Impregnators For Natural Stones

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IMPREGNATORS FOR
NATURAL STONES
52
GOOD INDUSTRY PRACTICES
7 IMPREGNATORS FOR NATURAL STONES

7.1 WHY NATURAL STONES ARE PRONE TO STAIN?
Most natural stones are porous, permeable and absorbent to some extent depending
on the characteristics of pores and degree of polish finish. Stains can be classified
into two types: organic and inorganic. Organic stains are caused mostly by food,
drinks, plants, wood and dyes, etc. Inorganic stains are usually mineral in nature. For
example, iron compounds are found naturally in stone which can oxidize and cause the
stone to turn yellowish brown. This occurs quite frequently in white marble, granite
and some limestone. Other common causes of discoloration of natural stones are:
A. Liquid ingress from top surface
B. Rising moisture from minerals contained in the natural stone
C. Contamination carried up from the mortar bed
D. Moisture from the grouting compound which discolours stone edges
E. Calcium hydroxide in the mortar bed which reacts and becomes calcium carbonate
(known as efflorescence)
F. Moisture spots caused by freeze/ thaw activity
NATURAL STONE
ADHESIVE
CEMENT / SAND SCREED
CONCRETE
Fig. 7.1 Common causes of discolouration in stones.
Porosity Vs Permeability Vs Absorption rate
Porosity is the ratio of pores (micro-voids) in the stone to its total solid volume.
Pores and the capillary structure develop differently in each stone group. In most
cases, the porosity ratio is lower in igneous and metamorphic stones (granite) and
generally higher in sedimentary types (marble).
Permeability is associated with the stones porosity and the extent to which the pores
and capillary structures are interconnected throughout the stone. Their size, structure
and orientation affect the degree and depth to which moisture, vapours and liquids
Fig. 7.2 An illustration of pores structure in
can be absorbed into the interior of the stone or migrate from the substrate by capillary
a natural stone.
action. Permeability may be greater in some directions than others based upon the
pore size, shape and the distribution of the interconnectedness of the system.
Permeability is increased when a stone is highly fractured or open veined. A particular
variety of stone may be highly permeable although its porosity is low.
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Absorbency is the result of porosity and permeability. Absorbency is an important

determining factor in stones sensitivity to stains. The size of the pores, their
orientation, how well they are networked and the type of finish the stone has are
important contributing factors to the stones overall absorbency. The polishing
process has a tendency to close off most pores resulting in a low absorbent surface.
However, some varieties of stone have large internal pores and capillary structures and
they still remain very absorbent even after they are polished.
7.2 PURPOSE OF APPLYING IMPREGNATOR TO STONE

The purpose of applying impregnator is to prevent liquids seeping into the stone and
staining it. However this process is quite different to sealing other floor types e.g.
sealing of wooden floor which requires a protective coat to be applied to the top layer.
But here, the impregnator penetrates into the stone surface and chemically interacting
through the pores. This penetration then forms an invisible resistant barrier on the
pores surface thus protecting the surface from staining and preventing fluids from
penetrating through the pores. However, impregnators do nothing to protect the top
surface from physical damages such as scratches and chips and also will not prevent
etching from acid spills.
7.3 HOW DOES AN IMPREGNATOR WORK?

It is a subsurface treatment formulated to penetrate into stones which enhances
resistance to stains. At the same time, it does allow the stones to breathe. This does
not refer to the stone breathing is like what we do. Stone is made up of a variety of
crystals. Each crystal is made up of different minerals. The minerals that make up the
crystallized structure of the stone determine whether it is marble, or limestone or
granite. To maintain the integrity of these crystals, they must interact with the air and
hence they must be allowed to breathe. It is also essential that water that gets into the
stone is able to evaporate by moving through these micro spaces.
NATURAL STONE
ADHESIVE

Fig. 7.3 Stone without the application of impregnator. Possible salt entry from substrate.
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GOOD INDUSTRY PRACTICES
Impregnators are a mixture of silicone and resins, and usually mixed with a mineral
spirit which is a solvent. But some are water-based, depending on the manufacturer.
The mineral spirit is added to the mixture because it acts as a carrier for the silicones
and resins. The mineral spirit rides the resin and silicone into the stone in a liquid
form. Later, the mineral spirit evaporates out of the stone and leaves the silicone and
resin. The silicone and resin now begin to cure and forms a fluid repellent membrane in
the pores of the stone. This all happens within five to ten minutes. However a complete
curing requires usually 12 to 24 hours depending on the characteristics of the stone.
IMPREGNATOR
NATURAL STONE
IMPREGNATOR
ADHESIVE

Fig. 7.4 Stone with application of impregnator to six sides. The thin layer blocks salt entry but
moisture may seep and evaporate.
7.4 TOPICAL COATING VS IMPREGNATOR

Coating creates a barrier and forms a protective film on the surface of the stone to
protect it from foot traffic, soil, dirt, oil, and other stains. Mostly, they are formulated
from natural wax, acrylic and other plastic compounds. Conversely, certain coatings
may block breathing capability of the stone.
An impregnator penetrates below the
surface and becomes repellent. They
keep contaminants out but do not stop
the moisture escaping from stone. Some
impregnators have dual properties such
as hydrophobic (water-repelling) as well
as oleophobic (oil-repelling). However
some solvent based impregnators are
unfavorable to the environment as they
can release volatile organic compounds
Fig. 7.5 A topical wax coating on a marble
(VOCs).
floor, applied after the installation.
Fig. 7.6 Applying penetrating sealer to marble before installation.
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7.5 SOLVENT BASED VS WATER BASED

IMPREGNATORS
The protection repellents come from silicones, silanes, siloxanes and various
polymers, and they are carried into the substrate by carriers of either solvent or water.
Typically, solvent-based products penetrate into stone quicker and deeper due to their
low surface tension. The curing process which is a result of evaporation, can also be
faster and adjusted using different solvents. On the other hand, water-based products
are generally lower in toxicity and have little or no smell as compared to similar solventbased products. However the difference in performance of these two carriers are
getting narrower due to technological development.
7.6 HOW MANY LAYERS TO APPLY?

Applying thick coats of an impregnator is not always the answer to sealing stone
properly. Usually, thin coats are sufficient. The reason is natural stone can only absorb
up to a certain extent depending on the voids. Putting on too many layers may be
ineffective. Some manufacturers recommend applying the five minute rule i.e. if the
stone completely absorbs the first coat from the surface within five minutes, a second
coat may be required. But if the sealer still remains on the surface after five minutes,
no additional coat is required.
7.7 MEASURING THE STRENGTH OF THE IMPREGNATOR

A practical way to measure the strength of an impregnator is to apply liquid on the
impregnators
surface of the stone or soak into pigmented liquid and monitor the absorption. If the
stone does not darken or change colour, it reflects that it is not allowing the stone
to be penetrated. When selecting an impregnator, it should be noted that there is no
single brand or product of impregnator that suits all stone types. The compatibility
may vary from stone to stone depending on its characteristics. Therefore trial and error
tests (either laboratory or field test) such as determining the absorption rate before
and after applying impregnator, and a pull off test to verify the bonding strength with
Fig. 7.7 Soaking a piece of stone into liquid
adhesives should also be carried out.
to test the effectiveness of the impregnator.
7.8 LIFE SPAN AND OTHER FACTORS TO CONSIDER IN CHOOSING IMPREGNATORS

The time it takes to break down an impregnator can be accelerated by certain conditions. For example, in a high-traffic floor area,
the impregnator wears away as the stone surface wears down. This is because an impregnator only penetrates about 0.5 to 1.5 mm
into a stone. Furthermore, though impregnators are transparent liquid; they may pose a slight risk of changing the appearance of the
stone to a certain extent. Thus, it is sensible to carry on a sample test before starting actual application.
Also, impregnators serve only as a preventive measure that provide an extra protection to the stone against stains. Though the stone
can be applied with superior impregnators, the stone still needs to be maintained with care. As the time goes, the ability to protect
is also reduced due to its life span and other external factors. Hence, a periodic re-application is necessary and the interval should
be based on manufacturers recommendation, which should take into account of other factors such as traffic volume and abrasion
resistance of the stone.

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51

GOOD INDUSTRY PRACTICES

7 IMPREGNATORS FOR NATURAL STONES

Porosity Vs Permeability Vs Absorption rate

Absorbency is the result of porosity and permeability. Absorbency is an important

7.2 PURPOSE OF APPLYING IMPREGNATOR TO STONE

7.3 HOW DOES AN IMPREGNATOR WORK?

CEMENT / SAND SCREED

GOOD INDUSTRY PRACTICES

CEMENT / SAND SCREED

7.4 TOPICAL COATING VS IMPREGNATOR

Fig. 7.5 A topical wax coating on a marble

floor, applied after the installation.

Fig. 7.6 Applying penetrating sealer to marble before installation.

7.5 SOLVENT BASED VS WATER BASED

7.6 HOW MANY LAYERS TO APPLY?

7.7 MEASURING THE STRENGTH OF THE IMPREGNATOR

Fig. 7.7 Soaking a piece of stone into liquid

adhesives should also be carried out.

to test the effectiveness of the impregnator.

7.8 LIFE SPAN AND OTHER FACTORS TO CONSIDER IN CHOOSING IMPREGNATORS

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