Valve Tender PDF
Valve Tender PDF
Valve Tender PDF
ISSUED BY
TABLE OF CONTENT
S.NO.
DOCUMENT TITLE
DOCUMENT NUMBER
NO. OF
SHEETS
1.0
11-0330E-03-08-06-017
2.0
11-0330E-03-08-02-018
3.0
11-0330E-03-08-03-019
4.0
11-0330E-03-08-10-020
5.0
11-0330E-03-08-05-021
6.0
11-0330E-03-08-10-022
7.0
ANNEXURE - I
8.0
ANNEXURE - II
Document No.
Rev
SHEET 1 of 1
Page 1 of 34
TOTAL SHEETS
DOCUMENT NO
11
0330E
03
08
06
017
23.05.11
AS
ASD
AD
29.03.11
AS
ASD
AD
REV
DATE
DESCRIPTION
PREP
CHK
APPR
Page 2 of 34
TABLE OF CONTENT
1. SCOPE OF SUPPLY
2. REMARKS
Document No.
Rev
SHEET 2 of 5
Page 3 of 34
1.0
SCOPE OF SUPPLY
1.1 General
This Specification covers the requirement of scope of supply of Ball Valve along with all accessories to be
used in the proposed Filtration System.
The scope of supply covers the design, manufacture, inspection, testing, supply, erection & supervision of
installation and commissioning, shipment and documentation requirements of all following items in
accordance with the requirements of this Requisition.
For commissioning of gas over oil actuator operated Ball Valve, skilled engineers shall actually commission
these items at site.
1.2
ITEM
NO.
DESCRIPTION
TAG NO.
QTY
1.0
Ball Valve (Trunion mounted and Gas over Oil Actuator operated with 30
NB & ANSI Rating #600 Flanged Ends) complete with all accessories,
Drain valves, Vent Valves, Needle Valves for sealant/grease filling etc.
with plugs for body and stem & any other additional items, if any for
trouble free operation of ball valves as per attached data sheet and
technical specification.
2.0
4 Sets
3.0
4 Sets
4.0
Seat Rings/O-Rings & other Mandatory Spares (02 Nos. for each Ball
Valve)
4 Sets
5.0
4 Sets
6.0
First fill of all lubricants, chemicals, hydraulic oils, heat transfer media (if
any) and subsequent filling for each Ball Valve before handing over to
owner
As
Required
7.0
Bidder to
Specify
8.0
Bidder to
Specify
9.0
MAD
2.0
REMARKS
2.1
Suppliers Compliance
XOV-1007
XOV-1008
XOV-1010
XOV-1011
4 Sets
Supplier shall submit his bid in full compliance with the requirements of this MR and attachments.
Bidder shall include the following statement in his bid:
Document No.
Rev
SHEET 3 of 5
Page 4 of 34
We certify that our bid is fully complying with your enquiry dated ... and referenced ,
Compliance with this material Requisition in any instance shall not relieve the Vendor of his responsibility
to meet the specified performance.
2.2
2.3
Suppliers Scope
Suppliers scope of work includes the equipment with all internals & accessories shown on the data
sheets, specifications and all unmentioned parts necessary for a satisfactory operation & testing except
those which are indicated to be out of Suppliers supply.
2.4
Inspection
Supplier shall submit with his bid a list of 3 well known international Third Party inspection Agencies as
per enclosed vendor list, which he intends to use for inspection. This agency will issue all relevant
certificates as per specification & codes.
Inspection shall also be performed by a designated Third Party Inspection agency and/or purchaser as
set out & specified in the codes & particular documents forming this MR.
3.0
3.1
Bidder to note that no correspondence shall be entered into or entertained after the bid submission.
3.2
Bidder shall furnish quotation only in case he can supply material strictly as per this Material Requisition
and specification/data sheets forming part of Material Requisition.
3.3
If the offer contains any technical deviations or clarifications or stipulates any technical specifications
(even if in line with MR requirements) and does not include complete scope & technical/ performance
data required to be submitted with the offer, the offer shall be liable for rejection.
3.5
The submission of prices by the Bidder shall be construed to mean that he has confirmed compliance
with all technical specifications of the corresponding item(s).
3.6
Bidder must submit all documents as listed in checklist along with his offer.
3.7
Supplier must note that stage wise inspection for complete fabrication, testing including the raw material
inspection to be carried out.
3.8
Vendors for bought out items to be restricted to the approved vendor list attached with Bid document.
Approval of additional vendor if required, for all critical bought out items shall be obtained by the supplier
from the purchaser before placement of order. Credentials/ PTR of the additional vendor proposed to be
submitted by supplier for review and approval of Purchaser/ Purchasers representative.
3.9
4.0
Document No.
Rev
SHEET 4 of 5
Page 5 of 34
4.1
Inspection & test reports for all mandatory tests as per the applicable code as well as test reports for any
supplementary tests, in nicely bound volumes.
4.2
Material test certificates (physical property, chemical composition, make, heat treatment report, etc.) as
applicable for items in nicely bound volumes.
4.3
4.4
Filled in Quality Assurance Plan (QAP) for Purchaser's/ Consultant's approval. These QAPs shall be
submitted in four copies with in 15 days from LOI/ FOI.
4.5
4.6
Within two (2) weeks of placement of order, the detailed fabrication drawings along with process and
mechanical design calculations for Purchaser's/Consultant's approval.
4.7
Detailed completion schedule activity wise (Bar Chart), within one week of placement of order.
4.8
Weekly & fortnightly progress reports for all activities including procurement.
4.9
4.10
Manufacturer's drawings for bought out items, in 4 copies, for Purchaser's/Consultant's approval within 4
weeks.
4.11
Manufacturer related information for design of civil foundation & other matching items within 6 weeks of FOI /
LOI.
4.12
All approved drawings / design calculation / maintenance / operating manual documents as well as
inspection and test reports for Owner's / Consultants reference / record in nicely category-wise bound
volumes separately.
4.13
4.14
Vendor to furnish filled up documents / formats as per Appendix 9 - Special instruction to Bidders along
with the offer.
Note:
All drawings, instructions, catalogues, etc., shall be in English language and all dimensions shall be metric
units.
Document No.
Rev
SHEET 5 of 5
Page 6 of 34
TECHNICAL SPECIFICATION OF
BALL VALVE
DOCUMENT NO
11
0330E
03
TOTAL SHEETS
08
02
018
23.05.11
AS
ASD
AD
29.03.11
AS
ASD
AD
REV
DATE
DESCRIPTION
PREP
CHK
APPR
Page 7 of 34
TABLE OF CONTENT
1.0
GENERAL ........................................................................................................................... 3
2.0
3.0
SCOPE OF WORK............................................................................................................... 4
4.0
5.0
DOCUMENTATION.............................................................................................................. 7
6.0
7.0
PAINTING ............................................................................................................................ 7
8.0
SHIPPING ............................................................................................................................ 8
9.0
REJECTION ......................................................................................................................... 8
10.0
11.0
TECHNICAL SPECIFICATION
OF BALL VALVE
Document No.
Rev
11-0330E-03-08-02-018
SHEET 2 of 9
Page 8 of 34
1.0
GENERAL
1.1
This specification together with all annexure enclosed covers the minimum requirements for the design,
engineering, manufacturing, testing, inspection and supply of Carbon Steel Ball Valve (Trunion mounted
and Gas over Oil Actuator operated with 30 NB & ANSI Rating #600 Flanged Ends) along with all the
accessories and instruments to be used in Dry Natural Gas Pipeline (Above Ground).
In the event of any conflict between this specification, datasheets, related standards codes etc., the
more stringent shall apply.
1.2
Datasheet for Trunion Mounted Ball Valve and accessories indicating materials for body, internals etc. is
enclosed.
1.3
However, this does not absolve the vendor of the responsibility for proper selection with respect to the
fluid & its operating conditions. Proper sizing & selection of ball valves and accessories are vendors
responsibility.
Sizing Calculation required for above items shall be submitted for Client/ consultant review.
Vendor shall take single point responsibility for the design, construction & performance of the valves as
per the data sheet and specifications furnished.
Following information shall be furnished as a part of the valve design & engineering:
1.4
Vendor shall consider all the requirements of this specification along with those as per relevant standards
and shall assume total responsibility including all aspects of engineering, design, certification etc. for
valves.
1.5
Vendor to note that all the items of valves shall be procured from reputed vendors as per the attached
Vendor list.
1.6
Vendors quotations shall include the detailed specifications for all the items of valves. The vendor shall
also offer data sheet / specification of any instruments / equipments required for safe and efficient
operation of the system.
1.7
All units of measurements in vendors specification sheets shall be same as those in attached data
sheets of ball valve.
1.8
Vendor shall enclose catalogues giving detailed technical specification and other information for valve
covered in the bid.
2.0
TECHNICAL SPECIFICATION
OF BALL VALVE
Document No.
Rev
11-0330E-03-08-02-018
SHEET 3 of 9
Page 9 of 34
:
:
:
:
SCOPE OF SUPPLY
3.1
Ball Valve (Trunion mounted and Gas over Oil Actuator operated with 30 NB & ANSI Rating #600
Flanged Ends) complete with all accessories, Drain valves, Vent Valves, Needle Valves for
sealant/grease filling etc. with plugs for body and stem & any other additional items, if any for
trouble free operation of ball valves as per attached data sheet and technical specification.
iii)
Anchor/Foundation bolts with nuts & washers and base plates (if any).
iv)
v)
vi)
Recommended Spares for two years of normal operation and maintenance. Bidders shall furnish
the itemized price list of the recommended spares with the bid. However, the actual supply shall be
as per Purchasers advice.
vii)
Mandatory spares :
Two sets of each installed gaskets.
One set of fasteners for each valve
Two sets of Seat Ring/O-Ring and any other additional spare for each valve
First fill of all lubricants, chemicals, hydraulic oils, heat transfer media (if any) and subsequent filling
for each Ball Valve before handing over to owner
Price to be included in the base price.
TECHNICAL SPECIFICATION
OF BALL VALVE
Document No.
Rev
11-0330E-03-08-02-018
SHEET 4 of 9
Page 10 of 34
Interconnecting piping, tubing, fittings, valves, instruments with fittings, necessary nozzles, flanges,
blind flanges (fitted with bolts, nuts, gaskets etc.) etc. as required for the installation of Instruments.
x)
xi)
Any other item required to complete the Ball Valve in all respects as per technical specs mentioned
in tender document.
3.2
The valves shall be complete in all respects, ready for installation and commissioning. There shall be
minimum work to be done at site. All field mounted instruments shall be supplied loose to avoid damages
of same during transportation of the valve. The details regarding installation of valve, shall be clearly
described in the Installation Manual especially made for valve installation.
3.3
Make of Gas over Oil Actuator shall be as per recommended Vendor List as attached.
3.4
3.5
All items in the valve shall be properly supported to avoid vibration. Special supports, as required, shall
also be supplied by vendor.
3.6
All interconnecting piping materials shall be as per piping material specification/codes specified. The
piping fabrication work shall conform to the requirements of ANSI B31.3.
3.7
The valves shall be sized / segmented considering ease of transportation. Vendor to supply complete
valve including interconnecting piping between different items of the assembled valve.
3.8
Valves shall be provided with Ball Position Indicator and Anti Blow out Stem.
3.9
All the instrument enclosures mounted in the field shall be weather proof / ex proof conforming to IP-55/
NEMA 4/ NEMA 7 as a minimum. The impulse tubing of instruments shall be supplied insulated.
3.10
Completeness of the valve, size and rating as per piping specification given herein shall be ensured.
3.11
The valve assemblies shall include all interconnecting piping, valves, inlet and outlet manifolds, control
equipment and components, gauges and all other necessary components required to deliver a complete
operational system. The valves shall be installed in accordance with local government rules and
regulations applying to such facilities. The vendor shall be responsible for determining all applicable
requirements and ensuring compliance.
3.12
The vendor shall read this specification in conjunction with Data Sheet of Ball Valve and the following
documents enclosed as annexure:
i)
Natural Gas Composition.
ii)
Schematic Diagram of 30 NB Ball Valve.
3.13
3.14
Any soft material used in valves shall be able to retain its functional properties for minimum period of 3
years.
3.15
All materials to be used in construction of valves shall be suitable for Natural Gas services.
3.16
Vendor shall be responsible for the design and successful operation of the valves. Valves shall be
provided with differential pressure Transmitters and switches.
3.17
All the calculations and units of measurement shall be metric standards only.
TECHNICAL SPECIFICATION
OF BALL VALVE
Document No.
Rev
11-0330E-03-08-02-018
SHEET 5 of 9
Page 11 of 34
3.18
All instruments mounted on the valves shall be suitable for installation in tropical hot and humid climate.
Temp range: 0 - 65 deg. C and Relative Humidity: 95 %
3.19
3.20
3.21
a) Bidder shall take single point responsibility for the design, fabrication, assembly, testing and
performance of the valves.
b) The fabrication, assembly, testing and inspection works have to be carried out at Bidders works or
works designated by the Bidder. In case of Bidder designated works, the facility should have
established track record.
3.22
Vendor shall be responsible for the complete supply and fabrication of valves including lifting and
supporting facilities.
2)
The interconnecting piping items shall conform to specification and data sheets included in the
Engineering documents.
3)
The valves shall be supplied in segments of length and weight, suitable for easy transportation.
handling at site during installation. If the valves are supplied in more than one segment, necessary
flange, nuts, bolts and gaskets for installation and vendor shall also supply assembly at site.
4)
Vendor shall submit general arrangement drawings for valves indicating the elevations of inlet and
outlet flanges, overall dimensions and the weights of the individual segments.
5)
6)
Vendor shall submit complete dimensional drawings for valves indicating materials of all
components for companys approval prior to procurement and commencement of fabrication of
valves.
3.23
4.0
4.1
All materials and equipment shall be factory tested before shipment in the presence of purchasers
representative. No material shall be transported to site until all required tests have been carried out and
equipment is certified as ready for shipment. Acceptance of equipment or the exemption of inspection or
tests thereof, shall in no way absolve supplier of the responsibility for delivering equipment meeting he
requirements of the specifications. Following tests shall be included.
1. Material test certificate, hydrostatic test certificate of valves.
2. Calibration certificate of all field instruments.
3. Seat tightness test for valves
4. Test certificate for all field instruments such as PI, DPS etc.
5. Certificates from statutory body for limit switches being flame proof and weather proofed.
7. Leak test of complete valve with air/N2
TECHNICAL SPECIFICATION
OF BALL VALVE
Document No.
Rev
11-0330E-03-08-02-018
SHEET 6 of 9
Page 12 of 34
8. Valve functional testing considering pressure regulation, limiting and safety characteristics.
4.2
Supplier shall perform the usual standard tests to maintain quality control procedures. Purchaser shall
submit these certificates for review before starting inspection. Supplier shall be responsible for testing
and complete integration of the system. Detailed procedures of test and inspection shall be submitted by
the supplier for review before order and mutually agreed upon.
Inspection will be done by Owner/Consultant at vendors shop. For this inspection, labour, consumable,
equipment and utilities as required shall be in vendors scope.
4.3
5.0
Testing and inspection works have to be carried out at Vendors works or works designated by the
Vendor.
DOCUMENTATION
The Purchaser in vendor data requirement sheets indicates detailed drawings, data and catalogs
required from the vendor. The required number of reproducible and prints should be dispatched to the
address mentioned, adhering to the time limits attached.
Final drawings from the vendor shall include dimensional details, weight, mounting details and any other
special requirements etc. for the valves. All dimensions in general shall be in millimeters.
Vendor shall furnish all manuals necessary to test, operate and maintain the system.
6.0
NAME PLATE
Each valve and all the instruments mounted on the valve shall have a SS nameplate attached firmly to it
at a visible place furnishing the following information:
Tag number as per Purchasers data sheets.
.Body sizes in inches and the valve Cv.
Set pressure range or flow range.
Flow range in MMSCMD
ANSI Rating
Manufacturers Name & model number
7.0
PAINTING
7.1
All exposed carbon steel parts to be painted shall be thoroughly cleaned from inside and outside to
remove scale, rust, dirt and other foreign materials by wire brushing and sand blasting as applicable.
Minimum acceptable standard in case of power tool cleaning shall be St. 3 and in case of blast cleaning
shall be Sa 2-1/2 as per Swedish Standard SIS 0055900.
7.2
Non-ferrous materials, austenitic stainless steels, plastic or plastic coated materials, insulated surfaces of
equipment and pre-painted items shall not be painted.
7.3
Stainless steel surfaces both inside and outside shall be pickled and passivated.
7.4
Machined and bearing surfaces shall be protected with varnish or thick coat of grease.
7.5
Depending on the environment, following primer and finish coats shall be applied.
1)
Environment
Description
Normal Industrial
Surface Preparation
Primer
:
:
Sa 2-1/2
2 coats of red oxide zinc chromate each 25
micron thick
TECHNICAL SPECIFICATION
OF BALL VALVE
Document No.
Rev
11-0330E-03-08-02-018
SHEET 7 of 9
Page 13 of 34
2)
3)
4)
Corrosive Industrial
All Environment
0
(80-400 C)
Finish coat
Surface Preparation
Primer
:
:
Sa 2-1/2
2 coats of epoxy zinc chromate each 35
micron thick
Finish coat
Surface Preparation
Primer
:
:
Sa 2-1/2
2 coats of high build chlorinated rubber zinc
phosphate each 50 micron thick
Finish coat
Surface Preparation
Sa 2-1/2
Finish coat
The valves in carbon steel body shall be painted light gray (RAL 7038). Interconnecting piping shall be
Canary yellow. However, the colour of finish coat shall be confirmed to vendor after placement of order.
7.7
Vendor to ship supply of primer and the paint to permit on-site repair of shipping damage (if any) to the
factory coatings.
8.0
8.1
All threaded and flanged opening shall be protected to prevent entry of foreign material.
8.2
All the field mounted instruments shall be supplied loose to avoid damages during transportation.
8.3
8.4
Shipping details like gross wt., net wt., volume, dispatch point, mode of dispatch, mode of package etc.
for each valve shall be provided with the offer.
9.0
REJECTION
Vendor shall make his offer in detail, with respect to every item of the Purchasers specification. Any offer
not conforming to this shall be summarily rejected.
10.0
11.0
TECHNICAL SPECIFICATION
OF BALL VALVE
Document No.
Rev
11-0330E-03-08-02-018
SHEET 8 of 9
Page 14 of 34
any time or from time to time, within the period of twelve (12) months occurring from the date of
commissioning or 18 months from the date of arrival of the material at site, whichever is earlier.
If the Vendor does not make good those defects or deficiencies in the plant and/or work within a
reasonable time of having been given prior written notice by the Engineer In charge to do so, the
Engineer In -charge may arrange for such defects or deficiencies to be remedied by others at the risk and
expenses of the Vendor, but without prejudice to any other rights which Owner has under the Contract in
respect of those defects or deficiencies.
Bidder shall note that they shall submit the offer with full details as desired in the tender document.
Bidder shall submit the enclosed CHECK LIST & TECHNICAL QUESTIONNAIRE duly filled in along
with sets of offers to avoid further queries and to ensure proper evaluation of offer. If these are not
complied with, offer is liable to be rejected.
TECHNICAL SPECIFICATION
OF BALL VALVE
Document No.
Rev
11-0330E-03-08-02-018
SHEET 9 of 9
Page 15 of 34
CLIENT
SIZE/QUANTITY
Process Fluid
NG
Design Temperature
0 to 65 Deg C
Design Standard
API 6D
93 Bar g
Design Pressure
6A1
Piping Class
30" (750)
600#
ANSI Rating
Full Bore, Flanged End Construction, Trunion mounted, Actuator operated, Pirmary Metal
Secondary Soft Sealed
Flanged
Flange Finish
Standard
125 AARH
Special Requirement
Locking Device Reqd
Yes
VALVE DESIGN CONDITIONS
Corrosion Allowance
3.0 mm
Installation
Aboveground
Opening/Closing time
Design Factor
0.5
N.A.
*
CONNECTING PIPE DETAILS
Diameter, mm (inch)
750 (30")
5 mm
VALVE OPERATION
As per attached Valve Table (see sheet no. 2)
Type of Actuator
Body
Ball
Seat Rings
Seat Seal
Stem
MATERIAL SPECIFIED
PART DISCRIPTION
Stem Seal
Stud Bolts
Hex Nuts
TESTING REQUIREMENT
Hydrostatic Test Pressure
Hardness Test
248 HV10
Yes (at 0 deg C)
Document No.
Rev.
11-0330E-03-08-03-019
SHEET 1 of 2
Page 16 of 34
CLIENT
SIZE/QUANTITY
Notes
1. This Data Sheet Shall be read in conjunction with the Material Specification and Technical Specification.
Valve Table :
Size (inch)
Description
30" NB
TAG NUMBERS
QTY
4 SETS
Document No.
Rev.
11-0330E-03-08-03-019
SHEET 2 of 2
Page 17 of 34
PROJECT:
CLIENT:
CONSULTANT:
VENDOR:
QUANTAM OF
CHECK
REFERENCE
DOCUMENT
ACCEPTANCE NORMS
CHEM. TEST
PER HEAT
PHY. TEST
PER HEAT
100%
INSPECTION
SUBVENDOR/
VENDOR
TPI
J P KENNY
3.2 Certificate
P/R
3.2 Certificate
P/W
MSS-SP-75
INTERNAL Q.C
P/W
PER HEAT
ASTM A 370
T.C.
P/W
RADIOGRAPHY
100%
ASTM A 16.34
ASTM A 16.34
INSPECTION
REPORT/RT
FILMS
P/W
MPT
100%
ASTM A 16.34
ASTM A 16.34
INSPECTION
REPORT
P/W
CHEM. TEST
PER HEAT
SUPPLIER T.C.
P/W
PHY. TEST
PER HEAT
SUPPLIER T.C.
P/W
P/W
IMPACT TEST
( 0 DEG C )
PER HEAT
ASTM A 370
INSPECTION
REPORT
P/W
RW
CHEM. TEST
PER HEAT
LAB T.C.
P/R
PHY. TEST
PER HEAT
LAB T.C.
P/W
RAW MATERIAL
VISUAL
IMPACT TEST
0 DEG C )
3. SPINDLE
Page 18 of 34
SR. NO.
PROJECT:
CLIENT:
CONSULTANT:
VENDOR:
QUANTAM OF
CHECK
REFERENCE
DOCUMENT
ACCEPTANCE
NORMS
FORMAT OF
RECORD
TRANSFER OF
HEAT NO.
100%
DIMENSIONS
100%
APPVD.DRG
DIMENSIONS
100%
3. SPINDLE
DIMENSIONS
4. HARD FACING
INSPECTION
SUBVENDOR
/VENDOR
TPI
J P KENNY
INSPECTION
REPORT
P/W
APPVD.DRG
INSPECTION
REPORT
P/W
-DO-
-DO-
-DO-
P/W
100%
-DO-
-DO-
-DO-
P/W
100%
ASTM B 16.34
INSPECTION
REPORT
P/W
RW
INPROCESS INP
BROUGHTOUT ITEM
3
1. FASTNERS
CHEMICAL
PER LOT
PHYSICAL
PER LOT
DIMENSIONS
10%
INSPECTION
REPORT
3.2 Certificate
IMPACT TEST
( 0 DEG C )
PER LOT
ASTM A 370
35J AVERAGE
VALUE / 28J (ONE
SPECIMEN)
Page 19 of 34
PROJECT:
CLIENT:
CONSULTANT:
VENDOR:
SR.
COMPONENTS &
OPERATIONS
QUANTAM OF
CHECK
REFERENCE
DOCUMENT
ACCEPTANCE
NORMS
FORMAT OF
RECORD
VISUAL
100%
DIMENSIONS
100%
APPVD.DRG &
API 598
100%
HIGH PRESSURE
CLOSER ( SEAT) TEST
TYPES OF CHECK
SUBVENDOR/
VENDOR
TPI
J P KENNY
APPVD.DRG &
API 598
INSPECTION
REPORT
P/W
RW
APPVD.DRG &
API 598
APPVD.DRG &
API 598
-DO-
P/W
RW
100%
APPVD.DRG &
API 598
APPVD.DRG &
API 598
-DO-
P/W
RW
100%
APPVD.DRG &
API 598
APPVD.DRG &
API 598
-DO-
P/W
BACKSEAT TEST
100%
APPVD.DRG &
API 598
APPVD.DRG &
API 598
-DO-
P/W
PERFORMANCE TEST
100%
API 598
API 598
-DO-
P/W
RW
HIGH PRESSURE
PNEUMATIC SHELL TEST
100%
API 598
API 598
-DO-
P/W
RW
SURFACE PREPARATION
SA 2/
100%
SPEC
SPEC 60-80
ROUGH
INSPECTION
REPORT
100%
SPEC
PAINT.INSP.
REPORT
REVIEW
100%
AS PER
SPEC./APPD.DRG.
AS PER
SPEC./APPD.DRG.
MARKING/TAG DETAILS
100%
NO.
4
FINAL INSPECTION
VISUAL
INSPECTION
PAINTING
FINAL DOCUMENTS
Page 20 of 34
ITEM
NAME OF VENDOR
ADDRESS
(022) 3721066)/
3724157
(022) 3781032
Jyoti Industries
(022) 3435091/92
(022) 3414763
PHONE NO
FAX NO
011 - 3236408
(+91)22-389 5908
(+91)22-3895906
(+91)22-381 2564
97148833799
97148833899
10
Milsubihsi
11
Trub Chomulov
12
TENARIS
13
Valcvony
14
15
020-2747 0772
16
17
18
20
Chennai
21
22
Gedulderweg, 95
45549 Sprockhovel
Germany
23
MSA
Hlucinska, 41
747 22 Doinin Benesov
Czech Republic
Document No.
Rev.
11-0330E-03-08-05-021
19
BALL VALVES
Upto 24"
class 600
Upto 12" class
600 of split
body type
79 - 220 4773
79 - 220 1401
SHEET 1 of 8
Page 21 of 34
ADDRESS
PHONE NO
FAX NO
QUALIFIED FOR
SIZE
24
(+49) 78 518680
(+49) 78 5186813
25
SCHUCK ARMATUREN
(ex BORSIG)
26
27
Via L. Campolongo, 97
35020 Due Carrare PD
ITALY
28
VIAR VALVOLE
(+39) 0331 99
2985
29
Viale Sarca, 336 20126 Milano ITALY (+39) 0264 4771 (+39) 02 64477542
30
(+33)442103636
G39
(+91) 11 646 1550
31
PETRO VALVES
S.NO
ITEM
BALL VALVES
32
Contractor shall ensure that each valve manufacturer shall have valid API 6D license and in case of firm order the license shall be valid till complete execution of
supplies.
33
BIFI
Italy
34
Italy
CAMERON
Italy
36
PC Intertecnik
Germany
37
Bettis
Belgium
38
LEDEEN
Texas
39
79 - 220 4773
40
Shreeraj Industries
79 - 2204773/
3623
41
43
44
Chennai
45
46
Chennai
47
35
Gas Over Oil Actuators
42
Globe Valve
79 - 220 1401
022 - 5007654
48
49
79 - 220 4773
79 - 220 1401
Document No.
Rev.
11-0330E-03-08-05-021
SHEET 2 of 8
Page 22 of 34
ITEM
NAME OF VENDOR
ADDRESS
PHONE NO
FAX NO
Arpita Enterprise
02692 - 36187
52
022 - 5007654
53
044-492-5455
044-492-6114
54
Navi Mumbai
011-25931302
011-25438624
56
011-23312110,23318360
011-23712155
57
Chennai
58
Germany
59
INTERFORGE
60
KURVERS Piping
61
MEREK Engineering
62
PETROFIT
63
64
65
M.S.FITTINGS MFG.
CO.(P)LTD.,H.O 17 WESTERN
STREET, KOLKATTA 13
033-2362902, 2362903
033-2252103
66
02668-62479
0265-2636 547/545
0265-2636 546
68
Teekay Tube
(022)349162
69
022-2788 1333/1916
022-2788 1134/
5590 2273
022-3860222/23
022-7402779
022-3895908/
3822821
022-3895906
1
50
51
55
67
Upto 12"
70
71
72
04111-256284,
256714
04111-256714
73
Dylan Belgie
32 3 488 4880
32 3 488 4880
74
FBF
Dynamicalaan 4-8,
2610 Anlwerpen, Belgium
32 3 820 5880
32 3 828 2822
75
Ferrostaal(Mangroup)
49 201 818 01
Document No.
LIST OF RECOMMENDED VENDORS
FOR BALL VALVE
Rev.
11-0330E-03-08-05-021
SHEET 3 of 8
Page 23 of 34
NAME OF VENDOR
ADDRESS
PHONE NO
FAX NO
QUALIFIED FOR
SIZE
Sawan Engineers
0265-243 3003/553
8303
0265-243 5196
77
Ferrous Alloy
Forging(P) Ltd.
111,DLF Industrial
Estate,14th Mile stone,
Mathura Road
Faridaba-121003
78
Parvati chambers,Opp
Apsara cinema-pratap
Nagar Road,
Baroda-390004
0265-258 0644
/1658
79
Sawan Engineers
201,Palace Plaza,
Lalbaug Road,Near
kashivishwanath
Temple, Baroada-390001
0265-2433003/
3096008
0265-2435196
80
ECHJAY Forgings
Ltd.
225782461
225782830
225784962
81
Ms Fittings Mfg.Co.
Pvt.Ltd.Kolkata
Ms Fittings Mfg.Co.
Pvt.Ltd.Kolkata,
H.O.17 Westeren street,
Kolkata-13
033-2352902,
2362903
033-2252103
82
496/1,GIDC,Indi.Estate
Makarpura,
Baroda-390010
0265-2636547
/545
0265-2636546
83
011-5130960
115137432
84
Yokogawa
S.NO
1
76
Flanges
85
86
Invensys India
Pressure
/Level/Temeprature
transmitters
87
89
91
Swagelock
Instrument Fittings
including manifold,
needle valve etc
92
93
Honeywell Automation
ABB
88
90
Hamlet
Hoke
Parker
Impulse tubing
Sandvik
Document No.
Rev.
11-0330E-03-08-05-021
SHEET 4 of 8
Page 24 of 34
ITEM
NAME OF VENDOR
94
Positronics
95
ICA
96
Instrumentation Panel
Pyrotech Controls
98
Enclotek
99
Daniel
100
RMG
Turbine Flow Meter
FMC
103
Instromet/Elster
105
FAX NO
011-26715408/6180
011-2671681
QUALIFIED FOR
SIZE
GE
102
104
PHONE NO
Rittal
97
101
ADDRESS
P&F
106
Concord
Indication Lamp
(Cluster LED type)
107
L&T
108
SITOP
109
24 V DC Power supply
Siemens
110
PHEONIX
111
Pyroelectric Instruments
112
General Instruments
RTD With Thermowell
113
ALTOP
114
A.N.Instruments
115
Roxtec
116
MCT
NEIMEX
117
Signet International
118
119
120
121
CEAG
Document No.
Rev.
11-0330E-03-08-05-021
SHEET 5 of 8
Page 25 of 34
ITEM
122
NAME OF VENDOR
ADDRESS
PHONE NO
FAX NO
011-26715408/6180
011-2671681
QUALIFIED FOR
SIZE
IIC
Alarm Anunclator
123
Procon
124
KAYCEE
Selector Switch
125
SALZER
126
PECO
127
GD ENGG
128
129
TD Williams
130
Peerless
131
Huber Yale
132
Pipeline Technologies UK
133
Honeywell
134
ABB
Digital Bar graph
Indicator
135
YOKOGAWA
136
MASIBUS
137
B.C.H.
138
Baliga
139
CGL
140
MDS
141
Delton
142
CORDS
143
KEI
Instrumentation Signal
Control Cable
144
Elkay Telelinks.
145
146
147
P&F
Document No.
Rev.
11-0330E-03-08-05-021
SHEET 6 of 8
Page 26 of 34
ITEM
NAME OF VENDOR
148
149
Electromac
150
Cable Glands
Baliga
152
FAX NO
QUALIFIED FOR
SIZE
Dowells
154
IL Paighat
155
Fisher
156
PHONE NO
Commet
151
153
ADDRESS
Valtec
Control Valve
157
Dresser valves(India)
158
Arca Controls
159
Masoneilan
160
Daniel
161
ABB
Gas Chromatgraph
162
Instromet/Elster
163
RMG
164
Elemex
Terminal Block
165
166
PECO-FACET
167
FILTAN
168
VELCON
169
ACS
170
BURGESS MANNING
171
PALL
172
FILTERATE
173
DOLLINGER
174
DAHLMANN
Document No.
Rev.
11-0330E-03-08-05-021
SHEET 7 of 8
Page 27 of 34
ITEM
NAME OF VENDOR
175
IL Paighat
176
Fisher
177
Foxboro
178
Dresser valves(India)
180
Schlumberger(Actaris)
181
Masoneilan
183
PHONE NO
FAX NO
22,Sarvodaya
Society,Nizampura,Baroda-390002
0265-2392863
0265-2785952
Foxbro
Electronic Controllers
(Flow/Level/Pressure
&Temp)
Honeywell
184
ABB
185
186
187
022-26591526,02226590236
022-26591526
188
Bureau VeritasQl
022-26956300
022-26956309
189
Germanischer Lloyd
304-305, Anna
Salai,Teyanampet,Chennai-600018
044-24320335
044-24328186
Velosi Certification
Serrvices,Mumbai
Velosi Certification
Services(I)Pvt.Ltd.,212,Shivkrupa
Complex Centre,Off Ghokhale
Road,Navpada Thane(W)400602
022-25376770
022-25426777
191
022-27578780 /1 /2
022-27578784 / 5
192
011-26167539,
26102121
011-26101419
193
079-26575550
079-6575558
194
022-26245747
022-226248167
195
SGS
190
QUALIFIED FOR
SIZE
Valtex
179
182
ADDRESS
022-25798421 to 28 022-25798431 to 33
NOTE: IF THE VENDOR WANTS TO GO TO ANY OTHER VENDOR OTHER THAN THOSE APPEARING IN APPROVED VENDOR LIST, HE HAS TO SUBMIT PTR &
FINANCIAL STATUS OF THE SAME FOR OWNER/CONSULTANT REVIEW BEFORE COMMENCING PROCUREMENT.
Document No.
Rev.
11-0330E-03-08-05-021
SHEET 8 of 8
Page 28 of 34
TOTAL SHEETS
04
DOCUMENT NO
11
0330E
03
08
10
022
23.05.11
AS
ASD
AD
29.03.11
AS
ASD
AD
REV
DATE
DESCRIPTION
PREP
CHK
APPR
Page 29 of 34
TABLE OF CONTENT
1.0
INTRODUCTION ..................................................................................................................3
2.0
3.0
4.0
INVOLVEMENT OF TPIA......................................................................................................3
Document No.
Rev
11-0330E-03-08-10-022
SHEET 2 of 4
Page 30 of 34
1.0
INTRODUCTION
The objective is to specify the role of Third Party Inspection Agency (TPIA) appointed by
Supplier for supply items for carrying out inspection.
The Supplier will appoint an independent approved Third Party Inspection Agency (TPIA) whose role shall
be to witness, review and certify all quality related issues for supply of material. The TPIA shall ensure that
all quality related requirements during manufacturing are strictly followed as per Owner/Owners
representative specifications and approved documents. Owner shall appoint its TPIA for witness, review
and certification of all the construction activities.
2.0
SCOPE OF WORK
2.1
2.2
2.3
The various Hold points involvement as mentioned in various QC sheets are indicative minimum.
However, actual involvement shall be decided by Owner/Owners Representative during review of
documents, and Supplier shall be bound by the same. Supplier shall also submit the calibration certificates
of all the equipment/instruments, which are part of manufacturing/Inspection & testing for TPIA review
TPIA shall also be responsible to check /witness the necessary calibration of such equipment/Instruments
during visit to suppliers works.
3.0
4.0
INVOLVEMENT OF TPIA
4.1
The Minimum requirements are indicated in the Quality Control Tables attached in tender document.
4.2
Mechanical
All bought out items required for execution activities for mechanical supply should satisfy the following
conditions:
All materials shall be of standard quality and shall be procured from renowned sources /
manufacturers approved by Owner/Owners representative.
Document No.
Rev
11-0330E-03-08-10-022
SHEET 3 of 4
Page 31 of 34
4.3
All tests of the materials as specified by the relevant codes should be carried out by the supplier in
an approved laboratory and the test reports should be duly authenticated by the laboratory and
should be submitted to TPIA for his approval. If so desired by Owner/Owners representative, tests
shall be conducted in his presence or in presence of his authorized nominee.
Quality and acceptance of materials not covered under technical specifications shall be governed by
relevant codes.
The Supplier shall submit manufacturers test reports on quality and suitability of any material
procured from them and their recommendations on storages/application/workmanship etc. for the
intended use. Submission of manufacturers test reports does not restrict Owner/Owners
representative from asking fresh test results from an approved laboratory of the actual materials
supplied even from an approved manufacturer.
The Supplier shall furnish the QAP for all supply items for approval.
Instrumentation
All bought out items for required execution activities for Instrumentation works should satisfy the following
conditions:
Supplier shall furnish the quality assurance procedure for field instruments and cables for review of
Owner/Owners representative.
QAP will commence at the instigation of the requisition and follows through to equipment
acceptance, thereby ensuring total conformity to the specifications.
Owner/Owners Representative shall carryout the inspection of erection of the equipment and
witness the testing and commissioning and approve the certificates.
Document No.
Rev
11-0330E-03-08-10-022
SHEET 4 of 4
Page 32 of 34
CLIENT:
Component
Sl. No.
Value (In %)
82.6803
7.1472
3.7403
I-BU
0.6763
N-BU
0.7670
1.4433
I-P
0.1590
N-P
0.1460
0.3050
10
0.0766
11
C-7 V/V%
0.0373
12
C-8 V/V%
0.0187
13
C-9 V/V%
0.0000
14
C-10 V/V%
0.0000
15
CO2 V/V%
4.4534
16
NITROGEN V/V%
0.0979
17
SPECIFIC GRAVITY
0.6972
18
NCV KCAL/SCM
Remarks
9059.5381
DOCUMENT NO.
Rev.
ANNEXURE - I
SHEET 1 OF 1
Page 33 of 34
Page 34 of 34