Product Guide: Power and Productivity For A Better World
Product Guide: Power and Productivity For A Better World
Product Guide: Power and Productivity For A Better World
Product Guide
TM
S800 I/O
Product Guide
NOTICE
This document contains information about one or more ABB products and may include a
description of or a reference to one or more standards that may be generally relevant to
the ABB products. The presence of any such description of a standard or reference to a
standard is not a representation that all of the ABB products referenced in this document
support all of the features of the described or referenced standard. In order to determine
the specific features supported by a particular ABB product, the reader should consult the
product specifications for the particular ABB product.
ABB may have one or more patents or pending patent applications protecting the intellectual property in the ABB products described in this document.
The information in this document is subject to change without notice and should not be
construed as a commitment by ABB. ABB assumes no responsibility for any errors that
may appear in this document.
In no event shall ABB be liable for direct, indirect, special, incidental or consequential
damages of any nature or kind arising from the use of this document, nor shall ABB be
liable for incidental or consequential damages arising from use of any software or hardware described in this document.
This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party nor used
for any unauthorized purpose.
The software or hardware described in this document is furnished under a license and
may be used, copied, or disclosed only in accordance with the terms of such license. This
product meets the requirements specified in EMC Directive 2004/108/EEC and in Low
Voltage Directive 2006/95/EEC.
TRADEMARKS
All rights to copyrights, registered trademarks, and trademarks reside with their respective owners.
Release:
Document number:
June 2010
3BSE015969R5001 A
TABLE OF CONTENTS
About This Book
General ............................................................................................................................11
Document Conventions ...................................................................................................12
Warning, Caution, Information, and Tip Icons................................................................12
Terminology.....................................................................................................................13
Related Documentation ...................................................................................................15
New This Release ............................................................................................................15
3BSE015969R5001 A
Table of Contents
.......................................................................................................... 117
3BSE015969R5001 A
Table of Contents
Section 4 - Ordering
General ..........................................................................................................................167
Product and Price List Structure ........................................................................167
INDEX
3BSE015969R5001 A
Table of Contents
3BSE015969R5001 A
Safety Summary
Electrostatic Sensitive Device
Devices labeled with this symbol require special handling precautions as
described in the installation section.
GENERAL
WARNINGS
Equipment Environment
All components, whether in transportation, operation or storage, must be
in a noncorrosive environment.
Electrical Shock Hazard During Maintenance
Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.
SPECIFIC
WARNINGS
SPECIFIC
CAUTIONS
Page 120: The calculated load of Advant Fieldbus 100 must be equal to or
less than 70%.
Page 122: The calculated load of Advant Fieldbus 100 must be equal to or
less than 50%. NOTE! 1 ms cycle time is not allowed.
Page 123: The calculated load of Advant Fieldbus 100 must be equal to or
less than 50%. NOTE! 1 ms cycle time is not allowed.
3BSE015969R5001 A
Safety Summary
10
3BSE015969R5001 A
Information on S800 I/O system key benefits, both on product and functional
levels.
3BSE015969R5001 A
11
Document Conventions
Document Conventions
Microsoft Windows conventions are normally used for the standard presentation of
material when entering text, key sequences, prompts, messages, menu items, screen
elements, etc.
Tip icon indicates advice on, for example, how to design your project or how to
use a certain function
Although Warning hazards are related to personal injury, and Caution hazards are
associated with equipment or property damage, it should be understood that
operation of damaged equipment could, under certain operational conditions, result
in degraded process performance leading to personal injury or death. Therefore,
fully comply with all Warning and Caution notices.
12
3BSE015969R5001 A
Terminology
Terminology
A complete and comprehensive list of Terms is included in the IndustrialIT
Extended Automation System 800xA, Engineering Concepts instruction
(3BDS100972Rxxxx). The listing included in Engineering Concepts includes terms
and definitions as they that apply to the 800xA system where the usage is different
from commonly accepted industry standard definitions and definitions given in
standard dictionaries such as Websters Dictionary of Computer Terms.
Term
Description
AF 100
DTM
FCI
Base cluster
G3 compliant
HART
I/O cluster
I/O device
I/O module
3BSE015969R5001 A
13
Terminology
14
Term
Description
I/O station
ModuleBus
(ModuleBus)
Extension cable
MTU
OSP
PROFIBUS-DP
PROFIBUS-DPV1
RTD
SOE
TC
Thermocouple
I.S.
SIL
HCIR
CI810
CI840
TB840
3BSE015969R5001 A
Related Documentation
Related Documentation
A complete list of all documents applicable to the 800xA IndustrialIT Extended
Automation System is provided in Released User Documents, 3BUA000263Rxxxx.
This document lists applicable Release Notes and User Instructions. It is provided in
PDF format and is included on the Release Notes/Documentation media provided
with your system. Released User Documents are updated with each release and a
new file is provided that contains all user documents applicable for that release with
their applicable document number. Whenever a reference to a specific instruction is
made, the instruction number is included in the reference.
Support for new S800 I/O module AI825 with 4 galvanically isolated bipolar
channels.
Support for new S800 I/O module DI825 with 8 125 V d.c. channels with SOE.
Support for long distance ModuleBus in star configuration using the new S800
modem TB825. The long distance fiber optic cable should be of type 62,5/125
m fiber with ST (bayonet) contacts.
Two new S800 termination units are released. The new TU833 are similar to
TU830 but with cage clamp terminals and TU813 are similar to TU814 but for
250 V applications.
An Extended HART mode is introduced for S800 I/O via PROFIBUS. This
mode of operation allows for HART data transfer of large packages up to 227
bytes. This mode is required when a HART device sends packages larger than
64 bytes.
Always check which S800 I/O feature support is included in the controller that
the I/O is connected to.
3BSE015969R5001 A
15
16
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17
Product Benefits
Product Benefits
Some of the benefits of the S800 I/O system are:
18
small to large
etc.
Reduces downtime
Easy to configure
3BSE015969R5001 A
Features
Features
The major features of the S800 I/O system are:
All modules have plastic injection molded enclosures which provide safety
protection degree IP20 according to IEC 529.
The plastic used is halogen free.
3BSE015969R5001 A
19
Features
20
I/O modules allow for 55oC ambient temperature except for vertical mounted
Compact MTU with I/O modules allow for 40oC ambient temperature.
SOE support by time stamped events with resolution down to 0.4 ms. Available
for 24/48/125 V d.c. digital inputs.
3BSE015969R5001 A
Power Supply
I/O Module
Fieldbus
ModuleBus
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21
Introduction
Controller
Electrical
ModuleBus
FCI
I/O Module
Base Cluster
Optical
ModuleBus
I/O Cluster
Base Cluster
22
3BSE015969R5001 A
Introduction
ModuleBus
Optical Port
Redundant
FCI
Redundant
I/O module
Redundant electrical
ModuleBus
Redundant
Fieldbus
Optical
ModuleBus
Figure 3. I/O Station Overview with Maximum Redundancy and Additional Single
I/O Modules
3BSE015969R5001 A
23
Product Overview
It is not necessary to implement redundancy on all components, but there are some
dependencies:
Product Overview
S800 I/O provides distributed I/O on PROFIBUS and Advant Fieldbus 100
(AF100). S800 I/O is also used as a communication link to some of ABBs Drives.
With the network definition PROFIBUS, it means the both versions;
PROFIBUS-DP and PROFIBUS-DPV1.
An I/O station can be configured over the Fieldbus. Typical parameters are signal
range, filter time, etc.
The status of the modules are indicated by LEDs and also accessible over the
fieldbus. Analog values are scaled 0-100% of the signal range. AI/AO modules are
scanned every 4th I/O scan cycle. RTD/TC every 10th cycle.
Values are transferred cyclically on the fieldbus limited by the fieldbus and the
fieldbus master. The Fieldbus Communication Interface is scanning the I/O modules
cyclically. The cycle time, 4-108 ms, is dependent on type and number of modules.
24
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1 base cluster
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25
Base Cluster
Base Cluster
A base cluster includes:
I/O Cluster
An I/O cluster includes:
I/O Modules
Any combination of I/O modules is possible, within the limits in Table 1.
Table 1. The max. I/O Configuration of S800 I/O Connected to Advant Fieldbus 100
and PROFIBUS.
Item
S800 I/O stations per Advant Fieldbus 100
S800 I/O station per PROFIBUS
S800 I/O modules per station connected via AF100
S800 I/O modules per station connected via PROFIBUS.
Supported I/O modules types.
Max. No.
79(1)
99
24(2)
See Chapter 3,
Technical Data and
Performance
(1) If other than S800 I/O stations are used on the same Advant Fieldbus 100, the maximum
number of S800 I/O stations must be reduced with a corresponding number of stations.
(2) Without Optical ModuleBus Expansion the maximum number is 12.
26
3BSE015969R5001 A
Functional Description
Functional Description
Product Configuration Examples
To give you some ideas about the use of S800I/O, this section includes some basic
configuration examples.
PROFIBUS
An S800 I/O station can be connected to a PROFIBUS network using the Fieldbus
Communication Interface (FCI) CI801/CI830/CI840.
PROFIBUS master
PROFIBUS
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27
PROFIBUS master
Media redundancy on Advant Fieldbus 100 includes redundant cable and redundant
modems and the CI810 FCI.
AF100 master
with
media redundancy
AF100
28
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Communication
AF100 master
AF100
CI810
Communication
S800 I/O uses Advant Fieldbus 100 or PROFIBUS as an external communication
interface and ModuleBus as an internal communication link between clusters and
their I/O modules.
Advant Fieldbus 100
S800 I/O is connected to Advant Fieldbus 100 via twisted pair. When connected to
Advant Fieldbus 100, the communication interface module and its S800 I/O
modules are called an S800 I/O Station.
An S800 I/O station works as a slave for one parent controller. If several S800 I/O
stations are connected to the same Advant Fieldbus 100 together with more than one
controller, each S800 I/O station needs its own dedicated parent controller.
See Figure 9.
3BSE015969R5001 A
29
Communication
AC4XX
IBM PC
Tool
AF100 #1
S800 I/O
which works
with AC4XX
as Parent
Controller
S800I/O
#1
AC110
S800I/O
#2
S800I/O
#3
S800 I/O
which works
with AC110
as Parent
Controller
AF100 #2
S800I/O
#4
S800I/O
#5
30
3BSE015969R5001 A
Communication
star configuration with the optical Media Converter. See Figure 12.
Maximum length of any cable is:
15 m (49 ft.) for plastic fiber
200 m (667 ft.) for HCS glass fiber
I/O Station
Rx
Tx
Cluster 1
TB820
Cluster 2
TB820
Cluster 3
TB820
Cluster 7
TB820
Rx
Rx
Rx
Rx
Tx
Tx
Tx
Tx
3BSE015969R5001 A
31
Communication
Simplex provides a one-way ring connection from the FCI to the modem, to the
second modem, etc., and back from the last modem to the FCI.
I/O Station
Rx
Tx
Cluster 1
TB820
Rx
Tx
Cluster 2
TB820
Rx
Tx
Cluster 3
TB820
Rx
Tx
Cluster 7
TB820
Rx
Tx
Tx
Tx
Tx
Rx
Rx
Rx
32
A cable break or loss of a modem will only affect I/O Clusters down-stream of
the failure.
3BSE015969R5001 A
Communication
FCI/
Controller
Controller
TB820,
TB820
TB840
or
or
TB840
TB840A
I/O
I/O
TB825
TB825
1 2 3
1 2 3
TB820,
TB820
TB840
or
or
TB840
TB840A
I/O
I/O
I/O
I/O
TB825
TB825
1 2 3
1 2 3
TB820,
TB820
TB840
or
or
TB840
TB840A
I/O
TB820,
TB820
TB840
or
or
TB840
TB840A
I/O
3BSE015969R5001 A
33
CI801
for PROFIBUS-DPV1
CI810
CI820
CI830
for PROFIBUS-DP
CI840
They all have an isolated input for 24 V d.c. power (19.2 - 30 V). The power source
can be the SD821/SD822/SD823 power supplies, battery, or other IEC664
Installation Category II power sources. Power status inputs, 2 x 24 V, to monitor 1:1
redundant mains are also provided.
CI801 has a 9 pin D-sub connector and modems for PROFIBUS-DPV1 and a
connection for the Optical ModuleBus via TB806/TB842.
CI810 has two connectors and modems for a media redundant Advant Fieldbus 100
twisted pair cables and a connection for the Optical ModuleBus.
CI820, together with the interconnection unit TB815, is used when a fully redundant
configuration is required. CI820 comprises the Advant Fieldbus 100 twisted pair
connection and TB815 the Optical ModuleBus connection.
CI830 has a 9 pin D-sub connector and modems for PROFIBUS-DP and a
connection for the Optical ModuleBus.
CI840 together with termination unit TU846/TU847 is used when a fully redundant
configuration is required. CI840 is mounted on TU846/TU847 and has a connector
for power supply and two 9 pin D-sub connectors for PROFIBUS-DPV1
connection. TU846/TU847 has two service ports and two address switches. CI840
also has a connection for the Optical ModuleBus via TB806/TB842 or
TB846/TB842.
CI801 and CI840 supports Hot Configuration in Run (HCIR) and HART passthrough. HCIR makes it possible to change the I/O station configuration without
stopping the I/O station execution.
34
3BSE015969R5001 A
The front plate of the communication modules provides LEDs for diagnostic and
status indications. Two rotary switches are provided for setting of the I/O station
address. No other addresses are required to be set within the I/O-station. Labels for
optional user text and item number are also provided. The communication plugs can
be inserted/removed without interrupting the communication between stations on
the bus.
The type designation CI810 in this document includes all types of models CI810,
CI810V1, CI810V2, CI810A and CI810B if no other information is given.
Description
Fieldbus Communication Interface for PROFIBUS-DPV1.
Support for Hot Configuration in Run and HART pass-through(1).
PROFIBUS Modem for twisted pair cable.
Power supply 24 V (19.2 - 30 V d.c.) Rated isolation voltage 50 V.
Also in a G3 compliant version.
CI810
CI820
CI830
3BSE015969R5001 A
35
Description
Fieldbus Communication Interface for PROFIBUS-DPV1 for
redundancy configuration.
Support for Hot Configuration in Run and HART pass-through(1).
PROFIBUS Modem for twisted pair cable.
Power supply 24 V (19.2 - 30 V d.c.) Rated isolation voltage 50 V.
Also in a G3 compliant version (CI840Z).
TB815
TU846
TU847
(1) Always check the controller documentation for information about supported functionality.
36
3BSE015969R5001 A
Module Termination
Module Termination
The MTUs are totally passive units and all active circuitry is allocated to
the I/O module containing process connections and ModuleBus part.
Please, see Module Termination Unit on page 65, for further information.
Table 3. S800M I/O Termination Units
Module
Type
Description
TU805
TU810
TU811
TU812
TU813
TU814
TU830
3BSE015969R5001 A
37
Module Termination
Description
TU831
TU833
TU834
TU835
TU836
TU837
TU838
38
TU842
TU843
TU844
3BSE015969R5001 A
Module Termination
Description
TU845
TU890
Compact MTU, I.S. applications, 50 V. For use with I/O modules with
Intrinsic Safety interfaces.
TU891
Compact MTU, Non I.S. applications, 50 V. For use with I/O modules
with Intrinsic Safety interfaces in non-Intrinsic Safety applications.
Also in a G3 compliant version (TU891Z).
TY801K01 Set of 8 pcs. of shunt sticks for current or voltage signals together with
AI845 or AI880/AI880A and TU844 or TU845.
TY804K01 Set of 8 pcs. of shunt sticks for NAMUR signals together with DP840
and TU844 or TU845.
Mounting
Kit
Horizontal
Mounting
Profile
Table 4. Cable Connectors for TU813 and TU814, Supplied by Phoenix Contact
Part
No
Name
1809792
MSTBC 2.5/8-STZF-5.08
1808890
MSTBC 2.5/10-ST-5.08
3BSE015969R5001 A
39
ModuleBus Items
Table 4. Cable Connectors for TU813 and TU814, Supplied by Phoenix Contact
(Continued)
Part
No
Name
Crimp snap in
connector
1879531
MSTBC-MT 0.2-0.5
3190564
MSTBC-MT 0.5-1.0
3190551
MSTBC-MT 1.5-2.5
Crimping tool
1204038
CRIMPFOX MT 2.5
1204384
QUICK WIREFOX 6
ModuleBus Items
The ModuleBus supports up to 8 cluster, one base cluster and up to 7 I/O cluster,
connected to each other via optical cables, Optical ModuleBus modems and
a ModuleBus Optical port module. MTUs and S800L I/O modules can within
a cluster be set up in two or three groups with extension cable adaptors fitting the
bus outlet and inlet connectors of communication interface, MTUs and S800L
modules. At the last MTU or S800L modules bus outlet a terminator module,
TB807, must be inserted.
40
Description
TB810
TB811
3BSE015969R5001 A
ModuleBus Items
Description
TB820
TB825
TB840
TB842
TB845
Bus Outlet. ModuleBus extent. cable adaptor D-sub 25, female. For
dual ModuleBus.
TB846
TK811V015
TK811V050
TK811V150
TK812V015
TK812V050
TK812V150
3BSE015969R5001 A
41
ModuleBus Items
Description
TB805
Bus Outlet. ModuleBus extent, cable adaptor D-sub 25, female. For
single ModuleBus. Also in a G3 compliant version (TB805Z).
TB806
Bus Inlet. ModuleBus extent. cable adaptor D-sub 25, male. For
single ModuleBus or carrier for TB842. Also in a G3 compliant
version (TB806Z).
TB807
TK801V003
TK801V006
TK801V012
TU807
TU840
TU841
TU848
TU849
Optical ModuleBus expansion cables with other length and performance, see
Opto Connectors and Cables on page 86.
42
3BSE015969R5001 A
3BSE015969R5001 A
ModuleBus Items
43
I/O Modules
I/O Modules
S800 I/O system provides a variety of I/O modules, covering analog and digital
signals of various types, and interfaces for RTDs and TCs of various types.
For positioning applications using incremental encoders, a special interface unit is
available comprising a complete positioning loop.
The S800 I/O system provides I/O modules with typically 2-16 channels depending
on type and ratings of the individual module.
All I/O modules are supervised at system start-up as well as under normal operation.
The status of an S800 I/O module is indicated with front mounted LEDs; RUN (R),
green, normal operation, FAULT (F), red, when a fault is detected, WARNING (W),
yellow, when a channel fault is detected and OUTPUT SET AS
PREDETERMINED (O), yellow, when the module has lost communication (for
output modules). S800L I/O modules only have one STATUS (S) LED showing
RUN (green) and FAULT (red). All S800 I/O modules (except S800L) can be
replaced with both system power and field power connected.
Digital I/O Modules
The digital I/O modules all have galvanic isolation relative to chassis ground. All
modules have LEDs to indicate channel status (on/off) and the standard set of
module status indicators. Some output modules and modules with Intrinsic Safety
interfaces have indication for the channel error status.
The S800 I/O modules 24/48 V d.c. have channels isolated in groups. Each group
has a field power status input to indicate presence of field power. Loss of field
power is indicated on Warning LED, module status set to warning and channel
status set to error.
The 120/250 V a.c. or d.c. modules have individually isolated channels.
The input module can be configured to monitor field power status.
S800L I/O modules 24 V d.c. have one isolated group with 16 channels. Used
together with TU805 enable 2-and 3-wires connections. The input modules can be
configured to monitor field power status. Loss of field power will set module status
to warning and channel status to error.
44
3BSE015969R5001 A
I/O Modules
Module
Type
Type(1)
Description
DI801
DI802
DI803
Suitable
MTU
(3)
DI810
TU810
TU812
TU814
TU830
TU833
TU838
DI811
TU810
TU812
TU814
TU830
TU833
TU838
DI814
TU810
TU812
TU814
TU830
TU833
TU838
DI820
3BSE015969R5001 A
45
I/O Modules
Module
Type
46
Type(1)
Description
DI821
DI825
TU811
TU813
TU831
DI830
TU810
TU812
TU814
TU830
TU833
TU838
DI831
TU810
TU812
TU814
TU830
TU833
TU838
DI840
Redundant:
TU842
TU843
Single:
as DI830
DI880(5)
See DI840
DI885
TU810
TU812
TU814
TU830
TU833
3BSE015969R5001 A
I/O Modules
Module
Type
DI890
Type(1)
Description
Digital Input, I.S. interface, 8*1 channels
Galvanic isolation between channels.
Rated isolation voltage 50 V.
DO801
DO802
Suitable
MTU
TU890
TU891
(3)
DO810
TU810
TU812
TU814
TU830
TU833
DO814
TU810
TU812
TU814
TU830
TU833
DO815
TU810
TU812
TU814
TU830
TU833
DO820
TU811
TU813
TU831
TU836
TU837
3BSE015969R5001 A
47
I/O Modules
Module
Type
48
Type(1)
Description
DO821
TU811
TU813
TU831
TU836
TU837
DO840
Redundant:
TU842
TU843
Single:
as DO810
DO880(5)
DO890
TU890
TU891
3BSE015969R5001 A
I/O Modules
Module
Type
Type(1)
Description
Suitable
MTU
DP820
TU810
TU812
TU814
TU830
TU833
DP840
TU810
TU812
TU814
TU830
TU833
TU842
TU843
TU844
TU845
(1)
(2)
(3)
(4)
(5)
3BSE015969R5001 A
49
I/O Modules
All the analog I/O modules have galvanic isolation relative to chassis ground in a
group of 4 or 8 channels. Some of the modules also has isolation between channels.
The modules have the standard set of module status indicators.
Open circuit detection is available for inputs and outputs configured for 420 mA
and for the RTD and TC inputs.
Module
Type
50
Type(1)
Description
-
AI801
AI810
TU810
TU812
TU814
TU830
TU833
TU835
TU838
AI820
TU810
TU812
TU814
TU830
TU833
AI825
TU811
TU813
TU831
3BSE015969R5001 A
I/O Modules
Module
Type
Type(1)
Description
Suitable
MTU
AI830/
AI830A
TU810
TU812
TU814
TU830
TU833
AI835
TU810
TU812
TU814
TU830
TU833
AI843
TU830
TU833
TU842
TU843
AI845
Redundant:
TU844
TU845
Single:
as AI810
3BSE015969R5001 A
51
I/O Modules
Module
Type
Suitable
MTU
Description
AI880/
AI880A(2)
TU834
TU844
TU845
AI890
TU890
AI893
TU890
TU891
AI895
TU890
TU891
AO801
AO810/
AO810V2
52
Type(1)
TU891
TU810
TU812
TU814
TU830
TU833
3BSE015969R5001 A
I/O Modules
Module
Type
Type(1)
Description
Suitable
MTU
AO820
TU810
TU812
TU814
TU830
TU833
AO845/
AO845A
Redundant:
TU842
TU843
Single:
as AO810/
AO810V2
AO895
TU890
TU890
TU891
TU891
3BSE015969R5001 A
53
Drives Integration
Drives Integration
ABB Standard and Engineered drives can be connected to the S800 I/O system.
The FCI works as a communication link between the fieldbus master and the drives.
No application software concerning this functionality is stored in the FCI. Check the
available support for each FCI type.
The following drives are considered to be standard drives:
54
3BSE015969R5001 A
Drives Integration
Product Benefits
By integrating drives and the control system, full advantage can be taken to added
functions. Process data are measured with improved accuracy for even more exact
process control, while the ready made information permits a total overview of the
drives in the process.
Features
Warnings from drives available as events and in diagnostic displays allows the
operator to determine when preventive service is needed.
The connection is made directly to the drives system through an optical ring or a star
by using a Distributed Branching Unit. One important aspect is the simplicity in the
connection. No extra hardware is needed in any of the devices, that is, the functions
are included in the basic products, minimizing communication delays and cost.
3BSE015969R5001 A
55
Drives Integration
56
3BSE015969R5001 A
3BSE015969R5001 A
57
TU812
AO810/
TU812
AO810V2
Intrinsic Safety
modules
Note
2108/HAT/ABB-AI-H-01
Dual channel
modules
2108/HAKE/ABB-AI-H-01(1)
Dual channel
modules
2108/HAT/ABB-AO-H-01
Dual channel
modules
2108/HAKE/ABB-AO-H-01(1)
Dual channel
modules
DI810
TU812
2108/HAT/ABB-DI-01
2824, 2844
Quad channel
modules
DO810
TU812
2108/HAT/ABB-DO-01
Dual channel
modules
2108/HAKE/ABB-DO-H-01(1)
Dual channel
modules
58
3BSE015969R5001 A
ABB Entrelec offers solutions for fast termination solutions with pre-wired cables
and an assortment of terminations and signal adaptions. This offer connects to S800
I/O via the TU812 termination unit which provides a D-sub connector.
Multipurpose cables are also available. Further information is available in the ABB
Entrelec catalog "Pre-wiring system for PLC's, Interfast", 1SNC127001C0206.
3BSE015969R5001 A
59
Phoenix Contact offers solutions for fast termination solutions with pre-wired
cables and an assortment of terminations and signal adaptions. This offer connects
to S800 I/O via the TU812 termination unit which provides a D-sub connector.
Further information is available when following the link www.s800connection.com.
60
3BSE015969R5001 A
Redundancy Functionality
Fieldbus Communication Interface (FCI)
When using redundant FCI, one is primary and one is secondary. If the primary FCI
fails it will hand over to the secondary FCI.
If using redundant FCI and redundant electrical ModuleBus, the primary FCI will
control both electrical ModuleBuses. When the primary FCI fails, the secondary
FCI will take control of both electrical ModuleBuses.
Input Modules
When using redundant input modules, all reading is done from the primary input
module. The input module will diagnose itself, and when the primary input module
fails the secondary input module will be set as primary instead.
The secondary input module is checked for error status at a lower cycle rate than the
primary.
Analogue Output Modules
When using redundant AO modules, half the output current is generated from each
AO module. The AO module will diagnose itself, and when one fails, it disconnects
3BSE015969R5001 A
61
Software Components
and a direct communication between the two redundant AO modules will ensure
that the second AO module quickly doubles its output current.
Digital Output Module
When using redundant DO modules, they both work parallel to each other. They
give the same output and the small time difference between them, in setting a signal
high or low, does not make a difference.
When one DO module fails it will give output signals set to low. The DO module
that still work will override by setting some signals to high.
Software Components
Fieldbus Communication Interface
The system software of a Fieldbus Communication Interface comprises
a real-time operating system. The software is installed at delivery.
Upgrades are available for download for the system software for field upgrade.
Cables to connect a standard PC with the FCI are available in the S800 I/O price list.
62
3BSE015969R5001 A
Hardware Components
Hardware Components
The highly modularized hardware of S800 I/O includes the following components:
I/O Modules
ModuleBus Items
I/O Modules
There are two types of S800 I/O modules:
S800 I/O modules designed to be used together with the Module Termination
Units. See Figure 20 and Figure 22.
as accessories to 24 V DI/DO modules, Terminal Unit TU805 enables 2and 3-wires connections, see Figure 17.
3BSE015969R5001 A
63
I/O Modules
Next module
Centre of
DIN-rail
58,5
64
3BSE015969R5001 A
58.5
3BSE015969R5001 A
65
Compact and Intrinsic Safety MTUs are 58mm (2.3) wide, Extended MTUs are
120mm (4.72) wide and Redundant MTUs are 124 mm (4.88) wide. The MTU
types can be mixed and matched within an I/O-station to fit a users needs. Choice
of MTU type can be made freely trading space versus termination needs.
MTUs are available with rated isolation voltages 50 V and 250 V. The 50 V types
can be used with all 24/48 V discrete I/O and analog I/O modules. The MTUs with
250 V rated isolation voltage are used with all 120 V and 250 V rated I/O modules.
An inserted I/O module is assigned the unique position identity of its MTU.
Through the incremental bus design the physical size of an S800 I/O installation is
directly proportional to the number of installed MTUs.
The S800 I/O modules can be inserted and removed from MTUs without
disturbing system operation.
The physical lock for S800 I/O which locks an I/O module to its MTU allows I/O
module removal only when the lock is in its unlocked position. The locking
mechanism also acts as a logic lock so that an I/O module is operable only when the
lock is in the locked position. If the lock is in its unlocked position, output channels
are de-energized and I/O modules can be inserted/removed without need to remove
system or field power.
66
3BSE015969R5001 A
3BSE015969R5001 A
67
68
3BSE015969R5001 A
122 mm
(4.8)
92.5 mm
(3.64)
7 mm
(.27)
119 mm
(4.68)
E
F
192 mm
(7.6)
Center of
DIN rail
99.5 mm
(3.92)
E
F
B
C
B
C
8 mm
(0.31)
5 mm
(0.2)
9 mm
(0.35)
40 mm
(1.57)
31.5 mm
(1.24")
58 mm
(2.28)
58.5 mm
(2.30)
Figure 20. Compact MTU for Intrinsic Safety without and with I/O Module
3BSE015969R5001 A
69
70
3BSE015969R5001 A
122 mm
(4.8)
3BSE015969R5001 A
71
72
3BSE015969R5001 A
3BSE015969R5001 A
73
74
3BSE015969R5001 A
3BSE015969R5001 A
75
Figure 27 shows the TB815 configured with two CI820 FCIs for redundant
operation.
T1
T2
PR
DU
M
O
D
U
L
E
B
U
S
SERVICE
CI820
P
DU
SERVICE
STN. ADDR
TB815
CI820
4 56
3
7 x 10
2
8
109
4 56
3
7x1
2
8
109
SWX.X/Y
SWX.X/Y
L+ L+ SA
L- L- SB
R
T2
PR
STN. ADDR
4 56
3
7 x 10
2
8
109
4 56
3
7x 1
2
8
109
F
T1
L+ L+ SA
L- L- SB
AF100
+
SH
SH
Tx
Rx
AF100
+
SH
SH
Figure 27. Redundant CI820 FCIs and TB815 Interconnection Unit Layout
Figure 28 shows the MTU TU847 (TU846) with redundant CI840. TU847 has one
ModuleBus and are used for single I/O modules. TU846 has two ModuleBuses and
are used for redundant I/O modules.
76
3BSE015969R5001 A
128 mm
(5.04)
124 mm (4.88)
162 mm
(6.38)
186 mm
(7.32)
3BSE015969R5001 A
77
78
3BSE015969R5001 A
ModuleBus
ModuleBus
TB820 ModuleBus Modem
3BSE015969R5001 A
79
ModuleBus
80
3BSE015969R5001 A
ModuleBus
The TB840 ModuleBus Modem is a fiber optic interface to the Optical ModuleBus.
TB840 is used in redundancy configurations where each TB840 is connected to
different optical ModuleBus lines and to single or dual electrical ModuleBuses.
Termination Unit TU840 connects TB840 to redundant I/O. Termination Unit
TU841 connects TB840 to non-redundant I/O.
Termination unit TU848 has individual power supply connections and connects
TB840 to redundant I/O. Termination unit TU849 has individual power supply
connections and connects TB840 to non-redundant I/O.
The ModuleBus Modem has an electrical and an optical ModuleBus interface which
are logically the same bus. A maximum of 12 I/O modules can be connected to the
electrical ModuleBus and up to seven clusters can be connected to the fiber optic
ModuleBus.
The cluster address sets by a rotary switch on the Termination Unit
TU807/TU840/TU841/TU848/TU849 in range 1 to 7.
The TB840 ModuleBus Modem provides 24 V d.c. protected (from the source) and
an isolated, protected 5 V dc power to the clusters I/O modules by way of the
electrical ModuleBus connection. One power source (single or redundant 24 V d.c.)
can be connected to the power terminals (L+ & L-). Redundant power supply can be
supervised via inputs SA and SB.
The rotary switch and the connectors for power supply is located on
TU807/TU840/TU841/TU848/TU849. See Figure 31, for dimensions see also
Figure 29.
3BSE015969R5001 A
81
ModuleBus
128 mm
(5.04)
47 mm
(1.85)
124 mm (4.88)
162 mm
(6.38)
186 mm
(7.32)
Only TU848/TU849
82
3BSE015969R5001 A
ModuleBus
ModuleBus Optical media converter, converts between plastic opto fiber or HCS
fiber with Versatile link connectors and glass optical fiber with ST connectors.
The TB825 is built in S800L mechanics and DIN rail mounted.
136
114
67.5
85.6
14.2
57.2
58.5
3BSE015969R5001 A
83
ModuleBus
The ModuleBus Optical ports TB810/TB811 have two connectors for the Optical
ModuleBus expansion and one connector for connection to the Fieldbus
Communication Interface module, (FCI). The ModuleBus Optical ports are used
together with the communication modules CI810, CI820 (TB815) and CI830.
TB810/TB811 is connected directly on the FCI.
39,6 mm (1,6)
20 mm (0,79)
39,6 mm (1,6)
Tx
Rx
Rx
Tx
84
3BSE015969R5001 A
ModuleBus
The ModuleBus Optical port TB842 has two connectors for the Optical ModuleBus
expansion and one connector for connection to the Fieldbus Communication
Interface module, (FCI). The ModuleBus Optical ports are used together with the
communication modules CI801 or CI840.
TB842 is connected to CI801 through TB806 and to CI840 through TB806 and
TU847 or TB846 and TU846.
42,3 mm
56,7 mm
17,6 mm
3BSE015969R5001 A
85
ModuleBus
Riser or plenum
86
3BSE015969R5001 A
ModuleBus
The ModuleBus extension cable adaptors exist in two types for bus outlet and bus
inlet. The adaptors have two connectors for the electrical ModuleBus and for the
ModuleBus extension cable. See Figure 35 on the next page.
MTUs and S800L I/O modules can within a cluster be set up in two or more
physically separated groups with extension cable adaptors which fit to the bus outlet
and inlet connectors of communication interface modules, Optical ModuleBus
modem, MTUs and S800L modules. The factory made extension cables which plug
into the cable adaptors are available in lengths of 0.3, 0.6 and 1.2 m (1, 2 or 4 ft.),
allowing together with up to 12 I/O modules, for a total bus length of 2.5 m (8.2 ft.).
TB805 and TB806 also exists in G3 compliant versions, TB805Z and TB806Z.
3BSE015969R5001 A
87
ModuleBus
The ModuleBus extension cable adaptors for dual electrical ModuleBuses exists in
two types for ModuleBus outlet and ModuleBus inlet.
The adaptors have two connectors for the electrical ModuleBus and two for the
ModuleBus extension cable. See Figure 36 and Figure 37.
MTUs can within a cluster be set up in two or more physically separated groups
with extension cable adaptors which fit to the bus outlet and inlet connectors of
communication interface modules, Optical ModuleBus modem and MTUs. The
factory made extension cables are available in lengths of 0.3, 0.6 and 1.2 m (1, 2 or
4 ft.), allowing together with up to 6 MTUs, for a total bus length of 2.5 m (8.2 ft.).
88
3BSE015969R5001 A
ModuleBus
3BSE015969R5001 A
89
ModuleBus
90
3BSE015969R5001 A
ModuleBus
13 mm
(0,52)
18 mm
(0,71)
13 mm
(0,52)
TB807
19 mm
(0,75)
ModuleBus Terminator
E
F
Latch
B
C
E
F
MTU Assembly
A
(0,52)
D
B
C
L1+C1 2 3 4 5 6 7 C8 L2+
L1+B1 2 3 4 5 6 7 B8 L2+
L1- A1 2 3 4 5 6 7 A8 L2-
3BSE015969R5001 A
91
Power Supplies
Power Supplies
The power supplies SD821, SD822 and SD823 (24 V output) can be used to power
processor modules and S800 I/O modules, through the processor unit and to power
24 V field circuits (optional). The primary side can connect to industrial mains
installation class III (IEC664).
The outputs are protected and can operate with resistive, capacitive and constant
power loads, for example, switched mode power converters.
The outputs of the supplies of same type can be connected in parallel to increase
power, 2*SD821, 2*SD822 or 2*SD823, or be configured for redundant mains to
increase availability, 2*SD821, 2*SD822 or 2*SD823, plus one SS822 or two
SS823. The voting unit SS822 has two power OK signals, one for each input power
and SS823 has one power OK signal.The signals can connect to the SA or SB inputs
of the Communication interface module, or to an Optical ModuleBus modem (to
monitor power status in 1:1 redundant mains configurations.)
In a parallel connections the life time will decrease due to not perfect load sharing.
To get a better load sharing the output voltage from the power supply units (only
SD823) should be adjusted to the same value. Each power supply should be
connected to the load via a cable of the same area and length as the others. The
length should be > 1 m and the area not bigger than necessary.
Table 9. Power Supplies
Module Type
92
Description
SD821
SD822
SD823
3BSE015969R5001 A
Power Supplies
Description
SS822
SS823
3BSE015969R5001 A
93
Power Supplies
110
50
103
97
L+ L+ L- LOK
125
SD821
L PE
230
44
Mains Voltage
Selection Switch
(115 / 230)
94
3BSE015969R5001 A
Power Supplies
110
65
103
97
L+ L+ L- LOK
125
230
SD822
L PE
44
Mains Voltage
Selection Switch
(115 / 230)
3BSE015969R5001 A
95
Power Supplies
110mm (4.3")
120mm (4.7")
103mm (4.1")
125mm
(4.9")
97mm (3.8")
SD823
N
L PE
OK
L+ L+ L- L-
44mm
(1.7")
115V
230V
96
3BSE015969R5001 A
Power Supplies
110
103
50
97
OK+ F OK+ F
A
B
125
SS822
44
A+B+L+L+L-
3BSE015969R5001 A
97
Power Supplies
98
3BSE015969R5001 A
Mounting Equipment
Mounting Equipment
Mounting Kit for CI801/CI840/CI840A/TB840/TB840A
Value
Width
200 mm (7.87)
Depth
170 mm (6.69)
Height
17 mm (0.67)
Weight
3BSE015969R5001 A
99
Mounting Equipment
TU840/TU848 TB845
TB846
TU846
TU841/TU849 TB805
TB845
TB806 TU847
TU846
TB805
TB845
TU847
TB805
TU807 TB805
CI801 TB805
100
3BSE015969R5001 A
Mounting Equipment
Groove for
fastening screws
465 mm (18.31")
40 mm (1.57")
253.3 mm (9.97")
44.45 mm
(1.75")
7.73 mm
(0.29")
482 mm (19")
76 mm
(2.99")
3BSE015969R5001 A
101
G3 compliant modules
G3 compliant modules
Some modules are available in both G3 compliant and non-compliant versions and
some are G3 compliant in their standard appearance. The G3 compliant modules
withstand more severe environmental conditions according to ISA-S71.04.
A Z in the type designation indicates that the module is G3 compliant, but the
modules are the same as the non-compliant S800 I/O versions in all other aspects,
for example configuration. Modules that are G3 compliant in their standard
appearance are not marked with Z.
During transport, storage and installation must special caution be taken:
102
3BSE015969R5001 A
TB 806
ModuleBus
Cable Adaptor-In
CI810/CI830 FCI
TB 807
ModuleBus
Terminator
CI820 FCI
TB815
Interconnection
Unit
I/O Cluster 1
I/O Cluster 1
I/O Cluster 2
I/O Cluster 2
I/O Cluster 3
I/O Cluster 3
3BSE015969R5001 A
103
TB806/TB846 CI840
TB807
Base I/O Cluster
TB842
TU846/TU847
I/O Cluster 1
ModuleBus
Modem
TB820
I/O Cluster 2
I/O Cluster 3
104
3BSE015969R5001 A
Redundant AC800M
TB840
TB807
I/O Cluster
TU841
3BSE015969R5001 A
105
Mounting
Mounting
The I/O station can be mounted horizontally, vertically or in combinations
(Figure 51 to Figure 55). Compact or Extended MTUs or S800L modules can be
used depending on available space and preferred way of installing the field wiring
(external marshalling/power distribution or direct on Extended MTUs using built in
2/3 wire termination and power distribution arrangements). Compact and Extended
MTUs as well as S800L modules can be mixed and matched within the I/O station
to suit the required field termination.
The S800 I/O is mounted on a DIN-rail. The DIN-rail is mounted in a cabinet or on
an enclosure wall to a metal sheet with fastening screws every 100 mm to ensure a
good chassis ground connection in the cabinet or on an open track. The FCI,
ModuleBus Modem, MTUs and S800L I/O modules are mounted on the DIN-rail.
It is recommended to use end supports when mounting the I/O station.
In environments with major vibrations, the MTUs shall be screwed on the metal
sheet.
162mm (6.37)
826 mm (32.5)
Terminator
TB807
20mm (0.8)
84mm
58.5 mm
(3.3)
(2.3)
Figure 51. Horizontal Mounting of 1 FCI (left) and 12 S800M I/O MTUs (Compact)
1540mm (60.6)
84mm
(3.3)
120mm
(4.72)
Terminator
TB807
Figure 52. Horizontal Mounting of 1 FCI (left) and 12 S800M I/O MTUs (Extended)
106
3BSE015969R5001 A
Mounting
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
Status
Status
Status
Status
S12345678910111213141516
110mm (4.33)
162mm (6.37)
1169 mm (46)
84mm
58mm
(3.3)
(2.3)
85.8 mm (3.4)
120 mm (4.72)
Terminator
TB807
Figure 53. Mixed Mounting of 1 FCI and 4+4+4 S800M I/O MTUs (Compact and
Extended) and S800L I/O Modules
By using extension cable(s) a very flexible mounting arrangement is possible,
adapting to required panel or cabinet layout. The maximum length of an electrical
ModuleBus should not be more when 2.5 m (100)
Terminator
Analog Inputs
Digital Inputs
TB807
TK801V0xx
S12 34 5 67 89 10 11 12 1314 15 16
Status
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Cable Adaptor, in
TB806
Analog Outputs
Digital Outputs
3BSE015969R5001 A
107
Mounting
In I.S. applications modules with I.S. Interfaces MUST be mounted right most of
the I/O station or as a separate group.
The installation must be performed by qualified personnel. It must comply with
the relevant national/international standards (e.g. IEC 79-14, CEI 64-2, BS 5345
Pt. 4, DIN VDE 165) and in line with the established installation rules and
recommended practice (e.g. CEI 64-8, ANSI/ISA RP-12.6). The conformity of
hazardous area field devices with the related system documentation must always
be checked.
When using modules with I.S. Interfaces in non I.S.applications, the I.S. modules
can be placed in any position following the same rules as non I.S. modules.
108
3BSE015969R5001 A
Mounting
162mm (6.37)
162mm (6.37)
84mm (3.3)
123mm (4.83)*
84mm (3.3)
58mm (2.3)
120mm (4.72)
796mm (31.3)
1540mm (60.6)
1579mm (62.2)*
20mm (0.8)
20mm (0.8)
110mm (4.33)
3BSE015969R5001 A
109
Mounting
Terminator
TB807
174mm (6.84)
CI820 FCI
162mm (6.36)
TK801V0xx
TB815
Interconnection
Unit
110
3BSE015969R5001 A
(3.4)
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
Status
85.8 mm
Status
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
Status
mm
(inch)
20 mm
1 2 34 56 78 9 1011 1213141516 12 34 56 7 89 1011 1213141516 12 34 5 67 89 1011 1213141516 12 34 5 67 89 1011 1213141516 12 3 45 67 89 1011 1213141516 1 23 45 67 8 9 1011 1213141516 1 23 45 6 78 9 1011 1213141516 1 23 45 6 78 9 1011 1213141516 1 23 4 56 78 9 1011 1213141516
Status
Status
Status
Status
Status
(6.38)
162 mm
S12345678910111213141516
Status
1143 mm (45)
12 34 56 78 9 1011 1213141516 1 23 45 67 89 1011 1213141516 1 23 45 67 89 1011 1213141516 12 34 56 78 9 1011 1213141516 1 23 45 67 89 1011 1213141516 12 34 56 78 9 1011 1213141516 1 23 45 67 89 1011 1213141516 1 23 45 67 89 1011 1213141516 12 34 56 78 9 1011 1213141516 1 23 45 67 89 1011 1213141516 12 34 56 78 9 1011 1213141516 1 23 45 67 89 1011 1213141516
S12345678910111213141516
Status
Status
1182 mm (46.5)*
Status
S12345678910111213141516
S12345678910111213141516
Status
Status
110 mm
20 mm
(4.3)
(0.8)
111
3BSE015969R5001 A
Status
(32.3)
Status
821.4 mm
Status
Status
123*
Status
Bus Cable
Length = 300 mm
(11.8)
Status
(0.87)
Status
22 mm
Status
85.8
123 mm (4.83)*
85.8 mm (3.4)
(0.87)
84
22 mm
84 mm (3.3)
S12345678910111213141516
S12345678910111213141516
Status
Mounting
Section 2 Product Description
405.6 mm (16)*
366.6 mm (14.4)
(0.8)
Mounting
112
3BSE015969R5001 A
EN 3810
EN 50178
IEC 601131-2
EN 601131-2
UL 508
3BSE015969R5001 A
113
FM 3600
FM 3611
UL 60079-15
CE-marking
114
3BSE015969R5001 A
Range
Standard
Temperature
-25 to +70 C
IEC/EN 61131-2
Humidity
RH = 5 to 95%, no condensation
Altitude
-500 to +3000 m
Pollution degree
Degree 2
Corrosive
atmosphere
Fall in package
IEC 60664-1
IEC 61131-2
3BSE015969R5001 A
150 m/s2, 11 ms
115
Operative range
0 to +55 C, no condensation
Temperature(1)
Temperature
change
3 C/min
Humidity
RH = 5 to 95%, no condensation
Altitude
2000 m
Pollution degree
Degree 2
Corrosive
atmosphere
Standard
IEC/EN 61131-2
IEC 60664-1
116
Vibration, three
axis
Sinusoidal,
10<f<50 Hz
Sinusoidal,
50<f<150Hz
Continuous 0,5 g
Occasional: 1,0 g
Shock
150 m/s2, 11 ms
Emitted noise
<55 dB (A)
Standard
IEC/EN 61131-2
3BSE015969R5001 A
EMC
EMC
Radiated Radio Frequency Emission IEC/EN 61000-6-4 (Class A),
IEC/EN 61131-2
Test
Limits
Generic standards
EN 55011
Limits
5 MHz - 30 MHz
Generic standards
EN 55011
Severity
10 V/m
Conducted RF field 10 V
3BSE015969R5001 A
Generic standards
IEC/EN 61000-4-3
IEC/EN 61000-4-6
117
EMC
Transients immunity
Electrostatic
discharge
4 kV contact discharge
8 kV air discharge
IEC/EN 61000-4-2
Electrical fast
transient/Burst
IEC/EN 61000-4-4
Surge
IEC/EN 61000-4-5
Power frequency
magnetic field
30 A/m, cont.
3 A/m for CRTs
IEC/EN 61000-4-8
Overvoltage Categories
Installation type
118
Category
Equipment permanently
connected to low voltage
mains
Overvoltage categories II
Standards
IEC/EN 60664-1,
EN 50178
3BSE015969R5001 A
AC mains power supplies are compliant with Overvoltage Category III networks
(industrial mains). All I/O signals are overvoltage II compliant.
Equipment Class
S800 equipment class is Class 1 according to IEC 60536. Class 1 means protection
of electric shock by protective earth connection (PE). In this case this means a PEconnection must be made to the DIN rail.
Insulation Voltage
All accessible ports on S800 modules are galvanically isolated from ground and
system. For actual module isolation configuration, please consult module data
sheets.
Insulation Test Voltage
1.
Modules with a working voltage of less than 50 V have RIV 50 V. RIV 250 V applies to all modules having a
working voltage greater than 50 V. It should be noted that insulation test voltage specifications, according to
electrical safety standards, do not imply that permanent connection to circuits with voltages greater than the
specified Rated Insulation Voltage is allowed. Connection to voltages higher than specified RIV violates
electrical safety codes and may expose users to electric shock.
3BSE015969R5001 A
119
for bus length max 15000 m (16400 yards), use Table 13.
To calculate the bus load in percent (AF100%load), at the required Cycle Time, the
CI810/CI820 (FCI) loading per station and the I/O Module Type quantity times the
per cent loading.
For bus load calculation, use the formula:
AF100%load = CI810/CI820load + S800 I/O Module 1load + S800 I/O Module nload
+......
Calculation of load for AF100 with a length of max 2,000 m (2,200 yards)
Due to the organization of the Advant Fieldbus 100 scans, some constraints are
imposed on the transmissions. To guarantee message transfer etc., at least 30% of
the fieldbus load is reserved. The remaining load (up to 70%) can be used for S800
I/O Station loading and other station loading.
The calculated load of Advant Fieldbus 100 must be equal to or less than 70%.
Below is an example for an I/O Station with one CI810 FCI, 2 AI810s,
two AO810/AO810V2s, four DI810s and four DO810s using 128ms cycle time for
AI and AO modules and 64ms for DI and DO modules:
AF100%load
120
3BSE015969R5001 A
Table 11. % of load on the Advant Fieldbus 100 by S800 I/O (up to 2000 m Bus Length)
Module Type
Cycle
Time
(ms)
AI801
AI810
AI890
AI895
AI820
AI830
AI830A
AI835
AO801
AO810
AO810V2
AO890
AO895
AO820
DI801, DI802
DI803, DI810
DI811, DI814
DI820, DI821
DI830, DI831
DI885, DI890
DO801(1), DO802
DP820(2)
DP820(2)
DO810(1), DO814(1),
OUTINSCANT
DO815(1), DO820(1),
SCANT
DO821(1), DO890(1)
25.2%
15.6%
25.3%
25.23%
15.62%
8.8%
8.8%
25.2%
15.6%
12.6%
7.8%
12.6%
12.63%
7.815%
4.4%
4.4%
12.6%
7.8%
6.3%
3.9%
6.3%
6.325%
3.915%
2.2%
2.2%
6.3%
3.9%
3.15%
1.95%
3.15%
3.175%
1.965%
1.1%
1.1%
3.15%
1.95%
16
1.575%
0.975%
1.575%
1.6%
0.99%
0.55%
0.55%
1.575%
0.975%
32
0.788%
0.488%
0.788%
0.812%
0.503%
0.275%
0.275%
0.788%
0.488%
64
0.394%
0.244%
0.394%
0.418%
0.259%
0.138%
0.138%
0.394%
0.244%
128
0.197%
0.122%
0.197%
0.221%
0.137%
0.069%
0.069%
0.197%
0.122%
256
0.098%
0.061%
0.098%
0.123%
0.076%
0.034%
0.034%
0.098%
0.061%
512
0.049%
0.03%
0.049%
0.074%
0.046%
0.017%
0.017%
0.049%
0.030%
1024
0.025%
0.015%
0.025%
0.049%
0.03%
0.009%
0.009%
0.025%
0.015%
2048
0.012%
0.008%
0.012%
0.037%
0.023%
0.004%
0.004%
0.012%
0.008%
4096
0.006%
0.004%
0.006%
0.031%
0.019%
0.002%
0.002%
0.006%
0.004%
(1) Readbacks increase the load depending on the cyclicity and with the same amount as the net load at the cycle time.
For Master the cycle time is 1024 which gives 0.009% more load. For MOD the cycle time is configurable.
(2) Total load = (load generated by INSCANT) + (load generated by OUTSCANT)
The total load if INSCANT is 32 ms and OUTSCANT is 64 ms is:
Total load = 0.788 + 0.244 = 1.032%
3BSE015969R5001 A
121
Calculation of load for AF100 with a length of max 8,500 m (9,300 yards)
Due to the organization of the Advant Fieldbus 100 scans, some constraints are
imposed on the transmissions. To guarantee message transfer etc., at least 50% of
the fieldbus load is reserved. The remaining load (up to 50%) can be used for S800
I/O Station loading and other station loading.
The calculated load of Advant Fieldbus 100 must be equal to or less than 50%.
NOTE! 1 ms cycle time is not allowed.
Table 12. % of load on the Advant Fieldbus 100 by S800 I/O (8,500 m Bus Length)
Module Type
Cycle
Time
(ms)
AI801
AI810
AI890
AI895
AI820
AI830
AI830A
AI835
AO801
AO810
AO810V2
AO890
AO895
AO820
DI801, DI802
DI803, DI810
DI811, DI814
DI820, DI821
DI830, DI831
DI885, DI890
DO801(1), DO802(1)
DO810(1) DO814(1),
DO815(1) DO820(1),
DO821(1) DO890(1)
DP820(2)
DP820(2)
OUTINSCANT
SCANT
16.60%
11.80%
16.60%
16.63%
11.82%
8.40%
8.40%
16.60%
11.80%
8.300%
5.900%
8.300%
8.332%
5.923%
4.200%
4.200%
8.300%
5.900%
4.150%
2.950%
4.150%
4.182%
2.973%
2.100%
2.100%
4.150%
2.950%
16
2.075%
1.475%
2.075%
2.107%
1.498%
1.050%
1.050%
2.075%
1.475%
32
1.038%
0.738%
1.038%
1.070%
0.761%
0.525%
0.525%
1.038%
0.738%
64
0.519%
0.369%
0.519%
0.551%
0.392%
0.263%
0.263%
0.519%
0.369%
128
0.259%
0.184%
0.259%
0.292%
0.207%
0.131%
0.131%
0.259%
0.184%
256
0.130%
0.092%
0.130%
0.162%
0.115%
0.066%
0.066%
0.130%
0.092%
512
0.065%
0.046%
0.065%
0.097%
0.069%
0.033%
0.033%
0.065%
0.046%
1024
0.032%
0.023%
0.032%
0.065%
0.046%
0.016%
0.016%
0.032%
0.023%
2048
0.016%
0.012%
0.016%
0.049%
0.035%
0.008%
0.008%
0.016%
0.012%
4096
0.008%
0.006%
0.008%
0.041%
0.029%
0.004%
0.004%
0.008%
0.006%
(1) Readbacks increase the load depending on the cyclicity and with the same amount as the net load at the cycle time.
For Master the cycle time is 1024 which gives 0.016% more load. For MOD the cycle time is configurable.
(2) Total load = (load generated by INSCANT) + (load generated by OUTSCANT)
The total load if INSCANT is 32 ms and OUTSCANT is 64 ms is:
Total load = 1.038 + 0.369 = 1.407%
122
3BSE015969R5001 A
Calculation of load for AF100 with a length of max 15,000 m (16,400 yards)
Due to the organization of the Advant Fieldbus 100 scans, some constraints are
imposed on the transmissions. To guarantee message transfer etc., at least 50% of
the fieldbus load is reserved. The remaining load (up to 50%) can be used for S800
I/O Station loading and other station loading.
The calculated load of Advant Fieldbus 100 must be equal to or less than 50%.
NOTE! 1 ms cycle time is not allowed.
Table 13. % of load on the Advant Fieldbus 100 by S800 I/O (15,000 m Bus Length)
Module Type
Cycle
Time
(ms)
DI801, DI802
DI803, DI810
DI811, DI814
DI820, DI821
DI830, DI831
DI885, DI890
DO801(1), DO802
DP820(2)
DO810(1), DO814(1), DP820(2)
OUTDO815(1), DO820(1), INSCANT
SCANT
(1)
(1)
DO821 , DO890
AI830
AI830A
AI835
AO801
AO810
AO810V2
AO890
AO895
15.80%
20.60%
20.64%
15.83%
12.40%
12.40%
20.60%
15.80%
10.30%
7.900%
10.30%
10.34%
7.931%
6.200%
6.200%
10.30%
7.900%
5.150%
3.950%
5.150%
5.190%
3.981%
3.100%
3.100%
5.150%
3.950%
16
2.575%
1.975%
2.575%
2.615%
2.006%
1.550%
1.550%
2.575%
1.975%
32
1.288%
0.988%
1.288%
1.328%
1.018%
0.775%
0.775%
1.288%
0.988%
64
0.644%
0.494%
0.644%
0.684%
0.525%
0.388%
0.388%
0.644%
0.494%
128
0.322%
0.247%
0.322%
0.362%
0.278%
0.194%
0.194%
0.322%
0.247%
256
0.161%
0.123%
0.161%
0.201%
0.154%
0.097%
0.097%
0.161%
0.123%
512
0.080%
0.062%
0.080%
0.121%
0.093%
0.048%
0.048%
0.080%
0.062%
1024
0.040%
0.031%
0.040%
0.080%
0.062%
0.024%
0.024%
0.040%
0.031%
2048
0.020%
0.015%
0.020%
0.060%
0.046%
0.012%
0.012%
0.020%
0.015%
4096
0.010%
0.008%
0.010%
0.050%
0.039%
0.006%
0.006%
0.010%
0.008%
AI801
AI810
AI890
AI895
AI820
20.60%
AO820
(1) Readbacks increase the load depending on the cyclicity and with the same amount as the net load at the cycle time.
For Master the cycle time is 1024 which gives 0.009% more load. For MOD the cycle time is configurable.
(2) Total load = (load generated by INSCANT) + (load generated by OUTSCANT)
The total load if INSCANT is 32 ms and OUTSCANT is 64 ms is:
Total load = 1.288 + 0.494 = 1.782%
3BSE015969R5001 A
123
PROFIBUS CI801
PROFIBUS CI801
Number of S800 I/O Stations
124
3BSE015969R5001 A
PROFIBUS CI801
14 (11)
AI820, AI825
24 (22)
AI843
11 (9)
AI845
14 (11)
3BSE015969R5001 A
Number of Modules
7 (5)
14 (11)
7 (5)
24 (24)
DI840
16 (16)
22 (21)
24 (24)
DO840
20 (19)
DP820
8 (6)
DP840
7 (5)
Standard Drives
9 (7)
125
PROFIBUS CI801
ParamSize
InSize
OutSize.
Check that:
InSize is less than or equal to 239 in normal mode, 199 in Extended HART
mode
If any of these three values is too high then the configuration can not be used.
126
3BSE015969R5001 A
PROFIBUS CI801
User
Parameters
Input
Bytes
Output
Bytes
AI801
13
17
AI810
13
17
AI820
AI825
AI830/
AI830A
12
17
AI835
15
17
AI843
16
20
AI845
13
17
AI890
13
17
AI893
15
17
AI895
13
17
AO801
17
16
AO810/
AO810V2
17
16
AO820
11
AO845/
AO845A
18
16
AO890
17
16
AO895
17
16
DI801
DI802
3BSE015969R5001 A
Number
of
Modules
Sum
User Parameters
Sum
Input
Bytes
Sum
Output
Bytes
127
PROFIBUS CI801
User
Parameters
Input
Bytes
Output
Bytes
DI803
DI810
DI811
DI814
DI820
DI821
DI840
13
DI890
DO801
10
DO802
DO810
10
DO814
10
DO815
DO820/
DO821
DO840
11
DO890
DP820
12
18
13
DP840
10
34
Standard
Drives
13
12
Total sum
128
Number
of
Modules
Sum
User Parameters
Sum
Input
Bytes
ParamSize InSize
Sum
Output
Bytes
OutSize
3BSE015969R5001 A
PROFIBUS CI830
How to calculate the Bus Cycle Time, see documentation for current master.
To calculate the Bus Cycle Time the following parameters for the I/O station shall
be used:
Number of input and output bytes. See Calculation of Number of S800 I/O Modules
per Station on page 125.
MAX TSDR Maximum Station Delay of Responder in TBIT (Bit Time).
See GSD file.
PROFIBUS CI830
Number of S800 I/O Stations
3BSE015969R5001 A
129
PROFIBUS CI830
Number of Modules
12
AI820
20
AO801, AO810,
AO810V2, AO890
13
AO820
21
DP820
11
DP840
All DI and DO
modules(1)
24
Standard Drives
17/24(1)
In order to find out if a given configuration of analog and digital modules can be
used the following method should be used:
130
ParamSize
InSize
OutSize.
3BSE015969R5001 A
PROFIBUS CI830
Check that:
If any of these three values is too high then the configuration can not be used.
Round up the values InSize, OutSize and the sum of ParamSize+15 to the
nearest multiple of eight (8), for example, 233 is rounded to 240.
3BSE015969R5001 A
131
PROFIBUS CI830
Input
Bytes
Output
Bytes
Number
of
Modules
Sum
User
Parameters
Sum
Input
Bytes
Sum
Output
Bytes
CI830
AI801
20
AI810
11
20
AI820
12
AI830/
AI830A
11
20
AI835
13
20
AI890
20
AI893
13
20
AO801
16
18
AO810/
AO810V2
16
18
AO820
10
10
AO890
16
18
DI801
DI802
DI803
DI810
DI811
DI814
DI820
Module
Type
132
3BSE015969R5001 A
PROFIBUS CI830
Sum
User
Parameters
Sum
Input
Bytes
Sum
Output
Bytes
User
Paramete
rs
Input
Bytes
Output
Bytes
DI821
DI890
DO801
DO802
DO810
DO814
DO815
DO820/
DO821
DO890
DP820
11
22
16
DP840
36
Standard
Drives
3*
(4)
14*
(8)
12*
(6)
Total sum
ParamSize InSize
OutSize
Rounded
sum
Round
Round
ParamSize InSize
Round
OutSize
Module
Type
3BSE015969R5001 A
133
PROFIBUS CI840
How to calculate the Bus Cycle Time, see documentation for current master.
To calculate the Bus Cycle Time the following parameters for the I/O station shall
be used:
Number of input and output bytes. See Calculation of Number of S800 I/O Modules
per Station on page 129.
MAX TSDR Maximum Station Delay of Responder in TBIT (Bit Time).
See GSD file.
PROFIBUS CI840
Number of S800 I/O Stations
134
3BSE015969R5001 A
PROFIBUS CI840
Number of Modules
14 (11)
AI820, AI825
24 (22)
AI843
11 (9)
AI845
14 (11)
7 (5)
AO820
14 (11)
24 (24)
DI840
16 (16)
22 (21)
24 (24)
DO840
20 (19)
DP820
8 (6)
DP840
7 (5)
3BSE015969R5001 A
135
PROFIBUS CI840
In order to find out if a given configuration of analog and digital modules can be
used the following method should be used:
ParamSize
InSize
OutSize.
Check that:
InSize is less than or equal to 239 in normal mode, 199 in Extended HART
mode
If any of these three values is too high then the configuration can not be used.
136
3BSE015969R5001 A
PROFIBUS CI840
User
Parameters
Input
Bytes
Output
Bytes
AI801
13
17
AI810
13
17
AI820
AI825
AI830/
AI830A
12
17
AI835
15
17
AI843
16
20
AI845
13
17
AI890
13
17
AI893
15
17
AI895
13
17
AO801
17
16
AO810/
AO810V2
17
16
AO820
11
AO845/
AO845A
18
16
AO890
17
16
AO895
17
16
DI801
DI802
3BSE015969R5001 A
Number
of
Modules
Sum
User Parameters
Sum
Input
Bytes
Sum
Output
Bytes
137
PROFIBUS CI840
User
Parameters
Input
Bytes
Output
Bytes
DI803
DI810
DI811
DI814
DI820
DI821
DI840
13
DI890
DO801
10
DO802
DO810
10
DO814
10
DO815
DO820/
DO821
DO840
11
DO890
DP820
12
18
13
DP840
10
34
Total sum
138
Number
of
Modules
Sum
User Parameters
Sum
Input
Bytes
ParamSize InSize
Sum
Output
Bytes
OutSize
3BSE015969R5001 A
How to calculate the Bus Cycle Time, see documentation for current master.
To calculate the Bus Cycle Time the following parameters for the I/O station shall
be used:
Number of input and output bytes. See Calculation of Number of S800 I/O Modules
per Station on page 129.
MAX TSDR Maximum Station Delay of Responder in TBIT (Bit Time).
See GSD file.
Module Type
CI801
CI810,
CI820
CI830
Single I/O
Redundant
I/O pair
3.00
3.00
3.00
3.00
AI820
1.50
1.50
1.50
1.50
AI825
1.50
1.50
0.40
0.40
0.40
0.40
AI893
0.40
0.40
0.40
3BSE015969R5001 A
139
Module Type
CI801
CI830
Single I/O
Redundant
I/O pair
AI843
0.40
0.40
0.80
AI845
3.00
3.00
6.00
1.20
1.20
1.20
1.20
AO820
0.60
0.60
0.6
0.60
AO845, AO845A
1.20
1.20
2.40
0.43
0.43
0.43
0.50
DI802, DI803
0.43
0.43
0.50
DI840
0.43
0.50
1.00
0.43
0.43
0.43
0.43
0.50
DO802
0.43
0.43
0.50
DO840
0.43
0.50
1.00
DO890
0.43
0.43
0.43
0.50
DP820
1.72
1.72
1.72
2.09
DP840
3.00
3.00
3.00
6.00
1.72
Standard drives
0.71
0.86
0.86
FCI CI801
1.18
Engineered drives
140
CI810,
CI820
3BSE015969R5001 A
Module Type
CI801
CI810,
CI820
CI830
Single I/O
Redundant
I/O pair
FCI CI810
1.40
1.40
1.40
2.24
FCI CI840
2.10
Analog modules will be scanned every fourth I/O scan cycle time except for
AI830/AI830A, AI835, AI843 and AI893 modules which will be scanned every
tenth time.
DI and DO modules will be scanned each I/O scan cycle time.
For example, a non redundant station with a CI810A, two AO810/AO810V2,
three DI810, two AI810, three DO810, two AI830/AI830A and one DP820 will
give the following I/O scan cycle time:
1 CI810A =>
1*1.40 ms =
1.40
2 AO810/AO810V2 => 2*1.20 ms =
2.40
3 DI810 =>
3*0.43 ms =
1.29
2 AI810 =>
2*3.00 ms =
6.00
3 DO810 =>
2*0.43 ms =
1.29
2 AI830/AI830A =>
2*0.40 ms =
0.80
1 DP820 =>
1*1.72 ms =
1.72
------------------------------------------------------------14.9 ms
14.9 ms is not a multiple of 2, so an increase of the value to the nearest multiple of 2
gives 16 ms.
CI810A/CI810B compensation 1.25*16 ms=20 ms.
3BSE015969R5001 A
141
142
3BSE015969R5001 A
2.4 s
TB820(1)
4.0 s
Opto-to-opto delay in
6.5 s
2.0 s
5.5 s
(1)(2)
(0.01 x length) s
(1) Notice that the delays in the table is the sum of the communication delay in both directions, i.e.
(delay of master frame) + (delay of slave frame).
(2) Total fiber length = total local fiber length + field fiber length
3BSE015969R5001 A
143
AC800
LF
15 m
TB820
I/O
TB820
I/O
TB820
I/O
LF
15 m
LF
15 m
LF = Local fiber
FF = Field fiber
E = Electrical Modulebus
LF
15 m
TB820
I/O
TB820
I/O
LF
1.5 m
LF
1.5 m
LF
1.5 m
FF
TB825
TB825
TB820
I/O
1000 m
144
3BSE015969R5001 A
24 V d.c.
Power
Consumption (A)
0.5
1.0
Base cluster, redundant FCIs (2), with six (6) I/O Modules
1.0
Base cluster, redundant FCIs (2), with twelve (12) I/O Modules
1.5
Base cluster, redundant FCIs (2), with six (6) pairs of redundant
I/O Modules
1.5
0.5
1.0
1.0
1.5
(1) One pair of redundant I/O Modules counts as two I/O Modules.
The estimates are based on fully loaded I/O Stations with a mixed configuration
of DI/DO and AI/AO.
Only power distributed via the ModuleBus are included. External 24 V connected
directly to the I/O modules for external loads and transmitters are not included.
When using AO820 and/or DO820/DO821, these load figures may be exceeded
and a load calculation can be useful to do, see Table 23.
3BSE015969R5001 A
145
Table 23 shows the typical power and cooling values that can be used when
designing the S800 I/O. (Calculation of 24V d.c. Power Consumption.)
Table 23. I/O Station Power and Cooling (Typical) Values
Device
Power
5 Volts
24 Volts
24 Volts
Dissipation
ModuleBus ModuleBus External
(Watts)
Cooling
Load (1)
(BTU/H
Typical)
Maximum Ambient
Temperature
AI801
70 mA
30 mA
1.1
3.7
55/40 C
(131/104 F)(2)
AI810
70 mA
40 mA
1.5
5.1
55/40 C
(131/104 F)(2)
AI820
80 mA
70 mA
1.7
5.8
55/40 C
(131/104 F)(2)
AI825
100 mA
110 mA
3.2
11
55/40 C
(131/104 F)(2)
AI830/
AI830A
70 mA
50 mA
1.6
7.5
55/40 C
(131/104 F)(2)
AI835
75 mA
50 mA
1.6
5.4
55/40 C
(131/104 F)(2)
AI843
60 mA
50 mA
1.5
5.1
55/40 C
(131/104 F)(2)
AI845
100 mA
50 mA
12
55/40 C
(131/104 F)(2)
AI880/
AI880A
10 mA
50 mA
0(5)
2.4
8.2
55/40 C
(131/104 F)(2)
AI890
150 mA
300 mA
3.3
11
55/40 C
(131/104 F)(2)
AI893
125 mA
0.6
2.0
55/40 C
(131/104 F)(2)
146
3BSE015969R5001 A
Table 23. I/O Station Power and Cooling (Typical) Values (Continued)
Device
Power
5 Volts
24 Volts
24 Volts
Dissipation
ModuleBus ModuleBus External
(Watts)
Cooling
Load (1)
(BTU/H
Typical)
Maximum Ambient
Temperature
AI895
130 mA
370 mA
4.75
16
55/40 C
(131/104 F)(2)
AO801
70 mA
200 mA
3.8
13
55/40 C
(131/104 F)(2)
AO810
70 mA
200 mA
3.0
10
55/40 C
(131/104 F)(2)
AO810V2 70 mA
245 mA
4.0
14
55/40 C
(131/104 F)(2)
AO820
100 mA
260 mA
5.5
18
55/40 C
(131/104 F)(2)
AO845/
AO845A
125 mA
165 mA
3.5
12
55/40 C
(131/104 F)(2)
AO890
150 mA
300 mA
3.5
12
55/40 C
(131/104 F)(2)
AO895
130 mA
330 mA
4.25
14.5
55/40 C
(131/104 F)(2)
CI801
140 mA
5.4 W(3)
19
55/40 C
(131/104 F)(11)
CI810
110 mA
2.6
8.9
55 C/(131 F)
CI820
250 mA
6.0
20
55 C/(131 F)
(4)
CI830
110 mA
2.6
8.9
55 C/(131 F)
CI840
26
55/40 C
(131/104 F)(11)
3BSE015969R5001 A
147
Table 23. I/O Station Power and Cooling (Typical) Values (Continued)
Device
Power
5 Volts
24 Volts
24 Volts
Dissipation
ModuleBus ModuleBus External
(Watts)
Cooling
Load (1)
(BTU/H
Typical)
Maximum Ambient
Temperature
DI801
70 mA
2.2
7.5
55/40 C
(131/104 F)(2)
DI802
50 mA
2.8
9.6
55/40 C
(131/104 F)(2)
DI803
50 mA
2.8
9.6
55/40 C
(131/104 F)(2)
DI810
50 mA
1.8
6.1
55/40 C
(131/104 F)(2)
DI811
50 mA
2.7
9.2
55/40 C
(131/104 F)(2)
DI814
50 mA
1.8
6.1
55/40 C
(131/104 F)(2)
DI820
50 mA
2.8
9.6
55/40 C
(131/104 F)(2)
DI821
50 mA
2.8
9.6
55/40 C
(131/104 F)(2)
DI825
90 mA
4.4
15
55/40 C
(131/104 F)(2)
DI830
120 mA
2.3
7.8
55/40 C
(131/104 F)(2)
DI831
120 mA
3.2
11
55/40 C
(131/104 F)(2)
DI840
100 mA
15 mA(5)
2.7
9.0
55/40 C
(131/104 F)(2)
DI880
125 mA
15 mA(5)
2.4
8.2
55/40 C
(131/104 F)(2)
148
3BSE015969R5001 A
Table 23. I/O Station Power and Cooling (Typical) Values (Continued)
Device
Power
5 Volts
24 Volts
24 Volts
Dissipation
ModuleBus ModuleBus External
(Watts)
Cooling
Load (1)
(BTU/H
Typical)
Maximum Ambient
Temperature
DI885
160 mA
91 mA(6)
91 mA(6)
3.0
10
55/40 C
(131/104 F)(2)
DI890
150 mA
70 mA
1.6
5.4
55/40 C
(131/104 F)(2)
DO801
80 mA
(7)
2.1
7.2
55/40 C
(131/104 F)(2)
DO802
70 mA
80 mA
2.2
7.5
55/40 C
(131/104 F)(2)
DO810
80 mA
(7)
2.1
7.2
55/40 C
(131/104 F)(2)
DO814
80 mA
(7)
2.1
7.2
55/40 C
(131/104 F)(2)
DO815
120 mA
(8)
4.0
14
55/40 C
(131/104 F)(2)
DO820
60 mA
140 mA
2.9
9.9
55/40 C
(131/104 F)(2)
DO821
60 mA
140 mA
2.9
9.9
55/40 C
(131/104 F)(2)
DO840
130 mA
200 mA + 4.3
channel
load(7)
14
55/40 C
(131/104 F)(2)
DO880
10 mA
55 mA
10 mA +
channel
load(7)(9)
5.6(10)
19
55/40 C
(131/104 F)(2)
DO890
150 mA
360 mA
4.4
15
55/40 C
(131/104 F)(2)
3BSE015969R5001 A
149
Table 23. I/O Station Power and Cooling (Typical) Values (Continued)
Device
Power
5 Volts
24 Volts
24 Volts
Dissipation
ModuleBus ModuleBus External
(Watts)
Cooling
Load (1)
(BTU/H
Typical)
Maximum Ambient
Temperature
DP820
120 mA
(7)
2.5
8.5
55/40 C
(131/104 F)(2)
DP840
125 mA
70 mA(5)
4.0
14
55/40 C
(131/104 F)(2)
TB810
100 mA
20 mA
0.5
1.7
55 C/(131 F)
TB811
100 mA
20 mA
0.5
1.7
55 C/(131 F)
TB820
100 mA
2.4
8.2
55 C/(131 F)
TB840
20
55/40 C
(131/104 F)(11)
TB842
100 mA
20 mA
0.5
1.7
55 C/(131 F)
SD821
8.6
29
55 C/(131 F)(12)
SD822
13.3
45
55 C/(131 F)(12)
SD823
26.7
90
55 C/(131 F)(12)
SS822
2.5(13)
8.5
55 C/(131 F)(12)
SS823
24
82
55 C/(131 F)(12)
(1) Cooling load is the heat (BTU/H) produced by the equipment that may be required to meet room or enclosure cooling
specifications.
(2) 40 C (104 F) applies to Compact MTUs with I/O modules or S800L mounted on a vertical DIN rail.
(3) With maximum load at ModuleBus 24 V and 5V
(4) In redundant configuration twice
(5) + transducer power
(6) 24 V from ModuleBus (91 mA) or 24 V external (91 mA) or 48 V external (22 mA).
(7) 500 mA per channel with maximum load per channel.
(8) 2 A per channel with maximum load per channel.
(9) Short circuit current <15 A during 20 ms.
(10) With maximum channel load
(11) 40 C (104 F) mounter on a vertical DIN rail.
(12) Horizontal mounting only.
150
3BSE015969R5001 A
3BSE015969R5001 A
151
152
3BSE015969R5001 A
Each MTU is used with certain types of I/O Modules. Refer to Table 24 and
Table 25 for a cross-reference between MTU and I/O Modules. Each MTU has two
mechanical keys that have to be set for the type of I/O module that will be installed
on it.
Table 24. MTU Usage and Key Settings
Module
Type
TU810
TU812
TU814
Compact
TU811
TU813
TU830
TU833
Compact Extended
TU831
TU835
Extended Extended
TU836
TU837
Extended
TU838
Extended
TU842
TU843
TU844
TU845
Redundant Redundant
Mech. Key
Setting
Key 1
Key 2
AI810
AI820
AI825
AI830/
AI830A
AI835
AI843
AI845
AI880
AI880A
AO810/
AO820
AO845
AO845A
DI810
DI811
DI814
AO810V2
3BSE015969R5001 A
153
Module
Type
TU810
TU812
TU814
Compact
TU811
TU813
TU830
TU833
Compact Extended
TU831
TU835
Extended Extended
TU836
TU837
Extended
TU838
Extended
TU842
TU843
TU844
TU845
Redundant Redundant
Mech. Key
Setting
Key 1
Key 2
DI820
DI821
DI825
DI830
DI831
DI840
DI880
DI885
DO810
DO814
DO815
X (1)
DO820
DO821
DO840
DO880
DP820
DP840
(1) TU812 can only be used for 5 A per group of channels. Propriate cable must be used.
154
3BSE015969R5001 A
Table 25. MTU Usage and Key Settings for Intrinsic Safety Interfacing Units
Mech. Key Setting(1)
TU890/TU891
Compact
Key 1
Key 2
AI890
AI893
AI895
AO890
AO895
DI890
DO890
Module Type
(1) Note that the shape and style of the key on the TU890/TU891 MTUS is different from the
standard MTUs.
Table 26. MTU Usage and Key Settings for CI840 and TB840
Module Type
TU840/
TU841
CI840
TB840
3BSE015969R5001 A
TU846/
TU847
Key1
Key 2
155
DI801, DI810, DI811, DI814, DI820, DI821, DI830, DI831, DI885, DI890
DP820
156
AI801, AI810, AI820, AI825, AI830, AI830A, AI835, AI843, AI845, AI890,
AI893, AI895
DI801, DI802, DI803, DI810, DI811, DI814, DI820, DI821, DI840 (SOE
handling not supported), DI890
DP820, DP840
3BSE015969R5001 A
Section 3 Technical Data and Performance Supported I/O Modules and Drives via PROFIBUS and
DP820, DP840
AI801, AI810, AI820, AI825, AI830, AI830A, AI835, AI843, AI845, AI890,
AI893, AI895
DP820, DP840
3BSE015969R5001 A
157
Terminals
Safety
Description
C0 (uF)
L0 (mH)
L/R (uH/O)
Powered
U0 = 27 V
transmitter
I0 = 92 mA
terminals
P0 = 621 mW
IIC
AB
0.089
4.1
55
IIB
CE
0.74
16.4
221
IIA
DFG
2.23
32.8
445
Passive
U0 = 30 V
input
terminals(1) I0 = 1.25 mA
P0 = 937 mW
IIC
AB
IIB
CE
IIA
DFG
Terminals
Input
terminals
158
Safety
description
C0 (uF)
L0 (mH)
L/R (uH/O)
U0 = 12 V
IIC
AB
1.41
88
586
I0 = 20 mA
IIB
CE
352
2347
P0 = 60 mW
IIA
DFG
36
706
4707
3BSE015969R5001 A
Terminals
1-10, 2-11
3-12, 4-13
5-14, 6-15
7-16, 8-17
Safety
Description
C0 (uF)
L0 (mH)
L/R (uH/O)
U0 = 27 V
IIC
AB
0.087
4.1
55
I0 = 93 mA
IIB
CE
0.702
16.4
222
P0 = 630 mW
IIA
DFG
2.23
32.8
443
Terminals
Powered
output
terminals
Safety
description
C0 (uF)
L0 (mH)
L/R (uH/O)
U0 = 27 V
IIC
AB
0.097
4.1
58
I0 = 93 mA
IIB
CE
0.74
16.5
230
P0 = 620 mW
IIA
DFG
2.51
33
470
Terminals
Input
terminals
Safety
description
C0 (uF)
L0 (mH)
L/R (uH/O)
U0 = 11V
IIC
AB
1.97
80
595
I0 = 21 mA
IIB
CE
13.8
320
2382
P0 = 0.058
mW
IIA
DFG
60
640
4765
3BSE015969R5001 A
159
Terminals
Powered
output
terminals
160
Safety
description
C0 (uF)
L0 (mH)
L/R (uH/O)
U0 = 26 V
IIC
AB
0.099
4.1
58
I0 = 93 mA
IIB
CE
0.77
16.4
234
P0 = 605 mW
IIA
DFG
2.6
32.8
469
3BSE015969R5001 A
Certifications
Certifications
The S800 I/O system is continuously enhanced with additional certificates. The
table below describes the situation at the printing of this Product Guide.
Table 33. Current Certifications for S800 Modules
Module
Type
CE
El. safety
Zone 2
EEx nA
group II
T5
FM
cULus
El. safety El. safety
Haz loc
Haz loc
C1 Zone 2 C1, Div 2
CSA
El. safety
Haz loc
C1, Div 2
ATEX 100A
Zone 2
Category
3 (1) G
SIL1-3
CAT 1-4
AK 1-6
AI810
AI820
AI825
AI830
AI830A
AI835
AI843
AI845
AI880
AI880A
AI890
AI893
AI895
3BSE015969R5001 A
X(1)
X(1)
X
X
X(1)
X(1)
161
Certifications
Module
Type
CE
El. safety
Zone 2
EEx nA
group II
T5
FM
cULus
El. safety El. safety
Haz loc
Haz loc
C1 Zone 2 C1, Div 2
CSA
El. safety
Haz loc
C1, Div 2
ATEX 100A
Zone 2
Category
3 (1) G
SIL1-3
CAT 1-4
AK 1-6
AO810
AO810V2
AO820
AO845
AO890
X(1)
X(1)
(1)
(1)
AO895
CI810B
CI820V1
CI830
CI840
CI840A
TB815
162
3BSE015969R5001 A
Certifications
Module
Type
CE
TC506
TC513V1
TC514V2
TC515V2
El. safety
Zone 2
EEx nA
group II
T5
FM
cULus
El. safety El. safety
Haz loc
Haz loc
C1 Zone 2 C1, Div 2
CSA
El. safety
Haz loc
C1, Div 2
ATEX 100A
Zone 2
Category
3 (1) G
SIL1-3
CAT 1-4
AK 1-6
DI802
DI803
X(2)
DI810
DI811
DI814
DI820
DI821
X(2)
DI825
DI830
DI831
DI840
DI880
DI885
3BSE015969R5001 A
X
X
X
X
163
Certifications
Module
Type
DI890
CE
El. safety
Zone 2
EEx nA
group II
T5
CSA
El. safety
Haz loc
C1, Div 2
ATEX 100A
Zone 2
Category
3 (1) G
X(1)
X(1)
FM
cULus
El. safety El. safety
Haz loc
Haz loc
C1 Zone 2 C1, Div 2
SIL1-3
CAT 1-4
AK 1-6
DO802
X(3)
DO810
DO814
DO815
DO820
X(3)
DO821
X(3)
DO840
DO880
DO890
SD821(4)
SD822(4)
SD823(4)
SS822(4)
X
X(1)
X(1)
164
3BSE015969R5001 A
Certifications
Module
Type
DP840
CE
El. safety
Zone 2
EEx nA
group II
T5
FM
cULus
El. safety El. safety
Haz loc
Haz loc
C1 Zone 2 C1, Div 2
CSA
El. safety
Haz loc
C1, Div 2
ATEX 100A
Zone 2
Category
3 (1) G
SIL1-3
CAT 1-4
AK 1-6
TU807
TU810V1
TU811V1
X(3)
TU812V1
TU813
X(5)
TU814V1
TU830V1
TU831V1
X(3)
TU833
TU834
TU835V1
TU836V1
X(3)
TU837V1
X(3)
TU838
TU840
TU841
3BSE015969R5001 A
X
X
165
Certifications
CE
El. safety
Zone 2
EEx nA
group II
T5
TU842
TU843
TU844
TU845
TU846
TU847
TU848
TU849
TU890
TU891
TY801
TY804
Module
Type
CSA
El. safety
Haz loc
C1, Div 2
ATEX 100A
Zone 2
Category
3 (1) G
X(1)
X(1)
FM
cULus
El. safety El. safety
Haz loc
Haz loc
C1 Zone 2 C1, Div 2
SIL1-3
CAT 1-4
AK 1-6
TB806
TK801V0
03
TK801V0
06
166
3BSE015969R5001 A
Certifications
Module
Type
CE
El. safety
Zone 2
EEx nA
group II
T5
FM
cULus
El. safety El. safety
Haz loc
Haz loc
C1 Zone 2 C1, Div 2
CSA
El. safety
Haz loc
C1, Div 2
TK801V0
012
TB807
TB810
TB811
TB820V2
TB825
TB840/
TB840A
TB842
TB845
TB846
(1)
(2)
(3)
(4)
(5)
ATEX 100A
Zone 2
Category
3 (1) G
SIL1-3
CAT 1-4
AK 1-6
X
X
Provides Intrinsically safe circuit for Cl. I, Div 1; Cl. II, Div. 1; Cl. III, Div 1 or Cl. I, Zone 0 group IIc
Can not be used in installations at hazardous locations C1 Zone 2
Maximum 160 V is allowed to be connected to these modules in installations at hazardous locations
cULus; UL508, UL1950, CSA 22.2 No 950
Maximum 200 V is allowed to be connected to these modules in installations at hazardous locations
3BSE015969R5001 A
167
Certifications
168
3BSE015969R5001 A
Section 4 Ordering
General
This Product Guide aims to help ABB sales representatives when ordering the S800
I/O product and licenses.
This section describes the price lists needed when ordering and provides ordering
examples.
However, it is outside the scope of this Product Guide to give a complete description
of all ordering procedures and tools, as well as licensing conditions for other
IndustrialIT products. Each ABB sales representative is assumed to know how to use
price lists, CAST and other tools to order.
3BSE015969R5001 A
167
168
Section 4 Ordering
3BSE015969R5001 A
INDEX
A
Advant Fieldbus 100 19
AI801 50
AI810 50, 58
AI820 50
AI825 50
AI830 51
AI830A 51
AI835 51
AI843 51
AI845 51
AI880 52
AI890 52
AI893 52
AI895 52
AO801 52
AO810 52, 58
AO810V2 52, 58
AO820 53
AO845 53
AO845A 53
AO890 53
AO895 53
B
Built in 2/3 wire termination 106
C
Calculation of 24V d.c. power consumption 146,
150
CI801 35
CI810 35
CI820 35
CI830 35
CI840 36
3BSE015969R5001 A
Compact MTUs 66
Cooling load 146
D
DI801 45
DI802 45
DI803 45
DI810 45, 58
DI811 45
DI814 45
DI820 45
DI821 46
DI825 46
DI830 46
DI831 46
DI840 46
DI880 46
DI885 46
DI890 47
DO801 47
DO802 47
DO810 47, 58
DO814 47
DO815 47
DO820 47
DO821 48
DO840 48
DO880 48
DO890 48
DP820 49
DP840 49
E
Extension cables 87 to 88
169
Index
F
FCI 13
H
HART 13
I
I/O station 14
M
Maximum ambient temperature 146
Module Termination Units (MTU) 65
P
Power and Cooling 146
Power consumption 145
Power Dissipation 146
PROFIBUS-DP 14, 19, 27
S
SD811
SD812
SD823
SS822
SS823
92
92
92
93
93
T
TB805 42
TB806 42
TB807 42
TB810 40
TB811 40
TB815 36
TB820V1 41
TB825 41
TB840 41
TB842 41
TB845 41
TB846 41
170
TK801V003 42
TK801V006 42
TK801V012 42
TK811V015 41
TK811V050 41
TK811V150 41
TK812V015 41
TK812V050 41
TK812V150 41
TU805 37
TU807 42
TU810 37
TU811 37
TU812 37, 58
TU813 37
TU814 37
TU830 37
TU831 38
TU833 38
TU834 38
TU835 38
TU836 38
TU837 38
TU838 38
TU840 42
TU841 42
TU842 38
TU843 38
TU844 38
TU845 39
TU846 36
TU847 36
TU848 42
TU849 42
TU890 39
TU891 39
TY801 39
TY804 39
3BSE015969R5001 A
ABB AB
Control Systems
Vsters, Sweden
Phone: +46 (0) 21 32 50 00
Fax:
+46 (0) 21 13 78 45
E-Mail: [email protected]
www.abb.com/controlsystems
ABB Inc.
Control Systems
Wickliffe, Ohio, USA
Phone: +1 440 585 8500
Fax:
+1 440 585 8756
E-Mail: [email protected]
www.abb.com/controlsystems
TM
3BSE015969R5001 A
Contact us