EHTC O&M-edn PDF
EHTC O&M-edn PDF
EHTC O&M-edn PDF
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REV NO.
DATE OF ISSUE
TOTAL NO. OF
PAGES
BHEL
PREPARED BY : Amit Pandey, Engineer(D)
APPROVED BY : S.K. Ranganath, Sr. Mgr (D)
File Name:
07/03
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REV
NO
DATE
00
15/07/03
DESCRIPTION OF
REVISION
ORIGINAL ISSUE
REVISED BY
AMIT PANDEY
APPROVED BY
S.K. RANGANATH
07/03
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INDEX
1.0
1.1
1.2
2.0
3.0
3.1
3.2
3.3
3.4
4.0
4.1
4.2
5.0
INTRODUCTION
PURPOSE
REFERENCE DOCUMENTS
SYSTEM ARCHITCTURE
OPERATOR INFORMATION
VISUAL ALARM ANNUNCIATION SYSTEM FACIA
CONSOLE TILES FOR INDICATION
CONSOLE INDICATIONS AND OPERATING PUSHBUTTONS
HMI OWS IN PL-09 AND OIC 5 & 6
FAULT DIAGNOSTICS
PROCESS ALARMS
DIAGNOSTIC SIGNALS
ABBREVIATIONS USED
PAGE NO
4
4
5
6
8
8
8
8
10
12
12
15
18
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1.0 INTRODUCTION
The subsystem Electro-Hydraulic Turbine Controller (EHTC) is
envisaged with two main components
a)
The control implementation which generates valve lift set point
for the Two Electro Hydraulic Converters EHC-1 and EHC-2.
This control implementation consists of Process controls
(Speed Control, Valve Lift Control, Main steam Minimum
Pressure Control) and two independent Position Controllers
driving each of EHCs. Both the controls are identical to each
other.
(This electronic controller part is envisaged in cabinet CJJ01)
See fig-1 Page 19 of 24.
b)
1.1 Purpose:
This document details
implementation in following areas:
-
the
information
about
EHTC
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DRG No.TAPP4/64110/5730/ED)
EPROM LISTING FOR CJJ01 Doc No. 1001.TCD (NPC DRG
No.TAPP4/64110/5727/ED)
MEMORY MAPPING For STATION S105
PARAMETER LISTING For STATION S105
Test and Setting Instructions for Cabinet CJJ01, Doc. No.
TI/409/656/01/1006.
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o
o
o
o
NON-PROCONTROL
IMPLEMENTATION:
Hardware
Position
Controller for both the EHCs. This hardware control section is
envisaged in Rack EA of cabinet CJJ01.
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BW
088
BA
000
100
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3. Operating Pushbuttons
! LIFT RATE ON / OFF
! LIFT RATE RAISE / LOWER
! TSE INFLUENCE ON / OFF
! LIFT SET POINT MANUAL / AUTO
! LIFT CONTROL ON /OFF
! LIFT SET POINT RAISE / LOWER
! LIFT SET POINT MAX RAISE / LOWER
! SPEED SET POINT RAISE / LOWER
! STARTING DEVICE OPEN / CLOSE
! SPEEDER GEAR OPEN / CLOSE
! SET POINT CONT SPD LIFT RELEASE
! SYNCHRONIZER REL / LOCK
! SYNCHRONIZER ON / OFF
These are located in the Horizontal portion of MCR panel
MCR 661 PL - 10 HORIZONTAL PORTION
AS
AA
000
088
100
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tracing the root cause of alarm. Apart from this it also shows vital
governing parameters like SPEED ACTUAL CH1, CH2 & CH3, LOAD
ACTUAL CH1, CH2 & CH3, SGPC OUTPUT CH 1 & CH2, SGPC PR
DEVIATION Ch1 & Ch2, EHC 1 POSN 1 & 2 and EHC 2 POSN 1 & 2.
Operator can go back to P513: EHTC Plant schematic from
here. Refer fig-5 Page 23 of 24.
4. PLANT PICTURE NO P543: TURBINE STARTUP
This Plant schematic configured for operators use for Resetting
turbine for startup after a Trip has occurred. This comprises of Aux
Startup Fluid, Aux Trip Fluid, Startup Fluid, Aux secondary Fluid
parameters and status for Turbine Trip and HP ESV 1 & 2.
Command for STARTING DEVICE OPEN / CLOSE &
SPEEDER GEAR OPEN / CLOSE and position for both is also shown
on this Plant schematic.
Operator can go back to P513: EHTC & P523: TURB
STARTUP / SHUTDOWN Plant schematics from here. Refer fig-6
Page 24 of 24.
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spare one. The module address and all the switch settings shall be
made in the line with previous module as per test and setting
instructions.
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SMA
MCC DISTURBANCE
(If STA is wired)
Not Applicable for this subsystem
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SMR
SMM
SMP3
SMP2
SMZ
SMD1
SMV
INSERTION MONITORING
This fault comes when any of the output module, Processing
module or speed input module is kept out of its rack position.
SMS
SMT
SME3
SME2
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SME1
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The alarms SME1, SME2, SME3 and BK02 LINE A / LINE B Faults are also
logged at MMI system for operator information. Operator shall inform Maintenance
Engineer on occurrence of these Faults.
Application specific module wise channel FAULT are listed in section 2.6 of
document Hardware Design Document for EHTC Doc No. TW/409/1068 (NPC Drg.
No. TAPP4/64110/5873/DN).
PROCESS / HARDWARE
ALARM
HARDWARE
ALARM
ALARM ON MMI
ALARM ON
DIAGNOSTIC PRINTER
GO TO DIAGNOSTIC STATION
SEE THE
DISPLAY
FOR
FAULTS
NO
YES
THE LOCAL BUS ADDRESS
AND TYPE OF FAULT WILL
BE KNOWN
RECALIBRATE THE
DEVICE IF
REQUIRED
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CH 1
EA02
+CA31
+DA17
EI05
+CA17
EI05
+BA17
EI05
CH 1
+CA33
EA02
CH 4
LOAD
Ch 3
PRESS
DEV Ch 2
CONTROL
SELECTION
SPEED, LIFT
& MIN PRESS
CONTROLLERS
PRESS
DEV
MAX
SGPC
O/P MIN
MID OF
THREE
LOAD
MID OF
THREE
SPEED
PROCESSING
OUTPUTS
2V3
2V3
S1.1 ON
FOR MAX
S1.1 ON
FOR MAX
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* POSITION CONTROLLER
HARDWARE
-------------------------------------------------POSITION
CONTROLLER
-------------------------------------------------------------- PROCONTROL P13 --------------------------
CH 1
EA02
+CA35
CH 4
SGPC O/P
CH 2
Ch 2
LOAD
Ch 2
PRESS
DEV Ch 1
SGPC O/P
CH 2
Ch 1
LOAD
Ch 1
SPEED
Ch 3
SPEED
Ch 2
SPEED
Ch 1
INPUTS
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