Bulletin 947011 B
Bulletin 947011 B
Bulletin 947011 B
PURPOSE OF INSTRUCTIONS
These instructions will simplify the installation,
operation, maintenance and troubleshooting of
Oilgear type PVWC pumps. Become familiar with
the construction, principle of operation and
characteristics of your pump to help you attain
satisfactory performance, reduce shut-down and
increase the pump's service life. Some pumps
have been modified from those described in this
bulletin and other changes may be made without
notice.
NOTE
REFERENCE MATERIAL
Fluid Recommendations ..................................................................................... Bulletin 90000
Contamination Evaluation Guide......................................................................... Bulletin 90004
Filtration Recommendations ............................................................................... Bulletin 90007
Piping Information ............................................................................................... Bulletin 90011
Installation of Vertically Mounted Axial Piston Units ........................................... Bulletin 90014
PVWC Hydrostatic (Closed Loop) Pump, Sales ................................................ Bulletin 47018
MN & MS Lever Control ...................................................................................... Bulletin 947116
Electronic VS Servo Valve Control...................................................................... Bulletin 947717
Bulletin 947011-B
Revised
November, 2007
Bulletin 947011-B
1
Safety First
Read and understand this entire instruction sheet
before repairing, or adjusting your Oilgear product.
Those who use and maintain this equipment must
be thoroughly trained and familiar with the product.
If incorrectly used or maintained, this product and
its equipment can cause severe injury.
SAFETY SYMBOLS
The following signal words are used in this
instruction sheet to identify areas of concern where
your safety may be involved. Carefully read the text
and observe any instructions provided to ensure
your safety.
! DANGER !
THIS SIGNAL WORD INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH,
IF NOT AVOIDED, WILL RESULT IN DEATH
OR SERIOUS INJURY.
! WARNING
This signal word indicates a potentially
hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
This signal word indicates that a potentially
hazardous situation exists which, if not
avoided, may result in damage to
equipment or minor personal injury.
NOTE
! WARNING
This service information is designed for
the maintenance of your Oilgear product.
It contains the information on the correct
procedures determined by Oilgear for the
safe manner of servicing. Always keep
this instruction sheet in a location where it
is readily available for the persons who
use and maintain the product. Additional
copies of this instruction sheet are
available through the Oilgear Company.
Or visit our website: www.oilgear.com.
Please contact us if you have any
questions regarding the information in
this instruction bulletin.
2
NOTE
! WARNING
Some service operations may require
special tools or equipment. If you require
information on these items, please contact
Oilgear before attempting these repairs
and service operations.
! WARNING
Read, understand, and follow the safety
guidelines,
dangers,
and
warnings
contained in this instruction sheet to
promote reliable operation and prevent
serious personal injury.
! WARNING
DO NOT attempt to service this machinery
in an environment where safety regulations
are not established and in place.
! WARNING
DO NOT operate the hydraulic system if a
leak is present. Serious injury may result.
! WARNING
Hydraulic systems operate under very high
pressure. Hydraulic fluid escaping from a
pressurized
system
can
penetrate
unprotected body tissue. DO NOT inspect
for hydraulic leaks with bare hands or other
exposed body parts. As a minimum, wear
leather gloves prior to inspecting for leaks
and use cardboard or wood. If leaks are
present, relieve pressure and allow system
to cool prior to servicing. If injured by
escaping hydraulic oil, contact a physician
immediately. Serious complications may
arise if not treated immediately. If you have
questions
regarding
inspecting
for
hydraulic leaks, please contact Oilgear
prior to servicing.
Bulletin 947011-B
Safety First
! WARNING
! WARNING
! WARNING
Hydraulic systems are hot. DO NOT
TOUCH! Serious personal injury may
result from hot oil. When you have
completed working on the hydraulic
system, thoroughly clean any spilled oil
from the equipment. Do not spill any
hydraulic fluids on the ground. Clean any
hydraulic fluids from your skin as soon as
you have completed maintenance and
repairs. Dispose of used oil and system
filters as required by law.
! WARNING
Any hydraulic pipe which is replaced must
conform to SAE J1065 specifications. If
incorrect hydraulic pipe is installed, the
hydraulic system may fail, causing
serious injury. Damaged or leaking
fittings, pipes or hoses must be replaced
before the system is returned to service.
! WARNING
! WARNING
! WARNING
! WARNING
Hydraulic hoses have the SAE ratings
marked on the hose to assist you in
selecting the correct hose. The same
manufacturer must supply any replacement
hydraulic hoses and fitting assemblies. As
an example: Brand X hose and brand Y
fitting will not normally be compatible. No
Twist is allowed in the hydraulic hoses.
Twist may result in premature hose
failure. This can cause serious injury.
Please contact Oilgear for assistance when
required.
Bulletin 947011-B
Safety First
! WARNING
! WARNING
! WARNING
Please contact Oilgear if you require
assistance, when performing hydraulic
test procedures, use the proper hydraulic
gauges. Installing an incorrect test gauge
could result in serious injury if the gauge
fails. Use properly rated hydraulic hoses
to allow the test gauge to be read away
from moving parts and functions.
! WARNING
! WARNING
! WARNING
! WARNING
DO NOT enter under hydraulic supported
equipment unless they are fully supported
or blocked. Failure to follow this procedure
can result in serious injury or death.
! WARNING
! WARNING
! WARNING
DO NOT wear watches, rings, or jewelry
while working with electrical and mechanical equipment. These items can be hazardous and can cause serious and painful
injuries if they come into contact with electrical wires, moving parts, or hydraulic
equipment.
Bulletin 947011-B
Service Instructions
PREPARATION AND
INSTALLATION
! WARNING
MOUNTING
Pump without Reservoir - The pump can be
mounted in any position. But, the recommended
mounting position is with the driveshaft on a
horizontal plane and with the case drain Port 1 on
the top side. Secure the pump to a rigid mounting
surface. Refer to Piping and Fittings.
Pump with Reservoir - These pumps are usually
fully piped and equipped. Mount reservoir on level
foundation with the reservoir bottom at least six
inches above floor level to facilitate fluid changes.
PIPING AND FITTINGS
Refer to the referenced Oilgear Piping
Information Bulletin 90011 and individual circuit
diagram before connecting the pump to the
system. Inlet velocity must not exceed 5 fps (1,5
mps). Inlet should be unrestricted and have a
minimum of fittings.
NOTE
POWER
Power is required in proportion to volume and
pressure used. Motor size recommendations for
specific applications can be obtained from The
Oilgear Company. Standard low starting torque
motors are suitable for most applications.
CAUTION
DO NOT start or stop unit under load
unless system is approved by Oilgear. It
may be necessary to provide delivery
bypass in some circuits.
DRIVE
Bulletin 947011-B
CAUTION
DO NOT drive the coupling onto the pump
driveshaft. If it is too tight, it may be
necessary to heat coupling for installation.
Refer to manufacturer's instructions.
Misalignment of pump shaft to driver's shaft should
not exceed 0.005 inches (0,13 mm) Total Indicator
Readout (TIR) in any plane.
FILTRATION
Keep the fluid clean at all times to ensure long life
from your hydraulic system. Refer to the referenced
Oilgear Filtration Recommendations bulletin
90007 and Oilgear Contamination Evaluation
Guide Bulletin 90004. Oilgear recommends use of
a filter in the pressure or return line. Replace filter
element(s) when the filter condition indicator
reaches change area at normal fluid temperature.
Drain and thoroughly clean filter case. Use
replacement element(s) of same beta 10 ratio
(normally a ratio of 4 with hydraulic oils).
FLUID COOLING
When the pump is operated continuously at the
rated pressure or frequently at peak load, auxiliary
cooling of the fluid may be necessary. Fluid
temperature should not exceed limits specified in
the referenced Oilgear Fluid Recommendations
Bulletin 90000.
AIR BREATHER
On most installations, an air breather is mounted
on top of fluid reservoir. It is important for the
breather to be the adequate size to allow air flow in
and out of reservoir as fluid level changes. Keep
the breather case filled to the fluid level mark.
About once every six months, remove cover, wash
screen in solvent and allow screen to dry, clean
and refill case to level mark and install screen.
Refer to the manufacturer's recommendations.
CAUTION
Bulletin 947011-B
PRINCIPLE OF OPERATION
The illustrations show the pump driven
counterclockwise (left hand) from the top (plane)
view.
OILG0030
OILG0031
OILG0032
OILG0034
OILG0033
Bulletin 947011-B
OILG0035
Figure 7 - Diagram of Combination High Pressure Relief Valve and Cross-Check Valve
SPECIFICATIONS
NOTE
PVWC-011
.66 cipr
10.8 cc/rev
Pump Model
PVWC-014
.86 cipr
14.1 cc/rev
PVWC-022
1.35 cipr
22.1 cc/rev
600 rpm
3600 rpm
4000 rpm
600 rpm
3600 rpm
4000 rpm
600 rpm
3600 rpm
4000 rpm
75 psi (5 bar)
30 psi (2 bar)
75 psi (5 bar)
30 psi (2 bar)
75 psi (5 bar)
30 psi (2 bar)
15 psi (1 bar)
100 psi (7 bar)
15 psi (1 bar)
100 psi (7 bar)
15 psi (1 bar)
100 psi (7 bar)
-40F (-40C)
200F (95C)
-40F (-40C)
200F (95C)
.425 cipr (7 cc/rev)
or
.64 cipr (10.5 cc/rev)
-40F (-40C)
200F (95C)
Operating Pressure
Rated Continuous
Maximum Intermittent (10% of duty)
Table 1 - Specifications. All data is for ISO 46 mineral-based oil at 125F (160 SSU).
10
Bulletin 947011-B
CG
1
L
OILG0177
Width
in. (mm)
Weight*
lbs (kg)
L1
in. (mm)
5.4 (137,2)
5.2 (132,1)
38.0 (17,3)
4.7 (119)
5.4 (137,2)
5.2 (132,1)
38.7 (17,6)
4.8 (122)
5.4 (137,2)
5.2 (132,1)
41.2 (18,7)
4.5 (114)
5.4 (137,2)
5.2 (132,1)
41.9 (19,0)
4.6 (117)
Length
in. (mm)
Height
in. (mm)
Pump
Mount
Charge Pump
.425 CIPR
9.4 (238,8)
.64 CIPR
9.6 (243,8)
.425 CIPR
9.4 (238,8)
.64 CIPR
9.6 (243,8)
* Weights are for MN/MS controls. Add 2.4 lbs (1,1 kg) for CA control or 11.0 lbs (5 kg) for VS and VM controls.
CG
1
L
OILG178
Pump
Mount
Length
in. (mm)
Height
in. (mm)
Width
in. (mm)
Weight*
lbs (kg)
L1
in. (mm)
SAE A
7.1 (180,3)
5.4 (137,2)
5.2 (132,1)
33.4 (15,2)
3.9 (99,1)
SAE B
7.1 (180,3)
5.4 (137,2)
5.2 (132,1)
36.6 (16,6)
3.7 (94,0)
* Weights are for MN/MS controls. Add 2.4 lbs (1,1 kg) for CA control or 11.0 lbs (5 kg) for VS and VM controls.
All dimensions are approximate. For detailed information, contact your Oilgear representative.
11
CG
1
L
OILG0179
Length*
in. (mm)
Weight*
lbs (kg)
L1*
in. (mm)
SAE A
16.5 (419,1)
71.4 (32,5)
8.7 (221,6)
SAE B
16.5 (419,1)
74.6 (33,9)
8.4 (213,4)
* Length and weights are for the .425 CIPR charge pump. Add 0.2 in. (5 mm) to length and 0.7 lbs (0,3 kg) to weight for .64 CIPR
charge pump.
Table 2-C - Front with Integral Charge Pump, rear unit without Charge Pump.
CG
1
L
Charge Pump
Length*
in. (mm)
OILG0180
Weight*
lbs (kg)
L1*
in. (mm)
.425 CIPR
18.8 (477,6)
76.0 (34,5)
9.4 (238,8)
.64 CIPR
19.2 (487,6)
77.4 (35,2)
9.6 (243,8)
* Length and weights are for the .425 CIPR charge pump. Add 0.4 in. (10 mm) to length and 1.4 lbs (0,6 kg) to weight for .64 CIPR
charge pump.
12
Bulletin 947011-B
TROUBLESHOOTING
PROBLEM
Unresponsive or
Sluggish Control
CAUSES
Swashblock (11) and/or Saddle Bearings (10) worn or damaged
For Hydraulic CA Control Only, Control Piston orifice plugged
or missing.
High Pressure Relief Valve Cartridge (54) not seating
Swashblock (11) not stroking to desired displacement.
Insufficient Pump
Volume
Irregular or
Unsteady Operation
Bulletin 947011-B
REMEDY
Inspect and replace if necessary.
Inspect. Clean if plugged. Install orifice (393) if
missing.
Inspect. Remove any contaminant that may not
allow the cartridge (54) to seat or seal properly in
Valve Plate (51) cavity.
Remove control assembly and eliminate any
obstructions.
Decrease the drain leakage of external implements.
Eliminate any possible leaks in the charge pump inlet
plumbing that may be allowing air to enter.
Make certain reservoir fluid level is adequate.
Eliminate any obstructions or possible restrictions in
the plumbing to the charge pump inlet. Elbows
should have swept radii and have large openings.
Overall length of the lines should be as short as possible.
Inspect charge pump for excessive wear or damage,
replace if necessary.
Eliminate excessive air in reservoir fluid.
Make certain that the fluid viscosity is in the manufacturer's recommended operating range.
Turn Tow Valve (CW) until it seats
Check drive speed
13
TROUBLESHOOTING
PROBLEM
Loss of pressure
Excessive peak
pressure
CAUSES
Worn Pistons (15) and/or piston bores
Worn or grooved Cylinder Barrel (18) and/or Valve Plate (51)
mating surfaces
Worn or damaged Piston Shoes (15) or Swashblock (11)
Swashblock (11) and/or Saddle Bearings (10) worn or damaged
Piston ball is loose in Piston Shoe socket (15)
Worn Hydrodynamic Bearing (12)
Faulty output circuit components (cylinder, motors, valves, or
other related components)
Excessive noise
14
Excessive heating
REMEDY
Bulletin 947011-B
! WARNING
Shut the pump OFF and release pressure
from the system before disassembling
components. Failure to comply with these
instructions could result in personal injury
or death. Blocking the pressure line
between the pump and the system (or
pump) high pressure relief valve will result
in damage and could result in serious
personal injury.
NOTE
CAUTION
Dirty filter elements in the implement
circuit may cause pressure drop,
restricting available pilot pressure.
! WARNING
Discharge fluid past relief valves only long
enough to check pressure or excessive
heating and damage can result.
Gage in port A line will read High Pressure Relief
Valve
(HPRV).
Compare
reading
with
SPECIFICATIONS listed in Table 3.
4. Shift control for 1/2 delivery from port B and
repeat the procedure.
The HPRVs are non-adjustable. If the relief valves
test faulty; remove them, flush them to remove contamination or debris and re-test. If they still test
faulty, replace them. The relief valves have to be
replaced as an assembly.
Bulletin 947011-B
15
Nominal Setting
10
Cracking Pressure
Minimum
Maximum
14
17
19
21
25
28
35
Nominal Setting
Cracking Pressure
Minimum
Maximum
E or F
16
Bulletin 947011-B
CHARGE PUMP
NOTE
2. Start pump with control at neutral (zero delivery), and needle valve wide open.
3. Close needle valve to increase charge pump
pressure. Compare flow readings to the applicable charge pump performance plot. Refer to
Figures 8 and 9.
NOTE
OILG0318
OILG0317
Bulletin 947011-B
17
400
Curve B
350
300
250
200
Curve A
150
100
50
0
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
Charge Pump Delivery (gpm)
8.0
9.0
10.0
OILG0311
18
Bulletin 947011-B
DISASSEMBLY
PISTON PUMP
NOTE
CONTROL
Refer to applicable, referenced Oilgear Volume
Control Information Bulletins.
NOTE
NOTE
! WARNING
DO NOT attempt to remove or install any
components or assembly while the pump
and system is running. Always stop the
pump, shut OFF the power and release
pressure from the system before servicing
or testing. Be sure provisions have been
made so the case drain line can be
disconnected from the unit without
causing the line to drain (siphon) the
reservoir.
1. Disconnect case drain line(s).
2. Drain pump case. If drain pump case plugs are
inaccessible, it may be necessary to remove
the pump from the mounting and drive motor
before draining it.
Bulletin 947011-B
19
NOTE
CAUTION
Be sure to identify HPRV assemblies when
removed so they can be returned to proper
port A or port B position when they are reassembled.
5. Remove both pressure relief valve caps (52)
with O-rings (53).
6. Remove HPRV cartridges w/cross-line check
valve springs (54).
7. Loosen lock nut (81) and turn tow valve stem
(76) partially out.
8. Remove tow valve bonnet (79) with valve stem
(76) backup ring (78) and O-ring seal (77) in
place.
GEROTOR HOUSING GROUP
CONTROL GROUP
Refer to applicable, referenced Oilgear Control
Information Bulletins on the control your unit is
equipped with.
Remove four cap screws (303) and lift the control
group assembly, with control pin (373), straight up
from the top of the pump assembly. The control pin
may or may not remain in the swashblock (11).
VALVE PLATE GROUP
If another unit is coupled with a thru shaft pump or
other device coupled to the rear of unit, it will be
necessary to remove that unit before removing the
rear assembly.
1. Block unit on bench with driveshaft pointed
down.
2. Remove socket head screws (50).
3. Lift rear assemblies straight up and place on a
bench with the valve plate (51 or 51A) pointed
up.
4. If applicable, separate valve plate (51) from the
Gerotor housing (68A).
20
Bulletin 947011-B
INSPECTION
Clean all parts thoroughly and allow them to dry.
Inspect all seals and O-rings for hardening,
cracking or deterioration. Replace if necessary or if
you suspect damage. Check all locating pins for
damage and springs for cracking or signs of wear.
14
! WARNING
15
16
17
18
CONTROL GROUP
OILG0029
5. Remove retaining ring (13) and pull the hydrodynamic bearing (12) from the housing. Identify
the position of hydrodynamic cylinder bearing
locating pin (12A) in relation to the housing (5)
for ease when re-assembled.
DRIVESHAFT GROUP
1. Remove driveshaft bearing retainer ring (29).
2. Grasp outboard end of driveshaft (1) and pull
out from pump housing.
3. Remove seal retainer (6). Remove shaft seal
(7) from housing only if necessary.
NOTE
SWASHBLOCK GROUP
Bulletin 947011-B
21
ROTATING GROUP
Inspect cylinder barrel (18) piston bores and the
face which mate with the valve plate for wear or
scoring. Remove minor defects by lightly stoning
the surface with a hard stone which is flat to within
0.001 inches (0,03 mm).
NOTE
OILG-0005
NOTE
SWASHBLOCK GROUP
Inspect the swashblock (11) for wear and scoring. If
defects are minor, stone the swashblock lightly. If
damage is extensive, replace the swashblock.
NOTE
22
NOTE
Bulletin 947011-B
DRIVESHAFT GROUP
ASSEMBLY
NOTE
ROTATING GROUP
Before
dropping
the
pistons/shoe
assemblies (15) into holes of the shoe
retainer (14), hold the retainer horizontally
so the curved surface of the inside shaft
bore is on the bottom side. This is
necessary so the curved surface of the
retainer will mate with the curved surface of
the fulcrum ball.
SWASHBLOCK GROUP
If removed,
1. Press shaft seal (7) into front of pump housing
(5) until it is flush with the bore.
2. Place housing on a bench with the mounting
flange side down.
3. Make sure the saddle bearings (10A and 10B)
are returned to their original positions.
4. Place the swashblock (11) into the case and
make sure the swashblock swivels in the saddle
bearings. With new bearings, swiveling may be
stiff (until broken in).
5. Position the cylinder hydrodynamic bearing
(12) into the case so the pin (in the bearing) will
fit at 3:00 or 9:00 o-clock position, in the wide
slot found across the inside of the pump
housing (5). The bearing should fit into place
with little difficulty and be square to the axis of
the pump.
6. Tap bearing into place if necessary. Use
extreme care not to damage the bearing.
23
GEROTOR HOUSING
If removed:
CAUTION
Use extreme care not to damage the faces
of the valve plate and matching faces of
both the valve plate and cylinder barrel.
NOTE
CONTROL GROUP
Refer to applicable, referenced Oilgear Control
Information Bulletins on the control your unit is
equipped with. Refer to Table 4 for torques to
secure control group to the pump housing.
If removed:
1. Place O-ring seal (77) and backup ring (78) on
tow valve stem (76).
2. Screw stem into bottom side of tow valve
bonnet (79) as far as possible. With O-ring (80)
in place, screw bonnet assembly into valve into
valve plate (51). Torque as specified in Table 4.
3. Turn tow valve stem in until it closes (seats).
4. Install lock nut (81) and tighten.
24
Bulletin 947011-B
PVWC with
Charge
Pump
MN & MS
Controls
CA Control
VM & VS
Controls
Fastener or Plug
Head Type/Size
Tightening Torque
45 inlbs (5 Nm)
45 inlbs (5 Nm)
45 inlbs (5 Nm)
45 inlbs (5 Nm)
45 inlbs (5 Nm)
45 inlbs (5 Nm)
45 inlbs (5 Nm)
Bulletin 947011-B
25
PARTS LIST
Parts used in these assemblies are per Oilgear
specifications. Use only Oilgear parts to ensure
compatibility with assembly requirements. When
ordering replacement parts, be sure to include
pump type and serial number, bulletin number and
item number. Specify type of hydraulic fluid to
assure seal and packing compatibility.
NOTE
26
Item
Qty
303
341
360
361
362
368
373
375
385
4
1
2
2
1
1
1
2
2
303
332
333
334
335
341
347
361
362
363
368
370
373
376
378
382
385
390
391
392
393
394
395
4
2
2
1
1
1
1
2
1
1
1
1
1
2
1
3
2
3
1
1
1
1
1
Description
MN & MS Control Parts
Screw
O-Ring
Plug
Plug
Arm & Pintle Assembly
Control Housing
Control Pin
O-Ring
O-Ring
CA Control Parts
Screw
O-Ring
Plug
O-Ring
Neutral Switch
O-Ring
Retaining Ring
Plug
Arm & Pintle Assembly
Control Piston
Control Housing
Spring
Control Pin
O-Ring
Adjustment Stem
Spring Guide
O-Ring
Hex Nut
End Plug
Plug
Orifice (hydraulic control only)
Adjuster Cap
O-Ring
Item
Qty
303
340
342
345
351
352
360
361
364
368
372
373
374
375
385
4
1
4
1
1
2
1
6
1
1
2
1
8
1
6
Description
VA, VM & VS Control Parts
Screw
Servo Valve Assembly
O-Ring
LVDT Assembly
Stem
O-Ring
Plug
Plug
Control Piston
Control Housing
Control Cover
Control Pin
Screw
O-Ring
O-Ring
Bulletin 947011-B
Qty
1
1
1
1
1
1
1
2
1
1
1
1
7
1
1
1
4
1
1
2
4
1
4
1
2
5
2
3
3
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
2
2
1
Bulletin 947011-B
Description
Driveshaft
Key
Front Driveshaft Bearing
Shaft Bearing Retainer Ring
Pump Housing
Seal Retainer
Shaft Seal
Saddle Bearing
Swashblock
Hydrodynamic Bearing
Retaining Ring
Shoe Retainer
Piston & Shoe Assembly
Fulcrum Ball
Shoe Retainer Spring
Barrel Cylinder
Pin
O-Ring (Series 5) or Gasket (Series 4)
Nametag
Drive Screws
O-Ring
Shaft Retainer Ring
Screw
Valve Plate
Relief Valve Cap
O-Ring
High Pressure Relief Valve Cartridge
Plug
O-Ring
Pin
O-Ring
O-Ring
Coupling
Retaining Ring
Charge Pump
Key
Gerotor Housing
Implement Pressure Relief Valve Cartridge
Charge Pressure Relief Valve Cap
Poppet
Spring
Tow Valve Stem
O-Ring
Back-up Ring
Tow Valve Bonnet
O-Ring
Jam Nut
Plug
O-Ring
Cover Plate
O-Ring
Screw
O-Ring
Screw
Washer
O-Ring (Series 5) or Gasket (Series 4)
Qty
1
1
1
1
1
1
1
2
1
1
1
1
7
1
1
1
4
1
1
2
4
1
4
1
2
5
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
2
2
1
1
Description
Driveshaft
Key
Front Driveshaft Bearing
Shaft Bearing Retainer Ring
Pump Housing
Seal Retainer
Shaft Seal
Saddle Bearing
Swashblock
Hydrodynamic Bearing
Retaining Ring
Shoe Retainer
Piston & Shoe Assembly
Fulcrum Ball
Shoe Retainer Spring
Barrel
Pin
O-Ring (Series 5) or Gasket (Series 4)
Nametag
Drive Screws
O-Ring
Shaft Retainer Ring
Screw
Valve Plate
Relief Valve Cap
O-Ring
High Pressure Relief Valve Cartridge
Coupling
Retaining Ring
Charge Pressure Relief Valve Cap
Poppet
Spring
Tow Valve Stem
O-Ring
Back-up Ring
Tow Valve Bonnet
O-Ring
Jam Nut
Plug
O-Ring
Cover Plate
O-Ring
Screw
O-Ring
Screw
Washer
Washer
O-Ring (Series 5) or Gasket (Series 4)
27
28
ARP 568
Size
Number
010-90
908-90
903-90
152-70
012-90
010-90
012-90
906-90
138-70
028-90
042-70
904-90
906-90
016-70
012-90
904-90
117-90
013-90
146-70
908-90
916-90
902-90
115-70
Applies to models:
All Pumps
All Pumps
PVWC w/ Charge Pump Only
PVWC w/ Charge Pump Only
PVWC w/ Charge Pump Only
PVWC w/o Charge Pump
PVWC w/ Charge Pump
PVWC w/o Charge Pump Only
All Pumps
All Pumps
All Pumps
CA Control
CA Control
CA, MN, & MS Controls
VM Control
VS Control
VM & VS Controls
All Controls
All Pumps
MN, MS, VM, & VS Controls
CA Control
All Controls
CA Control
Bulletin 947011-B
SERVICE KITS
Document Number: 51837-SK1
Revision: 4 (12/8/06)
SERVICE KIT, Figures 13-B & 13-C for Design Series 4 and
14-B & 14-C for Design Series 5.
Description
Kit No.
Design Series
Housing Kits
SAE A Mount Housing & Pins Kit
SAE B Mount Housing & Pins Kit
SAE A Mount Housing & Pins Kit
SAE B Mount Housing & Pins Kit
K51116-100
K51116-101
K51116-102
K51116-103
4
4
5
5
5, 7, 19(2), 83, 84
5, 7, 19(2), 83, 84
5, 7, 19(4), 83, 84
5, 7, 19(4), 83, 84
K51518-100
K51518-101
K51518-102
K51518-103
K51518-104
K51518-105
3,4,5
3,4,5
3,4,5
3,4,5
3,4,5
3,4,5
1A, 2, 3, 4, 6, 29
1B, 3, 4, 6, 29
1C, 3, 4, 6, 29
1D, 3, 4, 6, 29
1E, 3, 4, 6, 29
1F, 3, 4, 6, 29
Seal Kits
Gasket & Seal Kit (Pump Only)
Gasket & Seal Kit (Pump Only)
Seal Kit (Pump Only)
Gasket & Seal Kit (MN & MS Controls)
Seal Kit (MN & MS Controls)
Gasket & Seal Kit (CA Control)
Seal Kit (CA Control)
Gasket & Seal Kit (VA, VM & VS Controls)
Seal Kit (VA, VM & VS Controls)
Gasket & Seal Kit (Tow Valve)
L50827-33
K50827-100
K50827-107
K50827-101
K50827-108
K50827-102
K50827-109
K50827-103
K50827-110
K50827-104
1
3,4
5
1,3,4
5
3,4
5
1,3,4
5
All
K50488-100
K50488-101
K50488-102
4,5
4,5
4,5
11, 373
11, 373
11, 373
L51053-19
4,5
10(2)
K51296-100
All
12, 12A, 13
Rotating Groups
PVWC-011 Rotating Group Kit
PVWC-014 Rotating Group Kit
PVWC-022 Rotating Group Kit
L50052-8C
L50052-7C
L50053-7C
4,5
4,5
4,5
L51363-900
L50021-900
L50021-901
All
All
All
15(7)
15(7)
15(7)
L50002-3
L50019-3
4,5
4,5
14, 16
14, 16
Bulletin 947011-B
29
Revision: 4 (12/8/06)
SERVICE KIT, Figures 13-B & 13-C for Design Series 4 and
14-B & 14-C for Design Series 5.
Description
Kit No.
Design Series
K51630-100
K51630-101
K51630-102
K51630-103
K51630-104
K51630-105
K51630-106
K51630-107
K51630-108
K51630-109
K51630-110
K51630-111
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
K51627
51627-100
51627-140
51627-175
51627-188
51627-210
51627-250
51627-280
51627-350
All
All
All
All
All
All
All
All
All
93, 94
54
54
54
54
54
54
54
54
K51624-100
K51624-101
K51624-102
4,5
4,5
4,5
71, 72
71, 72
71, 72
K51631-100
K51631-101
K51631-102
K51631-103
K51631-104
K51631-105
K51631-106
K51631-107
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
50(4), 56(2), 57(2), 60, 61(2), 62, 63, 64, 65, 68A
50(4), 56(2), 57(2), 60, 61(2), 62, 63, 64, 65, 68A
50(4), 56(2), 57(2), 60, 61(2), 62, 63, 64, 65, 68A
50(4), 56(2), 57(2), 60, 61(2), 62, 63, 64, 65, 68A
50(4), 56(2), 57(2), 60, 61(2), 62, 63, 64, 65, 68A
50(4), 56(2), 57(2), 60, 61(2), 62, 63, 64, 65, 68A
50(4), 56(2), 57(2), 60, 61(2), 62, 63, 64, 65, 68A
50(4), 56(2), 57(2), 60, 61(2), 62, 63, 64, 65, 68A
K51792-100
All
L51634
All
L51081-86
All
L50921
All
26, 27(2)
30
Bulletin 947011-B
Revision: 4 (12/8/06)
SERVICE KIT, Figures 13-A & 13-B for Design Series 4 and
14-A & 14-B for Design Series 5.
Description
Housing Kits
SAE A Mount Housing & Pins Kit
SAE B Mount Housing & Pins Kit
SAE A Mount Housing & Pins Kit
SAE B Mount Housing & Pins Kit
Kit No.
Design Series
K51116-100
K51116-101
K51116-102
K51116-103
4
4
5
5
K51518-200
K51518-201
3,4,5
3,4,5
1A, 2, 3, 4, 6, 29
1B, 3, 4, 6, 29
K51518-202
3,4,5
1C, 3, 4, 6, 29
K51518-203
3,4,5
1D, 3, 4, 6, 29
K50827-200
K50827-203
K50827-101
K50827-108
K50827-102
K50827-109
K50827-103
K50827-110
K50827-201
3,4
5
1,3,4
5
4
5
1,3,4
5
All
K50488-100
K50488-101
4,5
4,5
11, 373
11, 373
K50488-102
4,5
11, 373
L51053-19
4,5
10(2)
K51296-100
All
12, 12A, 13
Rotating Groups
PVWC-011 Rotating Group Kit
PVWC-014 Rotating Group Kit
PVWC-022 Rotating Group Kit
L50052-8C
L50052-7C
L50053-7C
4,5
4,5
4,5
L51363-900
L50021-900
L50021-901
All
All
All
15(7)
15(7)
15(7)
L50002-3
L50019-3
4,5
4,5
14, 16
14, 16
K51630-200
K51630-201
K51630-202
4,5
4,5
4,5
Bulletin 947011-B
31
Description
PVWC-011 RH w/ Tow Valve
PVWC-014 LH w/o Tow Valve
PVWC-014 RH w/o Tow Valve
PVWC-014 LH w/ Tow Valve
PVWC-014 RH w/ Tow Valve
PVWC-022 LH w/o Tow Valve
PVWC-022 RH w/o Tow Valve
PVWC-022 LH w/ Tow Valve
PVWC-022 RH w/ Tow Valve
Kit No.
K51630-203
K51630-204
K51630-205
K51630-206
K51630-207
K51630-208
K51630-209
K51630-210
K51630-211
Design Series
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
K51630-220
K51630-221
K51630-222
K51630-223
K51630-224
K51630-225
K51630-226
K51630-227
K51630-228
K51630-229
K51630-230
K51630-231
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
4,5
K51627
51627-100
51627-140
51627-175
51627-188
51627-210
51627-250
51627-280
51627-350
All
All
All
All
All
All
All
All
All
93, 94
54
54
54
54
54
54
54
54
K51626-200
K51626-201
K51626-202
4,5
4,5
4,5
71, 72
71, 72
71, 72
K51792-200
All
L51634
All
L51081-86
All
L50921
All
26, 27(2)
32
Bulletin 947011-B
OILG0312
Figure 13-A - Exploded Parts Drawing for Design Series 4 PVWC Pump Assembly without Charge Pump
(51837-008 sheet 1).
Bulletin 947011-B
33
1D
29
10
1B
11
12A
1C
12
1A
2
13
15
14
16
83
84
17
19
18
28
80
26
70
21
27
72
71
53
54
54
53
52
52
81
79
78
77
76
80
51A
50
THRU SHAFT
VALVE PLATE
ASSEMBLY
92
98
63
OPTIONAL TOW
VALVE PARTS
99
62
90
92
NON-THRU
SHAFT
VALVE
PLATE
ASSEMBLY
97
96
MULTIPLE UNITS
91
51B
34
340A
345
OILG0313
Figure 13-B - Exploded Parts Drawing for Design Series 4 PVWC Control Options
(51837-005 or 51837-006, sheet 2).
Bulletin 947011-B
351
372
VM CONTROL
374
342
352
361 385
340B
364
368
303
361 385
TORQUE TO
57 IN-LB
369
373
356
VS CONTROL
361 385
361 385
TORQUE TO
57 IN-LB
352
372
374
394
395
390
376 391
375 360
347
370
375 360
361 385
390
382
378
361 385
373
362
303
368
W/STOP PORTS
341
MS CONTROL
363
368
CA CONTROL
334 335
369
356
333 332
361 385
376 392
369
373
362
356
393
HYD.
ONLY
360 375
368
W/STOP PORTS
MN CONTROL
341
385 361
303
OILG0314
Figure 13-C - Exploded Parts Drawing for Design Series 4 PVWC with Charge Pump (51837-005 sheet 1).
Bulletin 947011-B
35
10
1F
29
11
1E
12A
1B
6
7
12
1C
1D
13
15
1A
14
16
17
18
83
84
19
28
21
26
27
57
53
54
56
68B
52
54
52
53
53
69
52
71
72
53
61
70
58
51
76
77
78
79
81
63
65
57
60
56
64
62
69
52
OPTIONAL TOW
VALVE PARTS
SEE SHEET 3,
GEROTOR HSG
ASSEMBLY
53
53
53
72
71
91
68A
70
LEFT
HAND
GEROTOR
ASSEMBLY
98
90
50
97
92
96
36
OILG0308
Figure 14-A - Exploded Parts Drawing for Design Series 5 PVWC Pump Assembly without Charge Pump
(51837-008 sheet 1).
Bulletin 947011-B
29
10
11
12
13
15
14
19
369
83
16
84
17
19
18
28
80
26
70
21
27
72
71
53
54
54
53
52
52
81
79
78
77
76
80
51
THRU SHAFT
VALVE PLATE
ASSEMBLY
50
92
OPTIONAL TOW
VALVE PARTS
99
62
91
90
98
97
96
92
NON-THRU
SHAFT
VALVE
PLATE
ASSEMBLY
MULTIPLE UNITS
63
51
Bulletin 947011-B
345
OILG0309
Figure 14-B - Exploded Parts Drawing for Design Series 5 PVWC Control Options (51837-008 sheet 2).
37
340
351
372
VM CONTROL
374
342
352
361 385
364
368
303
361 385
TORQUE TO
57 IN-LB
340
373
VS CONTROL
361 385
361 385
352
TORQUE TO
57 IN-LB
394
395
372
374
390
376 391
375 360
347
370
390
375 360
361 385
382
378
361 385
373
362
303
368
W/STOP PORTS
303
341
MS CONTROL
363
368
CA CONTROL
334 335
373
362
393
HYD.
ONLY
333 332
361 385
376 392
385 361
360 375
W/STOP PORTS
MN CONTROL
368
341
38
OILG0310
Figure 14-C - Exploded Parts Drawing for Design Series 5 PVWC with Charge Pump (51837-007 sheet 1).
Bulletin 947011-B
10
29
11
12
13
15
14
16
17
19
369
18
83
84
19
28
21
26
27
57
53
54
56
53
RIGHT
HAND
NON-THRU
SHAFT
ASSEMBLY
68
52
54
52
53
69
52
71
72
53
70
58
51
76
77
78
79
81
63
53
57
65
60
56
61
64
62
69
52
OPTIONAL TOW
VALVE PARTS
53
53
72
71
70
91
68
98
90
50
97
92
96
MULTIPLE UNITS
NOTES
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_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
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Bulletin 947011-B
39
SERVICE SCHOOLS
STAY-ON-STREAM SERVICE
By signing up for Oilgear's Stay-On-Steam
program, you can prepare for problems before they
happen. Certain field tests such as fluid testing,
slip testing and electronic profile recording
comparisons can be performed by our field service
people or your own factory trained personnel.
These tests can indicate problems before they
become down-time difficulties.
Revised
November, 2007
40
Bulletin 947011-B