Yzh Affinity Heat Pump Install Manual PDF
Yzh Affinity Heat Pump Install Manual PDF
Yzh Affinity Heat Pump Install Manual PDF
R-410A
OUTDOOR SPLIT-SYSTEM
HEAT PUMP
LISTED
ISO 9001
Certified Quality
Management System
TABLE OF CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
SECTION IV: TXV INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . .6
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
EVACUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SYSTEM CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUCTING THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
15
16
16
18
LIST OF FIGURES
Typical Installation with Required Clearances . . . . . . . . . . . . . . . . . . .3
Tubing Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Underground Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Heat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Typical Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Communications Harness Connection . . . . . . . . . . . . . . . . . . . . . . . . .6
CFM Selection Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Communicating HP with Communicating Air Handler or Furnace . . . .7
Communicating HP with Non-Communicating Air Handler or
Furnace using Communicating Interface Control . . . . . . . . . . . . . . . . .7
Thermostat Wiring Two-Stage Heat Pumps Two-Stage Variable Speed Furnaces . . . . . . . . . . . . . . . . . . . . . . . . .8
LIST OF TABLES
Defrost Initiate Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
SECTION I: GENERAL
The outdoor units are designed to be connected to a matching indoor
coil with sweat connect lines. Sweat connect units are factory charged
with refrigerant for the smallest rated indoor coil plus 15 feet of field
supplied lines.
Matching indoor coils are available with a thermal expansion valve or
an orifice liquid feed sized for the most common usage. The orifice size
and/or refrigerant charge may need to be changed for some indoor-outdoor unit combinations, elevation differences or total line lengths. Refer
to Application Data covering General Piping Recommendations and
Refrigerant Line Length (Part Number 247077).
501055-UIM-B-1009
501055-UIM-B-1009
INSPECTION
As soon as a unit is received, it should be inspected for possible damage during transit. If damage is evident, the extent of the damage
should be noted on the carriers delivery receipt. A separate request for
inspection by the carriers agent should be made in writing. See Local
Distributor for more information.
LOCATION
Manifold sets should be 800 PSIG high side and 250 PSIG low
side with 550 PSIG low side restart.
LIMITATIONS
The unit should be installed in accordance with all National, State and
Local Safety Codes and the limitations listed below:
1. Limitations for the indoor unit, coil and appropriate accessories
must also be observed.
2. The outdoor unit must not be installed with any duct work in the air
stream. The outdoor fan is the propeller type and is not designed to
operate against any additional external static pressure.
3. The maximum and minimum conditions for operation must be
observed to assure a system that will give maximum performance
with minimum service.
AIR TEMPERATURE DB AT
OUTDOOR COIL, F
Min.
AIR TEMPERATURE AT
INDOOR COIL, F
Max.
Min.
Max.
Cool
Heat
Cool
Heat
WB
Cool
DB
Heat
WB
Cool
DB
Heat
50
-10
115
75
57
501
72
80
4. This unit is not designed to operate with a low ambient kit. Do not
modify the control system to operate with any kind of low ambient
kit.
5. The maximum allowable line length for this product is 75 feet.
Before starting the installation, select and check the suitability of the
location for both the indoor and outdoor unit. Observe all limitations and
clearance requirements.
The outdoor unit must have sufficient clearance for air entrance to the
condenser coil, for air discharge and for service access. See Figure 1.
NOTE: For multiple unit installations, units must be spaced a minimum
of 18 inches apart. (Coil face to coil face.)
If the unit is to be installed on a hot sun exposed roof or a black-topped
ground area, the unit should be raised sufficiently above the roof or
ground to avoid taking the accumulated layer of hot air into the outdoor
unit.
Provide an adequate structural support.
ADD-ON REPLACEMENT/RETROFIT
When this unit is being used as a replacement for an R-22 unit, it is
required that the outdoor unit, indoor coil, and metering device all be
replaced. The following steps should be performed in order to insure
proper system operation and performance. Line-set change out is also
recommended.
1. Change-out of the indoor coil to an approved R-410A coil/ condensing unit combination with the appropriate metering device.
2. Change-out of the line-set when replacing an R-22 unit with an
R410-A unit is highly recommended to reduce cross-contamination
of oils and refrigerants.
3. If change-out of the line set is not practical, then the following precautions should be taken.
Inspect the line set for kinks, sharp bends, or other restrictions,
and for corrosion.
Install a suction line filter-drier to trap any remaining contaminants, and remove after 50 hours of operation.
501055-UIM-B-1009
THERMOSTAT
NEC CLASS 1
WIRING
TO INDOOR
BLOWER
NEC CLASS 2
WIRING
WEATHERPROOF
DISCONNECT SWITCH
48 OVERHEAD
CLEARANCE
TO COIL
24 SERVICE
ACCESS
CLEARANCE
NOTE:
ALL OUTDOOR WIRING
MUST BE WEATHERPROOF
18 FRONT
& SIDES
GROUND INSTALLATION
The unit may be installed at ground level on a solid base that will not
shift or settle, causing strain on the refrigerant lines and possible leaks.
Maintain the clearances shown in Figure 1 and install the unit in a level
position.
The heat pumps have a solid core bi-flow filter/dryer located on the liquid line.
ROOF INSTALLATION
When installing units on a roof, the structure must be capable of supporting the total weight of the unit, including a pad, lintels, rails, etc.,
which should be used to minimize the transmission of sound or vibration into the conditioned space.
UNIT PLACEMENT
1. Provide a base in the pre-determined location.
2. Remove the shipping carton and inspect for possible damage.
3. Compressor tie-down bolts should remain tightened.
4. Position the unit on the base provided.
NOTE: Heat pumps will defrost periodically resulting in water drainage.
The unit should not be located where water drainage may freeze and
create a hazardous condition - such as sidewalks and steps.
NOTE: Replacements for the liquid line drier must be exactly the same
as marked on the original factory drier. See Source 1 for O.E.M.
replacement driers.
All Sizes
YZH
PIPING CONNECTIONS
This system uses R-410A refrigerant which operates at higher pressures than R-22. No other refrigerant may be used in this system.
Gauge sets, hoses, refrigerant containers, and recovery system
must be designed to handle R-410A. If you are unsure, consult the
equipment manufacturer.
501055-UIM-B-1009
PRECAUTIONS DURING LINE INSTALLATION
1. Install the lines with as few bends as possible. Care must be taken
not to damage the couplings or kink the tubing. Use clean hard
drawn copper tubing where no appreciable amount of bending
around obstruction is necessary. If soft copper must be used, care
must be taken to avoid sharp bends which may cause a restriction.
2. The lines should be installed so that they will not obstruct service
access to the coil, air handling system or filter.
3. Care must also be taken to isolate the refrigerant lines to minimize
noise transmission from the equipment to the structure.
4. The vapor line must be insulated with a minimum of 1/2" foam rubber insulation (Armaflex or equivalent). Liquid lines that will be
exposed to direct sunlight and/or high temperatures must also be
insulated.
Tape and suspend the refrigerant lines as shown. DO NOT allow tube
metal-to-metal contact. See Figure 2.
5. Use PVC piping as a conduit for all underground installations as
shown in Figure 3. Buried lines should be kept as short as possible
to minimize the build up of liquid refrigerant in the vapor line during
long periods of shutdown
6. Pack fiberglass insulation and a sealing material such as permagum around refrigerant lines where they penetrate a wall to reduce
vibration and to retain some flexibility.
7. See Form 690.01-AD1V for additional piping information.
Valve can be opened by removing the plunger cap and fully inserting a
hex wrench into the stem and backing out counter-clockwise until valve
stem just touches the chamfered retaining wall.
Incorrect
2. Braze the liquid line to the liquid valve at the outdoor unit. Be sure
to wrap the valve body with a wet rag. Allow the nitrogen to continue flowing. Refer to the Tabular Data Sheet for proper liquid line
sizing.
Tape
Correct
3. Carefully remove the rubber plugs from the evaporator liquid and
vapor connections at the indoor coil.
PVC
TO OUTDOOR UNIT
INSULATED
CAP
VAPOR LINE
CONDUIT
Serious service problems can be avoided by taking adequate precautions to assure an internally clean and dry system.
The evaporator is pressurized.
4. Braze the liquid line to the evaporator liquid connection. Nitrogen
should be flowing through the evaporator coil.
501055-UIM-B-1009
5. Slide the grommet away from the vapor connection at the indoor
coil. Braze the vapor line to the evaporator vapor connection. After
the connection has cooled, slide the grommet back into original
position. Refer to the Tabular Data Sheet for proper vapor line sizing.
5. Install the liquid line to the top of the thermal expansion valve with
fitting supplied with the liquid line. Hand modify the liquid line to
align with casing opening. Hand tighten the liquid line and an additional 1/4 turn to seal.
6. Protect the vapor valve with a wet rag and braze the vapor line connection to the outdoor unit. The nitrogen flow should be exiting the
system from the vapor service port connection. After this connection has cooled, remove the nitrogen source from the liquid fitting
service port.
a. Hand tighten the 1/4 SAE nut to the schraeder fitting and an
additional 1/3 turn to seal.
6. Install the TXV equalizer line into the vapor line as follows:
7. Install the TXV bulb to the vapor line near the equalizer line, using
the bulb clamp(s) furnished with the TXV assembly. Ensure the bulb
is making maximum contact.
a. Bulb should be installed on a horizontal run of the vapor line if
possible. The bulb should be installed on top of the line.
b. If bulb installation is made on a vertical run, the bulb should be
located at least 16 inches from any bend, and on the tubing
sides opposite the plane of the bend. The bulb should be positioned with the bulb tail at the top, so that the bulb acts as a reservoir.
c.
NOTE: Do not use the system refrigerant in the outdoor unit to purge or
leak test.
11. Replace cap on service ports. Do not remove the flare caps from
the service ports except when necessary for servicing the system.
In all cases, mount the TXV bulb after vapor line is brazed and has
had sufficient time to cool.
501055-UIM-B-1009
FIELD CONNECTIONS POWER WIRING
1. Install the proper size weatherproof disconnect switch outdoors and
within sight of the unit.
2. Remove the screws at the bottom of the corner cover. Slide corner
cover down and remove from unit. See Figure 5.
3. Run power wiring from the disconnect switch to the unit.
4. Remove the service access panel to gain access to the unit wiring.
Route wires from disconnect through power wiring opening provided and into the unit control box.
5. Install the proper size time-delay fuses or circuit breaker, and make
the power supply connections.
6. Energize the crankcase heater if equipped to save time by preheating the compressor oil while the remaining installation is completed.
NOTE: To eliminate erratic operation, seal the hole in the wall at the
thermostat with permagum or equivalent to prevent air drafts affecting
the operation of in the thermostat.
If unit is going to be setup as a communicating system, the conventional wiring must be removed from the Outdoor Control Board.
Corner
Cover
Service
Access
Panel
COMMUNICATIONS PORT
CONTROL BOARD
COMMUNICATIONS
HARNESS
Control
Wiring
Power
Wiring
Ambient
Temperature
Sensor
FIGURE 5: Typical Field Wiring
JUNCTION
BOX
FIGURE 6: Communications Harness Connection
1. Route low voltage wiring into bottom of control box as shown in Figure 5. Make low voltage wiring connections inside the junction box
per Figures 10 - 15.
5. Route the 24-volt control wiring (NEC Class 2) from the outdoor unit
to the indoor unit and thermostat.
7. Mount the thermostat about 5 ft. above the floor, where it will be
exposed to normal room air circulation. Do not place it on an outside wall or where it is exposed to the radiant effect from exposed
glass or appliances, drafts from outside doors or supply air grilles.
5. Mount the thermostat about 5 ft. above the floor, where it will be
exposed to normal room air circulation. Do not place it on an outside wall or where it is exposed to the radiant effect from exposed
glass or appliances, drafts from outside doors or supply air grilles.
6. Route the 24-volt control wiring (NEC Class 2) from the outdoor unit
to the indoor unit and thermostat.
NOTE: To eliminate erratic operation, seal the hole in the wall at the
thermostat with permagum or equivalent to prevent air drafts affecting
the operation of in the thermostat.
501055-UIM-B-1009
DEHUMIDIFICATION CONTROL
A dehumidification control accessory 2HU06700124 may be used with
variable speed air handlers or furnaces in high humidity areas. This
control works with the variable speed indoor unit to provide cooling at a
reduced air flow, lowering evaporator temperature and increasing latent
capacity. The humidistat in this control opens the humidistat contacts on
humidity rise. To install, refer to instructions packaged with the accessory and Figures 8 - 13. Prior to the installation of the dehumidification
control, the jumper across the HUMIDISTAT terminals on the indoor
variable speed air handler or furnace CFM selection board must be
removed.
Touch Control
Communicating
Control
Air Handler/Furnace
Communicating
Control
Heat Pump
Communicating
Control
A+
A+
A+
GND
or C
GND
or C
GND
or C
B-
B-
BR
During cooling, if the relative humidity in the space is higher than the
desired set point of the dehumidification control, the variable speed
blower motor will operate at lower speed until the dehumidification control is satisfied. A 40-60% relative humidity level is recommended to
achieve optimum comfort.
C
Y1
If a dehumidification control is installed, it is recommended that a minimum air flow of 325 cfm/ton be supplied at all times.
Y2
Communicating
Indoor
Interface Control
A+
A+
GND
or C
GND
or C
GND
or C
B-
B-
BR
Y1
Y2
Y
C
LED 2
Heat Pump
Communicating
Control
A+
Y2
R
W
COOL ADJUST
A
B
C
D
Non-Communicating
Indoor Unit
W2
Wire per
non-comm.
installation
manual
Assume that
connections
are from
thermostat
Y2
C
R
W
W2
DHUM
DHUM
HUM
HUM
HEAT
A
B
C
D
DELAY
501055-UIM-B-1009
HP 24A
Two Stage Heat Pump Two Stage Variable Speed Furnace (With Hot Heat Pump Operation)
ID MODELS
OD MODELS
PV(8/9)
YZE
(F/L)*(8/9)V
YZH
(G/L)(8/9)V
THERMOSTAT
H*5
H*8
TWO STAGE
VARIABLE SPEED
FURNACE
*PP32U71124
*PP32U72124
TWO STAGE
VARIABLE SPEED
FURNACE CONTROL
TWO STAGE
HEAT PUMP
YORKGUARD VI
CONTROL
C
24 Volt Common
C
24 Volt Common
C
24 Volt Common
Y1
First Stage Compressor
Y1
Single Stage Compressor
Y1
Single Stage Compressor
R
24 Volt Hot
R
24 Volt Hot
R
24 Volt Hot
G
Fan
G
Fan
W/W1
First Stage Heat
W1 OUT
First Stage Heat
W2
Second Stage Heat
W2 OUT
Second Stage Heat
Y/Y2
Second or Full
Stage Compressor
Y2 OUT
Second Stage Compressor
O
Reversing Valve
Energized in Cool
O
Reversing Valve
O
Reversing Valve
Energized in Cool
L
Malfunction Light
X/L
Malfunction Light
X/L
Malfunction Light
W2
Second Stage Aux. Heat
Y2
Second Stage Compressor
Y2
Second Stage Compressor
E/W1
First Stage Aux. Heat
W
Auxiliary Heat
DHM
Dehumidistat
HM
Humidistat
DHUM
Dehumidification
Bonnet Sensor
(Optional)
24VAC Humidifier
(Optional)
Part Numbers:
SAP = Legacy
265904 = 031-09169
BSG
Bonnet Sensor
BS
Bonnet Sensor
Part Numbers:
SAP = Legacy
126768 = 031-09137
18395 = 031-01996
340512 = 031-09178
FIGURE 10: Thermostat Wiring Two-Stage Heat Pumps - Two-Stage Variable Speed Furnaces
501055-UIM-B-1009
HP 24C
Two Stage Heat Pump Two Stage Variable Speed Furnace (With Hot Heat Pump Operation)
ID MODELS
THERMOSTAT
THERMOSTAT
*PP32U70124
*DN22H00124
*DP22U70124
OD MODELS
PV(8/9)
YZE
(F/L)*(8/9)V
(G/L)(8/9)V
YZH
H*5
H*8
TWO STAGE
VARIABLE SPEED
FURNACE
TWO STAGE
VARIABLE SPEED
FURNACE CONTROL
TWO STAGE
HEAT PUMP
YORKGUARD VI
CONTROL
C
24 Volt Common
C
24 Volt Common
C
24 Volt Common
C
24 Volt Common
Y
First Stage Compressor
Y1
First Stage Compressor
Y1
Single Stage Compressor
Y1
Single Stage Compressor
R
24 Volt Hot
(Heat XFMR)
R
24 Volt Hot
R
24 Volt Hot
R
24 Volt Hot
G
Fan
G
Fan
G
Fan
E
Emergency Heat
W2
Second Stage Aux. Heat
RC
24 Volt Hot
(Cool XFMR)
W/W1
First Stage Heat
W1 OUT
First Stage Heat
W2
Second Stage Heat
W2 OUT
Second Stage Heat
Y/Y2
Second or Full
Stage Compressor
Y2 OUT
Second Stage Compressor
O/B
Reversing Valve
O
Reversing Valve
Energized in Cool
O
Reversing Valve
O
Reversing Valve
Energized in Cool
L
Malfunction Light
L
Malfunction Light
X/L
Malfunction Light
X/L
Malfunction Light
Y2
Y2
Second Stage CompressorSecond Stage Compressor
AUX
Auxiliary Heat
Y2
Second Stage Compressor
E/W1
First Stage Aux. Heat
External Humidistat
(Optional)
Open on Humidity Rise
W
Auxiliary Heat
DHUM
Dehumidification
Bonnet Sensor
(Optional)
Part Numbers:
SAP = Legacy
265904 = 031-09169
BSG
Bonnet Sensor
BS
Bonnet Sensor
Part Numbers:
SAP = Legacy
126768 = 031-09137
18395 = 031-01996
340512 = 031-09178
FIGURE 11: Thermostat Wiring Two-Stage Heat Pumps - Two-Stage Variable Speed Furnaces
501055-UIM-B-1009
HP 27A
Two Stage Heat Pump Variable Speed Air Handler (With Hot Heat Pump Operation)
ID MODELS
THERMOSTAT
OD MODELS
AV
YZE
SV
YZH
MV
H*5
H*8
*PP32U71124
*PP32U72124
VARIABLE SPEED
AIR HANDLER
TWO STAGE
HEAT PUMP
VARIABLE SPEED
2
AIR HANDLER CONTROL
YORKGUARD VI
CONTROL
C
24 Volt Common
COM
24 Volt Common
C
24 Volt Common
Y1
First Stage Compressor
Y1
Single Stage Compressor
Y1
Single Stage Compressor
R
24 Volt Hot
R
24 Volt Hot
R
24 Volt Hot
G
Fan
G
Fan
W1
First Stage Aux. Heat
W1 OUT
First Stage Heat
W2
Second Stage Aux. Heat
W2
Second Stage Aux. Heat
W2 OUT
Second Stage Heat
O
Reversing Valve
Energized in Cool
Y/Y2
Second or Full
Stage Compressor
O
Reversing Valve
Energized in Cool
L
Malfunction Light
X/L
Malfunction Light
Y2 OUT
Second Stage Compressor
O
Reversing Valve
Energized in Cool
X/L
Malfunction Light
Y2
Second Stage Compressor
Y2
Second Stage Compressor
E/W1
First Stage Aux. Heat
W
Auxiliary Heat
HUM
DehumidificationOpen on Humidity Rise
BSG
Bonnet Sensor
24VAC Humidifier
(Optional)
HUM OUT
(24 VAC out)
BS
Bonnet Sensor
24VAC
Electronic Air Cleaner
(Optional)
DHM
Dehumidistat
HM
Humidistat
Part Numbers:
SAP = Legacy
159481 = 031-09157
Part Numbers:
SAP = Legacy
126768 = 031-09137
18395 = 031-01996
340512 = 031-09178
FIGURE 12: Thermostat Wiring Two-Stage Heat Pumps - Variable Speed Air Handler
10
501055-UIM-B-1009
HP 27C
Two Stage Heat Pump Variable Speed Air Handler (With Hot Heat Pump Operation)
ID MODELS
THERMOSTAT
THERMOSTAT
*PP32U70124
*DN22H00124
*DP22U70124
OD MODELS
AV
YZE
SV
MV
YZH
H*5
H*8
VARIABLE SPEED
AIR HANDLER
TWO STAGE
HEAT PUMP
VARIABLE SPEED
2
AIR HANDLER CONTROL
YORKGUARD VI
CONTROL
C
24 Volt Common
C
24 Volt Common
COM
24 Volt Common
C
24 Volt Common
Y
First Stage Compressor
Y1
First Stage Compressor
Y1
Single Stage Compressor
Y1
Single Stage Compressor
R
24 Volt Hot
(Heat XFMR)
R
24 Volt Hot
R
24 Volt Hot
R
24 Volt Hot
G
Fan
G
Fan
G
Fan
W1
First Stage Aux. Heat
W1 OUT
First Stage Heat
W2
Second Stage Aux. Heat
W2
Second Stage Aux. Heat
W2 OUT
Second Stage Heat
O/B
Reversing Valve
O
Reversing Valve
Energized in Cool
Y/Y2
Second or Full
Stage Compressor
O
Reversing Valve
Energized in Cool
L
Malfunction Light
L
Malfunction Light
X/L
Malfunction Light
E
Emergency Heat
RC
24 Volt Hot
(Cool XFMR)
Y2 OUT
Second Stage Compressor
O
Reversing Valve
Energized in Cool
X/L
Malfunction Light
Y2
Y2
Second Stage CompressorSecond Stage Compressor
AUX
Auxiliary Heat
Y2
Second Stage Compressor
E/W1
First Stage Aux. Heat
External Humidistat
(Optional)
Open on Humidity Rise
W
Auxiliary Heat
HUM
DehumidificationOpen on Humidity Rise
BSG
Bonnet Sensor
24VAC Humidifier
(Optional)
HUM OUT
(24 VAC out)
BS
Bonnet Sensor
24VAC
Electronic Air Cleaner
(Optional)
Part Numbers:
SAP = Legacy
159481 = 031-09157
Part Numbers:
SAP = Legacy
126768 = 031-09137
18395 = 031-01996
340512 = 031-09178
Part Number:
S1-2HU16700124
FIGURE 13: Thermostat Wiring Two-Stage Heat Pumps - Variable Speed Air Handler
11
501055-UIM-B-1009
HP 28A
Two Stage Heat Pump Variable Speed Modulating Furnace (With Hot Heat Pump Operation)
ID MODELS
THERMOSTAT
OD MODELS
PC(8/9)
YZE
FC(8/9)C
YZH
FL(8/9)C
H*5
H*8
VARIABLE SPEED
MODULATING
FURNACE
*PP32U71124
*PP32U72124
VARIABLE SPEED
MODULATING
FURNACE CONTROL
TWO STAGE
HEAT PUMP
YORKGUARD VI
CONTROL
C
24 Volt Common
C
24 Volt Common
C
24 Volt Common
Y1
First Stage Compressor
Y1
Single Stage Compressor
Y1
Single Stage Compressor
R
24 Volt Hot
R
24 Volt Hot
R
24 Volt Hot
G
Fan
G
Fan
W
Modulating Heat
W1 OUT
First Stage Heat
W2
Second Stage Aux. Heat
W2 OUT
Second Stage Heat
Y/Y2
Second or Full
Stage Compressor
Y2 OUT
Second Stage Compressor
O
Reversing Valve
Energized in Cool
O
Reversing Valve
Energized in Cool
L
Malfunction Light
X/L
Malfunction Light
Y2
Second Stage Compressor
Y2
Second Stage Compressor
E/W1
First Stage Aux. Heat
W
Auxiliary Heat
HUM
DehumidificationOpen on Humidity Rise
DHM
Dehumidistat
HM
Humidistat
Bonnet Sensor
(Optional)
24VAC Humidifier
(Optional)
Move HUMIDISTAT
jumper to YES
if humidistat is to be used.
Part Numbers:
SAP = Legacy
171334 = 031-09153
BSG
Bonnet Sensor
BS
Bonnet Sensor
Part Numbers:
SAP = Legacy
126768 = 031-09137
18395 = 031-01996
340512 = 031-09178
FIGURE 14: Thermostat Wiring Two-Stage Heat Pumps - Variable Speed Modulating Furnaces
12
501055-UIM-B-1009
HP 28C
Two Stage Heat Pump Variable Speed Modulating Furnace (With Hot Heat Pump Operation)
ID MODELS
THERMOSTAT
THERMOSTAT
*PP32U70124
*DN22H00124
*DP22U70124
OD MODELS
PC(8/9)
YZE
FC(8/9)C
FL(8/9)C
YZH
H*5
H*8
VARIABLE SPEED
MODULATING
FURNACE
VARIABLE SPEED
MODULATING
FURNACE CONTROL
TWO STAGE
HEAT PUMP
YORKGUARD VI
CONTROL
C
24 Volt Common
C
24 Volt Common
C
24 Volt Common
C
24 Volt Common
Y
First Stage Compressor
Y1
First Stage Compressor
Y1
Single Stage Compressor
Y1
Single Stage Compressor
R
24 Volt Hot
(Heat XFMR)
R
24 Volt Hot
R
24 Volt Hot
R
24 Volt Hot
G
Fan
G
Fan
G
Fan
E
Emergency Heat
W
Modulating Heat
W1 OUT
First Stage Heat
W2
Second Stage Aux. Heat
RC
24 Volt Hot
(Cool XFMR)
W2 OUT
Second Stage Heat
Y/Y2
Second or Full
Stage Compressor
Y2 OUT
Second Stage Compressor
O/B
Reversing Valve
O
Reversing Valve
Energized in Cool
O
Reversing Valve
Energized in Cool
L
Malfunction Light
L
Malfunction Light
X/L
Malfunction Light
Y2
Y2
Second Stage CompressorSecond Stage Compressor
AUX
Auxiliary Heat
Y2
Second Stage Compressor
E/W1
First Stage Aux. Heat
External Humidistat
(Optional)
Open on Humidity Rise
W
Auxiliary Heat
HUM
DehumidificationOpen on Humidity Rise
Bonnet Sensor
(Optional)
Move HUMIDISTAT
jumper to YES
if humidistat is to be used.
Part Numbers:
SAP = Legacy
171334 = 031-09153
BSG
Bonnet Sensor
BS
Bonnet Sensor
Part Numbers:
SAP = Legacy
126768 = 031-09137
18395 = 031-01996
340512 = 031-09178
FIGURE 15: Thermostat Wiring Two-Stage Heat Pumps - Variable Speed Modulating Furnaces
13
501055-UIM-B-1009
Measurement Method
If a calibrated charging cylinder or accurate weighing device is available, add refrigerant accordingly.
Check flare caps on service ports to be sure they are leak tight. DO
NOT OVERTIGHTEN (between 40 and 60 inch - lbs. maximum).
R-410A refrigerant cylinders are rose colored, and have a dip tube
which allows liquid to flow out of the cylinder in the Upright Position. Always charge the system slowly with the tank in the upright
position.
The factory charge in the outdoor unit includes enough charge for the
unit, a 15 ft. line set and the smallest rated indoor coil match-up. Some
indoor coil matches may require additional charge. See tabular data
sheet provided in unit literature packet for charge requirements.
3. Refer to the tabular data sheet for the recommended airflow and
verify this indoor airflow (it should be about 400 SCFM per ton).
4. Measure the liquid refrigerant pressure P and temperature T at the
service valve.
5. Calculate the saturated liquid temperature ST from Table 2.
6. Subcooling temperature TC = Saturated Temperature (ST) - Liquid
Temp (T).
Example: The pressure P and temperature T measured at the liquid
service port is 360 Psig and 93F. From Table 13, the saturated temperature for 360 Psig is 109. The subcooling temperature TC =
109-93=16F
Add charge if the calculated subcooling temperature TC in Step 6 is
lower than the recommended level. Remove and recover the refrigerant
if the subcooling TC is higher than the recommended level.
See rating plate for unit specific subcooling chart.
See Figure 16 to trace the flow of refrigerant through the system.
INDOOR COIL
OUTDOOR
COIL
4-WAY
REVERSING
VALVE
FILTER DRYER
(Solid core)
.
SUCTION
ACCUMULATOR
COMPRESSOR
TXV
(Cooling)
LIQUID
SENSOR
TXV
(Heating)
14
501055-UIM-B-1009
Heating
DEFROST OPERATION
The following defrost curve selection jumper positions are set from factory.
TABLE 1: Defrost Initiate Curves
Defrost Curve Selection
Jumper Position
2-Ton
2.5-Ton
4-Ton
5-Ton
3-Ton
3.5-Ton
1.5-Ton
MAINTENANCE
1. Dirt should not be allowed to accumulate on the outdoor coils or
other parts in the air circuit. Clean as often as necessary to keep
the unit clean. Use a brush, vacuum cleaner attachment, or other
suitable means.
2. The outdoor fan motor is permanently lubricated and does not
require periodic oiling.
3. If the coil needs to be cleaned, it should be washed with Calgon
Coilclean (mix one part Coilclean to seven parts water). Allow solution to remain on coil for 30 minutes before rinsing with clean water.
Solution should not be permitted to come in contact with painted
surfaces.
4. Refer to the furnace or air handler instructions for filter and blower
motor maintenance.
5. The indoor coil and drain pan should be inspected and cleaned regularly to prevent odors and assure proper drainage.
IT IS UNLAWFUL TO KNOWINGLY VENT, RELEASE OR DISCHARGE REFRIGERANT INTO THE OPEN AIR DURING
REPAIR, SERVICE, MAINTENANCE OR THE FINAL DISPOSAL
OF THIS UNIT.
PRESSURE
PSIG
129.70
132.20
134.60
137.10
139.60
142.20
144.80
147.40
150.10
152.80
155.50
158.20
161.00
163.90
166.70
TEMP. F
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
PRESSURE
PSIG
169.60
172.60
175.50
178.50
181.60
184.60
187.70
190.90
194.10
197.30
200.60
203.90
207.20
210.60
214.00
TEMP. F
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
PRESSURE
PSIG
217.40
220.90
224.40
228.00
231.60
235.30
239.00
242.70
246.50
250.30
254.10
258.00
262.00
266.00
270.00
TEMP. F
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
PRESSURE
PSIG
274.10
278.20
282.30
286.50
290.80
295.10
299.40
303.80
308.20
312.70
317.20
321.80
326.40
331.00
335.70
TEMP. F
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
PRESSURE
PSIG
340.50
345.30
350.10
355.00
360.00
365.00
370.00
375.10
380.20
385.40
390.70
396.00
401.30
406.70
412.20
15
501055-UIM-B-1009
Supersedes: 501055-uIM-A-0909