INSTRUCTION MANUAL

FOR INSTALLATION,
OPERATING,
AND
MAINTENANCE.

Dosing pump
PRIMEROYAL
DRIVE MANUAL ALL
PUMPS
Diaphragm
liquid
end
This manual should be made available to the person responsible for installation,
operating and maintenance.

Date : 08/00

O / Ref : C001839401001.Rev.A ..

CONTENTS
HOW TO USE THIS MANUAL ?
I - DESCRIPTION
I - 1.
I - 2.
I - 3.
I - 4.
I - 5.

Unpacking and storage

Description
Operating principle of the mechanical assembly
Operating principle of the liquid end
Safety and health instructions

II - INSTALLATION
II - 1.
II - 2.
II - 3.
II - 4.
II - 5.

Hydraulic installation
Drip collection
Handling
Setting up
Electrical installation

III - START UP
III - 1.
III - 2.
III - 3.
III - 4.

Procedures before start up

Start up
Failures on start up
Operation - Schedule of checks and maintenance operations

IV - ROUTINE MAINTENANCE
IV - 1.
IV - 2.
IV - 3.
IV - 4.

Oil change
Other maintenance operations
Tracing causes of failure
Ordering spare parts

V - PREVENTIVE MAINTENANCE
VI - SERVICING THE MECHANICAL ASSEMBLY
VII - SERVICING THE LIQUID END
GUARANTEE

LIST OF TECHNICAL ASSISTANCE AND SPARE PARTS DEPARTMENTS

PART I DESCRIPTION

I - 1. UNPACKING AND STORAGE

UNPACKING
The packaging must be carefully examined on receipt in order to ensure that the contents have not
sustained any obvious damage. Precautions must be taken when opening the packaging in order to
avoid damaging accessories which may be secured inside the packaging. Examine the contents and
check them off against the delivery note.

STORAGE PRECAUTIONS

Storage for less than six months

Equipment shall preferably be stored in its original packaging and protected from adverse
weather conditions.

Storage for more than six months

- Grease all visible unpainted sections. Rubber parts (such as semi-flexible couplings) must be
protected from sunlight and sudden temperature changes.
- Store the pump in its original packaging. In addition, packaging in heat-sealing plastic cover
and dessicant bags must be provided for. The quantity of dessicant bags should be adapted to
the storage period and to the packaging volume.
- Store protected from adverse weather conditions.

I - 2. DESCRIPTION
The PRIMEROYAL Pump is a compact electro-mechanical metering pump, oil-lubricated with a sealed
housing, allowing adjustment of its capacity when stopped or in operation.
It is designed for industrial operation in continuous mode.
It is made up of the following items :

a driving device consisting of a motor ,

a mechanical assembly ,
a liquid end .

Capacity adjustment is controlled either manually (by a graduated hand-knob).

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I - 3. OPERATING PRINCIPLE OF THE MECHANICAL ASSEMBLY

Drawing 1066085010
The movement of rotation of the motor is transmitted by the worm [052B] to the tangent wheel [052A],
herself connected to the eccentric [016] by the finger [037H].
The system of rod and eccentric transforms the rotative movement in a linear movement The
crosshead connected to the connecting rod move with an adjusting linear stroke.The stroke of the
crosshead [010] depends on the position of the eccentric female [016A] in relation to the eccentric
male [016].

I - 4. OPERATING PRINCIPLE OF THE MECHANICAL ASSEMBLY

Refer to chapter VII Servicing the liquid end

1 - 5. SAFETY AND HEALTH INSTRUCTIONS

The personnel responsible for installing, operating and maintaining this equipment must become
acquainted with, assimilate and comply with the contents of this manual in order to:

avoid any possible risk to themselves or to third parties,

ensure the reliability of the equipment,
avoid any error or pollution due to incorrect operation.

Any servicing on this equipment must be carried out when it is stopped. Any accidental start-up must
be prevented (either by locking the switch or removing the fuse on the power supply line).
A notice must be attached to the location of the switch to warn that servicing is being carried out on
the equipment.
During oil changing operations, the waste oil must be collected in a suitable receptacle. Any overflow
of oil which may result must be removed using a degreasing agent suitable for the operating
conditions.
Soiled cleaning cloths must be stored in suitable receptacles. The oil, degreasing agent and cleaning
cloths must be stored in accordance with the rules on pollution.
Switch off the power supply as soon as any fault is detected during operation: abnormal heating or
unusual noise.
Special care has to be taken for chemicals used in the process (acids, bases, oxiding/reducing
solutions, ...).

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PART II - INSTALLATION
II - 1. HYDRAULIC INSTALLATION
All the information concerning the hydraulic installation of a metering pump is detailed in a volume,
Generalities about dosing pumps installation . You should consult that manual to define the
installation required for your application. However the main items are describe hereafter.

GENERAL

Piping layout
There must be no swan-necks or stagnant volumes which can trap air or gas.

Stresses due to incorrect alignment of piping with respect to the centreline of valves must
be avoided as far as possible.

Remove burrs and clean the piping before fitting.

It is advisable to provide for a calibrating chamber in order to calibrate the pump in service
conditions.

PIPING ON THE SUCTION CIRCUIT

Provide for a filter with suitable mesh size upstream of the pump.
Check whether the diameter and length of pipe are compatible with the pump's maximum
capacity.

PIPING ON THE DISCHARGE CIRCUIT

Provide for a safety valve on the discharge pipe, designed to protect the installation.
It is advisable to install a priming valve on the discharge circuit in order to make starting and
maintenance of the pump easier.

1
2
3
4
5

Tank
Suction circuit isolating valve
Calibrating chamber
Pump
Discharge circuit isolating valve

6
7
8
9
10

Utilization
Priming valve
Safety valve
Return
Filter

Fig. 1 : Installation example

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II - 2.

DRIP COLLECTION

Its recommended to install a drain system to collect the leakage and the drip, especially if the liquid
pumped is harmful

II - 3. HANDLING
Handling the pump
The lifting equipment must becompatible with the pump weight. (Refer to the pump signaletic plate)
The handling requires the following precautions :

Fit the sling through the rings on the pump

Check that the assembly is correctly balanced before starting to move it.

Fix the pump as soon as it is positioned in correct location (see Chapter II - 4. Setting up).

Handling The Motor

The lifting equipment must be compatible with the motor weight (Refer to the motor signaletic plate).
Fit a sling in each ring on the motor.
Check that the motor is correctly balanced before starting to move it.

II - 4. SETTING UP
Pump Installation
Fix by the fixing holes the pump to an horizontal support correctly dimensioned. Leave enough clear
space around the pump to be able to carry out servicing operations and adjustments.
Pumps installed outdoors must be protected by a shelter (according to the climatic conditions).

II - 5. ELECTRICAL INSTALLATION
Connecting The Motor
Check the specifications of the motor and compare them with the voltage available on your installation
before making connections. Connect up the motor in accordance to the indications specified in the
connecting box.
Do not forget to connect the earth terminal of the motor [PE] to the equipment earth conductor.

The electrical protection for the motor (fuse or thermal protection) must be suitable for the motor's
rated current.

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PART III - START UP

III - 1. PROCEDURES BEFORE START UP

Special care has to be taken for chemicals product used in the process (acids, bases, oxiding/reducing
solutions, ...).

Check the pump fixation(Chapter II - 4. Setting Up).

Remove the filling plug and fill the housing with lubricating oil (Chapter IV-1. Oil Change) supplied up to
the middle of the level indicator. Reinstall the filling plug.
Check the opening of all isolating valves installed on the suction and discharge circuits.
Disconnect discharge circuit ( caution to the liquid pumped). This procedure is to verify that there is
liquid present (pump is installed in flooded suction), or to prime the pump (pump installed in suction lift).
Check that the pump capacity is set to "0%" (hand-knob).

III - 2. START UP

Once all the checks and procedures described in the previous section have been carried out, start
up the pump.
Check visually and by listening. (In particular, check that there are no suspicious noises).
Make sure that the hand-knob is unlocked.

Adjust the pump capacity gradually from 0 % to 100% and control the liquid output at priming
valve.
As soon as the liquid to be pumped flows out of the priming valve, priming on the process side has
been achieved. Close the priming valve or reconnect the discharge pipe, as applicable.
Once the priming is obtained, adjust the pump to the desired capacity.
Lock the hand-knob with the locking screw

III - 3. FAILURES ON START UP

The motor runs with difficulty and heats up

One phase is incorrectly connected.

The characteristics of the electrical power supply do not match the specifications of the motor.
The electrical connection used is not suitable.
The housing does not contain any oil. Fill up with oil (See Chapter III - 1. Procedures Before Start Up).

The flow rate is lower than desired

The pump capacity is incorrectly adjusted: adjust the capacity to the desired value and lock
the hand-knob.
The suction power is insufficient (pipe cross-section too small or pipe too long): replace the
pipe with ones that have a larger cross-section or install the pump in flooded suction.
The leak-tightness of suction pipe is unsatisfactory.
The viscosity of the liquid is incompatible with the pump's capabilities.

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The capacity is greater than desired

The stroke adjustment of debit of the pump is incorrect: to adjust the debit to the wanted value
A syphoning phenomen is observed: check if the suction pressure is not superior to the discharge
pressure . So necessary, to place a back-pressure valve on the discharge line.

The capacity is variable

This problem may be due to particles from the piping which interfere with the operation of the
valve assemblies: clean the piping and the valve assemblies (by checking the assembly sequence
of different components).

III - 4. SCHEDULE FOR CHECKS AND MAINTENANCE OPERATIONS

The programme of checks and maintenance operations depends on the conditions in which the
equipment is used. For this reason, the following frequencies are given as an example only.
Individual users should adapt these frequencies to their own specific operating conditions.

When ?

Check

After 2000 hours

Every month

Check the oil level of the

housing and the spacer

Maintenance

See

Change lubrificating oil

(mechanical and hydraulic oil)

Chapter IV-1

Trace lubrificating oil leak

Chapter IV-2

-if incorrect

Every 3 months

Check the oil temperature

Vrify

-if incorrect

-the date of the last oil change

-the oil contamination

Chapter IV-1

-the equipement operating

conditions
Every 8 000 hours or
1 year

Change lubrificating oil

(mechanical and hydraulic)

Chapter IV

Change the filter

Complete revision **
Frequency to be
defined according to
process

Check comformity of
capacity

Check the pump capacity

Chapter IV
Chapter IV-2

** Our Technical Assistance Department staff is available for any maintenance matters on site (see
DOSAPRO adress at the end of this manual).
A model maintenance sheet is shown hereafter to help you ensure follow-up of your servicing actions
(checking or maintenance).

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MAINTENANCE SHEET

Pump code

Contract Number :

Liquid pumped

Intervention

Date

functionning
hours

Maintenance sheet model

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7 /7

Comments

PART IV - ROUTINE MAINTENANCE

IV - 1. OIL CHANGE
To avoid any risk of burning by the hot oil, protective gloves must be used..

Perform the first oil change after 2000 hours' operation. Subsequent oil changes will be carried out
every 8000 hours operation or every 1 year

Disconnect the pump electrically, check that the equipment cannot be switched on accidentally.
Position a notice at the location of the switch.

Unscrew the plug and drain the oil into a tray. Degrease the plug and screw it into place.
For the diaphragm liquid end drain also the liquid end spacer and the displacement chamber
Replace the filter

Remove the filling plug and fill up the housing to the middle of the oil level indicator with a
mechanical oil suitable for service conditions.
For the diaphragm liquid end fill up the liquid end spacer and the displacement chamber by the
safety valve hole with an hydraulic oil

Remove any overflow of oil immediately with a suitable degreasing agent for the operating
conditions.

Oil Quantity
Designation
Mechanical housing
Multiplexing mechanical housing
Liquid end spacer (diaphragm liquid end)

Quantity (liter)
50L
60L / pump
30L

Oil used for mechanical housing

Synthtique oil :

Renep Sintonep

Part number : 437 0035 000 N

Minimum temprature : > -22F(-30C)

Maximum temprature : 284F(140C)
Equivalencie : ESSO SPARTAN EP150 Synthetic

Oil used for diaphragm liquid end

Hydraulic oil

COFRAN Cofraline Extra 32S

Partnumber : 437 0013 033N

Minimum temperature: > 23F(- 5)

Maximum temperature: 194F (90)
From -31F(-35C) to 115F(+46C) used the Sintofluid oil (FUCHS)

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Table of equivalencies:
FUCHS
B.P
CASTROL
ELF
FINA

RENEP 220
GR XP 220
ALPHA SP 220
REDUCTELF SP 220
GIRAN 220

IGOL
MOBIL OIL
SHELL
TOTAL
ESSO

DYNAM SP 220
MOBILGEAR 630
OMALA 220
CARTER EP 220
SPARTAN EP 220

IV - 2. OTHER MAINTENANCE OPERATIONS

TRACING A OIL LEAKAGE

Check that the drain plug is correctly tightened.

Check for leakage on the shaft on the motor side. If a leakage is found, change the seals on the
worm shaft.
Check for leakage on the micrometer screw. If a leakage is found, change the seal on the
micrometer screw.

CHECKING THE PUMP CAPACITY

This is a question of determining the straight line representing the pump's capacity according to its
adjustment.Four measurements are sufficient (adjustment at 100%, 75%, 50% and 25%).There are
two possible methods:
If the pump is installed in pressurizing mode
Measure the volume of pumped liquid in a calibrating chamber for a given period of time. It may
be necessary to reproduce actual operating conditions (suction pressure).
If the pump is installed in suction mode
Measure the volume of discharged liquid. It may be necessary to reduce actual operating
conditions (discharge pressure).
The first method is recommended. In addition, this method avoids placing the operator in contact
with the liquid, which is important if the pumped liquid is hazardous.
For a precise check, it may be necessary to use an electromagnetic flowmeter.

IV - 3. TRACING CAUSES OF FAILURE

PROBLEMS WITH MOTOR
The motor does not run :

The thermal relay has been tripped.

The motor is defective.
Wiring is defective.

The motor heats abnormally :

The quantity of lubricating oil is incorrect: trace the leak (see Chapter IV - 2.)
The quality of the lubricating oil is incorrect. Check the date of the last oil change and the
specifications of the oil used.
The pump is used in conditions it was not designed for.

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PROBLEMS WITH NOISY MECHANICAL PARTS

The bearings can be weared, replace them if necessary

The motor coupling can be weared, replace it if necessary

PROBLEMS WITH FLOW RATE

The pump produces no flow

The pump capacity is adjusted to 0 % : Adjust the capacity to the desired value and lock
the hand-knob.

Check the leak-tightness of the piping safety valve.

The liquid end is unprimed: release the pressure on the discharge pipe and prime the liquid
end, or check the leak-tightness of the suction circuit.

The balls of the valve assemblies are blocked by particles: clean or replace the valve
assemblies.

First, check whether the presence of the particles in the valve assemblies is normal and take
corrective action if necessary.

If the problem is not solved chek the mechanial assembly and liquid end functionning.

The pump does not provide the required flow rate

The pump capacity is incorrectly adjusted: adjust the capacity to the desired value and lock the
hand-knob.

The valve assemblies are blocked by particles: clean or replace the valve assemblies.

The suction circuit leak-tightness is unsatisfactory.

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IV - 4. ORDERING SPARE PARTS

To make it easier to register your order for spare parts and ensure a quick delivery, please provide us
the following details:

Information on the pump: type and contract number. These two items of information are shown on
the identification plate mounted on the pump.

Information on the spare part: reference, description and quantity. These items of information are
specified in the spare parts list supplied with the pump.

You will find the phone and fax number of the Spare Parts Department at the end of this document

1
2
3
4
5
6
7

Type : Pump code

Dmax : maximum capacity
Pmax : maximun pressure
Date: date of manufacture
N : Contract No
Item : your reference
N srie.: Dmr internal no

Fig. 3 : Typical identification plate

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PART V - PREVENTIVE MAINTENANCE

V-1. GENERALITIES
The preventive maintenance consists in replacing the wear parts included in a "spare parts kit". This
kits are availabled on request at the spare part departement (chapter IV-4)

The corresponding action is detailed in the chapter VI : Servicing of the mechanical assembly

V-2. MECHANICAL ASSEMBLY PREVENTIVE MAINTENANCE

Renewal

Frequency* (hours)

Wheel and worm assembly

20 000 h

Bearings

20 000 h

Crosshead axis / fingers [037H],[037I]

20.000 h

Crosshead and his seals

8000 h

Flexible shock absorber of the motor coupling

8000 h

Flexible shock absorber of the pump coupling

8000 h

V-3. LIQUID END ASSEMBLY PREVENTIVE MAINTENANCE

Renewal

Frequency* (hours)

Plunger and plunger connection

20 000 h

Diaphragm (for the diaphragm liquid end))

15 000 h

Plunger packing ring ( temperature < 194F (90C))

8000 h

Check valves

8000 h

* Approximate hours number when operating under max performances and normal using
conditions

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VI-SERVICING THE MECHANICAL ASSEMBLY

REMARKS

By measure of simplification, the described procedures don't mention the washers fitted with
fasteners (such as screws and nuts) and the magnet.
Do not to forget to go up them

Some parts have been bonded during the workshop assembly. Clean the residual glue before a
second assembly

Replace the seal at each servicing

PRECAUTION
Before all servicing perform the following operations :

Adjust the pump capacity at 0%

Disconnect the electrical power Any accidental start-up must be prevented. position a notice at the
switch location to avoid start up.

Disconnect the hydraulic power if used

Drains the oil from the housing (refer to chapter V-1 oil change)

TO BE PREPARED BEFORE SERVICING

Handling material compatible to the weight of the equipement

(all chapter)

2 screw M12x 40

(chapter VI.1)

1 liftting ring M12

(chapter VI.2)

1 liftting ring M8

chapter VI.2)

1 shim (thickness 90mm/3.54inch)

(chapter VI.2)

Glue Loctite 638

(chapter VI.2)

Degreasing agent

(all chapter)

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VI.1- Assembly / disassembly of the wheel

rf : M0000001a

Drawing 1066085010D01 rev 00

Disassembly
Perform the following steps before this operation
- VI-7
- VI-6
- VI-5
- VI-4
- VI-3
- VI-2

Assembly
Repere

Torque

[435]

20 N.m

[435B]

some turns

1. Remove the whole [A].

1. Fit the parts [438C],[ 081C].

2. Unscrew the screw [435B]. Remove the part [081C].

2. Fit the parts [072C][436][435].

3. Unscrew the screw [ [435A]. Remove the part

[019][431].

3. Insert the whole [A] in the housing.

4. Unscrew the screw [435]. Remove the part [072C].

4. Fit the part [081C],[081A] Screw the screw [435B].

5. Screw the 2 screw M12x40 on the part [081C]
to the groove position of the whole[A].

VI.2 - Assembly / disassembly whole excentric and connecting rod

rf : M0001001a

Drawing 10660850010D02 rev00

Disassembly
Perform the following steps before this operation :

Assembly
Repere

[435]&[435B]

- VI-7
- VI-6
- VI-5
- VI-4
- VI-3

1. Unscrew the screw [435B]. Screw of 2 turns the

screw [435B].
2. Screw the two screws M12 on the plug [081C].

3. Fit a mechanical housing liftting ring to the part

[072D].
4. Remove the whole [A].
5. Remove the parts
[014],{[434A],[037I],[016A],[435A],[068].

Torque
120N.m

[439G]

mechanical stop

[008]

50N.m & 10N.m

[435K]

60N.m

1. Heat at (40C/104F) the part [072D].

2. Fit the external cage of the bearing [439] to the part
[072D].
3. Fit the parts [072D],[016].
4. Spread the area [C] of the part [016],[439].
The glue drying time is very fast.
Avoid any trace of glue on the part [016] spinning.

6. Remove the parts

[056],[008],[439G],[019A],[439A],[435K],[043].
Clean all residual of glue on the parts
[439],[439A],[072D],[016].

5. Fit the internal cage of the bearing [439],[439A] to the

part [016].
6. Fit the external cage of the bearing [439A] to the part
[072D].
7. Fit the part [019A]. Screw the nut [439G].
8. Screw the nut [008] (50N.m). Unscrew the nut [008].
Screw the nut [008](10N.m).
9. Fit on the female excentric [016A] the parts
[016],[037I],[434A],[068].Screw the screws[435].
The retaining ring [434A] must be placed in the
groove of the part [016A].
10. Insert the part [043] in [072D].Screw the screw [435K].
11. Fit the connecting rod [014] to the part [016A].
12. Fit a mechanical housing liftting ring to the part [072D].
13. Insert the shim [C] between the parts [072] and [016A].
14. Screw the screw [056].
15. Insert the whole [A] in the mechanical housing (See
section A).
the connecting rod can slide
the position of the part [016A]

VI.3 - Assembly / Desassembly of the adjusting stroke system

rf : M0022001a

Drawing 1066085010D03 rev00

Disassembly

Assembly

Perform the following steps before this operation

Repere

Torque

- VI-7
- VI-6
- VI-5
- VI-4

[435B]

120N.m

[439F]

mechanical stop

[435J]

mechanical stop 1/2 turn

[435C]

mechanical stop

1.

Unscrew the screws [435C],[435J].

1.

Insert the part [037H] into the parts [016A],[072C].

2.

Remove the parts [019],[440A],[055],[435],[055A].

2.

Fit the retaining ring [434A].

3.

Unscrew the nut [439F].

3.

Fit the seal [438K] to the part [008A].

4.

Fit 2 liftting ring M12 to the part [072].

4.

Fit the parts [438I],[056].

5.

Unscrew the screw [435B].

5.

Screw the screw [056] on the nut [008] until to reach the side of
the last net of [056].

6.

Remove the part [072] ,[008A].

6.

Screw the nut [008A] on the screw [056] until to reach the side of
the last net of [056].

7.

Remove the parts [440],[438P),[056A],[012],[043].

8.

Maintain the spacer [008A]. Turn the screw [056] of anticlokwise turn.

9.

Remove the parts [434D],[037J],[438B],[438K],[438E].

10. Take a position mark between the parts [008A] and [056].
11. Maintain the spacer [008A]. Turn the screw [056] of 10 clokwise
turns.
12. Fit to the part[072] the greased seal [438E] and 2 liftting ring
M12.
13. Fit the bell [072] to the part [008A] (Turn the nut [439F]).
The drilling of the part [008A] must received the part [043].
The groove of the part [072D] must received the part [037J].
14. Screw the screw [435B].
15. Fit the parts [037J],[434D].

To insert the part [434D] push on the internal diamter.

16. Fit the parts [043],[012],[056A],[438P],[440].
17. Screw one liftting ring M8 on the nut [056]. Pull the whole to
extract the shim [C1].
18. Unscrew the screw M12x40 of the part[081C].Screw the screw
[435B].
19. Screw the nut [439F].
20. Fit the parts [055A],[438I],[053],[435],[055],[435J],[440A],[019].
The groove of the part [055A] must received the screw
[435J].
21. Screw the locking [440]. Screw the screw [435C].

VI.4 - Assembly / Disassembly of the worn and gear

rf : M0028001a

Drawing 1066085010D04 rev00

Disassembly
Perform the following steps before this operation
- VI-7
- VI-6
- VI-5

Assembly

Repere

Torque

[439B]

60N.m / 5N.m

[435L]

mechanical stop

[435B]

120N.m

1. Remove the key wheel [434F].

1. Fit the retaining ring [434] to the part [072B].

2. Unscrew the screw [435B].

2. Heat at ( 70C/158F) the part[072B] and the internal cage

of the bearing [439E] and [439D].

3. Remove the parts [037B],[438G],[438F],[409].

3. Insert the external cage of the bearing [439D] in the part

[072B] (full home on the retaining ring [434]).

4. Unscrew the screw [435L].

5. Remove the worn

4. Fit the external cage of the bearing [439E] full home to the
part [072B].
5.

Fit the internal cage of the bearing [439E] full home to the
worm.

6. Unscrew the nut [439B]. Remove the parts

[439A], [439D],[072D],[434],[439E].

6. Fit to the worm the parts [439E] [072B] [439D].

7. If necessary :

7. Fit the internal cage of the bearing [439D] to the worm.

Unscrew the screw [435B. Remove the

parts[037G],[438G],[119A],[049].

8. Screw the nut [439B].Unscrew the nut [439B].

9. Fit the washer [439F].
10. Screw the nut [439B]. Pull down the washer [439A].
11. Fit the parts [438G] [037G].
12. Fit the parts [072B],[037G] Screw the screw [435L].
13. Fit the parts [037G],[081A].
14. Insert the worm in the part [081A]
15. Screw the screw [435B]
Check if the worm is correctly coupled to the wheel
16. Fit the parts [037B],[001],[409],[438G],[438B]
17. Fit the parts [037B],[081A]. Screw the screw [435B]
18. Fit the key wheel [434F] to the worm
19. Fit the part [438J],[119A].Screw the screws [435B]

VI.5- Assembly / Disassembly of the crosshead

rf : M0003001a

Plan 1066085010D05 rev 00

Disassembly

Assembly

Perform the following step before this operation

Repere

Torque

- VI-7
- VI-6

[435H]

Mechanical stop

[435A]

60 N.m

1. Turn the worm and gear in order to put the connecting 1. Protect the crosshead [010] with a cloth or with a paper.
rod [014] in front position.
2. Unscrew the nut [435A]. Unscrew the screw [435H].

2. Turn the worm and gear in order to put the connecting

rod [014] in front position.

3. Remove the parts [068A][010].

3. Fit the part [014],[010],[068A],[435A].

4. Screw the screw [435H](in the groove of the part [068A]).

5. Screw the nut [435A].

VI.6- Assembly/Disassembly of spacer liquid end

rf : M004001a

Drawing 1066085000D07 rev 00

Disassembly
Perform the following step before this operation:
- VI-7

Assembly
Repere

Torque

[435E]

200N.m

[435B]

mechanical stop

1. Unscrew the screw [435B]. Remove the part [081B]. 1. Insert the seal [438Z] in the groove of the spacer
[072A].
2. Remove the retaining ring [434C].

2. Fit to the mechanical housing the parts

[402],[438G],[438A],072A].

3. Remove the parts [037],[438Z],[037A],[438B].

3. Screw the screw [435E].

4. Unscrew the screw [435E]. Remove the parts

[072A],[402],[438A],[438Z].

4. Insert the part [438B] in the groove of the part [037A].

5. Remove if necessary the equipment of the part

[072A].

5. Fit to the crosshead [010] the part [037A] (groove

placed to the mechanical housing side).
6. Fit to the seal [438Z] on the chamfer of the part [037A].
7. Insert the part [438B] in the groove of the part [037].
8. Fit to the crosshead [010] the part [037] (part [438B]
placed to the part [037A] side).
Fit the retaining ring [434C]
The retaining ring [434C] must be in the groove
of the housing [072A].
9. Fit to the spacer [072A] the parts [438G]
[081B],[435B],[432B],[432A],[432D],[435I].

VI.7- Assembly/Desassembly of the 100% mechanical stop

rf : M0005001a

Drawing 1066085010D08 rev 00

Disassembly

Perform the following step before this operation

Assembly
Repere

Torque

[056B]

mechanical stop

[435D]

mechanical stop

1. Set the setting to 100%.

1. Set the setting to 90%.

2. Unscrew the nut [435D]. Unscrew the screw [056B].

2. Fit the parts [056B],[438D].

3. Remove the part [438D].

3. Screw the screw [056B] (mechanical stop).

The screw [056B] must be in mechanical stop.
4. Screw the nut [435D].

DECLARATION "CE" DE CONFORMITE

CONFORME A L'ANNEXE II PARTIE A DE LA REGLEMENTATION, DIRECTIVE "MACHINES", CI-DESSOUS
DIRECTIVE DU CONSEIL DU 14 JUIN 1989 (89/392 CEE) MODIFIEE LE 20 JUIN 1991 (91/368 CEE) MODIFIEE LE 14 JUIN 1993 (93/44 CEE) ET LE 22
JUILLET 1993 (93/68 CEE) CONCERNANT LE RAPPROCHEMENT DES LEGISLATIONS DES ETATS MEMBRES RELATIVES AUX MACHINES.
Nous,
DOSAPRO MILTON ROY
27360 PONT SAINT PIERRE
FRANCE
dclarons que le matriel dsign ci-aprs est en conformit avec la directive "machines" sous rserve que l'installation, l'utilisation et la maintenance
soient effectues suivant les rgles de l'art et selon les prescriptions dfinies dans la notice d'instructions.
"EC" DECLARATION OF CONFORMITY
GB
CONFORMS WITH APPENDIX II, PART A, OF THE REGULATIONS "MACHINES" DIRECTIVE BELOW
DIRECTIVE OF THE COUNCIL OF JUNE 14, 1989 (89/392 EEC) MODIFIED ON JUNE 20, 1991 (91/368 EEC), MODIIFIED ON JUNE 14, 1993 (93/44
EEC) AND JULY 22, 1993 (93/68 EEC) CONCERNING THE APPROXIMATION OF THE LAWS OF MEMBER STATES RELATIVE TO MACHINES.
We,
DOSAPRO MILTON ROY
27360 PONT SAINT PIERRE
FRANCE
hereby declare that the equipment designated below : conforms with the "machines" directive, on the condition that installation, use and maintenance are
performed in keeping with recognized workmanship practices and according to the specifications given in the instruction manual.
EG-KONFORMITTSERKLRUNG
D
IN KONFORMITT MIT ANHANG II, TEIL A DER NACHSTEHENDEN BESTIMMUNGEN EG-MASCHINENRICHTLINIE
RICHTLINIE DES RATS VOM 14.JUNI 1989 (89/392 EWG), ABGENDERT AM 20.JUNI 1991 (91/368 EWG), ABGENDERT AM 14.JUNI 1993 (93/44
EWG) UND AM 22 JULI 1993 (93/68 EWG) BEZGLICH DER ANNHERUNG DER GESETZGEBUNGEN DER MITGLIEDSSTAATEN AUF DEM
GEBIET DES MASCHINENWESENS.
Wir,
DOSAPRO MILTON ROY
27360 PONT SAINT PIERRE
FRANCE
erklren, da die nachstehend bezeichneten Gertschaften : der EG-Maschinenrichtlinie konform ist, falls Einbau, Verwendung und Wartung fachgerecht
und unter Einhaltung der in der Gebrauchsanleitung enthaltenen Vorschriften erfolgen.
EG FABRIKANTENCONFORMVERKLARING
NL
CONFORM BIJLAGE II VAN HET HIERONDER VERMELDE REGLEMENT RICHTLIJN " MACHINES"
DOOR DE RAAD VAN DE EUROESE UNIE OP 14 JUNI 1989 UITGEVAARDIGD ALS EEG-RICHTLIJN 89/392 EN OP 14 JUNI 1993 GEWIJZIGD ALS
EEG-RICHTLIJN 93/44 VERVOLGENS OPNIEUW GEWIJZIGD OP 22 JULI 1993 ALS EEG-RICHTLIJN 93/68 INZAKE DE HARMONISATIE VAN DE
WETGEVING DER LIDSTATEN BETREFFENDE MACHINES.
De ondergetekenden,
DOSAPRO MILTON ROY
27360 PONT SAINT PIERRE
FRANKRIJK
verklaren dat het hierna vermelde materiaal overeenstemt met de richtlijn machines op voorwaarde dat installatie, gebruik en onderhoud vakkundig en
volgens de betreffende handleidingen plaatsvinden.
DICHIARAZIONE DI CONFORMITA' "CE"
I
CONFORME ALL'ALLEGATO II PARTE A DELLA NORMATIVA SOTTO DIRETTIVA "MACCHINE" DESCRITTA
DIRETTIVA DEL CONSIGLIO DEL 14 GIUGNO 1989 (89/392 CEE) MODIFICATA IL 20 GIUGNO 1991 (91/368 CEE), MODIFICATA IL 14 GIUGNO 1993
(93/44 CEE) E IL 22 LUGLIO 1993 (93/68 CEE) IN SEGUITO ALL'UNIFORMAZIONE DELLE LEGISLAZIONI DEGLI STATI MEMBRI RELATIVE ALLE
MACCHINE.
La societ
DOSAPRO MILTON ROY
27360 PONT SAINT PIERRE
FRANCIA
dichiara che l'apparecchiatura descritta di seguito : conforme alla direttiva "macchine", con la riserva che l'installazione, l'utilizzazione e la manutenzione
vengano effettuate attenendosi alle regole d'arte e rispettando le procedure descritte nel manuale d'istruzioni.
DECLARACION "CE" DE CONFORMIDAD
E
CONFORME AL ANEXO II PARTE A DE LA REGLAMENTACION DIRECTIVAS "MAQUINAS" SIGUIENTE
DIRECTIVA DEL CONSEJO DEL 14 DE JUNIO DE 1989 (89/392 CEE) MODIFICADA EL 20 DE JUNIO DE 1991 (91/368 CEE) MODIFICADA EL 14 DE
JUNIO DE 1993 (93/44 CEE) Y EL 22 DE JULIO DE 1993 (93/68 CEE) RELATIVA AL ACERCAMIENTO DE LAS LEGISLACIONES DE LOS ESTADOS
MIEMBROS EN LO QUE RESPECTA A LAS MAQUINAS.
Nosotros,
DOSAPRO MILTON ROY
27360 PONT SAINT PIERRE
FRANCIA
Declaramos que el material que a continuacin se designa : cumple la directiva "mquinas" siempre y cuando la instalacin, el uso y el mantenimiento
sean efectuados de conformidad con la normativa profesional y cumpliendo las prescripciones del manual de instrucciones.
DECLARAO "CE" DE CONFORMIDADE
P
CONFORME O ANEXO II DA PARTE A DA REGULAMENTAO DIRECTIVA "MQUINAS" ABAIXO
DIRECTIVA DO CONSELHO DO DIA 14 DE JUNHO DE 1989 (89/392 CEE) MODIFICADA NO DIA 20 DE JUNHO DE 1991 (91/368 CEE) MODIFICADA
NO DIA 14 DE JUNHO DE 1993 (93/44 CEE) E NO DIA 22 DE JULHO DE 1993 (93/68 CEE) NO QUE SE REFERE APROXIMAO DAS
LEGISLAES DOS ESTADOS MEMBROS RELATIVAS S MQUINAS.
Ns,
DOSAPRO MILTON ROY 27360 PONT SAINT PIERRE
FRANCE
declaramos que o material designado em seguida : est em conformidade com a directiva "mquinas" sob reserva que a instalao, utilizao e
manuteno sejam efectuadas seguindo as regras da arte e segundo as prescries da nota de instrues.
EF-OVERENSSTEMMELSESERKLRING
DK
I OVERENSSTEMMELSE MED BILAG II AFSNIT A I NEDENSTENDE "MASKIN"DIREKTIV BESTEMMELSER
RDETS DIREKTIV AF 14. JUNI 1989 OM INDBYRDES TILNRMELSE AF MEDLEMSSTATERNES LOVGIVNING OM MASKINER (89/392/EF) OG
NDRET DEN 20. JUNI 1991 (91/368/EF), DEN 14. JUNI 1993 (93/44/EF) OG DEN 22. JULI 1993 (93/68/EF).
Underskrevne:
DOSAPRO MILTON ROY
27360 PONT SAINT PIERRE
FRANKRIG
erklrer hermed, at nedenstende udstyr : er i overensstemmelse med "maskin"direktivet under forudstning af, at montering, anvendelse og
vedligeholdelse foregr i henhold til god faglig praksis og de i vejledningen angivne forskrifter.
"EG"-INTYG OM UPPFYLLANDE
SW
I ENLIGHET MED BILAGA 1) DEL A I NEDANSTENDE "MASKIN"DIREKTIV BESTMMELSE
DIREKTIV FRN RDET, DEN 14 JUNI 1989 (89/392 EEC) MODIFIERAT DEN 20 JUNI 1991 (91/368 EEC) MODIFIERAT DEN 14 JUNI 1993 (93/44 EEC)
OCH DEN 22 JULI 1993 (93/68 EEC) RRANDE NRMANDE AV MEDLEMSSTATERNAS LAGSTIFTNINGAR FR MASKINER.
Vi,
DOSAPRO MILTON ROY
27360 PONT SAINT PIERRE
FRANKRIKE
intygar att nedan beskriven utrustning : verensstmmer med "maskin"-direktivet under frutsttning att den installareas, anvnds och underhlls enligt
konstens regler och enligt de beskrivningar som ges i anvndarinstruktionen.
"EU"-TODISTUS VAATIMUSTEN TYTTMISEST
FIN
ALLAOLEVAN MRYKSEN LIITTEEN 1) OSAN A MUKAISESTI KONEDIREKTIIVI
NEUVOSTON DIREKTIIVI, 14. KESKUUTA 1989 (89/392 EEC), MUUTETTU 20. KESKUUTA 1991 (91/368 EEC), MUUTETTU 14. HEINKUUTA 1993
(93/44 EEC) JA 22. HEINKUUTA 1993 (93/68 EEC) KOSKIEN JSENVALTIOIDEN KONEISIIN LIITTYVIEN LAINSDNTJEN LHENTYMIST.
Me,
DOSAPRO MILTON ROY
27360 PONT SAINT PIERRE
RANSKA
todistamme, ett seuraavassa selostettu varustus : vastaa konedirektiivi edellytten, ett se asennetaan, sit kytetn ja huolletaan sntjen ja
kyttohjeissa olevien selostusten mukaisesti.
""
GR
""
14 1989 (89/392 ) 20 1991 (91/368 ), 14
1993 (93/44
) 22
1993 (93/68 ), .

DOSAPRO MILTON ROY

27360 PONT SAINT PIERRE
FRANCE
:
"" , ,
.

page 1/2
AQFORM 306
06/2000

SERIE

SERIAL

TYPE

TYP

SERIEN

SERIE

TIPO

TYYPPI

SARJA

D2 / D4 / D6 / D10 / D17 / D34 / D50

D120 / D170 / D220

Pulse

D6 / D10 / D17 / D34 / D50

D120 / D170

F200 / F400 / F600

GA / GC / GB

G Pulse

GA / GC

MAXROY

RD / RA / RB

MROY

MILROYAL

A/B

B/C/D

PRIMEROYAL

Directeur Industriel
Olivier PERRIN

page 2/2
AQFORM 306
06/2000

GUARANTEE
The vendor guarantees his products according to the D.M.R. general conditions of sale.
The guarantee for components and sub-assemblies not fabricated by the vendor is limited
tothat given by the supplier.
The vendors guarantee only covers the replacement or the repair, at his cost and in his
factory, of all parts acknowledged by his technical services as being defective due to an error
in conception, of material or of execution.
It is the purchasers responsability to prove the said defects. The guarantee does not cover
the replacement of wear parts mentioned in part V - Preventive Maintenance.
The vendor reserves the right to modify all or part of his products in order to satisfy the
guarantee. The guarantee does not cover charges arising from dismantling, assembly,
transport and movements.
The replacement of one or several parts, for whatever reason, does not prolong the period of
guarantee.
The guarantee is not applicable notably in the following cases :
installation not in accordance with standard current practice.
deterioration or accident resulting from negligence.
lack of surveillance or maintenance.
modifications to conditions of use.
chemical corrosive or erosive attack. The proposed materials of construction are
recommendations subject in all cases to verification and acceptance by the client. The
recommendations, based on the experience of the vendor and the best available information,
do not guarantee against wear or chemical action.
The guarantee ceases :
if the storage of the material, outwith the vendors factory, does not conform to his
recommendations or to current standard practices.
in case of work or dismantling of the material by someone who does not respect written
recommendations of the instruction manual (when replacing wear parts).
if parts from another origin are substituted for the original parts supplied by the
manufacturer.
The purchaser cannot call on guarantee claims to justify differing payments.

INDUSTRIAL OWNERSHIP
This manual can only be used by the purchaser or the user. It cannot be distributed,
published, reproduced (partially or totally) or generally communicated to third parties without
the advance, formal written authorisation of the vendor.
Any breach of these rules may result in legel action being taken.

M0014001a

1 /1

FRANCE

ASSISTANCE TECHNIQUE : Tl. 02.32.68.30.02

PIECES DE RECHANGE : Tl. 02.32.68.30.01 tlcopie 02.32.68.30.92
ACCUEIL : Tl. 02.32.68.3000 - Tlcopie 02.32.68.3093 - Tlex 180345
B.P.5,27360 Pont-Saint-Pierre ,France
Internet : www.dosapro.com

ESPAA

ASISTENCIA TECNICA Y PIEZAS DE REPUESTOS :

C/Embajadores, 100 - 28012 MADRID
Tl.(91) 517 80 00 - Fax. (91) 517 52 38 - Tlex 23016

ITALIA

ASSISTENZA TECNICA E PARTI DI RICAMBIO :

Centro Direzionale Colleoni - Via Paracelso 16
Palazzo Andromeda - Ingresso 1
20041 AGRATE BRIANZA (Ml)
Tel. (39.39) 60.56.891 - Fax. (39.39) 60.56.906 - Tlex 330550

GB

UNITED KINGDOM

TECHNICAL ASSISTANCE AND SPARE PARTS :

Oaklands Park, fishponds Road, WOKINGHAM - Berkshire RG 11 2FD
Tel. (0118) 977 10 66 - Fax. (0118) 977 11 98 - Tlex 846989

USA

UNITED STATES

TECHNICAL ASSISTANCE AND SPARE PARTS :

201 Ivyland Road, IVYLAND, PA, 18974-0577
Tel. (215) 441.0800- Fax.(215) 441.8620 - Tlex 4761 138
Internet : www.miltonroy.com

OTHER COUNTRIES :
Representatives in all countries, contact in FRANCE:

INTERNATIONAL SALES DEPARTMENT

Tel. 33.2.32.68.3004 - Fax. 33.2.32.68.3094 - Tlex 180345

0998