5.3 Cp340, Cp360, Cp380 and Cp382: B&R 2005 Modules - Cpus - Cp340, Cp360, Cp380 and Cp382

B&R 2005 Modules CPUs CP340, CP360, CP380 and CP382
5.3 CP340, CP360, CP380 and CP382

5.3.1 General Information
The CP340, CP360, CP380 and CP382 are high-performance CPUs for the B&R SYSTEM
2005. The CPUs are operated in the main rack directly beside the power supply module. They
require two or three slots.
It is equipped with one or three insert slots for aPCI interface modules, a Compact Flash
interface for CF memory cards and a floating point unit. An RS232 programming interface, a USB
interface and a 10/100 BASE-T ETHERNET interface are available.
The aPCI insert slot for interface modules makes it possible to connect the CPUs to different bus
and network systems.
The CPUs are especially useful for applications where lower cycle times are required, very large
amounts of data must be processed or for applications using the FPU.
B&R SYSTEM 2005 User's Manual V4.0
129
Chapter 3
B&R 2005 Modules
The Compact Flash interface allows the size of the memory to be adjusted to suit different
memory requirements of many diverse applications.

5.3.2 Order Data
Model Number
Short Description
3CP340.60-1
2005 CPU, x86 233 Intel-compatible, 16 MB DRAM, 512 KB SRAM, exchangeable application
memory: Compact Flash, 1 insert slot for aPCI modules, 1 USB interface, 1 RS232 interface,
1 Ethernet interface 100 Base-T. Program memory must be ordered separately.
3CP360.60-1 1)
2005 CPU, Pentium 266, 32 MB DRAM, 512 KB SRAM, exchangeable application memory: Compact
Flash, 1 insert slot for aPCI modules, 1 USB interface, 1 RS232 interface, 1 Ethernet interface
100 Base-T. Program memory must be ordered separately.
3CP380.60-1
2005 CPU, Pentium III 500, 64 MB DRAM, 512 KB SRAM, exchangeable application memory:
Compact Flash, 1 insert slot for aPCI modules, 1 USB, 1 RS232 interface, 1 Ethernet interface
3CP382.60-1
2005 CPU, Pentium III 500, 64 MB DRAM, 512 KB SRAM, exchangeable application memory:
Compact Flash, 3 insert slots for aPCI modules, 1 USB, 1 RS232 interface, 1 Ethernet interface
CPU
Program Memory 2)
5CFCRD.0032-01
Compact Flash 32 MB ATA/IDE SanDisk
5CFCRD.0064-01
5CFCRD.0128-01
Compact Flash 128 MB TrueIDE SanDisk
5CFCRD.0256-01
5CFCRD.0512-01

Accessories
0G0001.00-090
Cable PC <-> PLC/PW, RS232, online cable
Table 55: CP340, CP360, CP380 and CP382 order data

1) This CPU replaces the 3CP360.60-2. The 3CP360.60-1 has one additional USB interface.
2) Program memory is required to operate the CPUs. It is not included with the delivery of the CPUs, instead it must be ordered as an
accessory.
130

5.3.3 Technical Data
Product ID
CP340
CP360
CP380
CP382
General Information
C-UL-US Listed
Yes
B&R ID Code
---
Module Type
B&R 2005 CPU
Slot
Main Rack
Expansion Rack
3+4
No
Power Consumption
5V
24 V
Total, without memory card
and without interface module
3-5
No
Max. 4.5 W
Max. 1 W
Max. 5.5 W
Max. 11 W
Max. 3 W
Max. 14 W
Clock Frequency
233 MHz
266 MHz
500 MHz
Typical Instruction Cycle Time
0.038 s
0.02 s
0.012 s
16 KB
2 x 16 KB
2 x 16 KB
---
512 KB
256 KB
16 MB DRAM
496 KB SRAM
32 MB DRAM
496 KB SRAM
64 MB DRAM
496 KB SRAM
Max. 13 W
Max. 3 W
Max. 16 W
Max. 13 W
Max. 4 W
Max. 17 W
Data and Program Code

L1 Cache
L2 Cache
Standard Memory
RAM
User RAM
Remanent Variables
32 KB
Chapter 3
B&R 2005 Modules
Processor Section
256 KB
FPU
Yes
Integrated I/O processor
Processes I/O data points in the background
Data Buffering
Lithium Battery
Battery Monitoring
At least 3 years
Yes
Peripheral
Compact Flash Interface
Connection
Memory Size
1
ATA / True IDE
32 MB to 512 MB (as of 07/2003)
Real-time Clock
Resolution
Nonvolatile
1s
Reset Button
Yes
Status Display
LEDs
Insert slots for aPCI interface

modules IF7xx
Table 56: CP340, CP360, CP380 and CP382 technical data
131

Product ID
CP340
CP360
CP380
CP382
Standard Communication
Interfaces
Application Interface IF1
Electrical Isolation
Design
Distance
Baud Rate
RS232
No
9-pin DSUB plug
Max. 15 m / 19200 Baud
Max. 115.2 kBaud

Electrical Isolation
Design
Distance
Baud Rate
ETHERNET
Yes
RJ45 socket
Max. 100 m
10/100 MBaud
USB Rev. 1.1
Mechanical Characteristics
Dimensions
B&R 2005 double-width
B&R 2005 triple width
Table 56: CP340, CP360, CP380 and CP382 technical data (cont.)
5.3.4 Restrictions
Limitation
Replacement
NC Manager software for NC modules NC154 and NC157 are not

supported. That means, these NC modules do not function with these
CPUs. The NC150 can be used in applications with direct I/O access
when the NC Manager is not used.
Direct control of ACOPOS via the CAN interface or ETHERNET

Powerlink with the new NC Manager software.
The RIO-Master EX150 is not supported.
CAN IO, ETHERNET Powerlink
The PROFIBUS FMS module NW150 is not supported.
CAN IO, ETHERNET Powerlink
The IF050 communication module is not supported.
IF060
The IF681 interface module is not supported.
ETHERNET Onboard Interface
Table 57: CP340, CP360, CP380 and CP382 limitations
132

5.3.5 Status LEDs
LED
Description
READY
CPU is active
RUN
Application running
ERROR
SERVICE mode
BAT CPU
CPU battery empty or not present
BAT BUS
Bus battery empty or not present
CF BUSY
Compact Flash BUSY
CF OK
Compact Flash OK
100TX
10/100 MBaud ETHERNET
ACT/LNK
ETHERNET Activity/Link
Chapter 3
B&R 2005 Modules
Image
Table 58: CP340, CP360, CP380 and CP382 Status LEDs
133

5.3.6 Operational and Connection Elements
The operational elements, display elements, one or three insert slots for aPCI interface modules,
the slot for the program memory, the battery compartment and the connection plug for the RS232
interface are all found behind the module door. The RJ45 socket for the ETHERNET interface
and the USB interface can be found on the bottom of the module.
CP340, CP360 and CP380
Figure 57: CP340, CP360 and CP380 operational and connection elements
134
Chapter 3
B&R 2005 Modules
CP382
Figure 58: CP382 operational and connection elements
5.3.7 Slot for Program Memory

Program memory is required to operate the CPUs. The program memory is Compact Flash. It is
not included with the delivery of the CPUs, instead it must be ordered as an accessory.
5.3.8 Reset Button
The reset button can be pressed with any small pointed object (e.g. paper clip). The reset button
is protected by the module door. Pressing the reset button triggers a hardware reset, which
means:
All application programs are stopped
All outputs are set to zero
The PLC then goes into SERVICE mode.
135

5.3.9 Operating Mode Switch
The CPUs are equipped with a hex switch which acts as an operating mode switch.
Switch Position
Operating Mode
$0
Boot
Description
In this switch position the default B&R Automation Runtime (AR) is started, and the runtime system
can be installed using the online interface (B&R Automation Studio). User Flash is deleted after the
download begins.
$4
Run
RUN Mode
$F
Diagnostics
The CPU boots in Diagnostics mode. Program sections in User RAM and User FlashPROM are not
initialized. After diagnostics mode, the CPU always boots with a warm restart.
Table 59: CP340, CP360, CP380 and CP382 operating modes
5.3.10 RS232 Interface (IF1)

The RS232 interface is not electrically isolated. It can be used as an online interface for
communicating with the programming device.
Interface
Description
PG interface
RS232
Pin Assignments
The RS232 interface operates as an

online interface.
Online connection to the PG is achieved
using a standard RS232 cable that is
available from B&R:
Module ID
Model No.
RS232 Cable
0G0001.00-090
Max. Baud Rate:

Max. Cable Length:
115.2 kBaud
15 m
RS232
1
DCD
Data Carrier Detect
RXD
Receive Signal
TXD
Transmit Signal
DTR
Data Terminal Ready
GND
Ground
DSR
Data Set Ready
RTS
Request To Send
CTS
Clear To Send
RI
Ring Indicator
9-pin DSUB plug
Table 60: CP340, CP360, CP380 and CP382 RS232 interface (IF1)
5.3.11 ETHERNET Interface (IF2):

IF2 is an ETHERNET interface. The connection is made using a 10/100 BASE-T Twisted Pair
RJ45 socket on the bottom of the module.
The INA2000 station number for the ETHERNET interface is set with both hex switches.
Information:
The onboard ETHERNET interface is not suitable for ETHERNET Powerlink.
136

5.3.12 USB Interface (IF3)
The IF3 is a USB interface. The connection is made using a USB interface for Rev. 1.1 on the
bottom of the module.
The USB interface can only be used for devices which have been released by B&R (e.g. floppy
disk drive, DiskOnKey or dongle).
Information:
The USB interface (IF3) cannot be used as an online communication interface.
5.3.13 Insert Slot
The B&R SYSTEM 2005 can be connected to various bus or network systems using plug-in
interface modules.
The following aPCI interface modules can be operated presently in the CPUs:
Module
Description
3IF761.9
aPCI interface module, 1 PROFIBUS DP interface, electrically isolated and network capable, 1 RS232 interface
3IF762.9
aPCI interface module, 1 PROFIBUS DP interface, electrically isolated and network capable, 1 RS422/RS485 interface,
electrically isolated and network capable
3IF772.9
aPCI interface module with one RS232 interface and two CAN interfaces
3IF786.9
aPCI interface module, 1 ETHERNET Powerlink interface, manager or controller function, 1 RS232 interface
3IF787.9
aPCI interface module 1 ETHERNET Powerlink interface, manager or controller function, 1 CAN interface , max. 500 kbps,
object buffer in send and receive direction, network capable, electrically isolated. Order TB704 terminal blocks separately.
3IF789.9
aPCI interface interface module, 1 ETHERNET Powerlink Schnittstelle, manager or controller function, 1 X2X Link Master
interface, electrically isolated. Order TB704 terminal block separately.
Table 61: CP340, CP360, CP380 and CP382 aPCI interface module inserts
137
Chapter 3
B&R 2005 Modules
The CPUs are equipped with one or three insert slots for aPCI interface modules.

5.3.14 Data/Real-time Buffering
The following areas are buffered:
Remanent variables
User RAM
System RAM
Real-time clock
Buffering is achieved using a lithium battery in the following order:

1) CPU battery:
The battery is in the CPU
2) Bus battery:
The backup battery is either in the B&R 2005 rack or in the AC240 battery
module
Battery Monitoring
The battery voltage is checked cyclically. The cyclic load test of the battery does not considerably
shorten the battery life, instead it gives an early warning of weakened buffer capacity.
The status information, "Battery OK" is available from the system library function "BatteryInfo".
Battery Change Interval
Battery
Change Interval
CPU Battery
The battery should be changed every 4 years. The change interval refers to the average life span and
operating conditions and is recommended by B&R. This does not correspond to the maximum buffer
duration.
Bus Battery
See the section "Backup Battery" in the sections 2 "Module Racks" and 17.2 "AC240" (Battery
Module).
Table 62: CP340, CP360, CP380 and CP382 battery changing intervals
138

5.3.15 Changing the Lithium Battery
The CPUs are equipped with a lithium battery. The lithium battery is placed in a separate
compartment and protected by a cover.
Buffer Battery Data
Lithium Battery
3 V / 950 mAh
Model Number
0AC201.9
Short Description
Lithium batteries, 5 pcs., 3 V / 950 mAh, button cell
Storage Temperature
-20 to +60 C
Storage Time
Max. 3 years at 30 C
Relative Humidity
0 to 95% (non-condensing)
The product design allows the battery to be changed with the PLC switched on or off. In some
countries, safety regulations do not allow batteries to be changed while the module is switched
on.
Information:
The data stored in the RAM of the CPU is not lost while power is not applied during
a battery change, if the CPU is located in the module rack and the bus battery is
functioning normally.
The bus battery is located either in the B&R 2005 rack or in the AC240 battery
module
139
Chapter 3
B&R 2005 Modules
Table 63: CP340, CP360, CP380 and CP382 data for the backup battery

Procedure for Changing the Battery
1) Touch the mounting rail or ground connection (not the power supply!) in order to discharge
any electrostatic charge from your body.
2) Remove the cover from the lithium battery holder using a screwdriver.
Figure 59: CP340, CP360, CP380 and CP382 - removing the cover for the lithium battery
3) Remove the battery from the holder by pulling the removal strip (don't use uninsulated tools
because of risk of short circuiting). The battery should not be held by its edges. Insulated
tweezers may also be used for removing the battery.
Figure 60: CP340, CP360, CP380 and CP382 - holding the battery correctly
140
Figure 61: CP340, CP360, CP380 and CP382 - removal strip should be pulled to the right
5) Now wrap the end of the removal strip over the top of the battery and insert it underneath the
battery so that it does not protrude from the battery holder.
6) Replace cover. Insert the lower edge of the cover in the battery holder opening. Press the
upper end of the cover home firmly.
Information:
Lithium batteries are considered hazardous waste. Used batteries should be
disposed of accordingly.
5.3.16 Local I/O Bus Expansion
Since the CPUs do not have their own expansion master, the EX350 I/O master controller is
needed for local I/O bus expansion. By using this controller, up to four expansion racks with all
I/O modules can be used with the CPUs.
The I/O master controller is operated in the expansion slot of a PS465 power supply module. I/O
modules on the main rack are handled by the CPU. The EX350 module supports the CPU by
processing I/O module data on the expansion racks.
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Chapter 3
B&R 2005 Modules
4) Insert the new battery with correct polarity. The removal strip should be pulled to the right of
the battery holder and the "+" side of the battery should be facing left. In order to be able to
remove the battery again in future, the removal strip must be on the right side of the battery.

5.3.17 Programming System Flash
General Information
The CPUs are delivered with a default B&R Automation Runtime (with limited functions)
already installed. This runtime system is started in boot mode (operating mode switch
position 0). It initializes and operates the serial RS232 onboard interface, allowing a runtime
system download via INA2000 protocol.
This runtime system download is carried out during the commissioning of the CPU. The runtime
system is stored in the program memory (Compact Flash) of the processor. A runtime system
update can be carried out later.
A runtime system download or update is made using the programming system (starting with B&R
Automation Studio V2.1).
Runtime System Download
When installing the runtime system (runtime system download) the following procedure must be
carried out:
1) Turn off power to the PLC.
2) A runtime system download is only possible if the processor is in boot mode. To do this, the
operating mode switch must be turned to 0.
3) Switch on the power supply again.
4) Establish an online connection between the programming device (PC or Industrial PC) and
the CPU. A runtime system download is only possible using the serial RS232 onboard
interface.
5) Start B&R Automation Studio.
6) Start the download procedure by calling the Services command from the Project menu.
Select Transfer Operating System... from the menu shown. Follow the instructions from
B&R Automation Studio.
7) A dialog box is displayed for configuring the runtime system version. The runtime system
version is already preselected by the user's project settings. Using the drop-down menu, the
runtime system versions stored in the project can be selected. Clicking on the Browse button
allows the selected runtime system version to be loaded from the hard drive or from the CD.
Pressing Next > opens a pop-up window, which allows the user to select whether the
modules should be downloaded with SYSTEM ROM target memory using the following
runtime system download. Otherwise, modules can also be downloaded using a later
application download.
Pressing Next > brings the user to a control box where the current settings are displayed.
142

8) The download procedure is started by pressing Next >. Download progress is shown in a
message window.
Information:
The User Flash is cleared.
9) The operating mode switch must be turned to 4 when the download procedure is completed.
10) Turn PLC off and then on again.
11) The PLC is now ready for use.
When updating the runtime system (online runtime system update) the following procedure must
be carried out:
1) An online runtime system update is only possible if the processor is in RUN mode. To do this,
the operating mode switch must be turned to 4.
2) Switch on the supply voltage.
3) Establish online connection (online cable) between the programming device (PC or Industrial
PC) and the CPU. An online runtime system update is only possible using the CPU
interfaces.
4) Start B&R Automation Studio.
5) Start the update procedure by calling the Services command from the Project menu. Select
Transfer Operating System... from the menu shown. Follow the instructions from B&R
Automation Studio.
6) A dialog box is displayed for configuring the runtime system version. The runtime system
version is already preselected by the user's project settings. Using the drop-down menu, the
runtime system versions stored in the project can be selected. Clicking on the Browse button
allows the selected runtime system version to be loaded from the hard drive or from the CD.
Pressing Next > opens a pop-up window, which allows the user to select whether the
modules should be downloaded with SYSTEM ROM target memory using the following
runtime system update. Otherwise, modules can also be downloaded using a later
application download.
Pressing Next > brings the user to a control box where the current settings are displayed.
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Chapter 3
B&R 2005 Modules
Runtime System Update

7) The update procedure is started by pressing Next >. The update progress is shown in a
message window.
Information:
The User Flash is cleared.
8) When the update procedure is complete, the online connection is automatically established
again.
9) The PLC is now ready for use.
An operating system update is not only possible through an online connection, but also through
a CAN network, serial network (INA2000 protocol) or an ETHERNET network, depending on the
system configuration.
144

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