Vintage Airplane - Sep 2006
Vintage Airplane - Sep 2006
Vintage Airplane - Sep 2006
A N E
SEPTEMBER
2006
C ONT' E N TS
VAA News
VAA Awards
AirVenture Oshkosh 2006
Restoration Corner
Where to Start
by Butch "Espie" Joyce
16
18
My Fairchild Story
A Fairchild 24G tugs at my heart
by David Gustafson
26
Wally's Cessn a
Old airplanes bring people together
by Jennifer Jacob
34
Mystery Plane
by H.G. Frautschy
36
Th e Vintage Instructor
Don't hurry, be safer!
by Doug Stewart
38
Calendar
39
Classified Ads
COVERS
FRONT COVER: The Douglas DC-3 "Flagship Detroit " restored by the Flagship Detroit Foundation,
highlights the Golden Age of Aviation 's brilliance, See Sparky Barnes Sargent's story on the grand
old lady of the airline, beginning on page 9. EAA photo by EAA's chief photographer, Jim Koepnick .
BACK COVER: Dave Gustafson, an editor of this magazine during the 1970s, has a new love, one
his wife Elena can share: a Fairchild 24G, powered by his favorite type of engine, a 145-hp Warner
Super Scarab radial. Photo by Dave Gustafson . Fairchild 24 flown by Carl Gustafson,
STAFF
Tom Poberezny
Scott Spangler
H,G , Frautschy
Jennifer Lehl
Kathleen Witman
Ric Reynolds
Jim Koepnick
Bonnie Bartel Kratz
Sue Anderson
Advertising Coordinator
Louise Schoenike
Classified Ad Coordinator
Colleen Walsh
Copy Editor
Director of Advertising
Katrina Bradshaw
Display Advertising Representatives:
EAA Publisher
EAA Editor-in-Chief
Executive Director/Editor
Administrative Assistant
Managing Editor
News Editor
Photography
GEOff ROBIS ON
PRESIDENT, VINTAGE AIRCRAFT ASSOCIATION
VINTAGE AIRPLANE
SEPTEMBER 2006
The FAA, with input from EAA and others, has made
tremendous progress toward full and final implementa
tion of the sport pilot/light-sport aircraft rule, issued in
September 2004. Several areas of concern remain:
Complete the transition of all ultralight pilots who
wish to convert to the sport pilot certificate by the
January 2007 deadline, and complete the transition
of ultralight trainers (so-caned "fat ultralights ") to
light-sport aircraft by the January 2008 deadline. EAA
is providing information, materials, and assistance to
ultralight pilots and owners.
Allow amphibiOUS aircraft to qualify for the light
sport aircraft category. The EAA will wor~ to resolve
this issue in time to allow owners to complete the
transition of amphibiOUS ultralights to light-sport
aircraft by January 2008.
Support and promote the internationalization of light
sport aircraft standards. Many countries have adopted,
or will adopt, some version of SP/LSA. Australia has ad
opted the ASTM voluntary standards for LSA; Europe
and Canada are considering doing the same. EAA will
support and promote this and other initiatives to cre
ate a truly global LSA marketplace and community.
Reduce the Regulatory Obstacles FaCing Air Shows
Blakey also announced she had signed off on the start of a rulemaking process to extend the term of a first-class
medical certificate from six months to one year and to extend the term of third-class medica Is for pilots youner than the
age of 40 from three years to five . These two changes alone will reduce annual appl ications by an estimated 75 ,000,
resulting in quicker service for everyone .
She also reported that the number of conditions for which participating aviation medical examiners (AMEs) can ap
prove special issuance med icals has increased from 20 to 35. The FAA is also working with EAA and others to encour
age more AMEs to participate in the special issuance program.
-8
VAA Election Results
During the annual VAA member
ship meeting held Sunday, July 30,
2006, VAA Vice President George
Daubner reported that 111 ballots
were received from VAA headquar
ters, and they were counted by trea
surer Charlie Harris and Daubner.
The following officers and directors
were elected to two-year terms:
OFFICERS
President - Geoff Robison; Secre
tary - Steve Nesse
DI RECTORS
Steve Bender, John Berendt, David
A. Clark, Espie M. "Butch" Joyce Jr.,
Steve L. Krog, Jeannie Hill, Robert D.
"Bob" Lumley, Dean A. Richardson.
continued on page 32
VINTAGE A I RPLANE
200&
ANTIQUE AWARDS
ANTIQUE GRAND CHAMPION
(GOLD LINDY)
(1918-1927 )
RUNNER UP
CLASSIC AWARDS
SPECIAL AWARDS
RUNNER UP
SEPTEMBER 2006
OUTSTANDING TAYLORCRAFT
PRESERVATION
OUTSTANDING BEECHCRAFT
PRESERVATION
OUTSTANDING MOONEY
GOLD LINDY
Dave Fancett
Waterville, NY
SILVER LINDY
CHAMPION
David Sanders
Golden, MO
BRONZE L1NDYS
Mokena,IL
Randy Moore
Brookline, NH
Mike Neunteufel
W Chicago, IL
OUTSTANDING IN TYPE
OUTSTANDING SWIFT
OUTSTANDING CUSTOMIZED
John Schutes
Brimfield, MA
Current Editor's Note: This is one of a series of articles concerning the restoration of vintage aircraft. The original
series started in the February 1986 issue of The Vintage Airplane and ran until early 1987.
Where to Start
BY ESPIE "BUTCH" JOYC E
SEPTEMBER 2006
1986
It is also a good
policy not to
disassemble more
pieces than
necessary at
one time.
Disassembly
Rebuilding an aircraft is an elabo
rate process. Rather than get into all
the details, I'd like to give an over
view of what I consider the correct
way to start a rebuild.
The first step is the tear down, or
disassembly. I think it's important
to keep in mind that aircraft compo
nents are basically fragile items. They
have to be light enough to fly. When
we disassemble or move them, we
need to treat them like a crate of eggs.
Remove the fabric gently and keep it
so you will know where to install the
inspection rings and where the con
trol cables exit, etc.
All the items need to be stored
carefully in a dry place, ideaUy where
there will be no overspray and no mice
or rats. Did you know that field mice
and rats just love rib stitching cord?
Nothing is more disheartening than
to do a beautiful cover job on a wing,
set it aside, and later find that all the
rib stitching has been eaten from in
side the wing. When you store items,
tape them up so these critters can't
get inside and make a mess. They do
not like to go outside at night in the
cold to use the john, so if they make
their nest in your wing, it can cause
worse damage than battery acid, es
pecially to aluminum. Try to store the
items not currently being worked on
out of the work area as this protects
them from possible damage.
It is also a good policy not to disas
semble more pieces than necessary at
one time. Restore one piece at a time
at least through silver or through the
primer if it is all metal. (Maybe you
would want to finish painting an all-
Locating Parts
Rep lacement parts are something
we need to consider when we start
rebuilding. Several catalogs list avail
able parts, but be sure they are FAA
approved. Some used parts are avail
able, but you should make sure they
are serviceable . For example, if you
buy a prop, be sure to take it to a prop
shop and have it inspected.
The type clubs such as the Cub
Club, Staggerwing Club, the National
Waco Club, and the International
Cessna 120/140 Association, to name
a few, are excellent sources of infor
mation and parts. I highly recom
mend that you participate in these
types of organizations. Obtaining
parts for some of these airplanes can
be an interesting adventure and you
will enjoy meeting new friends.
Engine
The engine may be something you
will want to have done by someone
else, as there are a lot of special tools
required for engine work. However,
you might want to disassemble your
own engine, clean up the parts your
self, then take them to a reputable
engine shop and have them checked
to see if they are serviceable. As an ex8
SEPTEMBER 2006
Continued Progress
The following suggestions should
help expedite your project. It's very
easy to get bogged down in details.
Don't let this happen to you. You
need to get the airplane flying and
then take care of the details. This will
keep you from growing discouraged .
One tip is to make a presentation
book with a ll those good pictures
you've been taking. This will garner
points in judging if you are asked to
compete for awards.
From time to time it is inevitable
that you will get into a disagreement
with your A&P over certain items. You
may very well have a va lid point, but
be sure to get your facts together with
documentation to prove you're right.
F agship
Detroit DC 3
The
The newly created interior of the -passenger Flagship Detroit adheres to the
1937 standards, including seat and curtain color, and overhead bins complete
with pillows and blankets for passenger comfort. An interesting note is that
there is no seat numbered "13."
10
SEPTEMBER 2006
The Restoration
The Flagship Detroit Foundation
purchased NC17334 in August 2004.
In under two years' time, the devoted
and relentless efforts extended by a
multitude of individuals resulted in
the DC-3's metamorphosis from a
bare-bones cargo plane to its present
award-winning restoration .
Terry Barker, an American Airlines
777 check airman and foundation
maintenance director, says there were
many modifications necessary to re
store the DC-3 to her original 1937
stature. Perhaps ironically, modern
technology facilitated the process .
"The interior panels are made from
MD-80 side panels, and the carpet is
from a Boeing 727," says Barker, add
ing "the bulkhead by th e radio rack
used to be plywood , and the floor
boards were originally three-quar
ter-inch marine plywood; they have
been replaced with honeycomb car
bon fiber material, which is incred
ibly lightweight, but very strong."
Additionally, the passenger seats
have all been newly fabricated via orig
inal specifications, thanks in part to
computerized design technology. "The
guys at our Kansas City base built ev
ery one of these chair frames, complete
with the ashtrays in the arm rests, and
all of the mechanisms. The seats not
only recline, they also articulate," exVINTAGE AIRPLANE
11
SEPTEMBER 2006
"This is what
flying is all about
for me, and we
are spreading
the word to
our younger
generation,
teaching them
to never forget
the heritage of
these beautiful
airplanes."
-George Dennis
everything about operating the Flag
ship Detroit look easy-from start
ing the engines to taxing through a
crowded air show taxiway/exhibit
area and taking off, to touching down
softly on terra firma again .
And although Barker says he "tells
the guys it's not a hard aircraft to fly,
and the engines aren't hard to start,"
there is a ritualistic procedure for
13
SEPTEMBER 2006
The Foundation
Dennis, reflecting upon the gen
esis of the Flagship Detroit Founda
tion, shares that he "first had the idea
about 10 years ago, when we found
the original Flag
ship El Paso.
Individual Expertise
It takes a lot of devoted people
working together to keep a foundation
thriving, and ultimately lead it to suc
cessful fruition of its restoration, flying,
and educational public relations goals.
To that end, numerous members of
the Flagship Detroit Foundation have
volunteered their time and individual
expertise in a variety of ways. These
individuals include: David Hendry
VINTAGE AIRPLANE
15
THE AIRCRAFT
YEARBOOK
DRAWINGS
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SEPTEMBER 2006
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BY
H.G.
FRAUTSCHY
By 1921,
THREE-VIEW
DRAWINGS
WERE INCLUDED
FOR MANY
AIRCRAFT TYPES
.. . THE
DRAWING'S
ROUTE TO
EAA
17
Story
alrC
Idaho's wandering Snake River makes an excellent backdrop to the Fairchild. The Deluxe models had
flaps, but with all that strut work, it was a superfluous addition.
about the appearance and quality of this aircraft. The
owner had hangars with five or six other museum exhib
its and simply didn't have the room to store or the time to
fly this one. Okay, I live in Boise, the aircraft was in Port
Townsend, Washington, and my son
Carl was living in Bellingham, fly
ing for Kenmore Air. I asked him to
go look at it, and he came back, after
a brief flight, with an elevated case
of uncharacteristic enthusiasm. "It
sure is nice, Dad." He was impressed.
"Looks like it belongs in a museum."
It was taking on the qualities of a
Dream Machine.
A few more phone calls and I
found myself making reservations
with Southwest Airlines to fly over to
Seattle. I bought a one-way ticket.
This much I knew: The aircraft
was a Fairchild 24G, manufactured
in 1938, and it had gone through
a bare frame restoration and MOH
in 1991. As of August 2005, it was
170 SMOH with good compression.
Granted, that's not much flying for 14 years. However,
the pictures I'd been e-mailed did show a classic lineage
in stellar condition.
Flashback: It turns out that the model 24G began pro
duction in April 1937, and before the model designation
changed again, to a 24J on Halloween in 1937, Sherman
Fairchild's busy factory in Hagerstown, Maryland, pro
duced a hundred copies of the G. Some of those 24G cop-
As we walked out
before my eyes,
I could feel the huge
cashier's check in my
shirt pocket reading
the rites of secession. . .. the Standard model got some
20
SEPTEMBER 2006
~."
-;..,.. -
"'!'!'
. -
.'
.-
-"
~ ~~ ...
.. '
..
t~
..'
"
""
The Idaho fannland provides an excellent backdrop for this early spring shot of the Fairchild. Note
the ann resting in the window opening. Those windows are rarely closed, even in winter.
21
SEPTEMBER 2006
One of the outstanding features of the 24G is the near-perfect hannony between controls and power settings. Banking is
an effortless exercise. You can see the fenders over the wheels that were typical with the Standard models.
23
The Snake River in Idaho, about 25 miles northwest of Boise, provides a fascinating backdrop for an afternoon excursion.
sories, there's very little left out there in the way of replace
ments. It's depressing to think that someday they'll all be
silenced. The Rangers just may win in the end!
As noted earlier, there's no ignition key. Prime it, then
flip on the master, crack the throttle, pull the stick back
(have to hold it with your knees), depress the toe brakes
(pilot side only), hit the starter button long enough to let
the prop cycle three to four times, and then turn the mag
switch from "off" to "left." It should fire . When it's run
ning, it's time to advance the mag switch to "both" and
adjust the throttle to 900 rpm. In the winter, I pull the
throttle all the way out for the first five minutes to let the
oil begin its sluggish migration through the journals and
ports. Then I move up to 900 and give it at least five min
utes in the summer and 10 in the winter before doing a
run-up . There is no consensus on start-up/warm-up pro
cedures, but I found a kind of trend in thinking among
those more experienced than me with radials, specifically
Warners, and that's the process I've adopted. Yes, there
is a spark retard and advance knob, but since the engine
doesn't kick back when starting in the advance position,
and since it won't start in the retard position when it's be
low 45 degrees out, I just leave it advanced all the time.
Two button switches activate the electrical system (ra
dio and GPS) and strobe lights. Since the only push-to
ta lk button is on the pilot's control stick, I had to do the
talking to Boeing Field Ground. It had been several years
24
SEPTEMBE R 2006
il.:ii. --
hours, and what a joy it was to fly over those mountains '-.;;;:;;::::;;;;;~iii!iii~.~"9'i".iliiiiiliiii
and valleys with that window open. I don't remember I
when I ever felt so evenly matched with an aircraft. It fit
like a glove, smelled like a rose, and quacked like a duck.
I quickly learned what it takes to keep a museum-qual
- - - lk - - -
ity aircraft looking like it was just pulled out of an exhibit.
For every hour I fly, I spend an hour and a half cleaning
the aircraft. In the summer, it takes a little longer since
the leading edges of the wings and tail group need to be
cleared of bugs. The windshield always has more oil on it
fo,u-----,---,-
than bugs. The aft section of the cowling, belly, and left
main gear wind up with numerous streaks of oil that are
much easier to get off while fresh than after they've had
a week to turn into tar. As someone told me, the only
time you fly a radial engine aircraft without getting oil all
over it is when it's clean out of oil. I have never logged so
many hours cleaning, but it's clearly worth it. This aircraft
always draws an appreciative crowd at the gas pumps.
Classic Finish for Classic Airplanes
It is difficult to articulate the sensations of flying this
Since 1949
aircraft. Landings were more of a challenge than initially
MaRY Origiool Manufacture~s colors are available. Give your Vintage
Aircraft an award-winning, original finish with unlimited color chOices.
anticipated, but quickly became manageable when I re
Covering
materials price for standard vintage aircraft: approximately $3500
alized that the oleo struts, which extend about 6 inches
f urchase the entire kit and receive a 10%discount.
with takeoff, require a higher angle of attack to get that
tail wheel back on the ground first. That move is essential
to get the tail wheel straightened out before the mains
SUperfIlt:e 3701 Highway 162
touch. You really do get into a nose-high attitude land
Granite City, IL 62040
ing a Fairchild, and it's a bit freaky at first because you
Ph. 800-323-G811
Ph. 618-931 -5080
can hear the mains touch, but you don't feel them. Took
a while to get used to that. If the wings aren't level when
the big wheels touch, it goes into a rock 'n' roll routine,
BUTYRATE
ESYSTEM
VINTAGE
~ ..:..~~~ LANES
VINTAGE AIRPLANE
25
The aircraft logs. On December 5,1957, Wally Funk recorded her solo in N1829V (top), while on September 5,
1999, Jennifer recorded her solo, also in N1829V.
26
SEPTEMBE R 2006
& Scottsmoor, FL
" Having insured with other companies in the past, AUA understands
the needs of 'taildragger' pilots and tailors a policy specific to
the vintage/classic airplane. The agents are courteous and
professional in every matter."
- Jack Russell
AUA is Vintage Aircraft Association approved. To become a member of VAA call 800-843-3612.
Above: While at Stephens College, N1829V had a large uE" painted on the fuse
lage to assist in identification of students in the traffic pattern.
Left: Wally Funk in 1957, the day she soloed.
astronaut candidates. Later that same
year, Wally and the 12 other female
candidates-dubbed the Mercury
13-saw their dream of space flight
evaporate when NASA refused to give
SEPTEMBER 2006
The airplane
was owned
by Stephens
College
until 1961
and helped
train many
women to fly.
rAiLW t-l66L5
29
Wally and the author showing that 40 years have been kind to N1829V.
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$10.99
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SEPTEMBER 2006
32
SEPTEMBER 2006
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VINTAGE AIRPLANE
33
BY H.G. FRAUTSCH Y
EAA
COLLECTION .
Vintage Airplane.
You can also send your response
v ia e-mail. Send your answer to
[email protected]. Be sure to
include your name, city, and state
in the body of your note, and put
"(Month) Mystery Plane" in the
subject line.
JU NE' S
MYSTER Y ANSW E R
34
SEPTEMBER 2006
American touch.
G-EBVO is a Blackburn F.2 Lincock
1. A Single-seat prototype fighter with
a plywood monocoque fuselage. Pow
ered by a 240-hp Armstrong Sidde
ley Lynx IV engine. Built at Brough,
Yorkshire, United Kingdom, in 1928.
One aircraft only cln 9906 Certifi
cate of Airworthiness issued 14.7.28.
Flown by Sqn. Ldr. J. Noakes in the
1928 King's Cup air race at an aver
age speed of 145.32 mph. Taken to
Chicago for crazy flying displays and
flown by Fit. Lt. R.L.R. Atcherley be
tween 23.8.30 and 1.9.30. Damaged
at Cleveland, Ohio, 28.8.30. Returned
to the United Kingdom for repair and
displayed aerobatics during 1931 by
A.M. Blake. Dismantled at Brough
in August 1931. Painted orange with
black strips at the time of disman
tling. Span 22 feet 6 inches, length
18 feet 1.5 inches, allupweight 2,000
pounds, max speed 146 mph.
M.S. "Dicky" Bird
Salisbury, England
35
BY DOUG STEWART
36
SEPTEMBER 2006
There are
few things in
aviation that
.
requIre us
to hurry.
The storm hit Oshkosh a little
after 7 a.m. that morning. (A tes
tament to the storm's strength was
that the flagpole atop the NAFI
tent was bent back at a 4S-degree
angle, albeit with the flag still a t
tached, when we arrived at the tent
that morning.) Stretching out be
hind the frontal line all the way to
the Minnesota border was an area of
weather that went anywhere from
level 4 down to level 1 rain, with
some holes and clear areas in be
tween. Then there was a second line
of storms that wasn't anywhere near
as long or wide, but with the same
approximate intensity. All of this
was moving to the east-southeast.
After that bit of nastiness was
Come or t e weekend
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YOU CAN BUILD IT! LET EAA TEACH YOU HOW.
VINTAGE AIRPLANE
37
20@6
MAJOR FLy-INS
For details on EM Chapter fly-ins and other local
aviation events, visit www.eaa.orgJevents
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VINTAGE AIRPLANE
39
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