Design of Cotter Joint New-BELWIN
Design of Cotter Joint New-BELWIN
Design of Cotter Joint New-BELWIN
1.INTRODUCTION
Socket and spigot cotter joint is used to connect
circular rods. One of the rods is formed into a socket by enlarging its end while the
other rod, called spigot end is formed with enlarged diameter and an integral collar.
The spigot is put inside the socket and the cotter is driven through the slots in
socket and spigot ends. A pictorial view of socket and spigot cotter joint . While a
sectional view of socket and spigot cotter joint
2.AIM
To find out the cotter joint dimensions and check its safe.
For load P=5x103 N of load. Design cotter joint and calculate all the
dimensions
3.SELECTION OF MATERIALS
The material is selected for the given load criteria. So the
material to be selected as plain carbon steel of grade 30c8
The maximum load s =400 N/mm2
4.CALCULATION OF PERMISSIBLE STRESSES
Assume factor of safety of spigot and socket is 6
For cotter is 4
4.1 For spigot and cotter
Allowable stress in tension
t=St/6
1
=400/6=66.67N/mm2
Allowable stress in compression
c=2x400/6
=133.33 N/mm2
=0.5x400/6
=33.33 N/mm2
t=St/6
=400/4=100 N/mm2
=0.5x400/6
=50 N/mm2
5.CALCULATION OF DIMENSIONS
5.1 Diameter Of Rods
4
t
450101010
x66.67
d=30.9=31
t=0.31d
=0.31x31=9.6=10
= ( d22 - d2t) t
4
= ( d22 - d2x10)x66.67
4
d22-12.73d=954.88
d2=37.9=40
= ((d12- d22)-(d1-d2)t) x t
4
= (d12- 402)-(d1-40)10)x66.67
4
d12-12.73d1-2045.59=0
d1=52.04
d1=52
2
50101010
b=
25010
b=50mm
50101010
1040
2 2
50101010
22440
(42)
50101010
(8040)10
Shear stress =
2 42
50101010
2 8040 24
8.AUTOLISP PROGRAM
(defun c:one ()
;P (getreal "enter the maximum load in N:")
;t c (getreal "enter the allowable stresses for spigot and socket in
N/mm^2 :")
;t c (getreal "enter the allowable stresses for cotter in N/mm^2 :")
;d (getreal "enter the diameter of rods in mm:")
;t (getreal "enter the thickness of cotter in mm:")
;d2 (getreal "enter the diameter of spigot in mm:")
;d1 (getreal "enter the outer diameter of socket in mm:")
;d3 d4 (getreal "enter the diameter of spigot collar and socket collar in
mm:")
;a c (getreal "enter the dimensions mm:")
6
9. 2D AUTOCAD DRAWING
10
0.0000)
Specify next point or [Close/Undo]:
Specify next point or [Close/Undo]: *Cancel*
Command:
Command: _.erase 1 found
Command: _line Specify first point:
Specify next point or [Undo]:
Command:
Command: _line Specify first point:
Specify next point or [Undo]: 24
Command: _line Specify first point:
Specify next point or [Undo]: 15
Specify next point or [Undo]: 48
Specify next point or [Close/Undo]:
Specify next point or [Close/Undo]: *Cancel*
Command: _.erase 1 found
Command: _line Specify first point:
11
11. CONCLUSION
Thus the spigot cotter joint is designed and its calculations of dimensions are
obtained and the autolisp program is written to its design.
16