral part of the UPS unit. Alternatively, the isolation transformer can be purchased as a
separate item to upgrade your existing system.
Figure 10. Wiring diagram of the UPS and the external transformer option.
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Warning!
The UPS contains high DC voltages. A qualified person must do the connections
between the UPS and the external battery cabinet(s). The battery cabinet is
connected electrically in parallel with the internal batteries of the UPS.
Battery racks
External battery racks shall be sized to take the voltage drop in the cable into account. To obtain
support and help contact the local office or agent authorised by the manufacturer.
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5. Electrical installation
The customer has to supply the wiring to connect the UPS to the local power source. The
electrical installation procedure is described in the following text. The installation inspection and
initial start up of the UPS and extra battery cabinet shall be carried out by a qualified engineer
with UPS installation experience.
Warning!
Physical injury or death may follow, or damage may occur to the UPS, or the load
equipment if these instructions are ignored.
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Three-phase (L1, L2, L3) and protective earth (PE) connection for the rectifier input
or
Single-phase (L1), Neutral (N) isolated connection point (bypass N is used in the rectifier)
and protective earth (PE) connection for the rectifier input.
Single-phase (L1), Neutral (N) and protective earth (PE) connection for the bypass input
Single-phase (L1), Neutral (N) and protective earth (PE) connection for the load output
Plus (+), minus (-) and protective earth (PE) connection for the external batteries
Note!
The rectifier requires a Neutral to operate. Its connected internally from the bypass
terminal to the rectifier, see wiring diagram.
Note!
Care needs to be taken to ensure that the input supply neutral reference is not
disconnected whilst the UPS is in service.
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Contact the manufacturers authorised agent or the local office for assistance at fuse and cable
sizing. Refer to the recommended cable and fuse ratings in the below table.
UPS rating
8 kVA
3-phase
1-phase
10 kVA
3-phase
3-phase
1-phase
12 kVA
3-phase
15 kVA
3-phase
3-phase
Maximum 3-phase
Input
Fusing
3x16 A
50 A
3x16 A*
3x20 A
63 A
3x25 A
3x25 A*
3x32 A
3x63 A
Cable
3x2.5 mm
10 mm
3x2.5 mm
3x4 mm
16 mm
3x6 mm
3x6 mm
3x10 mm
3x16 mm
Bypass
Fusing
50 A
50 A
50 A
50 A
50 A
63 A
80 A
80 A
80 A
Cable
10 mm
10 mm
10 mm
10 mm
10 mm
16 mm
25 mm
25 mm
35 mm
Load
Cable
10 mm
10 mm
10 mm
10 mm
10 mm
16 mm
25 mm
25 mm
35 mm
I nom
34.8 A
34.8 A
43.5 A
43.5 A
43.5 A
52.2 A
65.2 A
65.2 A
PE
Cable
10 mm
10 mm
10 mm
10 mm
10 mm
16 mm
16 mm
16 mm
35 mm
Battery
Cable
10 mm
10 mm
10 mm
10 mm
10 mm
10 mm
10 mm
10 mm
16 mm
Fusing
50 A
50 A
50 A
50 A
50 A
50 A
50 A
Table 14. Cable and fuse ratings for the different UPS ratings
(*With optional limited charging feature at low input and high kW load, see User Settings)
Wiring procedure
The power cable terminals are located in the back of the UPS unit. The service personnel is
responsible for the correct electrical installation. They must be authorised by the manufacturer.
Remove the cover(s) of the terminal box of the power cables with a screwdriver.
Refer to the dimensional drawing for the correct location at the back of the unit.
2.
3.
Connect the conductors of the rectifier and bypass input cables to the proper terminals.
With single phase unit it is recommended to use the same phases for rectifier and bypass
inputs.
4.
5.
Connect the conductors of an external battery cabinet cable to the external battery +,
- and PE terminals. Check for the correct polarity.
See External Battery Cabinet (EBC) installation procedure.
Warning!
If available, the internal battery has to be disconnected first because the external
battery terminals are hazardous due to the parallel battery string.
6.
7.
The IEC/EN 62040-1 safety instructions require the fitting by the user of a warning label on all
primary power isolators installed remote from the UPS area. The warning label for electrical
maintenance personnel shall carry the following wording or equivalent:
ISOLATE UNINTERRUBTIBLE POWER SUPPLY (UPS) BEFORE WORKING ON THIS CIRCUIT.
A readily accessible disconnect device shall be incorporated in the building installation wiring
as shown in diagrams.
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Figure 15. Wiring diagram of UPS N-model (3-ph rectifier) with integral MBS.
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Figure 18. Wiring diagram of UPS S-model (1-ph rectifier) with integral MBS.
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Note!
Site wiring fault must be
disabled from LCD
User Settings menu.
Figure 21. Wiring diagram of UPS S-model (1-ph rectifier) with integral MBS, (Norway)
Note!
Site wiring fault must be
disabled from LCD
User Settings menu.
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Note!
Site wiring fault must be
disabled from LCD
User Settings menu.
Note!
Do not place EBC on the UPS unit.
2. The required minimum distance for UPS unit and EBC is ten millimetres, which is also
required distance between two EBCs.
3. Turn F1 battery breaker from the UPS unit in OFF position.
4. Check that the circuit breaker F3 of the EBC is in the OFF position. To minimise safety risk
disconnect one of the cable (+ or -) from battery string to break a battery circuit. Do not
remove the safety wire of the circuit breaker before all the wires are connected and the
installation of the whole system is ready. Remove plate A (See figure below.) on the rear
side of the EBC to connect cables to EBCs terminal block X6. Bring cables outside from the
EBC by removing the cover plate B. Place the plate A back to the original position and use
cover plate B as a cable clamp.
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Warning!
If an internal battery string is installed and already connected to the terminal block
there is a danger of a lethal electric shock. Turn F1 battery breaker from the UPS
unit to OFF position and measure the voltage across the terminals to be 0 (zero)
before any operations with terminal X3.
5. If the system consists two or more EBC connect first the EBCs parallel as follows:
a) Connect the cables to second EBC in the same way as guided in point four (4) of this
installation procedure.
b) Remove the cover plate C of the first EBC and connect cables to terminal block X6. Use the
cover plate C as a cable clamp.
6. When all the EBCs are connected parallel, make sure that F1 battery breaker is in OFF
position before connecting cables to terminal block X3 of the UPS unit. Otherwise the
terminal block X3 is live. To be on the safe side, measure the voltage across the terminals to
be 0 (zero).
7.
After installation connect disconnected battery cables to strings, check that the removed
plates on right positions, remove safety wires from circuit breakers and turn breakers of
EBCs and the UPS to ON position.
8. Finally change the Number of 32 pcs. battery strings from User Settings. SETTINGS ->
USER SETTINGS -> NUMBER OF BATTERY STRINGS.
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Figure 25. To minimise safety risk remove + or - cable from battery string before connecting UPS and
EBCs.
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Communication cables
It is recommended that the control cables and power cables be installed on separate trays.
Where control cables will cross power cables make sure they are arranged at an angle as near
to 90 degrees as possible.
All control cables shall preferably be shielded. If the shield is grounded, this shall take place on
only one end of the cable.
The procedure for connecting the control cables is the following:
1. Remove the front cover by lifting the cover from the bottom outwards by releasing the
retaining clip. Its located in the bottom part of the bezel.
2. Locate the control terminal or XSlot module where you want to install the communications
cable.
Figure 26. Location of control cable terminals: Signal inputs (X44 & X45); EPO (NC (X12) & NO (X52));
RS-232 (X53); Relay output (X57).
Data bits
Parity
None
Stop bits
Handshake
None
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LanSafe software
The LanSafe software shuts down computers and whole networks in case of an extended power
failure. It provides basic monitoring, data logging, notification and event actions for a single
UPS solution. The software is bundled free of charge in Software Suite CD.
The connection procedure for the RS-232 interface port is following:
1. Connect the RS-232 communication cable to the computer.
2. Connect the RS-232 communication cable to the serial interface on the UPS.
3. Run the UPS software installation disk (Software Suite CD) on the computer.
Note!
If communication does not work choose the correct baud rate from the LCD menu
Please refer to the optional software manuals for appropriate bit rate
settings.
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Note!
Pay attention to proper polarity if one is using a semiconductor switch type. A relay
or other mechanical control is a preferred method.
Note!
EPO does not necessarily disconnect supply to load when unit is on internal or
external bypass. Quaranteed disconnection of bypass supply has to be through a
separate disconnect switch located in the supplying switchgear cabinet.
In order to have the UPS running again pins 1 and 2 of connector X52 have to be reconnected and
the UPS started manually. The pins must be shorted in order to keep the UPS running. Maximum
resistance is 10 ohm. The EPO shall not be galvanically connected to any mains connected circuits.
Reinforced insulation to the mains is required. See also Start-up after EPO.
If the use of normally open EPO operation is desired, the loop on X52 has to be retained and the
normally open EPO switch connected to X12. Operation is as above.
Relay outputs
The UPS incorporates a programmable relay output with potential free contacts at X57 for remote
alarm indications. It is rated for max. 30 VAC 1 A or 60 VDC 0,2 A nominal values. Additional (4)
relay outputs can be obtained with the XSlot compatible AS/400 Relay Module (optional). For
more information see the section Using relay outputs
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Warning!
The relay contacts must not be directly connected to mains related circuits.
Reinforced insulation to the mains is required.
Note!
Please note the polarity of the inputs as indicated in the external control
connections if used with a polarity control.
The default and programmable settings for the signal inputs are
a) Disable Bypass Operation
If active the automatic transfer to the static bypass is prevented.
b) Charger off
If active the batteries charging is disabled. In case of mains power outage the discharge of
batteries is supported.
c) Remote ON/OFF
If active the UPS output turns off regardless of mode of operation. Auxiliary power, fan,
communications and rectifier/battery charger shall remain functional. Restart initiated
immediately when inactive.
d) Request Bypass
If active the UPS transfers to bypass if bypass voltage, frequency and synchronisation are ok.
e) Request Normal
If active the UPS transfers to inverter operation if not prohibited by EPO or alarm condition.
f) Force Bypass
If active the UPS is forced to static bypass operation regardless of the bypass status.
g) External Battery Breaker Status
If active the UPS knows that the batteries are disconnected.
h) Building alarm 1-6
These can be activated separately or at the same time with other building alarms.
i) Not in use (default)
j) Shutdown
If active the UPS will shutdown immediately.
k) Delayed Shutdown
If active the UPS will shutdown after user configurable delay time. Restart initiated
immediately when inactive.
l) Normal/Bypass
If active the UPS transfers to bypass if ok. If inactive the UPS transfers to inverter when
possible.
m) Output transformer over temperature
If active the UPS output turns off after user configurable delay time.
n) Input transformer over temperature without bypass
If active the UPS will start to operate on battery or shutdown when batteries not available after
one minute delay.
o) Input transformer over temperature with bypass
If active the UPS will start to operate on battery or transfer to bypass after one minute delay.
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Configuration
Default #1
Default #2
Default #3
Independent
XSlot #1
Any XSlot Module
Any XSlot Module
Any XSlot Module
X-slot #2
Any XSlot Module
Relay Module
Not in use
Multiplexed
Std. RS-232 port
Not in use
Available
Available
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7. User operations
The UPS has a four-button graphical LCD with backlight. It provides useful information about
the unit itself, load status, events, measurements, and settings.
The LCD backlight is switched on by pressing any button. It has a timeout that automatically
switches off after 15 minutes of inactivity.
Display functions
As default and after 15 minutes of inactivity the UPS is showing the selectable start screen:
1. Logo screen
2. Mimic screen (See User Settings on LCD screen)
The screen backlit has automatic shutdown after long period of inactivity. It will light up once a
button is pushed. The right side button will initiate the text to the screen. The scrolling through
the menu structure is done with buttons indicated by the images of the LCD screen. The
menu structure is shown in the table below. There are small differences in the menu structure
between single and parallel mode.
Parallel
Mode
Single
Mode
Main Menu
Submenu
Menu functions
I
x
UPS STATUS
->
I
EVENT LOG
I
->
Notice / Alarm
MEASUREMENTS
I
CONTROL
I
x
x
x
x
x
x
SETTINGS
I
IDENTIFICATION
I
TURN UPS ON
I
TURN UPS OFF
I
TURN SYSTEM ON
I
TURN UPS OFF
I
TURN SYSTEM OFF
PARALLEL
SYSTEM
OUTPUT
BATTERY
INPUT
BYPASS
->
->
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User Settings
The UPS has the following typical settings that are user configurable. Note that some of the
settings become effective at the next start-up of the UPS. User settings can be configured via
LCD menu. Select SETTINGS USER SETTINGS
Description
Available settings
Default setting
General:
Display contrast adjustment
Display language
Date & time
Audible alarms
Normal screen in display
User settings password
Moderate
English (British)
0001-01-01
Normal
Product name
Not required
Nominal values:
Nominal output voltage (L-N)
Nominal output frequency
Rectifier phase current limit
230 Volts
50 Hz
32 A
[Enabled], [Disabled]
[1200], [2400], [9600], [19200]
[UPS ON/OK], [Custom], [Battery low], [System on bypass], [System on battery]
[Empty], [see Signal inputs]
Disabled
19200 bps.
Step: 1 sec.
120 sec
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[Enabled], [Disabled]
[Required], [Not Required]
[Immediately], [after delay]
[Enabled], [Disabled]
+1% ... +20%, step: 1%
-1% ... -20%, step: 1%
0.5 ... 3.0 Hz, step: 0.1 Hz
0.1 ... 3.0 Hz/s, step 0.1 Hz/s
UPS ON/OK
Empty
XSlot defaults:
#1: on battery
#2: battery low
#3: UPS on/ok
#4: on bypass
Nothing
5 sec
Enabled
Not required
Immediately
Enabled
+10%
-15%
2.0 Hz
0.2 Hz/s
31
[Enabled], [Disabled]
[Enabled], [Disabled]
Step: 1 Watts/cell
0 (no batteries), 1, 2, 3, 4...
Step: 0.01 V/cell
[Enabled], [Disabled]
Step: 0.1 A [max. 25 Amps]
Enabled
Enabled
24 Watts/cell
1 string
1.88 V/cell
Enabled
3A
0 sec.
Disabled
User preferences:
Operation priority while rectifier input break
[On battery], [On bypass]
Site wiring fault w/ wrong Neutral connection [Enabled], [Disabled]
Power Strategy
[Standard], [High Efficiency]
On battery
Enabled
Standard
Parallel settings:
Parallel unit number
Parallel operation mode
Synchronization
Start auto calibration
Parallel XCP
Minimum units to support load
Single unit
Redundant mode
Enabled
System
2
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Changing language
Pressing and holding down the first button on the left for about 3 seconds selects the language
menu. This action is possible from any LCD menu screen.
The default firmware has four main languages: English, Spanish, French and German. Other
local language packages including Chinese, Greek and Russian can be requested from the local
service representative.
Back-up time
Min current
1h
3h
5h
10 h
1.8 A
4A
6.5 A
13 A
Load (kVA)
p.f. 0.7
15
15
15
15
Back-up time
Min current
1h
3h
5h
10 h
2.5 A
6.5 A
9A
18 A
Note!
Maximum charging current is dependent on output load and power rate of the
UPS. If the UPS is supporting maximum output load the highest level of Maximum
charging current is 3.0 A, which is also the default setting. As a thumb rule, 1 kW
decrease in the load provides extra 2.0 A charging capacity. For example, the
charging capacity is 5 Amps at 8 kW load, and 7 A at 7 kW load.
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Normal start-up
Check the mechanical and electrical installation of the UPS before start-up. Go through the
checklist below together with another person.
Check
Read the attached safety manual before you work on the unit.
The unit is fixed according to mechanical installation
The ambient conditions are within specification.
The cooling air will flow freely.
The UPS is grounded properly.
The input and bypass voltages match the UPS nominal voltage.
The input, bypass, battery and output terminal connections are OK.
Appropriate input and bypass fuses and disconnectors are installed.
Appropriate backfeed warning sign for disconnectors are installed.
Appropriate cables sizes are used.
The external control connections inside the UPS are OK.
There are no tools, foreign objects or dust inside the UPS from the installation.
Covers are in place.
Optional MBS is placed to UPS position as default.
You are then ready to proceed with the starting up the UPS:
1. Turn the battery and input circuit breakers to ON position.
2. UPS will enter a stand-by mode and starts to charge batteries with a cooling fan
operational. Output is without the voltage in the stand-by mode.
3. Push any key of the control panel to enable the functions of the LCD screen
4. Select TURN UPS ON from the LCD menu (see: Display Functions)
5. Press and hold button for 2 sec. There shall be no sound during the hold.
The UPS shall check its internal functions, synchronise to bypass and start to supply the load.
The green LED is blinking if there occurs an active notice. In normal operation the green LED is
constantly lit if no new active notice such as unsyncronised or similar notices present.
The output voltage shall be verified from the output measurements screen of the LCD. If there is
voltage in the output then UPS is supplying the load.
Battery start-up
UPS will start on battery if mains is not available. Note that the UPS behavior may be slightly
different from the normal start-ups.
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Shutdown
The procedure to shutdown from LCD is following:
1. Push any key of the control panel to enable the functions of the LCD screen
2. Select TURN UPS OFF from the LCD menu (see: Display Functions)
3. Press and hold button for 5 sec. There shall be an indication sound during the hold.
4. UPS shall do a shutdown routine.
5. Turn the battery and input circuit breakers to OFF position to finalise the shutdown procedure.
Note!
The behaviour is different if UPS is turned off from the programmable input or
through communication cards. If battery and input circuit breakers are left ON,
UPS will enter a stand-by mode and starts to charge batteries with a cooling fan
operational. Output is without the voltage in the stand-by mode.
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8. Maintenance
All operations inside the unit must be performed only by a service engineer from the
manufacturer or from an agent, authorised by the manufacturer.
The troubleshooting procedure gives simple remedial if a malfunction occurs in the UPS.
The operator should start the trouble shooting if there is an active alarm indicated on the LCD
screen. Service should be contacted if the active alarm is abnormal and displayed as a service
code.
Call service if you are not able to solve the problem.
LCD display
Description
Action
Overload
Battery low
On battery
Overtemperature
Check that fans are operational and ventilation holes are not blocked. Make sure the
ambient temperature is not excessive
Table 36. Typical alarms displayed in the LCD screen of the UPS unit.
Regular service/intervals
The UPS requires very little maintenance if installed in an appropriate environment. In order
to ensure maximum availability of the UPS, manufacturer recommends signing a proactive
service agreement with a local authorised service provider.
Maintentenance
Interval
Batteries change
Batteries test
Cooling fan change
Batteries
The condition of the batteries is crucial for operation. The UPS will indicate by audible and
visual alarms if the capacity of the battery bank has decreased. The UPS units are provided
with the automatic battery test and ABM management function to continuously monitor the
condition of the battery bank.
Servicing of batteries should be performed or supervised by personnel knowledgeable about
batteries and required precautions. When replacing batteries, replace with the same type and
number of batteries.
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Note!
Do not dispose of batteries in a fire. The batteries may explode.
Do not open or mutilate batteries. Released electrolyte is harmful to the skin and
eyes. It may be toxic.
CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED
BY AN INCORRECTED TYPE.
DISPOSE OF USED BATTERIES ACCORDING
TO THE INSTRUCTIONS
Cooling fan
The cooling fan lifespan of the UPS unit is about 60 000 operating hours. The actual lifespan
depends on the environment and ambient temperature.
Fan failure can be predicted by increasing noise from the fan bearings. The fan replacement is
recommended once this symptom starts appearing.
Do not use other than manufacturers specified spare parts.
LED Indicators
The UPS unit has (4) LEDs to indicate the status.
Graphical sign
LED
Description
Green
Yellow 1
Yellow 2
Red
Note
Blinking when a new notice message is
active.
Note!
The MBS consist of three switches and failure to understand the correct sequence
may drop the critical load.
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Figure 40. The normal (UPS supplying the load) positions of the three MBS switches.
No break transfer from normal mode to Service Bypass:
1. The normal start position should be following:
2. Use LCD to turn the UPS on internal static bypass mode. Remember to verify the transfer
before proceeding the next step.
3. Remove the locking plate of the S1-3 switches.
4. Turn ON the S1 switch to bypass UPS:
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9. Remount the locking plate of the S1-3 switches to the position to prevent the use of them.
10. UPS is now in the mechanical bypass mode, see below:
Figure 41. The service (bypass supplying the load) positions of the three MBS switches.
No break transfer from Mechanical Bypass to normal mode:
1. The normal start position should be following:
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7.
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9. Parallel systems
Overview
Parallel UPS configurations are recognised as either redundancy or capacity systems. The
redundancy system is used to improve the system reliability with N+1 redundant UPS module.
The capacity system for its part provides the maximum output power without focusing to the
highest system reliability.
A parameter selection is used to switch between the redundancy and capacity modes. It is
important to remember that the mode is affecting to the output power rating and overall system
reliability.
UPS modules of the parallel system share equally the load with Hot Sync technology. The
parallel outputs can be combined in a System Parallel Module or cabinet. It is the system
component containing the obligatory service switches. Customers low-voltage distribution
panel can also be used instead of the System Parallel Module. In the redundancy system,
service switches enable the maintenance or service on an UPS module. In the capacity system,
one needs to have a common system bypass switch to do the maintenance or service without
safety hazards.
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Tie cabinets
The Tie Cabinets (TCs), provided by UPS manufacturer, has input connections up to three
parallel UPS modules. It is also possible to use two redundant UPS modules and one bypass
connection. This bypass option can be used for service or test purposes.
Note!
It is not allowed to feed the load simultaneously from mains (bypass) and
inverter(s) of the UPS unit(s). While turning the switch, where the bypass is
connected, ON/OFF, UPS should be on static bypass mode or shut down.
Note!
The maximum load supported by the system is limited to 15 kVA if there are two
UPSs and bypass connected to TC (See wiring diagrams below).
Terminals of the TC have two-wire connection (L1 and N) and ground terminals. The upper ground
terminal is for a load cable and the lower ground terminal is for UPSs. The wiring shall be done
according to the wiring diagrams. The terminals and cable routing is shown in Figure 44.
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Figure 46. Tie Cabinets wiring diagram with two UPSs and bypass connected.
UPS Module
8 kVA
10 kVA
12 kVA
15 kVA
TC Module
8 kVA
10 kVA
12 kVA
15 kVA
16 kVA
20 kVA
24 kVA
30 kVA
36 kVA
45 kVA
Bypass input X1
Cable A
10 mm2
10 mm2
16 mm2
25 mm2
Cable B
10 mm2
10 mm2
16 mm2
25 mm2
35 mm2
35 mm2
70 mm2
70 mm2
95 mm2
120 mm2
Cable C
10 mm2
10 mm2
16 mm2
16 mm2
Cable D
10 mm2
10 mm2
16 mm2
16 mm2
16 mm2
16 mm2
35 mm2
35 mm2
50 mm2
70 mm2
Fuse 1
50 A
50 A
63 A
80 A
Cable E
10 mm2
10 mm2
16 mm2
25 mm2
(35 mm2)*
(35 mm2)*
(70 mm2)*
(70 mm2)*
-
Rectifier input F2
Cable B
2,5 mm2
4 mm2
6 mm2
6 mm2
Fuse 2
16 A
20 A
25 A
32 A
Table 47. Minimum cable and fuse rating for the different parallel system with installation procedure C
* (system bypass not allowed)
Note!
Protection fuses need to be used for load cabling if manufacturers Tie Cabinet (or
similar) not used.
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Required parallel system wiring length should be in accordance with the following rule, as
referenced to the diagram below to ensure approximately equal current sharing when in static
bypass mode (see Figure below:
Total length of 1A + 1B
= Total length of 2A + 2B
= Total length of 3A + 3B
= Total length of 4A + 4B
This rule has a tolerance of approximately 10% for the combined input and output wire
lengths. If installing only two UPS modules, this requirement is no longer required as each
UPS is capable of supporting the full bypass requirement. However, this would preclude future
expansion.
Note!
Signal input cables need to be connected to all UPS when used.
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Terminal J3
1
2
Name
Alarm
Alarm Rtn
Description
Alarm Relay NC
Alarm Relay NO
TX
TX
8
9
10
CAN L
CAN H
Shield
J3-8 (L)
J3-9 (H)
J3-8 (L)
J3-9 (H)
J3-8 (L)
J3-9 (H)
J3-8 (L)
J3-9 (H)
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Note!
XSlot Hot Sync card has built-in termination resistor enabled by a jumper J7. The
default jumper setting without termination resistor is J7: Pin 2-3. The first and the
last UPS modules should have the termination resistor enabled by connecting Pins
1 and 2 with the jumper J7.
Figure 51. XSlot HotSync card and jumper settings: Resistor ON: PIN 1 and PIN 2 connected, No
resistor: PIN 2 and PIN 3 connected (default setting)
Parallel operations
Start-up
Note!
Before start-up make sure that UPS installations have been carried out correctly
and ground connections of both UPS units and parallel module have been
connected. Check also that the XSlot Hot Sync cards are installed correctly
and the communication line between UPSs is connected according to figure
Communication cabling wiring.
When installation is completed correctly the start procedure can be started.
Note!
If some settings are changed from User settings the same changes need to be done
separately to all of the UPSs in the system.
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Carry out the following procedure to each UPS you want to have in system
1. Turn the battery and input circuit breakers to ON position.
2. UPS will enter a stand-by mode and starts to charge batteries with a cooling fan
operational. Output is without the voltage in the stand-by mode.
3. Push any key of the control panel to enable the functions of the LCD screen
4. Select unit number in parallel system: Unit #1, Unit #2, Unit #3 or Unit #4. Select:
SETTINGS -> USER SETTINGS -> PARALLEL OPERATION SETTINGS -> PARALLEL UNIT
NUMBER
5. Select minimum units to support load: 0-4. Select: SETTINGS -> USER SETTINGS ->
PARALLEL OPERATION SETTINGS -> MINIMUM UNITS TO SUPPORT LOAD
Do the following item (item 6) only for one UPS, which belongs to the system
6. Return to main menu and select TURN SYSTEM ON
All the UPSs shall check their internal functions, synchronize to bypass and start to supply the
load.
Note!
After the first start the load sharing of the system needs to be calibrated. Before
starting the calibration the system needs to support some load.
7.
Select: SETTINGS -> USER SETTINGS -> PARALLEL OPERATION SETTINGS -> START AUTO
CALIBRATION
Shutdown
While system is running and UPSs are supporting load, there are two different ways to perform
a shutdown. The user can select either to shutdown the whole system or only one UPS.
1. Select TURN SYSTEM OFF from the main menu => All the UPSs in the system will go to
stand-by mode.
2. Select TURN UPS OFF => Only the selected UPS will go to stand-by mode.
When UPS is in stand-by mode it still charges its batteries and uses cooling fans. Stand-by
mode possibles a fast restart. If some UPS or all the UPSs in the system need to be shutdown
completely, proceed to item 3.
3. Select TURN UPS OFF and press and hold button for 5 seconds. There shall be an
indication sound during the hold.
4. UPS shall do a shutdown routine.
5. Turn the battery and input circuit breakers to off position to finalise the shutdown
procedure.
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Use proper local collecting centers meeting local legislation when handling waste
of electrical and electronic equipment.
Warning!
HAZARDOUS MATERIALS. Batteries may contain HIGH VOLTAGES, and
CAUSTIC, TOXIC and FLAMMABLE substances. Batteries can injure or kill people
and damage equipment if used improperly. DO NOT DISCARD unwanted batteries
or battery material in the public waste disposal system. Follow ALL applicable, local
regulations for storage, handling and disposal of batteries and battery materials.
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Figure 53. UPS models with (1) and (2) battery bottom sections.
Figure 54. UPS models with (1) and (2) battery bottom sections plus integrated MBS.
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Figure 55. External battery cabinet models with (2) and (3) sections.
Figure 56. UPS models with middle battery and bottom transformer sections.
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8 kVA
10 kVA
12 kVA
IEC 62040-1-1, EN 62040-1-1 and EN 60950
EN 50091-2
IEC 62040-3 and EN 62040-3
15 kVA
Environment
UPS
8 kVA
10 kVA
Amb. temperature
Relative humidity
12 kVA
15 kVA
Altitude
Vibration
Mechanical configuration
UPS
8 kVA
Dimensions
- Width
- Depth
- Height
10 kVA
12 kVA
15 kVA
305 mm
702 mm
817 mm (32 bat) or 1214 mm (2x32 bat)
Weight
- no battery
- 32 battery
- 64 battery
- 32 battery and transformer
65 kg
155 kg
265 kg
270 kg
- MBS
Colour
70 kg
160 kg
270 kg
275 kg
+15 kg
RAL 9005 black
Characteristics
UPS
Efficiency
- nominal load
Heat losses
Backup time
- load pf 0.7
(+25C amb.)
Noise (ISO 7779)
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8 kVA
10 kVA
12 kVA
15 kVA
Up to 92%
Up to 93%
Up to 92%
Up to 93%
<580 W
<720 W
<870 W
<1050 W
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AC input
UPS
Rectifier input
- S/SC model
- N/NC model
Bypass input
Voltage (L.-N)
Frequency
Power factor
Input distortion
Rated input current
- 3-phases
- 1-phase
8 kVA
10 kVA
1-phase
3-phases
12 kVA
15 kVA
3-phases
3-phases
1 phase
192 to 253 Volts without using battery
45 to 65 Hz
0.99
< 5% THD(I)
12 A
34 A
15 A
43 A
17 A
-
22 A
-
DC circuit
UPS
Management
Nominal voltage
Battery qty
Float voltage
Battery type
Cut off voltage
Battery charging
8 kVA
10 kVA
12 kVA
Advanced Battery Management
384 Volts
32 pcs.
2.30 VPC
VRLA 12 Volts
1.75 VPC
3 amps, user selectable
15 kVA
AC output
UPS
Active power
Nro. of phases
Frequency
Voltage
Short circuit capability
Overload capability
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8 kVA
7,2 kW
10 kVA
9 kW
12 kVA
10,8 kW
15 kVA
13.5 kW
1-phase
50 Hz or 60 Hz, user selectable
220, 230 or 240 Volts, user selectable
100 A, < 300 ms
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13. Warranty
The product is warranted against defects in design, materials and workmanship for a period of
twelve (12) months from its original date of purchase. The local office or distributor may grant
a warranty period different to the above and refer to local terms of liability as defined in the
supply contract.
The UPS manufacturer is not responsible for
Any costs resulting from a failure if the installation, commissioning, repair, alternation,
or ambient conditions of the equipment do not fulfil the requirements specified in the
documentation delivered with the unit and other relevant documentation.
Under no circumstances shall the manufacturer, its suppliers or subcontractors be liable for
special, indirect, incidental or consequential damages, losses or penalties.
The technical data, information and specifications are valid at the time of printing. The UPS
manufacturer reserves the right to modifications without prior notice.
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