Routine Tests For Trihal
Routine Tests For Trihal
Routine Tests For Trihal
1.1 Definitions:
Phase displacement of a three-phase winding: this is the angular deviation between the vectors representing HV
and LV voltages of the equivalent terminals of the same winding pair.
Vectors are assumed to rotate in an anticlockwise direction.
The HV winding vector, whose 1st phase is oriented at 12 oclock on a time dial, acts as a reference, and the
phase displacement of all the other windings is normally expressed by a time index.
Connection symbol: this is the conventional symbol indicating the connection modes for HV and LV windings and
their relative phase displacements expressed by a combination of letters and time indexes.
The transformation ratio is measured on each transformer tap.
The connection symbol of three-phase transformers and the polarity of single-phase transformers must be checked.
3. Theoretical reminders
Calculation of the rated transformation ratio for each tap:
This ratio is only valid for the same given voltage reference.
Example:
Ratio of phase-to-earth or phase-to-phase HV/LV voltages.
To obtain the rated transformation ratio, you must (for Yd and Dy connections) multiply or divide, respectively,
by 3, according to whether the measured voltages are phase-to-earth or phase-to-phase.
For Yy and Dd connections, the rated transformation ratio is not modified.
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MOD/ESS/021-Rev03
4. Test methodology
The connection symbol is checked and the transformation ratio is measured on each tap, at a voltage less than or
equal to 110V applied on the HV side.
Measurement consists of comparing for each phase the HV voltage in phase with the LV voltage.
This operation is carried out using a transformation measurement bridge that places in opposition the voltages in
phases in order to compare their modules.
The transformation ratio value is displayed on the measurement device.
Connection is correct when the ratio value is the same on each phase.
Example: connection Dyn11
- the HV side of the transformer is delta-connected.
- the LV side is star-connected with extended neutral.
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MOD/ESS/021-Rev03
I IA BI I I IB CI I I IC AI I
= = =
I Ia nI I
I Ib nI I
I Ic nI I
5. Test precautions
Do not use voltages greater than 50 V in the workshop.
Confine the test zone.
Supply the transformer by the winding with the highest voltage.
Breaking means by pedal or pushbutton compulsory in the workshop.
6. Personnel safety
7. Test results
The tolerances:
No-load transformation ratio:
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MOD/ESS/022-Rev03
In concrete terms, no-load losses are generated by the part encircled by a dotted line below:
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MOD/ESS/022-Rev03
Supply voltages must be monitored and controlled to give or take 0.125 % (corresponding to a maximum difference of
0.5 V for a voltage of 400 V).
3. Test precautions
The voltage measurement is taken directly to the terminals of the transformer. The measurement cables and power
supply must be connected so as to avoid priming with high voltage.
4. Personnel safety
In event of resonance, discharge the tested transformer prior to operation.
5. Test results
Application of reduced tolerances on no-load losses is negotiable at the time of the invitation to tender.
For this reason, to guarantee transformer performance, the International Electrotechnical Committee has stipulated
in standard IEC 60076-1 9, tolerances to be complied with as a function of the measurement taken:
Articles
1. No-load losses
2. No-load current
3. Total losses
(Po + Psc)
Tolerances
+ 15% of the declared values
provided that tolerances on total
losses are complied with.
+ 30% of the value declared by the
manufacturer.
+ 10% of the declared values
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MOD/ESS/023-Rev02
Equivalent diagram:
= (3/2) x RHVx I 2
Pjoules = 3 r (I/3) 2
= (3/2) RT I 2 where RT = (2/3) x r
For a star connection:
Pjoules = 3 x r x I 2
= (3/2) x RT x I 2
where RT = 2 x r
Special losses are mainly made up of eddy current losses.
- At reference temperature:
Joule losses vary according to temperature whereas special losses are inversely proportional to temperature.
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MOD/ESS/023-Rev02
Example:
With an ambient temperature of 20C and at a refere nce temperature of 120C, we still have as a percen tage:
As a rule, the MV winding is supplied at a nominal frequency of 50Hz, at a voltage giving a current as close as
possible to nominal current, with the LV winding short-circuited.
A three-phase precision wattmeter is used for measurement and gives directly:
- the applied voltage,
- the 3 currents,
- the average current,
- the load losses
The short-circuit voltage is expressed as a percentage of the nominal voltage:
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MOD/ESS/023-Rev02
The measurement principle and the equipment used are the same as those for the no-load loss measurement test.
3. Test precautions
Measurements must be taken quickly to prevent winding temperature rises from introducing significant errors (winding
temperature must be controlled).
Measurement quality (in accuracy and precision) lies in the quality of practical production of the three-phase ShortCircuit.
To avoid introducing additional special losses (due to a bad Short-Circuit), the Short-Circuit bar cross-section must be
sufficient:
the Short-Circuit bar cross-section must be greater than or equal to the coil connection cross-section.
(In event of coil double connections, 2 Short-Circuit bars must be taken to comply with the cross-section stipulation).
Care must be taken with contact surface finish.
4. Personnel safety
5. Test results
For very special transformers, consult the Technical Department.
The tolerances
Tolerances are taken from the standard, unless otherwise specified by the client.
Articles
1.b Partial losses :
(No-load or load losses)
3. Short-circuit voltage
a) on the main tap
Tolerances
+ 15% of each partial loss,
provided that the tolerance is complied with
on total losses (+10% of values declared)
+ 7.5 % of the value declared by the manufacturer if the value of short-circuit voltage
(Usc) is > 10%.
+ 10 % of the value declared by the manufacturer if Usc is < than 10%.
+ 10 % of the value declared by the manufacturer if Usc is > 10%
+ 15 % of the value declared by the manufacturer if Usc is < than 10%
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MOD/ESS/025-Rev03
if R1 = R4 and R2 = R5
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MOD/ESS/025-Rev03
where
RT = (2/3) x r
In the case of Delta connection of windings.
RT = 2 x r
In the case of Star connection of windings.
Where RT is the equivalent resistance between phases, and r the resistance of a transformer winding.
3. Test precautions
For dry type transformers, the test begins after a rest period of at least 48 hours of the transformer at stabilised
ambient temperature. Resistance and temperature must be measured simultaneously, using for winding temperature,
sensors placed at significant positions, preferably in the windings.
For oil-immersed transformers equipped with oil-filled pockets, temperature is measured at the pocket.
For Distribution oil-immersed transformers (not equipped with oil-filled pockets), the temperature measured is the
ambient temperature.
4. Personnel safety
Do not disconnect the installation when the measurement device is energised.
Opening of an inductive circuit could result in an electric arc.
There is a potential risk for personnel and measurement equipment during these transient states.
5. Test results
This measurement is an intermediate phase to determine load losses and temperature rises.
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MOD/ESS/027-Rev05
1. General
The following test methods are taken from standards NF EN 60726 (2003), IEC 60726 (1982) and IEC 60076-3
(2000), modified, if necessary, by an internal FT rule.
Useful information on HV measurements and on measurement device calibrations are available in standards IEC
60060-1 and IEC 60060-2 on high voltage measurement techniques.
To verify withstand between phases, between turns and at the transformer earth, 2 routine tests are conducted: an
induced voltage test and an applied voltage test.
Check quality of internal insulation of transformer windings and insulation between phases under stresses
representative of voltage rise at power frequency on networks.
For Um 72.5 kV the test is normally conducted with partial discharge level measurements to check absence of
partial discharges in conditions with the transformer in operation. Refer to standard IEC 60076-3
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MOD/ESS/027-Rev05
200 Hz
Current transformer
LV
MV
2*Un
2*Un
U1-2
U2-3
U1-3
Generator
Motor+alternator
I1
I2
I3
Measurement
device
Tested transformer
Test duration
For Um 72.5 kV the test is normally conducted with measurement of partial discharge level. Refer to standard
IEC 60076-3
For transformers with HV windings with non-even insulation, refer to standard IEC 60076-3.
Between these windings and the parts of the transformer intended to be earthed, on the other under stresses
representative of voltage rise at power frequency.
In the case of graduated insulation, the test is replaced by an induced voltage test.
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MOD/ESS/027-Rev05
Single-phase
step-up
transformer
Capacitor voltage
divider or VT
Tested
transformer
The test is performed by connecting the HV to earthing system and powering the BT and inversely.
For windings with non-uniform insulation, the test is conducted with allowance for insulation of the neutral terminal
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MOD/ESS/027-Rev05
4. Personnel safety
Recommendations concerning applied and induced voltage tests are as follows:
After all dielectric tests, use an insulating pole to earth the terminals and discharge the transformer, prior to work
on the device.
Should test duration exceed 5 minutes, the test must not be carried out in a confined area.
5. Test results
The test is conform if the if it there is no collapse in voltage.
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MOD/ESS/029-Rev05
1. General
The following test conditions are taken from standards NF EN 60726 (2003), EN 60726 (2003), IEC 60076-11 (2004),
IEC 60076-3 (2000), and EDF HN 52 S 07 (1975) and its amendment 1 (1978), modified if applicable by an FT inhouse regulation.
Useful information on partial discharge measurements can be found in standard IEC 60270.
The test checks absence of transformer partial discharges in operating conditions: in addition to normal operating
voltage, transformer insulation must be able to withstand the surges that occur during operation without generation of
partial discharges persisting on resumption of normal voltage
3. Theoretical reminders
Partial discharges are electrical discharges generated by application of an electric field, located in insulating
environments. These discharges, which take the form of individual pulses, progressively deteriorate the dielectric
properties of insulating materials.
7.
a localized electrical discharge that partially short-circuits the insulating distance separating conductors and that may
or may not be adjacent to a conductor. As a rule, partial discharges are a consequence of local concentrations of
electrical stresses in the insulation or on the insulation surface. Normally these discharges appear in the form of
pulses with durations far shorter than 1 s.
8. Apparent load q:
the apparent load of a PD pulse that, if injected in a very short time between the terminals of the object being tested
placed in a specified test circuit, would give the same reading on the measurement device as the actual PD pulse.
Apparent load is normally expressed in picocoulombs (pC)
9.
the largest amplitude recorded by a measurement system with a pulse train response complying with standard IEC
60270
10. Specified partial discharge amplitude:
the largest amplitude of a quantity characterizing PD pulses authorized in a tested object at a specified voltage, by
applying a specified conditioning and test procedure. For tests conducted at AC voltage, the amplitude specified for
apparent load q is the amplitude of the largest repetitive partial discharge
11. Background noise
the signals detected during PD tests not originating in the object being tested. Background noise can be made up of
white noise from the measurement system, radio broadcasts or other continuous or pulsed signals.
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MOD/ESS/029-Rev05
4. Test methodology
14.
Measurement circuit
A capacitor free from partial discharges, C, in series with a detection impedance, Zm, is connected to each of the HV
terminals. The 3 capacitances must be identical. The measuring device is connected to the measurement impedance
terminals and analyzes the signals generated by the partial discharges.
The partial discharges produced in the transformer cause load transfers in the measurement circuit and current pulses
in the measurement impedance Zm.
Measurement sensitivity depends on the value of capacitance C. An acceptable sensitivity is normally reached when C
is approximately 1 nF or more.
Coupling capacitances
LV
MV
3
Tested transformer
Zm
Generator
150 or 200 Hz
Measurement
device
High-pass filter
Low-pass filter
A measuring device bandwidth from 40 to 400 kHz gives significant results for transformer measurements.
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MOD/ESS/029-Rev05
Test diagram
The measurement circuit capacitances are connected to the HV winding terminals via conductors of minimum
length. These connecting conductors must have a sufficiently high diameter to avoid the corona effect in the
voltage range concerned. Connections between terminals, conductors and capacitances must not exhibit any
stress concentrations likely to generate discharges.
The magnetic circuit, chassis, flanges, enclosure, tank and all metal parts other than the windings must be
earthed at a single point.
The earthing terminals of the measurement circuit capacitances must be earthed at a single point.
Special care must be taken when earthing. Earthing loops must be avoided.
17.
In the case of three-phase transformers, the three phase-to-phase voltages may be unbalanced. The largest of the 3
voltages must be measured and is taken into account when carrying out the test cycle.
18.
The LV winding is supplied from a filtered three-phase source such that 3 balanced voltages appear on the HV output
terminals. Voltage is as close as possible to the sinusoidal waveform and of a frequency that is sufficiently higher than
rated frequency to avoid an excessive magnetizing current during testing.
1.8 Un
1.3 Un
30 sec
3 min
Un
0V
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time
MOD/ESS/029-Rev05
Partial discharge limit level is 10 pC at 1.3 Un, throughout the 3 minute period
Partial discharge limit level is 50 pC at 1.8 Un, throughout the 30 second period
Note: in some cases, at the clients request formulated on ordering, the partial discharge measurement is taken with
one of the HV terminals earthed. Three tests are then required with, for each one, a different earthed line terminal.
1.5Um
1
Um
30 sec
1.2 Um
5 min
Um
Un
0V
time
a phase-to-phase prestress voltage of 1.5 Um is induced for 30 seconds, followed without interruption by a phase-tophase voltage of 1.2 Um for 5 minutes. Partial discharges are measured throughout this cycle, during voltage increase
and decrease and plateau periods, together with Ua and Ue.
Test sanction:
Partial discharge limit level is 100 pC at 1.2 Um, throughout the 5 minute period
Discharge level should not markedly increase during the voltage plateau at 1.2 Um, and the extinction voltage of
discharges observed during voltage lowering should not be too different from discharge appearance voltage. A
difference of less than 15% between discharge appearance and extinction voltages should be considered as
normal.
Note: If, in special cases, Um is greater than 1.2 Un, the voltages to be applied must be covered by specific
specifications.
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MOD/ESS/029-Rev05
The transformer must be left to rest for one night before platform tests;
Following installation on the test platform, all the components must be purged and in particular the bushings at
their top and base and all the accessories in contact with oil (relays, valves, etc.).
test duration
Note: During voltage increase up to U2 and decrease as from U2, the values of any discharge appearance and
extinction voltages must be noted.
Background noise level must be less than 100 pC.
the permanent level of apparent load at U2 during the second 5 minute period is 300 pC for all measurement
channels;
the partial discharge level does not show a continuous tendency to increase;
the permanent level of the apparent load does not exceed 100 pC at 1.1 Um/ 1.732.
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MOD/ESS/029-Rev05
Step up
transformer
Generator
Coupling
capacitance
Measurement
Low pass filter
Z
5. Test precautions
The power supply used for testing must be filtered to avoid generating background noise greater than guaranteed
PD level
Distances to be complied with between the connecting cables, these cables and the earth and between the
transformer terminals and capacitances:
Un (kV)
7.2
12
17.5
24
36
40
distances (mm)
90
150
220
300
450
500
Appearance of partial discharges depends on voltage application time and voltage build-up speed. It is thus
very hard to reproduce.
The amplitude of all quantities relating to a PD pulse may vary in random fashion during successive periods
as well as exhibit a general increase or decrease with voltage application time
Extinction of partial discharges can be affected by voltage application duration and amplitude as well as by
voltage decrease speed.
Disturbances that occur even when the test circuit is not supplied. These stem, for example, from operations
in other circuits, machines with collector, high voltage tests conducted nearby, radioelectric emissions, etc.
including the basic noise of the actual measurement device. Disturbances may also occur when the HV supply
is connected to the test circuit, with zero voltage.
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MOD/ESS/029-Rev05
Disturbances that are present only when the circuit is supplied but that do not occur in the object being tested.
These disturbances normally increase with test voltage and may, for example, include partial discharges on
conductors at high voltage. Disturbances can also come from arcing due to imperfect earthing of nearby
objects or from defective contacts between parts brought to high voltage, for example arcings between
distribution blocks and other HV conductors connected to the distribution blocks for test needs. Disturbances
may also be caused by test voltage high number harmonics that are in or close to the bandwidth of the
measurement system. These high harmonics are often present in the LV source due to the presence of
switching devices with semi-conductors (thyristors, etc.) and are transmitted, with arcing discharge noises, via
the test transformer or other connections, to the test and measurement circuits.
Disturbances can be reduced by suitable earthing near the test area of all the conductive structures (that must
also possess no sharp protuberances) and by filtering the test and measurement circuit supply networks.
Partial discharges generate modifications in the gases present in the defects: modification of type of gas and
pressure. They also change the surface of the defects: modification of resistivity for example. Some of these
phenomena are reversible after a certain time, others are not. Repetition of partial discharge measurements may
thus yield different results, a difference that may depend on the period of time elapsing between the 2
measurements.
6. Personnel safety
Test recommendations are as follows:
in event of an incident during testing, thoroughly discharge the capacitances prior to handling
7. Test results
The following results are logged into the computer
partial discharge level at 1.8 and 1.3 Un, or 1.2 Um and Um, as applicable
Ua and Ue
Should the guaranteed values be exceeded, a NonConformity sheet is opened and the relevant expert is informed.
19.
Display of the output voltage of individual pulses on an oscilloscope screen may facilitate recognition of partial
discharge type and allow a difference to be made with disturbances. Voltage pulses should be displayed on a linear
time base activated by test voltage, on a sinusoidal time base synchronized on test voltage frequency or on an
ellipsoidal time base synchronized with test voltage frequency.
Example of an oscilloscope recording obtained in event of partial discharges inside an insulator:
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