Lift Plan 2 REV1

LIFT PLAN 2
Installation/Ship/Barge/Other:
Location :
RIGGING STRUCTURE
Permit to Work No:
Risk Assessment No:
Lift Plan Number:
AIMSMTC/BS/002
BS/JHA/002
LIFT PLAN 02
Weight of Load, Actual or Assessed (delete as applicable):

1. DESCRIPTION OF LIFTING OPERATION
A RESTRICTED ACCESS LIFT
LIFTING A PIPE BUNDLE THROUGH A CARGO HOLE
1. APPLIANCE DATA
Appliance No.
Inspection Date
Next Due Date
Appliance Capacity
Working Height
SN-231073-M/CRANE
14.05.2011
13.05.2012
25 TONS
Kgs
30 M
Mtrs
2. LOAD DATA
Object to be lifted
Weight of Load
Awkward Shape
CofG
Known,
could
change
Certified lifting points
Special rigging required
it
Special rigging techniques

required
Others
3. RIGGING WEIGHT
Slings
Shackles
Other rigging (BULLDOG
GRIP)
PIPE
BUNDLE
5000 KGS
YES
NO*
YES
NO*
YES
YES
*
YES
*
NO*
NO
20
N/A
5
KGS
KGS
KGS
4. RIGGING CALCULATION
Description
Weight
Object weight (2)
5000
Contingency
N/A
Rigging weight (3)
25
Total weight
5025
Lift height
5
% of capacity
% safety margin
NO
Units
Kgs
Kgs
Kgs
Kgs
Metr
e
20 %
80 %
2. POSSIBLE CONSIDERATIONS (not exhausted)

(Tick if relevant and address each point in Step-by-Step section below)
Weight not verified
High centre of gravity
Stability of load
Awkward size/shape/sharp edges
No dedicated lifting points on the
load
Lifting of chemicals
Load on pallet requires
securing
Seafastening removed
Restricted headroom or
confined work area
No lifting point directly
above the load
Conflicting tasks in area

Dynamic factors involved
Hazards to personnel in the area
Communication requirements
Adequate lighting and visibility
REV1
No certified suspension points for

the lifting equipment
Appropriate and correctly

installed
Is the use of tag lines required? Then consider

personnel positioning
3. ROUTE TO BE TRAVELLED AND LAYDOWN AREA

(If you cant answer either, address in the Step-by-Step section)
Yes
NA
1) Are the route and laydown area clear of obstructions?

2) Is the laydown/landing area adequate in terms of size and load-bearing ability?
3) Is suitable packing available for protection of the load, lifting equipment, slings etc?
4) Have barriers been positioned to prevent access by unauthorised personnel?
5) Have you confirmed that the laydown area is within the operating limits/radius of the
equipment?
6) Have environmental conditions been considered with regards to the safety of the lifting
operation?
7) Will the Lifting Equipment Operator be able to see the Banksman throughout the operation,
or has another suitable, risk-assessed means of communication been checked and made
available (eg radios)?
8) Are there hazardous process plant or materials in the area?
4. STEP-BY-STEP DETAILS OF THE LIFTING OPERATION
Description
Responsible
Person
LO
1. Prepare a lifting plan to include all the key element and approved by
the supervisor and PTW approved by OIM
SUPERVISOR
2. Prepare a Job Hazards and Risk assessment for the task
SUPERVISOR
3. Conduct the ToolBox Talk (TBT for all the crew involved). Crane
Operator must attend the toolbox meeting
SUPERVISOR/FOREM
AN/ TEAMLEADER/
SLINGER
4. Pre use check for the Crane assembly, parts by the crane operator
CRANE OPERATOR
5. Perform operational check for the Crane by the Crane Operator (boom
angle, length, radius, load chart capacity, limit switch etc,)
CRANE OPERATOR
6. Conduct pre use check for 2 pieces of 8 tons wire rope slings
SLINGER
A5 38
7. Examine and determine the weight of the load (5000 kgs)
SLINGER
A5 43
8. Attached the wire rope sling to the load (pipe) by using double choker
hitch at lifting point at approximately 25% of total length from both end
SLINGER /BANKSMAN
9. The chocker hitch shall be secured to avoid damage to the wire rope
by using bulldog grips
SLINGER
10. The load shall be attached with 2 taglines placing at the chocker
hitch point by using bowline knot
SLINGER
11. Banksman to communicate to Crane Operator via radio informing

that the load is ready to be lifted
BANKSMAN
12. The Crane Operator shall swing to the direction of the load following
the direction of the banksman
CRANE OPERATOR
13. Banksman to communicate by using hand signal to indicate which

type of block to be used (Used maIn hoist)
REF
A8 3.1.4
A8 3.1.4
A5 43, 44
A8 3.1.5
A5 42
A8 3.1.5
A5 42
A8 3.1.5
A5 39
A8 2.2.4
BANKSMAN
A5 39
A8 2.2.4
14. Banksman to communicate with the Slingers that they are ready for
the lift and ensure everyone is at the correct standing position.
BANKSMAN
A5 39
A8 2.2.4
15. Banksman to direct the crane operator to lower down the block by
using hand signal (used hoist/block down hand signal)
BANKSMAN
16. Once the block is down at approximately chest level, the banksman
shall instruct the Slinger to attach the wire rope slings to the crane hook
BANKSMAN
A5 42
A8 2.2.4
A8 3.1.6
BANKSMAN
A5 39
A8 2.2.4
17. The banksman then will direct the crane to hoist up slowly until the
sling is tension. He then must confirm that the sling angle and centre of
gravity (CoG)
A8 2.2.4
REV1
18. Once the CoG is confirmed, banksman to instruct the Crane Operator
to hoist up the load at the same time 2 Slingers to control the load using
the taglines
BANKSMAN
19. Banksman to direct the crane by hoist up signal until the load is 5
metres high. He then use boom down and hoist up signal until the load
is above point B
BANKSMAN
20. Hoist down the load through the cargo hole at point B. Slinger must
control the load using taglines only until it safely landed at ground lay
down area.
A5 43 , 39
A8 2.2.4
A5 39
A8 2.2.4
SLINGER/BANKSMAN
A5 43
A8 3.1.9
21. Slinger to unhook the attachment of the lifting accessories
SLINGER
A5 43
A8 3.1.9
23. Perform post use inspection for all lifting equipment to ensure all are
free from defects. Any faulty equipment found must be reported and
recorded
SLINGER/ BANKSMAN
24. Perform good housekeeping at the work area and send all the
equipment back to store. Defect equipment shall be kept at a quarantine
area
SLINGER/ BANKSMAN
25. Any waste during the rigging activity must be disposed and
segregated as per company procedures
SLINGER
A5 43 , 44
5. LIFTING EQUIPMENT AND LIFTING ACCESSORIES TO BE USED (Specify type and SWL)
Wire rope
Type
FWSR
Capaci
8
Quantit
2
Weigh
slings
ty
tons
y
PCS
t
Bulldog Grip
Type
BOLT
Capaci
1
Quantit
2PCS Weigh
ty
ton
y
t
1. 25 tons Mobile Crane
01
2. 5 tons pipe bundle
01
3. 6 metres x SWL 8 tons wire rope slings
02
4. Bulldog Grips
02 unit
5. 4 metre x taglines rope
02 unit
6. Safety glass
12pieces
7. Safety shoes
12 pairs
8. Hand gloves
12 pairs
9. Coverall
12 pairs
10. High visibility vest
03 pair
20 KG
5 KG
REV1
6. CATEGORY OF LIFT Tick whichever is applicable

Routine
Lift plans shall be written by rigging supervisor and approved by person in charge (PIC) of the lifting
operation.
Non-Routine
Lift plans shall be written by an approved lift planner and approved by T.A.
8. PERSONNEL
Personnel
Name
Signature
Date
Crane Operator
01
Banksman
01
Rigger
02
9. APPROVALS
Required lift Approvals
Name
Signature
Date
Lift plan prepared by
Lift plan reviewed by
Lift plan approved by
10. SKETCH DETAILING THE RIGGING UP OF THE LIFTING EQUIPMENT AND LIFTING ACCESSORIES
REV1
REV1
REV1

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LIFT PLAN 2

Permit to Work No:

Risk Assessment No:

Lift Plan Number:

Weight of Load, Actual or Assessed (delete as applicable):

Special rigging techniques

2. POSSIBLE CONSIDERATIONS (not exhausted)

Conflicting tasks in area

No certified suspension points for

Appropriate and correctly

Is the use of tag lines required? Then consider

3. ROUTE TO BE TRAVELLED AND LAYDOWN AREA

1) Are the route and laydown area clear of obstructions?

2. Prepare a Job Hazards and Risk assessment for the task

7. Examine and determine the weight of the load (5000 kgs)

11. Banksman to communicate to Crane Operator via radio informing

13. Banksman to communicate by using hand signal to indicate which

21. Slinger to unhook the attachment of the lifting accessories

6. CATEGORY OF LIFT Tick whichever is applicable

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