Product Guide: Power and Productivity For A Better World

S800 I/O
Product Guide
Power and productivity

for a better world
TM
S800 I/O
Product Guide
NOTICE
This document contains information about one or more ABB products and may include a
description of or a reference to one or more standards that may be generally relevant to
the ABB products. The presence of any such description of a standard or reference to a
standard is not a representation that all of the ABB products referenced in this document
support all of the features of the described or referenced standard. In order to determine
the specific features supported by a particular ABB product, the reader should consult the
product specifications for the particular ABB product.
ABB may have one or more patents or pending patent applications protecting the intellectual property in the ABB products described in this document.
The information in this document is subject to change without notice and should not be
construed as a commitment by ABB. ABB assumes no responsibility for any errors that
may appear in this document.
In no event shall ABB be liable for direct, indirect, special, incidental or consequential
damages of any nature or kind arising from the use of this document, nor shall ABB be
liable for incidental or consequential damages arising from use of any software or hardware described in this document.
This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party nor used
for any unauthorized purpose.
The software or hardware described in this document is furnished under a license and
may be used, copied, or disclosed only in accordance with the terms of such license. This
product meets the requirements specified in EMC Directive 2004/108/EEC and in Low
Voltage Directive 2006/95/EEC.
TRADEMARKS
All rights to copyrights, registered trademarks, and trademarks reside with their respective owners.
Copyright 2003-2010 by ABB.

All rights reserved.
Release:
Document number:
June 2010
3BSE015969R5001 A
TABLE OF CONTENTS
About This Book
General ............................................................................................................................11
Document Conventions ...................................................................................................12
Warning, Caution, Information, and Tip Icons................................................................12
Terminology.....................................................................................................................13
Related Documentation ...................................................................................................15
New This Release ............................................................................................................15
Section 1 - Key Benefits

Product Benefits ..............................................................................................................18
Features............................................................................................................................19
Section 2 - Product Description

Introduction .....................................................................................................................21
Product Overview ............................................................................................................24
S800 I/O Station ...................................................................................................25
Base Cluster .........................................................................................................26
I/O Cluster ............................................................................................................26
I/O Modules .........................................................................................................26
Functional Description ....................................................................................................27
Product Configuration Examples .........................................................................27
Communication ....................................................................................................29
Fieldbus Communication Interface ......................................................................34
Module Termination.............................................................................................37
ModuleBus Items .................................................................................................40
I/O Modules .........................................................................................................44
3BSE015969R5001 A
Table of Contents
Drives Integration ................................................................................................ 54

Support for connections to instruments in Hazardous Areas............................... 57
Support for Externally Connected Accessories ................................................... 58
Support for HART Communication..................................................................... 60
Support for Safety System Requirements ............................................................ 61
Redundancy Functionality ................................................................................... 61
Software Components ..................................................................................................... 62
Hardware Components.................................................................................................... 63
I/O Modules ......................................................................................................... 63
Module Termination Unit .................................................................................... 65
Fieldbus Communication Interface...................................................................... 72
ModuleBus........................................................................................................... 79
Power Supplies..................................................................................................... 92
Mounting Equipment ........................................................................................... 99
G3 compliant modules ....................................................................................... 102
I/O Station Configurations................................................................................. 102
Mounting .......................................................................................................... 106
Section 3 - Technical Data and Performance

General Specifications................................................................................................... 113
Standards and Approvals ................................................................................... 113
Transport and Storage Conditions...................................................................... 115
Climatic operating conditions ............................................................................ 116
Mechanical operating conditions ....................................................................... 116
EMC
.......................................................................................................... 117
Equipment Class and Insulation Voltages.......................................................... 119

Capacity and Performance ............................................................................................ 120
Advant Fieldbus 100 Load................................................................................. 120
PROFIBUS CI801.............................................................................................. 124
PROFIBUS CI830.............................................................................................. 129
PROFIBUS CI840.............................................................................................. 134
S800 I/O Station Data Scanning ........................................................................ 139
Calculation of Maximum Distance of an Optical ModuleBus Configuration ... 143
3BSE015969R5001 A
Table of Contents
Power Supply and Cooling Requirements .........................................................145

Supported I/O Modules and Drives via Advant Fieldbus 100.......................................154
Supported I/O Modules and Drives via PROFIBUS and CI801....................................154
Intrinsic Safety Parameters............................................................................................156
Certifications .................................................................................................................159
Section 4 - Ordering
General ..........................................................................................................................167
Product and Price List Structure ........................................................................167
INDEX
3BSE015969R5001 A
Table of Contents
3BSE015969R5001 A
Safety Summary
Electrostatic Sensitive Device
Devices labeled with this symbol require special handling precautions as
described in the installation section.
GENERAL
WARNINGS
Equipment Environment
All components, whether in transportation, operation or storage, must be
in a noncorrosive environment.
Electrical Shock Hazard During Maintenance
Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.
SPECIFIC
WARNINGS
Page 108: In I.S. applications modules with I.S. Interfaces MUST be

mounted right most of the I/O station or as a separate group.
The installation must be performed by qualified personnel. It must comply
with the relevant national/international standards (e.g. IEC 79-14, CEI
64-2, BS 5345 Pt. 4, DIN VDE 165) and in line with the established installation rules and recommended practice (e.g. CEI 64-8, ANSI/ISA
RP-12.6). The conformity of hazardous area field devices with the related
system documentation must always be checked.
When using modules with I.S. Interfaces in non I.S.applications, the I.S.
modules can be placed in any position following the same rules as non
I.S. modules.
SPECIFIC
CAUTIONS
Page 120: The calculated load of Advant Fieldbus 100 must be equal to or
less than 70%.
less than 50%. NOTE! 1 ms cycle time is not allowed.
less than 50%. NOTE! 1 ms cycle time is not allowed.
3BSE015969R5001 A
Safety Summary
10
3BSE015969R5001 A
About This Book

General
This Product Guide is primarily intended for sales representatives within ABB. The
Product Guide is distributed to internal ABB customers and to important external
customers, as a complement to existing product information.
This Product Guide does not contain last-minute product information and updates
which might affect functionality and/or performance. For information on late
changes and restrictions, please refer to the Release Notes.
This Product Guide describes the S800 I/O system, presenting information in terms
of what can be installed and configured as well as operational possibilities.
This product guide does not describe the different controller connect products. For
more details, see separate product guides.
The product guide is intended as an introduction to S800 I/O system, as well as a
reference when discussing technical solutions with customers.
The guide provides:
Information on S800 I/O system key benefits, both on product and functional
levels.
An overview of functions offered by S800 I/O system.
Technical and Performance data for S800 I/O system.
Instructions on how to order, with reference to system configurations.
3BSE015969R5001 A
11
Document Conventions
About This Book
Document Conventions
Microsoft Windows conventions are normally used for the standard presentation of
material when entering text, key sequences, prompts, messages, menu items, screen
elements, etc.
Warning, Caution, Information, and Tip Icons

This publication includes Warning, Caution, and Information where appropriate
to point out safety related or other important information. It also includes Tip to
point out useful hints to the reader. The corresponding symbols should be
interpreted as follows:
Electrical warning icon indicates the presence of a hazard which could result in
electrical shock.
Warning icon indicates the presence of a hazard which could result in personal
injury.
Caution icon indicates important information or warning related to the concept
discussed in the text. It might indicate the presence of a hazard which could
result in corruption of software or damage to equipment/property.
Information icon alerts the reader to pertinent facts and conditions.
Tip icon indicates advice on, for example, how to design your project or how to
use a certain function
Although Warning hazards are related to personal injury, and Caution hazards are
associated with equipment or property damage, it should be understood that
operation of damaged equipment could, under certain operational conditions, result
in degraded process performance leading to personal injury or death. Therefore,
fully comply with all Warning and Caution notices.
12
3BSE015969R5001 A
About This Book
Terminology
Terminology
A complete and comprehensive list of Terms is included in the IndustrialIT
Extended Automation System 800xA, Engineering Concepts instruction
(3BDS100972Rxxxx). The listing included in Engineering Concepts includes terms
and definitions as they that apply to the 800xA system where the usage is different
from commonly accepted industry standard definitions and definitions given in
standard dictionaries such as Websters Dictionary of Computer Terms.
Term
Description
AF 100
Advant Fieldbus 100 is the communications bus between

the I/O stations and the Advant Controllers. (FCI to CI52x)
DTM
Device Type Manager is a standardized software for

configuration, diagnostics, HART data communication
based on the FDT standard.
FCI
The Fieldbus Communication Interface (FCI) device

contains the interface to the fieldbus (e.g. AF 100),
ModuleBus interface and power regulators. The FCI
module can manage 24 I/O devices (up to 12 directly and to
the others in 1 to 7 I/O clusters).
Base cluster
Consists of single or red. FCIs plus I/O modules connected

directly to the FCI.
G3 compliant
The module withstand more severe environmental

conditions according to ISA-S71.04.
HART
Highway Addressable Remote Terminal is a digital

communication protocol developed for applications in
industrial process metrology.
I/O cluster
An extension of the I/O Stations ModuleBus connected to

the FCI by fiber optic connections. Up to 12 I/O devices per
cluster.
I/O device
A complete I/O device consists of one MTU and one I/O

module.
I/O module
Is an active, electronic and signal conditioning unit. Can be

a part of an I/O device or a S800L I/O module.
3BSE015969R5001 A
13
Terminology
14
About This Book
Term
Description
I/O station
An I/O station consists of one or two FCI(s), 1-7 I/O clusters

and up to 24 I/O devices.
ModuleBus
Is an incremental, electrical or optical, bus for

interconnection of I/O devices.
(ModuleBus)
Extension cable
Is used when extending the electrical ModuleBus (within

the max. 2 meters).
MTU
The Module Termination Unit is a passive base unit

containing process terminals and a part of the ModuleBus.
OSP
Outputs Set as Predetermined. A user configurable action

on an output module when communications is lost to the
FCI or Controller.
PROFIBUS-DP
PROFIBUS-DP is a fieldbus standard.
PROFIBUS-DPV1
PROFIBUS-DPV1 is a fieldbus standard.
RTD
Resistance Temperature Detector.
SOE
Sequence of events. Time stamping of status changes for

digital inputs.
TC
Thermocouple
I.S.
Intrinsic Safety is a protection technique to prevent

explosion in hazardous areas of a process plant.
SIL
Safety Integration Level
HCIR
Hot Configuration in Run
CI810
Stands for CI810, CI810V1, CI810V2, CI810A and CI810B
CI840
Stands for CI840 and CI840A
TB840
Stands for TB840 and TB840A
3BSE015969R5001 A
About This Book
Related Documentation
Related Documentation
A complete list of all documents applicable to the 800xA IndustrialIT Extended
Automation System is provided in Released User Documents, 3BUA000263Rxxxx.
This document lists applicable Release Notes and User Instructions. It is provided in
PDF format and is included on the Release Notes/Documentation media provided
with your system. Released User Documents are updated with each release and a
new file is provided that contains all user documents applicable for that release with
their applicable document number. Whenever a reference to a specific instruction is
made, the instruction number is included in the reference.
New This Release

New functions in the I/O 800 system:
Support for new S800 I/O module AI825 with 4 galvanically isolated bipolar
channels.
Support for new S800 I/O module DI825 with 8 125 V d.c. channels with SOE.
Support for long distance ModuleBus in star configuration using the new S800
modem TB825. The long distance fiber optic cable should be of type 62,5/125
m fiber with ST (bayonet) contacts.
Two new S800 termination units are released. The new TU833 are similar to
TU830 but with cage clamp terminals and TU813 are similar to TU814 but for
250 V applications.
An Extended HART mode is introduced for S800 I/O via PROFIBUS. This
mode of operation allows for HART data transfer of large packages up to 227
bytes. This mode is required when a HART device sends packages larger than
64 bytes.
Always check which S800 I/O feature support is included in the controller that
the I/O is connected to.
3BSE015969R5001 A
15
New This Release
16
About This Book
3BSE015969R5001 A
Section 1 Key Benefits

The S800 I/O is a distributed, highly modularized and flexible I/O-system with
eco-efficient design, providing easy installation of the I/O modules, process cabling
and connection to drives systems. The S800 I/O modules and termination units can
be mounted and combined in many different configurations to fit your space
requirements and suit many types of applications.
Figure 1. S800 I/O Fieldbus Communication Interface with I/O-modules on

Compact and Extended MTUs
3BSE015969R5001 A
17
Product Benefits
Product Benefits
Some of the benefits of the S800 I/O system are:
18
Flexibility, permitting a virtually infinity number of installation arrangements

for any application:
small to large
easy mounting on a DIN rail
etc.
Modularity, permitting step-by-step expansion
Cost-effectiveness, making you save on hardware, cabling, installation and

maintenance
Reliability and auto-diagnostics
Saves panel costs
Reduces downtime
Easy to configure
Redundancy can be introduced on all levels
3BSE015969R5001 A
Features
Features
The major features of the S800 I/O system are:
Communicates over PROFIBUS-DP/DPV1 or Advant Fieldbus 100.
Quick faultfinding with help of LEDs of each module and channel.
An extensive scope of Digital input/output modules and Analog input/output

modules.
Digital input/output modules and Analog input/output modules with

Intrinsic Safety interfaces.
Mounted on standard DIN rails type NS 35/75 according to EN 50022.
Support of dual redundancy in power supply, fieldbus connection and I/O

channel.
Support of fieldbus media supervision, bumpless change-over and failure

reporting.
All outputs can be individually set to freeze or to take on predefined values.
Easy connection to drives systems, minimizing communication delays and

cost.
All modules have plastic injection molded enclosures which provide safety
protection degree IP20 according to IEC 529.
The plastic used is halogen free.
I/O modules are protected from destruction by a mechanical keying

arrangement if an attempt is made to insert a module type in a position with
a different key code than the factory set code of the I/O module. Terminal units
have keys which are set to key code of its I/O modules key code.
(S800L I/O modules do not use Termination Units).
An electrical ID is checked at start-up, if this does not match the configured

type, the I/O module is not taken into operation.
Hot-swap of S800 I/O modules (except S800L modules) allowing replacement

of faulty modules without disconnecting field power or system power to the
I/O-station.
HART pass-through communication.
3BSE015969R5001 A
19
Features
20
I/O modules allow for 55oC ambient temperature except for vertical mounted
Compact MTU with I/O modules allow for 40oC ambient temperature.
Support of connection to external Intrinsic Safety Barriers.
High integrity I/O modules, IEC 61508 SIL3 certified.
Hot Configuration In Run via Profibus.
Coated modules, also compliant to ISA-S71.04 level G3 compliant modules.
Galvanic isolation between process and system. Channel vise galvanic

isolation is also available.
SOE support by time stamped events with resolution down to 0.4 ms. Available
for 24/48/125 V d.c. digital inputs.
Long distance distribution in star configuration.
3BSE015969R5001 A
Section 2 Product Description

Introduction
Figure 2 shows the basic construction of I/O Stations without any redundancy.
To increase the up-time, a number of component can be set up with redundancy:
Power Supply
I/O Module
Fieldbus Communication Interface (FCI)
Fieldbus
ModuleBus
3BSE015969R5001 A
21
Introduction
Controller
Electrical
ModuleBus
FCI
I/O Module
Base Cluster
ModuleBus Optical Port

Optical ModuleBus Modem
Fieldbus
I/O Station
I/O Cluster
Optical
ModuleBus
I/O Cluster
Base Cluster
Figure 2. I/O Station Overview
22
3BSE015969R5001 A
Introduction
An example of a system using redundancy for all these components is shown in

Figure 3.
Redundant
Controller
ModuleBus
Optical Port
Redundant
FCI
Redundant
I/O module
Redundant electrical
ModuleBus
Optical ModuleBus Modem
I/O Cluster, single I/O
Redundant
Fieldbus
Optical
ModuleBus
I/O Cluster, single I/O
Figure 3. I/O Station Overview with Maximum Redundancy and Additional Single
I/O Modules
3BSE015969R5001 A
23
Product Overview
It is not necessary to implement redundancy on all components, but there are some
dependencies:
Redundant FCI requires:

redundant fieldbus
Redundant I/O Module (only in base cluster) requires:

double electrical ModuleBus
redundant FCI
redundant fieldbus
Product Overview
S800 I/O provides distributed I/O on PROFIBUS and Advant Fieldbus 100
(AF100). S800 I/O is also used as a communication link to some of ABBs Drives.
With the network definition PROFIBUS, it means the both versions;
PROFIBUS-DP and PROFIBUS-DPV1.
An I/O station can be configured over the Fieldbus. Typical parameters are signal
range, filter time, etc.
The status of the modules are indicated by LEDs and also accessible over the
fieldbus. Analog values are scaled 0-100% of the signal range. AI/AO modules are
scanned every 4th I/O scan cycle. RTD/TC every 10th cycle.
Values are transferred cyclically on the fieldbus limited by the fieldbus and the
fieldbus master. The Fieldbus Communication Interface is scanning the I/O modules
cyclically. The cycle time, 4-108 ms, is dependent on type and number of modules.
24
3BSE015969R5001 A
S800 I/O Station
Figure 4. S800 I/O Station
S800 I/O Station

An S800 I/O station includes:
1 (or 2 if redundant) Fieldbus Communication Interface (FCI)
up to 24 S800 I/O modules divided into
1 base cluster
up to 7 additional I/O clusters, each one containing up to 12 I/O modules.
3BSE015969R5001 A
25
Base Cluster
Base Cluster
A base cluster includes:
1 (or 2 if redundancy) Fieldbus Communication Interfaces (FCI)
up to 12 S800 I/O modules or 6 pairs if redundant I/O.
I/O Cluster
An I/O cluster includes:
1 optical ModuleBus modem
up to 12 S800 I/O modules.
I/O Modules
Any combination of I/O modules is possible, within the limits in Table 1.
Table 1. The max. I/O Configuration of S800 I/O Connected to Advant Fieldbus 100
and PROFIBUS.
Item
S800 I/O stations per Advant Fieldbus 100
S800 I/O station per PROFIBUS
S800 I/O modules per station connected via AF100
S800 I/O modules per station connected via PROFIBUS.
Supported I/O modules types.
Max. No.
79(1)
99
24(2)
See Chapter 3,
Technical Data and
Performance
(1) If other than S800 I/O stations are used on the same Advant Fieldbus 100, the maximum
number of S800 I/O stations must be reduced with a corresponding number of stations.
(2) Without Optical ModuleBus Expansion the maximum number is 12.
26
3BSE015969R5001 A
Functional Description
Functional Description
Product Configuration Examples
To give you some ideas about the use of S800I/O, this section includes some basic
configuration examples.
PROFIBUS
An S800 I/O station can be connected to a PROFIBUS network using the Fieldbus
Communication Interface (FCI) CI801/CI830/CI840.
PROFIBUS master
PROFIBUS
Other PROFIBUS slaves
S800 I/O stations with CI801/CI830/CI840
Figure 5. A PROFIBUS-DP Configuration Example
3BSE015969R5001 A
27
Product Configuration Examples
PROFIBUS with redundancy
Redundancy on PROFIBUS includes redundant cable and redundant Fieldbus

Communication Interface CI840 and redundant I/O modules.
PROFIBUS master
Other PROFIBUS slaves
PROFIBUS master
S800 I/O station with redundant CI840
Figure 6. A PROFIBUS-DPV1 Configuration with Redundancy Example

Advant Fieldbus 100 with or without media redundancy
Media redundancy on Advant Fieldbus 100 includes redundant cable and redundant
modems and the CI810 FCI.
AF100 master
with
media redundancy
AF100
Other AF100 slaves
S800 I/O stations with CI810
Figure 7. An AF100 Configuration with/without Media Redundancy Example
28
3BSE015969R5001 A
Communication
Advant Fieldbus 100 with redundancy
Redundancy on Advant Fieldbus 100 includes redundant cable and redundant

modems and redundant CI820 FCI together with the interconnecting unit TB815.
AF100 master
AF100
Other AF100 slaves
S800 I/O stations with

CI820 and TB815
CI810
Figure 8. An AF100 Configuration with Redundancy Example
Communication
S800 I/O uses Advant Fieldbus 100 or PROFIBUS as an external communication
interface and ModuleBus as an internal communication link between clusters and
their I/O modules.
Advant Fieldbus 100
S800 I/O is connected to Advant Fieldbus 100 via twisted pair. When connected to
Advant Fieldbus 100, the communication interface module and its S800 I/O
modules are called an S800 I/O Station.
An S800 I/O station works as a slave for one parent controller. If several S800 I/O
stations are connected to the same Advant Fieldbus 100 together with more than one
controller, each S800 I/O station needs its own dedicated parent controller.
See Figure 9.
3BSE015969R5001 A
29
Communication
AC4XX
IBM PC
Tool
AF100 #1
S800 I/O
which works
with AC4XX
as Parent
Controller
S800I/O
#1
AC110
S800I/O
#2
S800I/O
#3
S800 I/O
which works
with AC110
as Parent
Controller
AF100 #2
S800I/O
#4
S800I/O
#5
Figure 9. Connection to Advant Fieldbus 100

PROFIBUS
S800 I/O and a communication interface module can be directly connected to

PROFIBUS-DP or PROFIBUS-DPV1 network.
When connected to PROFIBUS, the communication interface module and its S800
I/O modules are called a S800 I/O station.
An S800 I/O station works as a slave on PROFIBUS.
ModuleBus
A Fieldbus Communication Interface module communicates with its S800 I/O

modules over the ModuleBus internally in the base cluster and externally with other
additional clusters within the same S800 I/O station by using Optical ModuleBus
modems TB820, TB840 or TB840A. The Optical ModuleBus modems are
connected via optical cables to a ModuleBus Optical port module on the
communication interface module.
30
3BSE015969R5001 A
Communication
The maximum length of the Optical ModuleBus expansion is dependent of the

number of Optical ModuleBus modems and Optical Media Converter. The
maximum length between two clusters are 15 m (49 ft.) with plastic fibre and 200 m
(667 ft) with HCS glass fibre. When using Optical Media Converter the maximum
length is 1000 m (3280 ft). Factory made optical cables (plastic fibre) are available
in lengths of 1.5, 5 and 15 m (5, 16 or 49 ft).
Within a cluster, the electrical ModuleBus is made up of increments integrated into
each MTU and S800L modules. Each communication interface module and Optical
ModuleBus modem have a ModuleBus outlet connector to connect to an MTU or
S800L module. An MTU and S800L module has a bus inlet and a bus outlet
connector. By adding, an MTU or S800L module to a communication interface
module or a Optical ModuleBus modem, the bus is automatically expanded,
offering optional further expansion of MTUs or S800L modules to a maximum of
12 MTUs or S800L modules. The electrical ModuleBus can be divided up in
sections by using Extension cables, Figure 33. The electrical ModuleBus must not
exceed 2.5 m (100). Unique position codes are automatically assigned to each
MTU or S800L modules as the bus is expanded.
The Optional ModuleBus expansion can be built up in three ways:
simplex (ring) communication configuration. See Figure 10.
duplex communication configuration. See Figure 11.
star configuration with the optical Media Converter. See Figure 12.
Maximum length of any cable is:
15 m (49 ft.) for plastic fiber
200 m (667 ft.) for HCS glass fiber
I/O Station
Rx
Tx
Cluster 1
TB820
Cluster 2
TB820
Cluster 3
TB820
Cluster 7
TB820
Rx
Rx
Rx
Rx
Tx
Tx
Tx
Tx
Figure 10. Optical ModuleBus and I/O Clusters, Simplex Communication
3BSE015969R5001 A
31
Communication
Simplex provides a one-way ring connection from the FCI to the modem, to the
second modem, etc., and back from the last modem to the FCI.
Maximum length of any cable is:

15 m (49 ft.) for plastic fiber
200 m (667 ft.) for HCS glass fiber
I/O Station
Rx
Tx
Cluster 1
TB820
Rx
Tx
Cluster 2
TB820
Rx
Tx
Cluster 3
TB820
Rx
Tx
Cluster 7
TB820
Rx
Tx
Tx
Tx
Tx
Rx
Rx
Rx
Figure 11. Optical ModuleBus and I/O Clusters, Duplex Communication
32
Duplex provides a two-way connection, and is normally the best

communication design.
Duplex allows additional modems to be added down-stream on-line.
A cable break or loss of a modem will only affect I/O Clusters down-stream of
the failure.
3BSE015969R5001 A
Communication
FCI/
Controller
Controller
TB820,
TB820
TB840
or
or
TB840
TB840A
I/O
I/O
Local fiber (duplex)
TB825
TB825
1 2 3
1 2 3
TB820,
TB820
TB840
or
or
TB840
TB840A
I/O
I/O
I/O
I/O
Field fiber (duplex)

TB825
TB825
1 2 3
1 2 3
Field fiber (duplex)
TB820,
TB820
TB840
or
or
TB840
TB840A
I/O
TB820,
TB820
TB840
or
or
TB840
TB840A
I/O
Figure 12. ModuleBus configuration with Optical Media Converter TB825
3BSE015969R5001 A
33
Fieldbus Communication Interface

A Fieldbus Communication Interface module is used as communication interface to
connect S800 I/O modules to the fieldbus.
There are five different FCI modules:
CI801
for PROFIBUS-DPV1
CI810
for Advant Fieldbus 100, with or without media redundancy
CI820
for Advant Fieldbus 100 fully redundant communication
CI830
for PROFIBUS-DP
CI840
for PROFIBUS-DPV1 fully redundant communication
They all have an isolated input for 24 V d.c. power (19.2 - 30 V). The power source
can be the SD821/SD822/SD823 power supplies, battery, or other IEC664
Installation Category II power sources. Power status inputs, 2 x 24 V, to monitor 1:1
redundant mains are also provided.
CI801 has a 9 pin D-sub connector and modems for PROFIBUS-DPV1 and a
connection for the Optical ModuleBus via TB806/TB842.
CI810 has two connectors and modems for a media redundant Advant Fieldbus 100
twisted pair cables and a connection for the Optical ModuleBus.
CI820, together with the interconnection unit TB815, is used when a fully redundant
configuration is required. CI820 comprises the Advant Fieldbus 100 twisted pair
connection and TB815 the Optical ModuleBus connection.
CI830 has a 9 pin D-sub connector and modems for PROFIBUS-DP and a
connection for the Optical ModuleBus.
CI840 together with termination unit TU846/TU847 is used when a fully redundant
configuration is required. CI840 is mounted on TU846/TU847 and has a connector
for power supply and two 9 pin D-sub connectors for PROFIBUS-DPV1
connection. TU846/TU847 has two service ports and two address switches. CI840
also has a connection for the Optical ModuleBus via TB806/TB842 or
TB846/TB842.
CI801 and CI840 supports Hot Configuration in Run (HCIR) and HART passthrough. HCIR makes it possible to change the I/O station configuration without
stopping the I/O station execution.
34
3BSE015969R5001 A
The front plate of the communication modules provides LEDs for diagnostic and
status indications. Two rotary switches are provided for setting of the I/O station
address. No other addresses are required to be set within the I/O-station. Labels for
optional user text and item number are also provided. The communication plugs can
be inserted/removed without interrupting the communication between stations on
the bus.
The type designation CI810 in this document includes all types of models CI810,
CI810V1, CI810V2, CI810A and CI810B if no other information is given.
Table 2. Fieldbus Communication Interface

Module
Type
CI801
Description
Fieldbus Communication Interface for PROFIBUS-DPV1.
Support for Hot Configuration in Run and HART pass-through(1).
PROFIBUS Modem for twisted pair cable.
Power supply 24 V (19.2 - 30 V d.c.) Rated isolation voltage 50 V.
Also in a G3 compliant version.
CI810
Single Advant Fieldbus 100 FCI.

2 x Advant Fieldbus 100 Modems for twisted pair cable.
Power supply 24 V(19.2-30 V), Rated isolation voltage 50 V.
CI820
Advant Fieldbus 100 FCI for redundancy configuration.

Advant Fieldbus 100 modem for twisted pair cable.
Power supply 24 V (19.2-30 V), Rated isolation voltage 50 V.
CI830
Fieldbus Communication Interface for PROFIBUS-DP.

3BSE015969R5001 A
35
Table 2. Fieldbus Communication Interface (Continued)

Module
Type
CI840
Description
Fieldbus Communication Interface for PROFIBUS-DPV1 for
redundancy configuration.
Support for Hot Configuration in Run and HART pass-through(1).
Also in a G3 compliant version (CI840Z).
TB815
Interconnection unit used with CI820.
TU846
Module Termination Unit for dual CI840, redundant I/O.
TU847
Module Termination Unit for dual CI840, non redundant I/O.

Also in a G3 compliant version (TU847Z).
(1) Always check the controller documentation for information about supported functionality.
36
3BSE015969R5001 A
Module Termination
Module Termination
The MTUs are totally passive units and all active circuitry is allocated to
the I/O module containing process connections and ModuleBus part.
Please, see Module Termination Unit on page 65, for further information.
Table 3. S800M I/O Termination Units
Module
Type
Description
TU805
Terminal Unit, 2*18 terminals, 50 V. Used to enable 2 - and 3-wire

connections on DI801 and DO801. The Terminal Unit is mounted
direct on DI801 or DO801.
TU810
Compact MTU, 3*8 + 2*3 terminals, 50 V. Typically used with 24/48 V

d.c binary and -20 - +20 mA analog modules for minimum DIN-rail
space. Also in a G3 compliant version (TU810Z).
TU811
Compact MTU, 2*8 terminals, 250 V. Typically used with 120/230 V

d.c/a.c binary modules or relay outputs for minimum DIN-rail space.
TU812
Compact MTU, 25 pin D-sub Connector for field connection, 50 V (1).

Typically used with 24/48 V d.c binary and -20 - +20 mA analog
modules providing easy and fast installation with pre-fabricated
cables.
TU813
Compact MTU, Crimp Snap-in Connector for field connection,

250 V (2). Typically used with 120/230 V d.c/a.c. binary modules. The
Crimp Snap-in connector type makes it possible to mix parts from
different cables into the same MTU and pre-fabricate the cabling.
TU814
Compact MTU, Crimp Snap-in Connector for field connection, 50 V (3).

Typically used with 24/48 V d.c binary and -20 - +20 mA analog
modules. The Crimp Snap-in connector type makes it possible to mix
parts from different cables into the same MTU and pre-fabricate the
cabling.
TU830
Extended MTU, 3*16 + 2*4 terminals, 50 V. Typically used with 24/48 V

d.c binary and -20 - +20 mA analog modules. Provides terminals for
field power distribution.
3BSE015969R5001 A
37
Module Termination
Table 3. S800M I/O Termination Units (Continued)

Module
Type
Description
TU831
Extended MTU, 8*2 terminals, 250 V. Typically used with 120/230 V

d.c/a.c binary modules. Provides terminals for field power distribution.
TU833
Extended MTU, 3*16 + 2*4 spring-case terminals, 50 V. Typically used

with 24/48 V d.c binary and -20 - +20 mA analog modules. Provides
terminals for field power distribution.
TU834
Extended MTU, 2x16 terminals, 50 V, 8 channels with individual shunt

sticks
TU835
Extended MTU, 4*2 groups + 2*4 power terminals, 50 V,

individually fused per channel. Channel wise fused transducer power
outlets. Usable for 2-wire transmitters.
TU836
Extended MTU, 2*4 groups + 2*6 power terminals, 250 V,

individually fused per channel. For loads where the power supply
always is taken from the MTU.
TU837
Extended MTU, 2*4 groups + 2*6 power return terminals, 250 V,

fused. For loads where the power supply always is taken from the
MTU or without the power supply per channel.
TU838
Extended MTU, 2*4 groups + 2*4 power return terminals, 50 V, fused.

AI: Each channel includes terminals for current and voltage, fused
power outlet and signal return. Usable for 2-, 3- and 4-wire
transmitters.
DI: Each channel includes terminals for 16 signals, 16 signal returns
and 16 power outlets. The power outlets are wired in pairs. Each pair
has a common fuse.
38
TU842
Redundant horizontal MTU, 3*16 + 2*4 terminals, 50 V for redundant

I/O modules
TU843
Redundant vertical MTU, 3*16 + 2*4 terminals, 50 V for redundant I/O

modules
TU844
Redundant horizontal MTU, 2*16 + 2*4 terminals, 50 V for redundant

I/O modules. 8 positions for shuntsticks for current or voltage signals.
3BSE015969R5001 A
Module Termination
Table 3. S800M I/O Termination Units (Continued)

Module
Type
Description
TU845
Redundant vertical MTU, 2*16 + 2*4 terminals, 50 V for redundant I/O

modules. 8 positions for shuntsticks for current or voltage signals.
TU890
Compact MTU, I.S. applications, 50 V. For use with I/O modules with
Intrinsic Safety interfaces.
TU891
Compact MTU, Non I.S. applications, 50 V. For use with I/O modules
with Intrinsic Safety interfaces in non-Intrinsic Safety applications.
TY801K01 Set of 8 pcs. of shunt sticks for current or voltage signals together with
AI845 or AI880/AI880A and TU844 or TU845.
TY804K01 Set of 8 pcs. of shunt sticks for NAMUR signals together with DP840
and TU844 or TU845.
Mounting
Kit
Used for horizontal mounting of CI801, CI840 and TB840 on a vertical

DIN-rail.
Horizontal
Mounting
Profile
Mounting profile with one DIN-rail and one cable duct.
(1) Connector is not enclosed.

(2) The three cable plugs are enclosed, see Table 4.
(3) Connector is not enclosed. Three connectors are needed, see Table 4.
Table 4. Cable Connectors for TU813 and TU814, Supplied by Phoenix Contact
Part
No
Name
Cable plug TU813
1809792
MSTBC 2.5/8-STZF-5.08
Cable plug TU814
1808890
MSTBC 2.5/10-ST-5.08
3BSE015969R5001 A
39
ModuleBus Items
Table 4. Cable Connectors for TU813 and TU814, Supplied by Phoenix Contact
(Continued)
Part
No
Name
Crimp snap in
connector
1879531
MSTBC-MT 0.2-0.5
3190564
MSTBC-MT 0.5-1.0
3190551
MSTBC-MT 1.5-2.5
Crimping tool
1204038
CRIMPFOX MT 2.5
Remove insulation tool
1204384
QUICK WIREFOX 6
ModuleBus Items
The ModuleBus supports up to 8 cluster, one base cluster and up to 7 I/O cluster,
connected to each other via optical cables, Optical ModuleBus modems and
a ModuleBus Optical port module. MTUs and S800L I/O modules can within
a cluster be set up in two or three groups with extension cable adaptors fitting the
bus outlet and inlet connectors of communication interface, MTUs and S800L
modules. At the last MTU or S800L modules bus outlet a terminator module,
TB807, must be inserted.
Table 5. ModuleBus Items

Module Type
40
Description
TB810
ModuleBus Optical port with 10 Mbit driver for ModuleBus Optical

expansion used together with S800I/O and Drive equipment Option
to the communication interface. Used together with CI810, CI820
and CI830.
TB811

expansion used together with Drive equipment Option to the
communication interface. Used together with CI810, CI820 and
CI830.
3BSE015969R5001 A
ModuleBus Items
Table 5. ModuleBus Items (Continued)

Module Type
Description
TB820
Optical ModuleBus modem. Optical and electrical ModuleBus

interface. Power supply 24 V (19.2-30 V),
Rated isolation voltage 50 V.
TB825
ModuleBus Optical media converter, converts between plastic opto

fiber or HCS fiber with Versatile link connectors and glass optical
fiber with ST connectors.
TB840
Optical ModuleBus modem for redundant configuration. Optical and

electrical ModuleBus interface. Power supply 24 V
(19.2-30 V),
TB842

expansion used together with S800I/O and Drive equipment Option
to the communication interface. Used together with CI840.
TB845
Bus Outlet. ModuleBus extent. cable adaptor D-sub 25, female. For
dual ModuleBus.
TB846
Bus Inlet. ModuleBus extent. cable adaptor D-sub 25, male.

For dual ModuleBus or carrier for TB842.
TK811V015
Optical ModuleBus expansion cable with connectors,

duplex cable plastic fibre1.5 m (4.9 ft.)
TK811V050

duplex cable plastic fibre 5 m (16.4 ft.)
TK811V150

duplex cable plastic fibre 15 m (49.2 ft.)
TK812V015

Optical simplex cable plastic fibre, 1.5 m (4.9 ft.)
TK812V050

Optical simplex cable plastic fibre, 5 m (16.4 ft.)
TK812V150

Optical simplex cable plastic fibre, 15 m (492 ft.)
3BSE015969R5001 A
41
ModuleBus Items
Table 5. ModuleBus Items (Continued)

Module Type
Description
TB805
Bus Outlet. ModuleBus extent, cable adaptor D-sub 25, female. For
single ModuleBus. Also in a G3 compliant version (TB805Z).
TB806
Bus Inlet. ModuleBus extent. cable adaptor D-sub 25, male. For
single ModuleBus or carrier for TB842. Also in a G3 compliant
version (TB806Z).
TB807
ModuleBus terminator. One each per base and I/O cluster.

G3 compliant.
TK801V003
ModuleBus extension cable.

Shielded Cable 0.3m (1.0 ft.), D-sub 25, male, female.
G3 compliant.
TK801V006
ModuleBus extension cable

Shielded cable 0.6m (2.0 ft.) D-sub 25, male, female.
G3 compliant.
TK801V012
ModuleBus extension cable

Shielded cable 1.2m (4.0 ft.) D-sub 25, male, female.
G3 compliant.
TU807
Module Termination Unit for single TB840/TB840A.
TU840
Module Termination Unit for redundant TB840/TB840A, redundant

I/O.
TU841
Module Termination Unit for redundant TB840/TB840A,

non-redundant I/O.
TU848
Module Termination Unit for redundant TB840/TB840A, redundant

I/O and individual power supply connections.
TU849
Module Termination Unit for redundant TB840/TB840A,

non-redundant I/O and individual power supply connections.
Optical ModuleBus expansion cables with other length and performance, see
Opto Connectors and Cables on page 86.
42
3BSE015969R5001 A
3BSE015969R5001 A
ModuleBus Items
43
I/O Modules
I/O Modules
S800 I/O system provides a variety of I/O modules, covering analog and digital
signals of various types, and interfaces for RTDs and TCs of various types.
For positioning applications using incremental encoders, a special interface unit is
available comprising a complete positioning loop.
The S800 I/O system provides I/O modules with typically 2-16 channels depending
on type and ratings of the individual module.
All I/O modules are supervised at system start-up as well as under normal operation.
The status of an S800 I/O module is indicated with front mounted LEDs; RUN (R),
green, normal operation, FAULT (F), red, when a fault is detected, WARNING (W),
yellow, when a channel fault is detected and OUTPUT SET AS
PREDETERMINED (O), yellow, when the module has lost communication (for
output modules). S800L I/O modules only have one STATUS (S) LED showing
RUN (green) and FAULT (red). All S800 I/O modules (except S800L) can be
replaced with both system power and field power connected.
Digital I/O Modules
The digital I/O modules all have galvanic isolation relative to chassis ground. All
modules have LEDs to indicate channel status (on/off) and the standard set of
module status indicators. Some output modules and modules with Intrinsic Safety
interfaces have indication for the channel error status.
The S800 I/O modules 24/48 V d.c. have channels isolated in groups. Each group
has a field power status input to indicate presence of field power. Loss of field
power is indicated on Warning LED, module status set to warning and channel
status set to error.
The 120/250 V a.c. or d.c. modules have individually isolated channels.
The input module can be configured to monitor field power status.
S800L I/O modules 24 V d.c. have one isolated group with 16 channels. Used
together with TU805 enable 2-and 3-wires connections. The input modules can be
configured to monitor field power status. Loss of field power will set module status
to warning and channel status to error.
44
3BSE015969R5001 A
I/O Modules
Outputs do not need external inductive load suppression components.
Module
Type
Type(1)
Table 6. S800 Digital Modules
Description
DI801
L Digital Input 24 V d.c., 1*16 channels (2)

Rated isolation voltage 50 V
DI802
L Digital input 120 V a.c., 110 V d.c. 8*1 channels

DI803
L Digital input 230 V a.c., 220 V d.c. 8*1 channels

Suitable
MTU
(3)
DI810
Digital Input 24 V d.c., 2*8 channels (4)

Also in a G3 compliant version (DI810Z).
TU810
TU812
TU814
TU830
TU833
TU838
DI811
Digital Input 48 V d.c., 2*8 channels (3)

TU810
TU812
TU814
TU830
TU833
TU838
DI814
Digital Input 24 V d.c. 2*8 channels(4),

current source.
TU810
TU812
TU814
TU830
TU833
TU838
DI820
Digital Input 120 V a.c., 110 V d.c., 8*1 channels

TU811
Rated isolation voltage 250 V. Also in a G3 compliant TU813
version (DI820Z).
TU831
3BSE015969R5001 A
45
I/O Modules
Module
Type
46
Type(1)
Table 6. S800 Digital Modules (Continued)

Suitable
MTU
Description
DI821
Digital Input 230 V a.c., 220 V d.c., 8*1 channels

TU811
Rated isolation voltage 250 V. Also in a G3 compliant TU813
version (DI821Z).
TU831
DI825
Digital Input 8*1 galvanic isolated channels,

125 V d.c. with sequence of event (SOE) handling.
TU811
TU813
TU831
DI830
Digital Input 24 V d.c. 2*8 channels

SOE handling. Rated isolation voltage 50 V
TU810
TU812
TU814
TU830
TU833
TU838
DI831
Digital Input 48 V d.c. 2*8 channels

SOE handling. Rated isolation voltage 50 V
TU810
TU812
TU814
TU830
TU833
TU838
DI840
Digital Input 24 V 1*16 channels

SOE handling. Rated isolation voltage 50 V.
Advanced on-board diagnostics.
For single and redundant applications.
Redundant:
TU842
TU843
Single:
as DI830
DI880(5)
High Integrity Digital Input 24 V d.c. 1*16 channels

See DI840
DI885
Digital Input 24/48 V d.c.1*8 channels open-circuit

monitoring, SOE handling.
TU810
TU812
TU814
TU830
TU833
3BSE015969R5001 A
I/O Modules
Module
Type
DI890
Type(1)
Description
Digital Input, I.S. interface, 8*1 channels
Galvanic isolation between channels.
DO801
L Digital Output 24 V d.c. 0.5 A protected,

1*16 channels(2)
DO802
L Digital Output Relay 8*1 channels, 24-230 V a.c./110

V d.c. 2 A cos > 0, 4 d.c. < 60 W.
Varistor protected
Suitable
MTU
TU890
TU891
(3)
DO810
Digital Output 24 V d.c. 0.5 A protected,

2*8 channels(4)
Also in a G3 compliant version (DO810Z).
TU810
TU812
TU814
TU830
TU833
DO814

2*8 channels(4), current sink
TU810
TU812
TU814
TU830
TU833
DO815
Digital Output 24 V d.c. 2 A protected,

2*4 channels.
TU810
TU812
TU814
TU830
TU833
DO820
Digital Output Relay 8*1 channels 24-230 V a.c.

3 A cos > 0.4 d.c. < 42W. Varistor protected
TU811
TU813
TU831
TU836
TU837
3BSE015969R5001 A
47
I/O Modules
Module
Type
48
Type(1)

Suitable
MTU
Description
DO821
Digital Output Relay 8*1 normally closed channels

24-230 V a.c./d.c. 3 A cos > 0.5 d.c. < 42 W
Varistor protected
TU811
TU813
TU831
TU836
TU837
DO840

2*8 channels
Redundant:
TU842
TU843
Single:
as DO810
DO880(5)
High Integrity Digital Output 24 V d.c. 1*16 channels See DO840

DO890
Digital Output 11 V 40 mA, I.S. interface,

4*1 channels
Galvanic isolation between channels
TU890
TU891
3BSE015969R5001 A
I/O Modules
Module
Type
Type(1)
Description
Suitable
MTU
DP820
Pulse Counter 2 channels

Pulse count and frequency measurement 1.5 MHz
2* inputs and 1* outputs for gated counting, counter
synchronization and open loop positioning
TU810
TU812
TU814
TU830
TU833
DP840
Pulse Counter 8 channels

Pulse count or frequency measurement 20 kHz.
Interface for NAMUR, 12 V and 24 V.
The input can be read as digital input signals.
Also in a G3 compliant version (DP840Z).
TU810
TU812
TU814
TU830
TU833
TU842
TU843
TU844
TU845
(1)
(2)
(3)
(4)
(5)
Type L = S800L I/O

1*16, equals 1 groups of 16 channels
With TU805 enables 2- and 3-wires connections.
2*8, equals 2 groups of 8 channels
Only to be used with AC 800M controller PM865 on ModuleBus.
3BSE015969R5001 A
49
I/O Modules
Analog I/O Modules
All the analog I/O modules have galvanic isolation relative to chassis ground in a
group of 4 or 8 channels. Some of the modules also has isolation between channels.
The modules have the standard set of module status indicators.
Open circuit detection is available for inputs and outputs configured for 420 mA
and for the RTD and TC inputs.
Module
Type
50
Type(1)
Table 7. S800 Analog Modules

Suitable
MTU
Description
-
AI801
L Analog Input 1*8 channels. 020 mA, 4...20 mA,

12 bit., 0.1%
Current shunt resistor 250 is protected to 30 V.
AI810
Analog Input 1*8 channels. 020 mA, 4...20 mA,

010 V, 2...10 V, 12 bit., 0.1%
TU810
TU812
TU814
TU830
TU833
TU835
TU838
AI820
Analog Input differential 1*4 channels. -2020 mA,

0...20 mA, 4...20 mA, -5...5 V, 0...5 V, 1...5 V, -1010 V,
0...10 V, 2...10 V, 14 bit + sign, 0.1%, CMV 50 V.
TU810
TU812
TU814
TU830
TU833
AI825
Analog Input 4*1 channels for applications requiring

galvanic isolated channels, -20...20 mA, 0(4)...20 mA, 10...10V, 0(2)...10 V
TU811
TU813
TU831
3BSE015969R5001 A
I/O Modules
Module
Type
Type(1)
Table 7. S800 Analog Modules (Continued)
Description
Suitable
MTU
AI830/
AI830A
Analog Input 1*8 ch, Pt100 (-80...80oC, -200...250oC,

-200...850oC), Ni100 (-60...180oC),
Ni120 (-80...260oC), Cu10 (-100...260oC)
Resistor (0...400 ), 14 bit.
Pt100 according to IEC751 ITPS-68, IEC ITP-90, US Ind
Std, US lab Std, JIS C 1604:1981 and JIS C 1604:1997
Ni100 according to DIN 43760
Ni120 according to MIL-T-24388C
Cu10 according to TCR 0.00427
TU810
TU812
TU814
TU830
TU833
AI835
Analog Input 1*8 ch Thermocouple (TC),

type B (0...1820oC), type C (0...2300oC),
type E (-270...1000oC), type J (-210...1200oC),
type K (-270...1372oC), type N (-270...1300oC),
type R (-50...1768oC), type S (-50...1768oC),
type T (-270...400oC), linear -30...75 mV, 14 bit.
TU810
TU812
TU814
TU830
TU833
AI843
Analog Input 1*8 ch Thermocouple (TC),

-30 mV to 75 mV linear, or TC types B, C, E, J, K, L, N, R,
S, T, and U, 16 bit.
TU830
TU833
TU842
TU843
AI845
Analog Input 1*8 channels. 0...20 mA, 4...20 mA, 0...5 V,

1...5 V, 12 bit, 0,1%. HART interface.
Redundant:
TU844
TU845
Single:
as AI810
3BSE015969R5001 A
51
I/O Modules
Module
Type
Suitable
MTU
Description
AI880/
AI880A(2)
High Integrity Analog Input 1*8 channels. 0...20 mA,

4...20 mA
AI880A has support for HART pass-through
communication.
Complies with the NAMUR recommendation NE43.
TU834
TU844
TU845
AI890
Analog Input 1*8 channels. 020 mA, 4...20 mA,

12 bit, 0.1% I.S. interface.
TU890
AI893
Analog Input 1*8 channels for 2- or 3-wire RTD and

Thermocouple
RTD: Pt..., Ni..., Cu... and linear
TC: B, C, D, E, J, K, L, N, R, S, T, U and linear
15 bit + sign, I.S. interface
Rated isolation voltage 50 V. G3 compliant.
TU890
TU891
AI895
Analog Input 1*8 channels. 4...20 mA,

12 bit, 0.1% I.S. and HART interface.
TU890
TU891
AO801
AO810/
AO810V2
52
Type(1)
L Analog Output 1*8 channels, 020 mA,

4...20 mA, 12 bit, 0.1%.
RL maximum 850 Ohms.
Analog Output 1*8 channels, 020 mA,
4...20 mA, 14 bit, 0.1%.
RL maximum 500/850 Ohms.
TU891
TU810
TU812
TU814
TU830
TU833
3BSE015969R5001 A
I/O Modules
Module
Type
Type(1)
Description
Suitable
MTU
AO820
Analog Output 4*1 channels, -2020 mA, 0...20 mA,

4...20 mA, -1010 V, 0...10 V, 2...10 V, 12 bit + sign,
0.1%, individually isolated.
Current output RL maximum 550 Ohms.
Voltage output RL minimum 2 kohms.
TU810
TU812
TU814
TU830
TU833
AO845/
AO845A
Analog Output 1*8 channels. 4...20 mA, 12 bit, 0,1%.

HART interface, RL maximum 750 Ohms.
Redundant:
TU842
TU843
Single:
as AO810/
AO810V2

AO890
AO895
Analog Output 1*8 channels. 020 mA, 4...20 mA,

12 bit, 0.1% I.S. interface, RL maximum 750 Ohms.
TU890
Analog Output 1*8 channels. 4...20 mA, 12 bit, 0.1%

I.S.and HART interface, RL maximum 750 Ohms.
TU890
TU891
TU891
(1) Type L = S800L I/O

(2) Only to be used with AC 800M controller PM865 on ModuleBus.
3BSE015969R5001 A
53
Drives Integration
Drives Integration
ABB Standard and Engineered drives can be connected to the S800 I/O system.
The FCI works as a communication link between the fieldbus master and the drives.
No application software concerning this functionality is stored in the FCI. Check the
available support for each FCI type.
The following drives are considered to be standard drives:
ACS400 with standard drive
ACS600/800 with standard application
ACS600/800 with crane application
ACS600/800 with pump and fan application (PFC)
DCS400/500 with standard drive
DCS600 with crane application
The following drives are considered to be engineered drives:
54
ACS600/800 with system application
ACS600/800 with system application (PMSM)
ACS600/800 IGBT with supply (ISU) application
ACS600/800 with Multi Block Programming application ABxR7xxx
ACS800 with crane application
ACS800 Rolling Mill Application (RMO) A4xR7xxx
ACS800LC DSU with diode supply unit applications
ACS6000C with cyclo converter drive
ACS6000SD with synchronous drive
ACS6000AD with asynchronous drive
ACS1000 with standard drive
DCS600 with system application
DCS600 with crane application
3BSE015969R5001 A
Drives Integration
Product Benefits
By integrating drives and the control system, full advantage can be taken to added
functions. Process data are measured with improved accuracy for even more exact
process control, while the ready made information permits a total overview of the
drives in the process.
Features
The ABB drives integration includes features such as:
Fieldbus solutions which results in lower wiring costs.
Optical transmission between FCI and drives allows installations in an

electrical disturbed environment.
Faults in drives available as alarms and in diagnostic displays reduces trouble

shooting and maintenance costs.
Warnings from drives available as events and in diagnostic displays allows the
operator to determine when preventive service is needed.
Predefined type circuit solutions reduces project engineering and

commissioning.
The connection is made directly to the drives system through an optical ring or a star
by using a Distributed Branching Unit. One important aspect is the simplicity in the
connection. No extra hardware is needed in any of the devices, that is, the functions
are included in the basic products, minimizing communication delays and cost.
3BSE015969R5001 A
55
Drives Integration
Figure 13. Examples of Drives Integration

Information from the drives:
Process values are sent as cyclic data, with an updating frequency decided by
the application engineer. The data enables the control system to have access to
basic information such as speed, current, torque and diagnostic information.
Information from the fieldbus master:
A setpoint for speed or torque in percentage or absolute values can be sent. It is
also possible to give commands to the drive, for example, start, stop and fault
reset.
56
3BSE015969R5001 A
Support for connections to instruments in Hazardous Areas
TB810 and TB842 are equipped with a transmitter/receiver for up to 10 Mbit/s

and TB811 for up to 5 Mbit/s. A ModuleBus must have the same type of
transmitter/receiver on each node.
Support for connections to instruments in Hazardous Areas

S800 I/O provide two possibilities to connections of instruments in Hazardous
areas, both integrated with special I/O modules and with support for external
Intrinsic Safety systems.
The S800 I/O includes I/O modules and MTU with Intrinsic Safety interfaces,
namely AI890, AI893, AI895, AO890, AO895, DI890, DO890 and TU890. The
interfaces are classified Ex ia, Group IIC and the modules are ATEX certified.
Correct and safe operation of the Intrinsic Safety aspects of MTU and I/O Modules
with Intrinsic Safety interfaces calls for expert installation and commissioning as
well as correct operation and meticulous maintenance. Only those persons
conversant with the installation commissioning, operation and maintenance of
similar apparatus and who has the necessary qualifications should work on these
products.
Make sure installation is carried out observing the safety regulations pertaining to
the installation and operation of electrical systems and the directives and guidelines
on explosion protection (Hazardous Area equipment should comply with the
descriptive system document).
The set of I/O modules and MTUs are not intended for hazardous area installation
unless it is included in a suitable enclosure which conforms to the applicable
standards. To mount the equipment in a Zone2 hazardous area then an enclosure or
cabinet which provides ingress protection of IP54 rating is required.
For I.S. applications, the maximum limit for AC power supply is 250 Vrms and the
user must ensure that the DC power supply to the FCI and I/O is limited to 60 V.
3BSE015969R5001 A
57
Support for Externally Connected Accessories

Connection to External Intrinsic Safety System
Intrinsic Safety System from Pepperl+Fuchs Elcon (manufacturer outside ABB)

is supported via S800 I/O modules and a special MTU.
Supported Intrinsic Safety System is the HiD Series 2000.
The S800 I/O modules are connected via MTU TU812, a standard cable from
Pepperl+Fuchs Elcon and a specific adapter board, one for each I/O module types
according to Table 8. Standards cables 0.2 m (0.66 ft) and 1.3 m (4.3 ft). Max cable
length 100 m (109 yd).
Table 8. Supported Modules and Intrinsic Safety Components
ABB delivery
S800 I/O Terminal
module
unit
AI810
TU812
AO810/
TU812
AO810V2
Pepperl+Fuchs Elcon delivery

Termination and adaptor
board
Intrinsic Safety
modules
Note
2108/HAT/ABB-AI-H-01
2026, 2030, 2062, 2072
Dual channel
modules
2108/HAKE/ABB-AI-H-01(1)
2026, 2030 using

passive connection
Dual channel
modules
2108/HAT/ABB-AO-H-01
2032, 2034, 2038
Dual channel
modules
2108/HAKE/ABB-AO-H-01(1)
2032, 2034, 2038
Dual channel
modules
DI810
TU812
2108/HAT/ABB-DI-01
2824, 2844
Quad channel
modules
DO810
TU812
2108/HAT/ABB-DO-01
2872, 2874, 2876, 2878
Dual channel
modules
2108/HAKE/ABB-DO-H-01(1)
2872, 2874, 2876, 2878
Dual channel
modules
(1) Loop-disconnected terminals
58
3BSE015969R5001 A
Figure 14. Example of Connection between S800 I/O and

Intrinsic Safety System from Pepperl+Fuchs Elcon
Pepperl+Fuchs Elcon can provide a HART protocol connection to I/O modules
integrated with the Intrinsic Safety system using the MUX 2700 Remote Board
for HART.
Figure 15. Example of Connection between S800 I/O and

Intrinsic Safety System and HART Protocol Connection
Connection to ABB Entrelec Interfast Pre-wiring Solutions
ABB Entrelec offers solutions for fast termination solutions with pre-wired cables
and an assortment of terminations and signal adaptions. This offer connects to S800
I/O via the TU812 termination unit which provides a D-sub connector.
Multipurpose cables are also available. Further information is available in the ABB
Entrelec catalog "Pre-wiring system for PLC's, Interfast", 1SNC127001C0206.
3BSE015969R5001 A
59
Support for HART Communication
Connection to Phoenix Contact Varioface solutions
Phoenix Contact offers solutions for fast termination solutions with pre-wired
cables and an assortment of terminations and signal adaptions. This offer connects
to S800 I/O via the TU812 termination unit which provides a D-sub connector.
Further information is available when following the link www.s800connection.com.
Support for HART Communication

S800 I/O provides possibilities to communicate via HART protocol with HART
Field Devices via PROFIBUS-DPV1 using CI840 or CI801 or AF100 using CI810
or CI820. There are four I/O modules that have HART interface, AI845, AO845,
AO845A, AI895 and AO895.
For HART connection via external HART MUX, see Support for connections to
instruments in Hazardous Areas on page 57.
S800 I/O provides the possibilities for HART communication, but the user
function is defined by the system (operator stations and controllers) S800 I/O is
included in. Always read the relevant system documentation for information
about the supported features and needed components of S800 I/O.
On PROFIBUS, an Extended HART mode gives a possibility to pass-through
long HART data frames up to 227 bytes. This will reduce the possible amount of
I/O modules per station. The longest HART data frame without the Extended
HART mode is 64 bytes.
60
3BSE015969R5001 A
Support for Safety System Requirements
Support for Safety System Requirements

The High Integrity I/O is certified for EN 61508-SIL3, DIN V 19250/DIN V VDE
0801-AK6 and EN954-1 Category 4. The High Integrity I/O has to be used together
with a certified controller to comply with the standards. There are three modules
that belong to the High Integrity I/O family that are certified for these standards,
AI880/AI880A, DI880 and DO880. The modules are supported by the AC 800M
controller PM865 only and have to use the optical ModuleBus modem TB840 when
adding optical clusters.
Make sure installation is carried out observing the requirement and guidelines in
the documentation.
FCIs and TB820 can not handle High Integrity I/O modules.
Redundancy Functionality
Fieldbus Communication Interface (FCI)
When using redundant FCI, one is primary and one is secondary. If the primary FCI
fails it will hand over to the secondary FCI.
If using redundant FCI and redundant electrical ModuleBus, the primary FCI will
control both electrical ModuleBuses. When the primary FCI fails, the secondary
FCI will take control of both electrical ModuleBuses.
Input Modules
When using redundant input modules, all reading is done from the primary input
module. The input module will diagnose itself, and when the primary input module
fails the secondary input module will be set as primary instead.
The secondary input module is checked for error status at a lower cycle rate than the
primary.
Analogue Output Modules
When using redundant AO modules, half the output current is generated from each
AO module. The AO module will diagnose itself, and when one fails, it disconnects
3BSE015969R5001 A
61
Software Components
and a direct communication between the two redundant AO modules will ensure
that the second AO module quickly doubles its output current.
Digital Output Module
When using redundant DO modules, they both work parallel to each other. They
give the same output and the small time difference between them, in setting a signal
high or low, does not make a difference.
When one DO module fails it will give output signals set to low. The DO module
that still work will override by setting some signals to high.
Software Components
The system software of a Fieldbus Communication Interface comprises
a real-time operating system. The software is installed at delivery.
Upgrades are available for download for the system software for field upgrade.
Cables to connect a standard PC with the FCI are available in the S800 I/O price list.
62
3BSE015969R5001 A
Hardware Components
Hardware Components
The highly modularized hardware of S800 I/O includes the following components:
I/O Modules
Module Termination Units (MTUs).
ModuleBus Items
The communication interface modules, Optical ModuleBus modem, MTUs

and S800 I/O modules are mounted on standard DIN-mounting rails according
to EN50022 NS 35/7,5.
An S800 I/O station can consist of a base cluster and up to 7 additional I/O clusters.
The base cluster consists of a communication interface module and up to 12 I/O
modules. I/O cluster 1 to 7 consist of an Optical ModuleBus modem and up to 12
I/O modules. An S800 I/O Station can have of up to 24 I/O modules in total. I/O
cluster 1 to 7 are connected to the communication interface module through an
optical expansion of the ModuleBus.
I/O Modules
There are two types of S800 I/O modules:
S800 I/O modules designed to be used together with the Module Termination
Units. See Figure 20 and Figure 22.
S800L I/O modules
designed to be directly mounted on a standard DIN-rail and containing

process connection, via detachable connectors. The S800L modules have
only mechanical lock device and can not be removed with power on.
as accessories to 24 V DI/DO modules, Terminal Unit TU805 enables 2and 3-wires connections, see Figure 17.
3BSE015969R5001 A
63
I/O Modules
Next module
Centre of
DIN-rail
58,5
Figure 16. Dimensions for S800L Modules
64
3BSE015969R5001 A
Module Termination Unit
58.5
Figure 17. S800L Module with TU805

Module Termination Units (MTUs) act as I/O module carriers and are available as
Compact, Extended, Intrinsic Safety and Redundant MTUs. A Compact MTU
normally offers termination of one wire per channel for a 16 channel module. With
Compact MTUs power distribution of field circuits must be made with external
terminal blocks and current limiting components if required. Extended MTUs with
group-wise isolated interfaces allow for two or three wire termination of field
circuits and provide group-wise or individually fuses for powering field objects.
Extended MTUs which offer two or three wire terminations allows direct field
object cable termination. The need for external marshalling is therefore drastically
reduced or eliminated when Extended MTUs are used. An Intrinsic Safety MTU
offers termination of field objects located in hazardous areas.
A redundant MTU have two ModuleBuses, two positions for I/O modules and a
common process connection.
3BSE015969R5001 A
65
Compact and Intrinsic Safety MTUs are 58mm (2.3) wide, Extended MTUs are
120mm (4.72) wide and Redundant MTUs are 124 mm (4.88) wide. The MTU
types can be mixed and matched within an I/O-station to fit a users needs. Choice
of MTU type can be made freely trading space versus termination needs.
MTUs are available with rated isolation voltages 50 V and 250 V. The 50 V types
can be used with all 24/48 V discrete I/O and analog I/O modules. The MTUs with
250 V rated isolation voltage are used with all 120 V and 250 V rated I/O modules.
An inserted I/O module is assigned the unique position identity of its MTU.
Through the incremental bus design the physical size of an S800 I/O installation is
directly proportional to the number of installed MTUs.
The S800 I/O modules can be inserted and removed from MTUs without
disturbing system operation.
The physical lock for S800 I/O which locks an I/O module to its MTU allows I/O
module removal only when the lock is in its unlocked position. The locking
mechanism also acts as a logic lock so that an I/O module is operable only when the
lock is in the locked position. If the lock is in its unlocked position, output channels
are de-energized and I/O modules can be inserted/removed without need to remove
system or field power.
66
3BSE015969R5001 A
Figure 18. Typical Extended MTU with I/O Module
3BSE015969R5001 A
67
Figure 19. Typical Compact MTU with I/O Module
68
3BSE015969R5001 A
122 mm
(4.8)
92.5 mm
(3.64)
7 mm
(.27)
119 mm
(4.68)
E
F
192 mm
(7.6)
Center of
DIN rail
99.5 mm
(3.92)
E
F
B
C
B
C
8 mm
(0.31)
5 mm
(0.2)
9 mm
(0.35)
40 mm
(1.57)
31.5 mm
(1.24")
58 mm
(2.28)
58.5 mm
(2.30)
Figure 20. Compact MTU for Intrinsic Safety without and with I/O Module
3BSE015969R5001 A
69
Figure 21. Typical Horizontal Redundant MTU
70
3BSE015969R5001 A
122 mm
(4.8)
Figure 22. MTU with I/O Module
3BSE015969R5001 A
71

The Fieldbus Communication Interface (FCI) module is a configurable
communication interface which performs operations such as signal processing,
gathering of various supervision information, OSP handling and configuration of
re-inserted I/O modules. The FCI connects to a controller by way of different types
of fieldbuses.
Figure 23. CI801 FCI Dimensions
72
3BSE015969R5001 A
Figure 24. CI810 and CI830 FCI Dimensions
3BSE015969R5001 A
73
Figure 25. CI820 FCI Dimensions
74
3BSE015969R5001 A
Figure 26. TB815 Interconnection Unit Dimensions
3BSE015969R5001 A
75
Figure 27 shows the TB815 configured with two CI820 FCIs for redundant
operation.
T1
T2
PR
DU
M
O
D
U
L
E
B
U
S
SERVICE
CI820
P
DU
SERVICE
STN. ADDR
TB815
CI820
4 56
3
7 x 10
2
8
109
4 56
3
7x1
2
8
109
SWX.X/Y
SWX.X/Y
L+ L+ SA
L- L- SB
R
T2
PR
STN. ADDR
4 56
3
7 x 10
2
8
109
4 56
3
7x 1
2
8
109
F
T1
L+ L+ SA
L- L- SB
AF100
+
SH
SH
Tx
Rx
AF100
+
SH
SH
Figure 27. Redundant CI820 FCIs and TB815 Interconnection Unit Layout
Figure 28 shows the MTU TU847 (TU846) with redundant CI840. TU847 has one
ModuleBus and are used for single I/O modules. TU846 has two ModuleBuses and
are used for redundant I/O modules.
76
3BSE015969R5001 A
128 mm
(5.04)
124 mm (4.88)
162 mm
(6.38)
186 mm
(7.32)
Figure 28. Redundant CI840 FCI and MTU TU847.
3BSE015969R5001 A
77
Figure 29. Dimension for typical MTU for CI840 or TB840

S800M I/O modules may be exchanged during system operation. A module locking
mechanism disconnects ModuleBus and process signals safely from the module.
A newly inserted I/O module is automatically put into operation if the system
identifies the module as being of the correct type and without faults.
78
3BSE015969R5001 A
ModuleBus
ModuleBus
TB820 ModuleBus Modem
The TB820 ModuleBus Modem is a fiber optic interface to the ModuleBus.

The ModuleBus Modem has an electrical and an optical interface which are
logically the same bus. A maximum of 12 I/O modules can be connected to the
electrical ModuleBus and up to seven clusters can be connected to the fiber optic
ModuleBus.
The TB820 ModuleBus Modem has a rotary switch that selects its cluster number,
1 to 7, on the optical ModuleBus.
The ModuleBus Modem communicates with the FCI or Controller via the
Optical ModuleBus.
The TB820 ModuleBus Modem provides 24 V d.c. protected (from the source) and
an isolated, protected 5 V d.c. power to the clusters I/O modules by way of the
electrical ModuleBus connection. One power source (single or redundant 24 V d.c.)
can be connected to the power terminals (L+ & L-). Redundant power supply can be
supervised via inputs SA and SB.
3BSE015969R5001 A
79
ModuleBus
Figure 30. TB820 ModuleBus Modem
80
3BSE015969R5001 A
ModuleBus
TB840 ModuleBus Modem and TU807/TU840/TU841/TU848/TU849 Module

Termination Unit
The TB840 ModuleBus Modem is a fiber optic interface to the Optical ModuleBus.
TB840 is used in redundancy configurations where each TB840 is connected to
different optical ModuleBus lines and to single or dual electrical ModuleBuses.
Termination Unit TU840 connects TB840 to redundant I/O. Termination Unit
TU841 connects TB840 to non-redundant I/O.
Termination unit TU848 has individual power supply connections and connects
TB840 to redundant I/O. Termination unit TU849 has individual power supply
connections and connects TB840 to non-redundant I/O.
The ModuleBus Modem has an electrical and an optical ModuleBus interface which
are logically the same bus. A maximum of 12 I/O modules can be connected to the
electrical ModuleBus and up to seven clusters can be connected to the fiber optic
ModuleBus.
The cluster address sets by a rotary switch on the Termination Unit
TU807/TU840/TU841/TU848/TU849 in range 1 to 7.
The TB840 ModuleBus Modem provides 24 V d.c. protected (from the source) and
an isolated, protected 5 V dc power to the clusters I/O modules by way of the
electrical ModuleBus connection. One power source (single or redundant 24 V d.c.)
can be connected to the power terminals (L+ & L-). Redundant power supply can be
supervised via inputs SA and SB.
The rotary switch and the connectors for power supply is located on
TU807/TU840/TU841/TU848/TU849. See Figure 31, for dimensions see also
Figure 29.
3BSE015969R5001 A
81
ModuleBus
128 mm
(5.04)
47 mm
(1.85)
124 mm (4.88)
162 mm
(6.38)
186 mm
(7.32)
Only TU848/TU849
Figure 31. TB840 and TU840/TU841
82
3BSE015969R5001 A
ModuleBus
TB825 Optical Media Converter
ModuleBus Optical media converter, converts between plastic opto fiber or HCS
fiber with Versatile link connectors and glass optical fiber with ST connectors.
The TB825 is built in S800L mechanics and DIN rail mounted.
136
114
67.5
85.6
14.2
57.2
58.5
Figure 32. TB825 Optical Media Converter
3BSE015969R5001 A
83
ModuleBus
ModuleBus Optical Port, TB810/TB811
The ModuleBus Optical ports TB810/TB811 have two connectors for the Optical
ModuleBus expansion and one connector for connection to the Fieldbus
Communication Interface module, (FCI). The ModuleBus Optical ports are used
together with the communication modules CI810, CI820 (TB815) and CI830.
TB810/TB811 is connected directly on the FCI.
39,6 mm (1,6)
20 mm (0,79)
39,6 mm (1,6)
Tx
Rx
Rx
Tx
Figure 33. ModuleBus Optical Port TB810/TB811
84
3BSE015969R5001 A
ModuleBus
ModuleBus Optical Port, TB842
The ModuleBus Optical port TB842 has two connectors for the Optical ModuleBus
expansion and one connector for connection to the Fieldbus Communication
Interface module, (FCI). The ModuleBus Optical ports are used together with the
communication modules CI801 or CI840.
TB842 is connected to CI801 through TB806 and to CI840 through TB806 and
TU847 or TB846 and TU846.
42,3 mm
56,7 mm
17,6 mm
Figure 34. ModuleBus Optical Port TB842
3BSE015969R5001 A
85
ModuleBus
Opto Connectors and Cables

Local Optical Cable. Opto connectors type Agilents, former Hewlett-Packard,
Versatile Link can handle both plastic and HCS optic fibre.
Plastic Optical Fiber (POF) up to 15 m.
Extra low loss attenuation
Simplex or duplex cable
Latching simplex or duplex connector.
Cable attenuation maximum 4 dB
Hard Clad Silica (HCS) fiber up to 200 m.
Riser or plenum
Simplex or duplex cable
Latching simplex or duplex connector
Cable attenuation maximum 2 dB
Field Optical Cable. Glass Optical Fiber, multimode up to 1000 m.
86
Fiber dimensions: 62.5/125 m
Connector type: ST, bayonet
Wave length: 820 nm
Max cable attenuation: 3.5 dB (1000 m of unspliced cable)
3BSE015969R5001 A
ModuleBus
ModuleBus Extension Cable Adaptors TB805, TB806 for single ModuleBus
The ModuleBus extension cable adaptors exist in two types for bus outlet and bus
inlet. The adaptors have two connectors for the electrical ModuleBus and for the
ModuleBus extension cable. See Figure 35 on the next page.
MTUs and S800L I/O modules can within a cluster be set up in two or more
physically separated groups with extension cable adaptors which fit to the bus outlet
and inlet connectors of communication interface modules, Optical ModuleBus
modem, MTUs and S800L modules. The factory made extension cables which plug
into the cable adaptors are available in lengths of 0.3, 0.6 and 1.2 m (1, 2 or 4 ft.),
allowing together with up to 12 I/O modules, for a total bus length of 2.5 m (8.2 ft.).
TB805 and TB806 also exists in G3 compliant versions, TB805Z and TB806Z.
Figure 35. ModuleBus Cable Inlet/Outlet
3BSE015969R5001 A
87
ModuleBus
ModuleBus Extension Cable Adaptors TB845, TB846 for dual ModuleBus
The ModuleBus extension cable adaptors for dual electrical ModuleBuses exists in
two types for ModuleBus outlet and ModuleBus inlet.
The adaptors have two connectors for the electrical ModuleBus and two for the
ModuleBus extension cable. See Figure 36 and Figure 37.
MTUs can within a cluster be set up in two or more physically separated groups
with extension cable adaptors which fit to the bus outlet and inlet connectors of
communication interface modules, Optical ModuleBus modem and MTUs. The
factory made extension cables are available in lengths of 0.3, 0.6 and 1.2 m (1, 2 or
4 ft.), allowing together with up to 6 MTUs, for a total bus length of 2.5 m (8.2 ft.).
88
3BSE015969R5001 A
ModuleBus
Figure 36. Module Outlet Module TB845
3BSE015969R5001 A
89
ModuleBus
Figure 37. ModuleBus Inlet Module TB846
90
3BSE015969R5001 A
ModuleBus
ModuleBus Terminator Module TB807
There must be a ModuleBus terminator module at the end of each electrical

ModuleBus.
The module is G3 compliant.
ModuleBus
Connector (X1)
Top View
13 mm
(0,52)
18 mm
(0,71)
13 mm
(0,52)
TB807
19 mm
(0,75)
ModuleBus Terminator
E
F
Latch
B
C
E
F
MTU Assembly
A
(0,52)
D
B
C
L1+C1 2 3 4 5 6 7 C8 L2+
L1+B1 2 3 4 5 6 7 B8 L2+
L1- A1 2 3 4 5 6 7 A8 L2-
Figure 38. ModuleBus Terminator Module
3BSE015969R5001 A
91
Power Supplies
Power Supplies
The power supplies SD821, SD822 and SD823 (24 V output) can be used to power
processor modules and S800 I/O modules, through the processor unit and to power
24 V field circuits (optional). The primary side can connect to industrial mains
installation class III (IEC664).
The outputs are protected and can operate with resistive, capacitive and constant
power loads, for example, switched mode power converters.
The outputs of the supplies of same type can be connected in parallel to increase
power, 2*SD821, 2*SD822 or 2*SD823, or be configured for redundant mains to
increase availability, 2*SD821, 2*SD822 or 2*SD823, plus one SS822 or two
SS823. The voting unit SS822 has two power OK signals, one for each input power
and SS823 has one power OK signal.The signals can connect to the SA or SB inputs
of the Communication interface module, or to an Optical ModuleBus modem (to
monitor power status in 1:1 redundant mains configurations.)
In a parallel connections the life time will decrease due to not perfect load sharing.
To get a better load sharing the output voltage from the power supply units (only
SD823) should be adjusted to the same value. Each power supply should be
connected to the load via a cable of the same area and length as the others. The
length should be > 1 m and the area not bigger than necessary.
Table 9. Power Supplies
Module Type
92
Description
SD821
Power Supply 115/230 V a.c./24 V d.c. 2.5 A

SD822
Power Supply 115/230 V a.c./24 V d.c. 5 A

Also in a G3 compliant version (SD822Z).
SD823
Power Supply 115/230 V a.c./24 V d.c. 10 A

3BSE015969R5001 A
Power Supplies
Table 9. Power Supplies (Continued)

Module Type
Description
SS822
Voting Device 20 A. Dual d.c. 24 V to single 24 V.

Also in an G3 compliant version (SS822Z).
SS823
Power Voting Unit 20A with overvoltage protection. Two units

required for redundancy. Rated isolation voltage 50 V.
3BSE015969R5001 A
93
Power Supplies
110
50
103
97
L+ L+ L- LOK
125
SD821
L PE
230
44
Mains Voltage
Selection Switch
(115 / 230)
Figure 39. Power Supply Module SD821
94
3BSE015969R5001 A
Power Supplies
110
65
103
97
L+ L+ L- LOK
125
230
SD822
L PE
44
Mains Voltage
Selection Switch
(115 / 230)
3BSE015969R5001 A
95
Power Supplies
110mm (4.3")
120mm (4.7")
103mm (4.1")
125mm
(4.9")
97mm (3.8")
SD823
N
L PE
OK
L+ L+ L- L-
44mm
(1.7")
115V
230V
96
3BSE015969R5001 A
Power Supplies
110
103
50
97
OK+ F OK+ F
A
B
125
SS822
44
A+B+L+L+L-
Figure 42. Voting Unit SS822
3BSE015969R5001 A
97
Power Supplies
Figure 43. Voting Unit SS823
98
3BSE015969R5001 A
Mounting Equipment
Mounting Equipment
Mounting Kit for CI801/CI840/CI840A/TB840/TB840A
The Mounting Kit is used for horizontal mounting of CI801/CI840/CI840A and

TB840/TB840A on a vertical DIN-rail. This enables the higher range of the ambient
temperature for CI801/CI840/CI840A and TB840/TB840A.
Apart from MTUs for CI840, TB840 can also ModuleBus cable adapters be
mounted on the Mounting Kit.
Figure 44. Mounting Kit for CI801/CI840/CI840A/TB840/TB840A
Table 10. Mounting Kit Dimensions

Item
Value
Width
200 mm (7.87)
Depth
170 mm (6.69)
Height
17 mm (0.67)
Weight
0.5 kg (1.10 lbs.)
3BSE015969R5001 A
99
Mounting Equipment
There are 9 different configuration alternatives for mounting of MTUs, see

Figure 45.
TU840/TU848 TB845
TB846
TU846
TU841/TU849 TB805
TB845
TB806 CI801 TB805
TB806 TU847
TU846
TB805
TB845
TU847
TB805
TU807 TB805
CI801 TB805
Figure 45. Configurations for mounting of MTUs on the Mounting Kit

Prefabricated Aluminium Profile
Prefabricated aluminium profile for mounting of S800 I/O modules in cabinets or

other types of installations. The profile supports good mechanical stability and
chassis ground connection.
There are aluminium profiles for horizontal 465 mm (19), 592 mm (24) or
719 mm (28.31) mounting, see Figure 46.
100
3BSE015969R5001 A
Mounting Equipment
Screws for fastening in

environments with
high vibrations
Groove for
fastening screws
Figure 46. MTU mounted on aluminium profile

The profile has grooves for screws that can be used for fastening the modules in an
environment with high vibrations.
The horizontal profile has one DIN-rail and one cable duct.
465 mm (18.31")
40 mm (1.57")
253.3 mm (9.97")
44.45 mm
(1.75")
7.73 mm
(0.29")
482 mm (19")
76 mm
(2.99")
Figure 47. Prefabricated Aluminium Profile Dimensions
3BSE015969R5001 A
101
G3 compliant modules
G3 compliant modules
Some modules are available in both G3 compliant and non-compliant versions and
some are G3 compliant in their standard appearance. The G3 compliant modules
withstand more severe environmental conditions according to ISA-S71.04.
A Z in the type designation indicates that the module is G3 compliant, but the
modules are the same as the non-compliant S800 I/O versions in all other aspects,
for example configuration. Modules that are G3 compliant in their standard
appearance are not marked with Z.
During transport, storage and installation must special caution be taken:
Dividable connectors/terminals must not be left unconnected/open in G3

environment if they are intended to be used later.
Modules must not be stored in G3 environment due to unprotected

connectors/terminals, also valid for modules in packaging.
I/O Station Configurations

An I/O station can consist of one Base I/O cluster and up to seven I/O clusters. The
Base I/O cluster consists of a FCI, single or redundant, and up to 12 I/O modules.
The I/O cluster consists of one ModuleBus Modem and up to 12 I/O modules. For
I/O station with single FCI for PROFIBUS or AF100, and redundant FCI for
AF100, see Figure 48. Both PROFIBUS and AF100 have non redundant
ModuleBus Extension.
For I/O station with redundant FCIs, and for PROFIBUS with non redundant
ModuleBus Extension, see Figure 49.
For I/O cluster connected to controller AC800M, via redundant ModuleBus
Extension, see Figure 50. Redundant ModuleBus Extension can only be used
together with AC800M.
Redundant I/O can only be configured in the base cluster.
102
3BSE015969R5001 A
TB 806
ModuleBus
Cable Adaptor-In
CI810/CI830 FCI
TB 807
ModuleBus
Terminator
CI820 FCI
Base I/O Cluster

Optical ModuleBus
Port TB810
TB815
Interconnection
Unit
Base I/O Cluster

Optical ModuleBus
Port TB810
I/O Cluster 1
I/O Cluster 1
ModuleBus Modem TB820
ModuleBus Modem TB820
I/O Cluster 2
I/O Cluster 2
I/O Cluster 3
I/O Cluster 3
Figure 48. Optical ModuleBus Extension from CI810, CI820, CI830
3BSE015969R5001 A
103
TB806/TB846 CI840
TB807
Base I/O Cluster
TB842
TU846/TU847
I/O Cluster 1
ModuleBus
Modem
TB820
I/O Cluster 2
I/O Cluster 3
Figure 49. Optical ModuleBus Extension from CI840
104
3BSE015969R5001 A
Redundant AC800M
TB840
TB807
I/O Cluster
TU841
Figure 50. Optical ModuleBus Connection to Redundant TB840
3BSE015969R5001 A
105
Mounting
Mounting
The I/O station can be mounted horizontally, vertically or in combinations
(Figure 51 to Figure 55). Compact or Extended MTUs or S800L modules can be
used depending on available space and preferred way of installing the field wiring
(external marshalling/power distribution or direct on Extended MTUs using built in
2/3 wire termination and power distribution arrangements). Compact and Extended
MTUs as well as S800L modules can be mixed and matched within the I/O station
to suit the required field termination.
The S800 I/O is mounted on a DIN-rail. The DIN-rail is mounted in a cabinet or on
an enclosure wall to a metal sheet with fastening screws every 100 mm to ensure a
good chassis ground connection in the cabinet or on an open track. The FCI,
ModuleBus Modem, MTUs and S800L I/O modules are mounted on the DIN-rail.
It is recommended to use end supports when mounting the I/O station.
In environments with major vibrations, the MTUs shall be screwed on the metal
sheet.
162mm (6.37)
826 mm (32.5)
Terminator
TB807
20mm (0.8)
84mm
58.5 mm
(3.3)
(2.3)
Figure 51. Horizontal Mounting of 1 FCI (left) and 12 S800M I/O MTUs (Compact)
1540mm (60.6)
84mm
(3.3)
120mm
(4.72)
Terminator
TB807
Figure 52. Horizontal Mounting of 1 FCI (left) and 12 S800M I/O MTUs (Extended)
106
3BSE015969R5001 A
Mounting
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
Status
Status
Status
Status
S12345678910111213141516
110mm (4.33)
162mm (6.37)
1169 mm (46)
1 2 3 4 5 6 7 8 9 10 11 12131415 16 1 2 3 4 5 6 7 8 9 10 11 12131415 16 1 2 3 4 5 6 7 8 9 10 11 12131415 16 1 2 3 4 5 6 7 8 9 10 11 12131415 16
84mm
58mm
(3.3)
(2.3)
85.8 mm (3.4)
120 mm (4.72)
Terminator
TB807
Figure 53. Mixed Mounting of 1 FCI and 4+4+4 S800M I/O MTUs (Compact and
Extended) and S800L I/O Modules
By using extension cable(s) a very flexible mounting arrangement is possible,
adapting to required panel or cabinet layout. The maximum length of an electrical
ModuleBus should not be more when 2.5 m (100)
Terminator
Analog Inputs
Digital Inputs
TB807
TK801V0xx
S12 34 5 67 89 10 11 12 1314 15 16
Status
Cable Adaptor, out

TB805
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Cable Adaptor, in
TB806
Analog Outputs
Digital Outputs
Figure 54. I/O Station in Small Groups
3BSE015969R5001 A
107
Mounting
In I.S. applications modules with I.S. Interfaces MUST be mounted right most of
the I/O station or as a separate group.
The installation must be performed by qualified personnel. It must comply with
the relevant national/international standards (e.g. IEC 79-14, CEI 64-2, BS 5345
Pt. 4, DIN VDE 165) and in line with the established installation rules and
recommended practice (e.g. CEI 64-8, ANSI/ISA RP-12.6). The conformity of
hazardous area field devices with the related system documentation must always
be checked.
When using modules with I.S. Interfaces in non I.S.applications, the I.S. modules
can be placed in any position following the same rules as non I.S. modules.
108
3BSE015969R5001 A
Mounting
162mm (6.37)
162mm (6.37)
84mm (3.3)
123mm (4.83)*
84mm (3.3)
58mm (2.3)
120mm (4.72)
796mm (31.3)
1540mm (60.6)
1579mm (62.2)*
20mm (0.8)
20mm (0.8)
* Measurement for TU847 and CI840
110mm (4.33)
Figure 55. Vertical Mounting of S800M I/O MTUs
3BSE015969R5001 A
109
Mounting
Terminator
TB807
174mm (6.84)
CI820 FCI
162mm (6.36)
TK801V0xx
TB815
Interconnection
Unit
Cable adaptor, out

TB805
Cable adaptor, in
TB806
Figure 56. I/O Station with Redundant CI820 FCIs
110
3BSE015969R5001 A
(3.4)
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
Status
85.8 mm
Status
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
S12345678910111213141516
Status
mm
(inch)
20 mm
1 2 34 56 78 9 1011 1213141516 12 34 56 7 89 1011 1213141516 12 34 5 67 89 1011 1213141516 12 34 5 67 89 1011 1213141516 12 3 45 67 89 1011 1213141516 1 23 45 67 8 9 1011 1213141516 1 23 45 6 78 9 1011 1213141516 1 23 45 6 78 9 1011 1213141516 1 23 4 56 78 9 1011 1213141516
Status
Status
Status
Status
Status
(6.38)
162 mm
S12345678910111213141516
Status
1143 mm (45)
12 34 56 78 9 1011 1213141516 1 23 45 67 89 1011 1213141516 1 23 45 67 89 1011 1213141516 12 34 56 78 9 1011 1213141516 1 23 45 67 89 1011 1213141516 12 34 56 78 9 1011 1213141516 1 23 45 67 89 1011 1213141516 1 23 45 67 89 1011 1213141516 12 34 56 78 9 1011 1213141516 1 23 45 67 89 1011 1213141516 12 34 56 78 9 1011 1213141516 1 23 45 67 89 1011 1213141516
S12345678910111213141516
Status
Status
1182 mm (46.5)*
Status
S12345678910111213141516
S12345678910111213141516
Status
Status
110 mm
20 mm
(4.3)
(0.8)
111
3BSE015969R5001 A
Status
(32.3)
Status
821.4 mm
Status
Status
123*
Status
Bus Cable
Length = 300 mm
(11.8)
Status
(0.87)
Status
22 mm
Status
85.8
123 mm (4.83)*
12 3 45 67 89 1011 1213141516 12 3 45 67 8 9 1011 1213141516 1 23 45 67 8 9 1011 1213141516

Status
85.8 mm (3.4)
(0.87)
84
22 mm
84 mm (3.3)
S12345678910111213141516
S12345678910111213141516
Status
Mounting
405.6 mm (16)*
366.6 mm (14.4)
(0.8)
* Measurements for TU847 and CI840
Figure 57. Maximum Layout of I/O Cluster with S800L
Mounting
112
3BSE015969R5001 A
Section 3 Technical Data and Performance

General Specifications
Standards and Approvals
Please check how the approvals are applicable for each module.
Electrical Safety Standards and Approvals
EN 3810
Electronical and Electrical Test, Measuring and

Process Control Equipment
EN 50178
Electronic Equipment for Use in Power Installations
IEC 601131-2
Programmable Controllers Part 2: Equipment

Requirements and Tests
EN 601131-2
Programmable Controllers Part 2: Equipment

Requirements and Tests
UL 508
Industrial Control Equipment.
CSA 22.2 No.142-M1987
Process Control Equipment. Industrial Products
3BSE015969R5001 A
113
Standards and Approvals
Hazardous Classified Locations
CSA 22.2 No.213-M1987
Non-Incendive Electrical Equipment for use in

Class 1, Division 2 Hazardous Locations
FM 3600
Electrical Equipment for use in Hazardous

(Classified) locations
FM 3611
Non-Incendive Electrical Equipment for use in

Class 1, Division 2 Hazardous Locations
UL 60079-15
Electrical Equipment for use in Class 1, Division 2

and Hazardous Locations
CE-marking
S800 products fulfill the requirements of EU-directives 89/336/EEC

"Electromagnetic Compatibility" (EMC Directive) and 72/23/EEC "Electrical
Equipment Designed for Use between Certain Voltage Limits" (Low Voltage
Directive). Declarations of conformity are available on request.
G3 Compliant
G3 compliant modules fulfills the severity level in the standard ISA-S71.04

Environmental Conditions for Process Measurement and Control Systems: Airborne
Contaminants.
The G3 compliant modules shall not be stored in more severe environment than G2
if the contacts are unconnected.
114
3BSE015969R5001 A
Transport and Storage Conditions
Transport and Storage Conditions

S800 modules should be transported and stored in their original packaging.
Condition
Range
Standard
Temperature
-25 to +70 C
IEC/EN 61131-2
Humidity
RH = 5 to 95%, no condensation
Altitude
-500 to +3000 m
Pollution degree
Degree 2
Corrosive
atmosphere
1000 Angstrom copper corrosion over 28 ISA 71.04 Class G2

days
Fall in package
< 10 kg: 300 mm

10-40 kg: 300 mm
>40 kg: 250 mm
IEC 60664-1
IEC 61131-2
Free-fall drop height in original product

package
Shock
3BSE015969R5001 A
150 m/s2, 11 ms
115
Climatic operating conditions
Climatic operating conditions

Condition
Operative range
0 to +55 C, no condensation
Temperature(1)
0 to +40 C compact MTUs or S800L

modules on vertical DIN-rail, non
condensing
Temperature
change
3 C/min
Humidity
RH = 5 to 95%, no condensation
Altitude
2000 m
Pollution degree
Degree 2
Corrosive
atmosphere
Standard
IEC/EN 61131-2
IEC 60664-1
<1000 Angstrom copper corrosion over 28 ISA 71.04 severity

level G2
days
<2000 Angstrom copper corrosion over 28 ISA 71.04 severity
level G3
days
(1) Approvals are issued for +5 to +55 C.
Mechanical operating conditions

Operative range
116
Vibration, three
axis
Sinusoidal,
10<f<50 Hz
Continuous: 0.0375 mm amplitude

Occasional: 0.075 mm amplitude
Sinusoidal,
50<f<150Hz
Continuous 0,5 g
Occasional: 1,0 g
Shock
150 m/s2, 11 ms
Emitted noise
<55 dB (A)
Standard
IEC/EN 61131-2
3BSE015969R5001 A
EMC
EMC
Radiated Radio Frequency Emission IEC/EN 61000-6-4 (Class A),
IEC/EN 61131-2
Test
Limits
30 MHz -230 MHz
40 dB (V/m) quasi peak
230 MHz - 1000

MHz
Generic standards
EN 55011
Conducted Radio Frequency Emission, AC mains port IEC 61000-6-4 (Class

A), IEC/EN 61131-2
Test
Limits
0,15 MHz -0,50

MHz

66 dB (V/m) average
0,50 MHz - 5 MHz
73 dB (V) quasi peak

60 dB (V/m) average
5 MHz - 30 MHz
73 dB (V) quasi peak

60 dB (V/m) average
Generic standards
EN 55011
Immunity IEC/EN 61000-6-2, IEC/EN 61131-2 Continuous...

Test
Radiated RF field
Severity
10 V/m
Conducted RF field 10 V
3BSE015969R5001 A
Generic standards
IEC/EN 61000-4-3
IEC/EN 61000-4-6
117
EMC
Transients immunity
Electrostatic
discharge
4 kV contact discharge
8 kV air discharge
IEC/EN 61000-4-2
Electrical fast
transient/Burst
4 kV, mains power supply

2 kV, signal power ports
1 kV, other lines
IEC/EN 61000-4-4
Surge
4 kV, common mode, power supply

2 kV, differential mode, power supply
2 kV, common mode, P I/O, com.
1 kV, differential mode, P I/O, com.
IEC/EN 61000-4-5
Power frequency
magnetic field
30 A/m, cont.
3 A/m for CRTs
IEC/EN 61000-4-8
Overvoltage Categories
Installation type
118
Category
Equipment permanently
connected to low voltage
mains
Overvoltage categories III
Equipment not energized

directly from the low voltage
mains
Overvoltage categories II
Standards
IEC/EN 60664-1,
EN 50178
3BSE015969R5001 A
Equipment Class and Insulation Voltages
Equipment Class and Insulation Voltages

Overvoltage Categories According to IEC 60664-1
AC mains power supplies are compliant with Overvoltage Category III networks
(industrial mains). All I/O signals are overvoltage II compliant.
Equipment Class
S800 equipment class is Class 1 according to IEC 60536. Class 1 means protection
of electric shock by protective earth connection (PE). In this case this means a PEconnection must be made to the DIN rail.
Insulation Voltage
All accessible ports on S800 modules are galvanically isolated from ground and
system. For actual module isolation configuration, please consult module data
sheets.
Insulation Test Voltage
Type test, insulation test voltage:

500 V a.c. or 700 V d.c. 1 minute for RIV 50 V1 modules
2000 V a.c. 1 minute for RIV 250 V1 modules
Routine Test, insulation test voltage:

850 V d.c. 1 second for RIV 50 V1 modules
2000 V a.c. 1 second for RIV 250 V1 modules
1.
Modules with a working voltage of less than 50 V have RIV 50 V. RIV 250 V applies to all modules having a
working voltage greater than 50 V. It should be noted that insulation test voltage specifications, according to
electrical safety standards, do not imply that permanent connection to circuits with voltages greater than the
specified Rated Insulation Voltage is allowed. Connection to voltages higher than specified RIV violates
electrical safety codes and may expose users to electric shock.
3BSE015969R5001 A
119
Capacity and Performance
Capacity and Performance

Advant Fieldbus 100 Load
The bus load is calculated in with different figures according to the bus length:
for bus length max 2000 m (2200 yards), use Table 11
for bus length max 8500 m (9300 yards), use Table 12
for bus length max 15000 m (16400 yards), use Table 13.
To calculate the bus load in percent (AF100%load), at the required Cycle Time, the
CI810/CI820 (FCI) loading per station and the I/O Module Type quantity times the
per cent loading.
For bus load calculation, use the formula:
AF100%load = CI810/CI820load + S800 I/O Module 1load + S800 I/O Module nload
+......
Calculation of load for AF100 with a length of max 2,000 m (2,200 yards)
Due to the organization of the Advant Fieldbus 100 scans, some constraints are
imposed on the transmissions. To guarantee message transfer etc., at least 30% of
the fieldbus load is reserved. The remaining load (up to 70%) can be used for S800
I/O Station loading and other station loading.
The calculated load of Advant Fieldbus 100 must be equal to or less than 70%.
Below is an example for an I/O Station with one CI810 FCI, 2 AI810s,
two AO810/AO810V2s, four DI810s and four DO810s using 128ms cycle time for
AI and AO modules and 64ms for DI and DO modules:
AF100%load
120
= 0.033% + (2 x 0.197%AI810) + (2 x 0.221%AO810/AO810V2)

+ (4 x 0.138%DI810) + (4 x 0.146%DO810) = 2.005% Load
3BSE015969R5001 A
Table 11. % of load on the Advant Fieldbus 100 by S800 I/O (up to 2000 m Bus Length)
Module Type
Cycle
Time
(ms)
AI801
AI810
AI890
AI895
AI820
AI830
AI830A
AI835
AO801
AO810
AO810V2
AO890
AO895
AO820
DI801, DI802
DI803, DI810
DI811, DI814
DI820, DI821
DI830, DI831
DI885, DI890
DO801(1), DO802
DP820(2)
DP820(2)
DO810(1), DO814(1),
OUTINSCANT
DO815(1), DO820(1),
SCANT
DO821(1), DO890(1)
25.2%
15.6%
25.3%
25.23%
15.62%
8.8%
8.8%
25.2%
15.6%
12.6%
7.8%
12.6%
12.63%
7.815%
4.4%
4.4%
12.6%
7.8%
6.3%
3.9%
6.3%
6.325%
3.915%
2.2%
2.2%
6.3%
3.9%
3.15%
1.95%
3.15%
3.175%
1.965%
1.1%
1.1%
3.15%
1.95%
16
1.575%
0.975%
1.575%
1.6%
0.99%
0.55%
0.55%
1.575%
0.975%
32
0.788%
0.488%
0.788%
0.812%
0.503%
0.275%
0.275%
0.788%
0.488%
64
0.394%
0.244%
0.394%
0.418%
0.259%
0.138%
0.138%
0.394%
0.244%
128
0.197%
0.122%
0.197%
0.221%
0.137%
0.069%
0.069%
0.197%
0.122%
256
0.098%
0.061%
0.098%
0.123%
0.076%
0.034%
0.034%
0.098%
0.061%
512
0.049%
0.03%
0.049%
0.074%
0.046%
0.017%
0.017%
0.049%
0.030%
1024
0.025%
0.015%
0.025%
0.049%
0.03%
0.009%
0.009%
0.025%
0.015%
2048
0.012%
0.008%
0.012%
0.037%
0.023%
0.004%
0.004%
0.012%
0.008%
4096
0.006%
0.004%
0.006%
0.031%
0.019%
0.002%
0.002%
0.006%
0.004%
(1) Readbacks increase the load depending on the cyclicity and with the same amount as the net load at the cycle time.
For Master the cycle time is 1024 which gives 0.009% more load. For MOD the cycle time is configurable.
(2) Total load = (load generated by INSCANT) + (load generated by OUTSCANT)
The total load if INSCANT is 32 ms and OUTSCANT is 64 ms is:
Total load = 0.788 + 0.244 = 1.032%
3BSE015969R5001 A
121
NOTE! 1 ms cycle time is not allowed.
Table 12. % of load on the Advant Fieldbus 100 by S800 I/O (8,500 m Bus Length)
Module Type
Cycle
Time
(ms)
AI801
AI810
AI890
AI895
AI820
AI830
AI830A
AI835
AO801
AO810
AO810V2
AO890
AO895
AO820
DI801, DI802
DI803, DI810
DI811, DI814
DI820, DI821
DI830, DI831
DI885, DI890
DO801(1), DO802(1)
DO810(1) DO814(1),
DO815(1) DO820(1),
DO821(1) DO890(1)
DP820(2)
DP820(2)
OUTINSCANT
SCANT
16.60%
11.80%
16.60%
16.63%
11.82%
8.40%
8.40%
16.60%
11.80%
8.300%
5.900%
8.300%
8.332%
5.923%
4.200%
4.200%
8.300%
5.900%
4.150%
2.950%
4.150%
4.182%
2.973%
2.100%
2.100%
4.150%
2.950%
16
2.075%
1.475%
2.075%
2.107%
1.498%
1.050%
1.050%
2.075%
1.475%
32
1.038%
0.738%
1.038%
1.070%
0.761%
0.525%
0.525%
1.038%
0.738%
64
0.519%
0.369%
0.519%
0.551%
0.392%
0.263%
0.263%
0.519%
0.369%
128
0.259%
0.184%
0.259%
0.292%
0.207%
0.131%
0.131%
0.259%
0.184%
256
0.130%
0.092%
0.130%
0.162%
0.115%
0.066%
0.066%
0.130%
0.092%
512
0.065%
0.046%
0.065%
0.097%
0.069%
0.033%
0.033%
0.065%
0.046%
1024
0.032%
0.023%
0.032%
0.065%
0.046%
0.016%
0.016%
0.032%
0.023%
2048
0.016%
0.012%
0.016%
0.049%
0.035%
0.008%
0.008%
0.016%
0.012%
4096
0.008%
0.006%
0.008%
0.041%
0.029%
0.004%
0.004%
0.008%
0.006%
Total load = 1.038 + 0.369 = 1.407%
122
3BSE015969R5001 A
NOTE! 1 ms cycle time is not allowed.
Table 13. % of load on the Advant Fieldbus 100 by S800 I/O (15,000 m Bus Length)
Module Type
Cycle
Time
(ms)
DI801, DI802
DI803, DI810
DI811, DI814
DI820, DI821
DI830, DI831
DI885, DI890
DO801(1), DO802
DP820(2)
DO810(1), DO814(1), DP820(2)
OUTDO815(1), DO820(1), INSCANT
SCANT
(1)
(1)
DO821 , DO890
AI830
AI830A
AI835
AO801
AO810
AO810V2
AO890
AO895
15.80%
20.60%
20.64%
15.83%
12.40%
12.40%
20.60%
15.80%
10.30%
7.900%
10.30%
10.34%
7.931%
6.200%
6.200%
10.30%
7.900%
5.150%
3.950%
5.150%
5.190%
3.981%
3.100%
3.100%
5.150%
3.950%
16
2.575%
1.975%
2.575%
2.615%
2.006%
1.550%
1.550%
2.575%
1.975%
32
1.288%
0.988%
1.288%
1.328%
1.018%
0.775%
0.775%
1.288%
0.988%
64
0.644%
0.494%
0.644%
0.684%
0.525%
0.388%
0.388%
0.644%
0.494%
128
0.322%
0.247%
0.322%
0.362%
0.278%
0.194%
0.194%
0.322%
0.247%
256
0.161%
0.123%
0.161%
0.201%
0.154%
0.097%
0.097%
0.161%
0.123%
512
0.080%
0.062%
0.080%
0.121%
0.093%
0.048%
0.048%
0.080%
0.062%
1024
0.040%
0.031%
0.040%
0.080%
0.062%
0.024%
0.024%
0.040%
0.031%
2048
0.020%
0.015%
0.020%
0.060%
0.046%
0.012%
0.012%
0.020%
0.015%
4096
0.010%
0.008%
0.010%
0.050%
0.039%
0.006%
0.006%
0.010%
0.008%
AI801
AI810
AI890
AI895
AI820
20.60%
AO820
Total load = 1.288 + 0.494 = 1.782%
3BSE015969R5001 A
123
PROFIBUS CI801
PROFIBUS CI801
Number of S800 I/O Stations
Maximum number of S800 I/O stations per bus: 99 stations

Supported communication speeds: 9.6 kbit/s to 12 Mbit/s
Maximum number of S800 I/O stations per Profibus bus segment: 32 stations.
Maximum number of S800 I/O modules in a station: 24 modules
Maximum number of S800 I/O modules per cluster: 12 modules
124
3BSE015969R5001 A
PROFIBUS CI801
Calculation of Number of S800 I/O Modules per Station
Due to the PROFIBUS-DP specification it is not possible to always connect 24

I/O modules to one FCI. The reason is that the S800 I/O system includes more data
and user parameters than PROFIBUS-DP can handle. Table 14 shows maximum
number of modules that can be connected to one CI801.
Table 14. Maximum Number of Modules on CI801
Module Type
AI801, AI810, AI830,
AI830A, AI835, AI890,
AI893, AI895
14 (11)
AI820, AI825
24 (22)
AI843
11 (9)
AI845
14 (11)
AO801, AO810, AO810V2,

AO890, AO895
AO820
AO845, AO845A
3BSE015969R5001 A
Number of Modules
7 (5)
14 (11)
7 (5)
DI801, DI802, DI803,

DI810, DI811, DI820,
DI821
24 (24)
DI840
16 (16)
DO801, DO810, DO814
22 (21)
DO802, DO815, DO820,

DO821
24 (24)
DO840
20 (19)
DP820
8 (6)
DP840
7 (5)
Standard Drives
9 (7)
125
PROFIBUS CI801
The values in brackets are in Extended HART mode and HCIR.

In order to find out if a given configuration of analog and digital modules can be
used the following method should be used:
Fill in number of modules in Table 15.
Calculate the sum in the three columns:
Sum User Parameters
Sum Input Bytes
Sum Output Bytes
Calculate the three total sums for:
ParamSize
InSize
OutSize.
Check that:
ParamSize is less than or equal to 221 (220 if HCIR is used)
InSize is less than or equal to 239 in normal mode, 199 in Extended HART
mode
OutSize is less than or equal to 112 in normal mode, 90 in Extended

HART mode
If any of these three values is too high then the configuration can not be used.
126
3BSE015969R5001 A
PROFIBUS CI801
Table 15. Calculation of Number of Modules on CI801

Module
Type
User
Parameters
Input
Bytes
Output
Bytes
AI801
13
17
AI810
13
17
AI820
AI825
AI830/
AI830A
12
17
AI835
15
17
AI843
16
20
AI845
13
17
AI890
13
17
AI893
15
17
AI895
13
17
AO801
17
16
AO810/
AO810V2
17
16
AO820
11
AO845/
AO845A
18
16
AO890
17
16
AO895
17
16
DI801
DI802
3BSE015969R5001 A
Number
of
Modules
Sum
User Parameters
Sum
Input
Bytes
Sum
Output
Bytes
127
PROFIBUS CI801
Table 15. Calculation of Number of Modules on CI801 (Continued)

Module
Type
User
Parameters
Input
Bytes
Output
Bytes
DI803
DI810
DI811
DI814
DI820
DI821
DI840
13
DI890
DO801
10
DO802
DO810
10
DO814
10
DO815
DO820/
DO821
DO840
11
DO890
DP820
12
18
13
DP840
10
34
Standard
Drives
13
12
Total sum
128
Number
of
Modules
Sum
User Parameters
Sum
Input
Bytes
ParamSize InSize
Sum
Output
Bytes
OutSize
3BSE015969R5001 A
PROFIBUS CI830
Calculation of Bus Cycle Time
How to calculate the Bus Cycle Time, see documentation for current master.
To calculate the Bus Cycle Time the following parameters for the I/O station shall
be used:
Number of input and output bytes. See Calculation of Number of S800 I/O Modules
per Station on page 125.
MAX TSDR Maximum Station Delay of Responder in TBIT (Bit Time).
See GSD file.
PROFIBUS CI830
Maximum number of S800 I/O stations per bus: 79 stations

Supported communication speed: 9.6 kbit/s to 12 Mbit/s
Maximum number of S800 I/O stations per Profibus segment: 32 stations
Due to the PROFIBUS-DP specification it is not possible to always connect 24

3BSE015969R5001 A
129
PROFIBUS CI830

Module Type
Number of Modules
AI801, AI810, AI830,

AI830A, AI835, AI890,
AI893
12
AI820
20
AO801, AO810,
AO810V2, AO890
13
AO820
21
DP820
11
DP840
All DI and DO
modules(1)
24
Standard Drives
17/24(1)
(1) See Table 17.
130
Sum User Parameters
Sum Input Bytes
Sum Output Bytes.
ParamSize
InSize
OutSize.
3BSE015969R5001 A
PROFIBUS CI830
Check that:
ParamSize is less than or equal to 237
InSize is less than or equal to 244
OutSize is less than or equal to 244.
Round up the values InSize, OutSize and the sum of ParamSize+15 to the
nearest multiple of eight (8), for example, 233 is rounded to 240.
Finally calculate the memory size with the formula:

MemSize =a + 2xRoundParamSize + 3x(RoundInSize +RoundOutSize).
a=656 for firmware release 1.0 and 1.1.
a=728 for firmware release 1.2 or later.
Check that MemSize is less than or equal to 2048. If not, the configuration can
not be used.
3BSE015969R5001 A
131
PROFIBUS CI830

User
Paramete
rs
Input
Bytes
Output
Bytes
Number
of
Modules
Sum
User
Parameters
Sum
Input
Bytes
Sum
Output
Bytes
CI830
AI801
20
AI810
11
20
AI820
12
AI830/
AI830A
11
20
AI835
13
20
AI890
20
AI893
13
20
AO801
16
18
AO810/
AO810V2
16
18
AO820
10
10
AO890
16
18
DI801
DI802
DI803
DI810
DI811
DI814
DI820
Module
Type
132
3BSE015969R5001 A
PROFIBUS CI830

Number
of
Modules
Sum
User
Parameters
Sum
Input
Bytes
Sum
Output
Bytes
User
Paramete
rs
Input
Bytes
Output
Bytes
DI821
DI890
DO801
DO802
DO810
DO814
DO815
DO820/
DO821
DO890
DP820
11
22
16
DP840
36
Standard
Drives
3*
(4)
14*
(8)
12*
(6)
Total sum
ParamSize InSize
OutSize
Rounded
sum
Round
Round
ParamSize InSize
Round
OutSize
Module
Type
Data with * are valid for CI830 firmware version 1.3.

Data inside parenthesis ( ) are valid for CI830 firmware versions 1.0 to 1.2.
3BSE015969R5001 A
133
PROFIBUS CI840
be used:
See GSD file.
PROFIBUS CI840
Maximum number of S800 I/O stations per bus:
Redundant CI840: 62 stations.
Single CI840: 99 stations
Supported communication speeds: 93.75 kbit/s to 12 Mbit/s

Maximum number of S800 I/O stations per PROFIBUS segment:
Communication speed 12 Mbit: 20 stations.
Communication speed 1,5 Mbit: 32 stations.

Switch over time at failure in a redundant CI840 configuration is typical <100 ms
and maximum 150 ms.
134
3BSE015969R5001 A
PROFIBUS CI840
Due to the PROFIBUS-DP specification it is not possible to connect 24 analog

Module Type
Number of Modules
AI801, AI810, AI830,

AI830A, AI835, AI890,
AI893, AI895
14 (11)
AI820, AI825
24 (22)
AI843
11 (9)
AI845
14 (11)
AO801, AO810, AO810V2,

AO845, AO845A, AO890,
AO895
7 (5)
AO820
14 (11)
DI801, DI802, DI803,

DI810, DI811, DI820,
DI821
24 (24)
DI840
16 (16)
DO801, DO810, DO814
22 (21)
DO802, DO815, DO820,

DO821
24 (24)
DO840
20 (19)
DP820
8 (6)
DP840
7 (5)
The values in brackets are in Extended HART mode and HCIR.
3BSE015969R5001 A
135
PROFIBUS CI840
Sum User Parameters
Sum Input Bytes
Sum Output Bytes
ParamSize
InSize
OutSize.
Check that:
ParamSize is less than or equal to 221 (220 if HCIR is used)
InSize is less than or equal to 239 in normal mode, 199 in Extended HART
mode
OutSize is less than or equal to 112 in normal mode, 90 in Extended

HART mode
136
3BSE015969R5001 A
PROFIBUS CI840

Module
Type
User
Parameters
Input
Bytes
Output
Bytes
AI801
13
17
AI810
13
17
AI820
AI825
AI830/
AI830A
12
17
AI835
15
17
AI843
16
20
AI845
13
17
AI890
13
17
AI893
15
17
AI895
13
17
AO801
17
16
AO810/
AO810V2
17
16
AO820
11
AO845/
AO845A
18
16
AO890
17
16
AO895
17
16
DI801
DI802
3BSE015969R5001 A
Number
of
Modules
Sum
User Parameters
Sum
Input
Bytes
Sum
Output
Bytes
137
PROFIBUS CI840

Module
Type
User
Parameters
Input
Bytes
Output
Bytes
DI803
DI810
DI811
DI814
DI820
DI821
DI840
13
DI890
DO801
10
DO802
DO810
10
DO814
10
DO815
DO820/
DO821
DO840
11
DO890
DP820
12
18
13
DP840
10
34
Total sum
138
Number
of
Modules
Sum
User Parameters
Sum
Input
Bytes
ParamSize InSize
Sum
Output
Bytes
OutSize
3BSE015969R5001 A
S800 I/O Station Data Scanning
be used:
See GSD file.

The ModuleBus data is scanned (read or written) cyclically, depending on the I/O
module configuration. To calculate the I/O scan cycle time in the FCI do as follows:
Totalize (number of module type x) * (used execution time for type x)
(see Table 20) if the value is a multiple of 2, add 2 to the value. Otherwise increase
the total value to the nearest higher multiple of 2 to get the I/O scan cycle time.
If CI810A or C1810B is used the scan cycle time is increased by 25% and for CI820
it is increased by 50%. If the value is a multiple of 2, add 2 to the value. Otherwise
increase the value to the nearest higher multiple of 2, to get the I/O cycle time.
Table 20. I/O Scan Cycle Time in the FCI
Execution Time Used in ms
CI840
Module Type
CI801
CI810,
CI820
CI830
Single I/O
Redundant
I/O pair
AI801, AI810, AI890, AI895
3.00
3.00
3.00
3.00
AI820
1.50
1.50
1.50
1.50
AI825
1.50
1.50
AI830, AI830A, AI835
0.40
0.40
0.40
0.40
AI893
0.40
0.40
0.40
3BSE015969R5001 A
139
Table 20. I/O Scan Cycle Time in the FCI (Continued)

CI840
Module Type
CI801
CI830
Single I/O
Redundant
I/O pair
AI843
0.40
0.40
0.80
AI845
3.00
3.00
6.00
AO801, AO810, AO810V2,

AO890, AO895
1.20
1.20
1.20
1.20
AO820
0.60
0.60
0.6
0.60
AO845, AO845A
1.20
1.20
2.40
DI801, DI810, DI811, DI814,

DI820, DI821, DI890
0.43
0.43
0.43
0.50
DI802, DI803
0.43
0.43
0.50
DI840
0.43
0.50
1.00
0.43
DO801, DO810, DO814,

DO815, DO820, DO821
0.43
0.43
0.43
0.50
DO802
0.43
0.43
0.50
DO840
0.43
0.50
1.00
DO890
0.43
0.43
0.43
0.50
DP820
1.72
1.72
1.72
2.09
DP840
3.00
3.00
3.00
6.00
1.72
Standard drives
0.71
0.86
0.86
FCI CI801
1.18
DI830, DI831, DI885
Engineered drives
140
CI810,
CI820
3BSE015969R5001 A
Table 20. I/O Scan Cycle Time in the FCI (Continued)

CI840
Module Type
CI801
CI810,
CI820
CI830
Single I/O
Redundant
I/O pair
FCI CI810
1.40
FCI CI820 redundant
1.40
FCI CI830 firmware 1.0 to 1.2
1.40
FCI CI830 firmware 1.3 or

later
2.24
FCI CI840
2.10
Analog modules will be scanned every fourth I/O scan cycle time except for
AI830/AI830A, AI835, AI843 and AI893 modules which will be scanned every
tenth time.
DI and DO modules will be scanned each I/O scan cycle time.
For example, a non redundant station with a CI810A, two AO810/AO810V2,
three DI810, two AI810, three DO810, two AI830/AI830A and one DP820 will
give the following I/O scan cycle time:
1 CI810A =>
1*1.40 ms =
1.40
2 AO810/AO810V2 => 2*1.20 ms =
2.40
3 DI810 =>
3*0.43 ms =
1.29
2 AI810 =>
2*3.00 ms =
6.00
3 DO810 =>
2*0.43 ms =
1.29
2 AI830/AI830A =>
2*0.40 ms =
0.80
1 DP820 =>
1*1.72 ms =
1.72
------------------------------------------------------------14.9 ms
14.9 ms is not a multiple of 2, so an increase of the value to the nearest multiple of 2
gives 16 ms.
CI810A/CI810B compensation 1.25*16 ms=20 ms.
3BSE015969R5001 A
141
20 ms is a multiple of 2, so add 2 to the value 20. 20+2=22.

That will give an I/O scan cycle time of 22 ms between the FCI and its I/O modules.
This means that the DIs and DOs will be scanned every 22 ms, the AI810s and the
AO810/AO810V2 every (4*22 ms) 88ms and the AI830/AI830A every (10*22 ms)
220 ms.
Minimum I/O scan cycle time = 4 ms single FCI (CI810), and CI830 with
firmware 1.0 to 1.2
Minimum I/O scan cycle time = 6 ms redundant FCI (CI820), and CI830 with
firmware 1.3 or later.
For example, a redundant station with CI840, two AI810, one AO810/AO810V2,
two DI810, two DO820 and one AI830/AI830A will give the following I/O scan
cycle time:
2 AI810 =>
2*3.00 ms = 6.00 ms
1 AO810/AO810V2 => 1*1.20 ms = 1.20 ms
2 DI810 =>
2*0.50 ms = 1.00 ms
2 DO810 =>
2*0.50 ms = 1.00 ms
1 AI830/AI830A => 1*0.40 ms = 0.40 ms
1 CI840 =>
1*2.10 ms = 2.10 ms
-----------------------------------------------------11.7 ms
11.7 ms is not a multiple of 2, so increase of the value to the nearest multiple of
2 gives 12 ms.
That will give an I/O scan cycle time of 12 ms between the FCI and its I/O
modules. This means that the DIs, DOs, DPs and Standard Drives will be
scanned every 12 ms, the AIs and AOs every (4*12 ms) 48 ms and the
AI830/AI830A, AI835, AI843 and AI893 every (10*12 ms) 120 ms.
Minimum I/O scan cycle time = 4 ms.
142
3BSE015969R5001 A
Calculation of Maximum Distance of an Optical
Calculation of Maximum Distance of an Optical ModuleBus Configuration

The maximum signal delay should be calculated in the configuration using Optical
ModuleBus Media Converter. This is calculated using the signal path from the
controller to the point in the configuration that has the longest delay. The maximum
delay in a optical ModuleBus configuration must be 42 s.
The delay values in Table 21 can be used to calculate the maximum delay in an
optical ModuleBus configuration.
Table 21. Delay Values Optical ModuleBus Components
Opto-to-opto delay in TB825(1)
2.4 s
TB820(1)
4.0 s
Opto-to-opto delay in
Opto-to-electrical delay in TB820(1)
6.5 s
Opto-to-opto delay in TB840/TB840A(1)
2.0 s
Opto-to-electrical delay in TB840/TB840A(1)
5.5 s
(1)(2)
Delay in optical fiber
(0.01 x length) s
(1) Notice that the delays in the table is the sum of the communication delay in both directions, i.e.
(delay of master frame) + (delay of slave frame).
(2) Total fiber length = total local fiber length + field fiber length
3BSE015969R5001 A
143
Calculation of Maximum Distance of an Optical ModuleBus Configuration Section 3 Technical Data
AC800
LF
15 m
TB820
I/O
TB820
I/O
TB820
I/O
LF
15 m
LF
15 m
LF = Local fiber
FF = Field fiber
E = Electrical Modulebus
LF
15 m
TB820
I/O
TB820
I/O
LF
1.5 m
LF
1.5 m
LF
1.5 m
FF
TB825
TB825
TB820
I/O
1000 m
Figure 58. Example of worst case delay configuration

Calculation of the ModuleBus delay for the configuration in Figure 58:
ModuleBus delay = (total delay in optical fiber) + 5 x (opto-to-opto delay in TB820)
+ 2 x (delay in TB825) + (opto-to electrical delay in TB820) = (4 x 15 + 3 x 1.5 +
1000) x 0.01 + 5 x 4 + 2 x 2.4 + 6.5 = 42 s.
144
3BSE015969R5001 A
Power Supply and Cooling Requirements

A quick guide for power consumption to be used in a preliminary phase of a project
work or whenever you need estimated figures is provided in Table 22.
Table 22. Estimated System Power Consumption
S800 I/O Station
24 V d.c.
Power
Consumption (A)
Base cluster, single FCI, with six (6) I/O Modules
0.5
Base cluster, single FCI, with twelve (12) I/O Modules
1.0
Base cluster, redundant FCIs (2), with six (6) I/O Modules
1.0
Base cluster, redundant FCIs (2), with twelve (12) I/O Modules
1.5
Base cluster, redundant FCIs (2), with six (6) pairs of redundant
I/O Modules
1.5
Additional I/O cluster with six (6) I/O Modules
0.5
Additional I/O cluster with twelve (12) I/O Modules
1.0
Additional I/O cluster, redundant Optical ModuleBus modem (2),

with six (6) pairs of redundant I/O Modules(1)
1.0

with twelve (12) I/O Modules
1.5

with six (6) I/O Modules
(1) One pair of redundant I/O Modules counts as two I/O Modules.
The estimates are based on fully loaded I/O Stations with a mixed configuration
of DI/DO and AI/AO.
Only power distributed via the ModuleBus are included. External 24 V connected
directly to the I/O modules for external loads and transmitters are not included.
When using AO820 and/or DO820/DO821, these load figures may be exceeded
and a load calculation can be useful to do, see Table 23.
3BSE015969R5001 A
145
Power and Cooling
Table 23 shows the typical power and cooling values that can be used when
designing the S800 I/O. (Calculation of 24V d.c. Power Consumption.)
Table 23. I/O Station Power and Cooling (Typical) Values
Device
Power
5 Volts
24 Volts
24 Volts
Dissipation
ModuleBus ModuleBus External
(Watts)
Cooling
Load (1)
(BTU/H
Typical)
Maximum Ambient
Temperature
AI801
70 mA
30 mA
1.1
3.7
55/40 C
(131/104 F)(2)
AI810
70 mA
40 mA
1.5
5.1
55/40 C
(131/104 F)(2)
AI820
80 mA
70 mA
1.7
5.8
55/40 C
(131/104 F)(2)
AI825
100 mA
110 mA
3.2
11
55/40 C
(131/104 F)(2)
AI830/
AI830A
70 mA
50 mA
1.6
7.5
55/40 C
(131/104 F)(2)
AI835
75 mA
50 mA
1.6
5.4
55/40 C
(131/104 F)(2)
AI843
60 mA
50 mA
1.5
5.1
55/40 C
(131/104 F)(2)
AI845
100 mA
50 mA
150 mA(5) 3.5
12
55/40 C
(131/104 F)(2)
AI880/
AI880A
10 mA
50 mA
0(5)
2.4
8.2
55/40 C
(131/104 F)(2)
AI890
150 mA
300 mA
3.3
11
55/40 C
(131/104 F)(2)
AI893
125 mA
0.6
2.0
55/40 C
(131/104 F)(2)
146
3BSE015969R5001 A
Table 23. I/O Station Power and Cooling (Typical) Values (Continued)
Device
Power
5 Volts
24 Volts
24 Volts
Dissipation
(Watts)
Cooling
Load (1)
(BTU/H
Typical)
Maximum Ambient
Temperature
AI895
130 mA
370 mA
4.75
16
55/40 C
(131/104 F)(2)
AO801
70 mA
200 mA
3.8
13
55/40 C
(131/104 F)(2)
AO810
70 mA
200 mA
3.0
10
55/40 C
(131/104 F)(2)
AO810V2 70 mA
245 mA
4.0
14
55/40 C
(131/104 F)(2)
AO820
100 mA
260 mA
5.5
18
55/40 C
(131/104 F)(2)
AO845/
AO845A
125 mA
165 mA
3.5
12
55/40 C
(131/104 F)(2)
AO890
150 mA
300 mA
3.5
12
55/40 C
(131/104 F)(2)
AO895
130 mA
330 mA
4.25
14.5
55/40 C
(131/104 F)(2)
CI801
140 mA
5.4 W(3)
19
55/40 C
(131/104 F)(11)
CI810
110 mA
2.6
8.9
55 C/(131 F)
CI820
250 mA
6.0
20
55 C/(131 F)
(4)
CI830
110 mA
2.6
8.9
55 C/(131 F)
CI840
190 mA(4) 7.7
26
55/40 C
(131/104 F)(11)
3BSE015969R5001 A
147
Device
Power
5 Volts
24 Volts
24 Volts
Dissipation
(Watts)
Cooling
Load (1)
(BTU/H
Typical)
Maximum Ambient
Temperature
DI801
70 mA
2.2
7.5
55/40 C
(131/104 F)(2)
DI802
50 mA
2.8
9.6
55/40 C
(131/104 F)(2)
DI803
50 mA
2.8
9.6
55/40 C
(131/104 F)(2)
DI810
50 mA
1.8
6.1
55/40 C
(131/104 F)(2)
DI811
50 mA
2.7
9.2
55/40 C
(131/104 F)(2)
DI814
50 mA
1.8
6.1
55/40 C
(131/104 F)(2)
DI820
50 mA
2.8
9.6
55/40 C
(131/104 F)(2)
DI821
50 mA
2.8
9.6
55/40 C
(131/104 F)(2)
DI825
90 mA
4.4
15
55/40 C
(131/104 F)(2)
DI830
120 mA
2.3
7.8
55/40 C
(131/104 F)(2)
DI831
120 mA
3.2
11
55/40 C
(131/104 F)(2)
DI840
100 mA
15 mA(5)
2.7
9.0
55/40 C
(131/104 F)(2)
DI880
125 mA
15 mA(5)
2.4
8.2
55/40 C
(131/104 F)(2)
148
3BSE015969R5001 A
Device
Power
5 Volts
24 Volts
24 Volts
Dissipation
(Watts)
Cooling
Load (1)
(BTU/H
Typical)
Maximum Ambient
Temperature
DI885
160 mA
91 mA(6)
91 mA(6)
3.0
10
55/40 C
(131/104 F)(2)
DI890
150 mA
70 mA
1.6
5.4
55/40 C
(131/104 F)(2)
DO801
80 mA
(7)
2.1
7.2
55/40 C
(131/104 F)(2)
DO802
70 mA
80 mA
2.2
7.5
55/40 C
(131/104 F)(2)
DO810
80 mA
(7)
2.1
7.2
55/40 C
(131/104 F)(2)
DO814
80 mA
(7)
2.1
7.2
55/40 C
(131/104 F)(2)
DO815
120 mA
(8)
4.0
14
55/40 C
(131/104 F)(2)
DO820
60 mA
140 mA
2.9
9.9
55/40 C
(131/104 F)(2)
DO821
60 mA
140 mA
2.9
9.9
55/40 C
(131/104 F)(2)
DO840
130 mA
200 mA + 4.3
channel
load(7)
14
55/40 C
(131/104 F)(2)
DO880
10 mA
55 mA
10 mA +
channel
load(7)(9)
5.6(10)
19
55/40 C
(131/104 F)(2)
DO890
150 mA
360 mA
4.4
15
55/40 C
(131/104 F)(2)
3BSE015969R5001 A
149
Device
Power
5 Volts
24 Volts
24 Volts
Dissipation
(Watts)
Cooling
Load (1)
(BTU/H
Typical)
Maximum Ambient
Temperature
DP820
120 mA
(7)
2.5
8.5
55/40 C
(131/104 F)(2)
DP840
125 mA
70 mA(5)
4.0
14
55/40 C
(131/104 F)(2)
TB810
100 mA
20 mA
0.5
1.7
55 C/(131 F)
TB811
100 mA
20 mA
0.5
1.7
55 C/(131 F)
TB820
100 mA
2.4
8.2
55 C/(131 F)
TB840
120 mA(4) 6.0
20
55/40 C
(131/104 F)(11)
TB842
100 mA
20 mA
0.5
1.7
55 C/(131 F)
SD821
8.6
29
55 C/(131 F)(12)
SD822
13.3
45
55 C/(131 F)(12)
SD823
26.7
90
55 C/(131 F)(12)
SS822
2.5(13)
8.5
55 C/(131 F)(12)
SS823
24
82
55 C/(131 F)(12)
(1) Cooling load is the heat (BTU/H) produced by the equipment that may be required to meet room or enclosure cooling
specifications.
(2) 40 C (104 F) applies to Compact MTUs with I/O modules or S800L mounted on a vertical DIN rail.
(3) With maximum load at ModuleBus 24 V and 5V
(4) In redundant configuration twice
(5) + transducer power
(6) 24 V from ModuleBus (91 mA) or 24 V external (91 mA) or 48 V external (22 mA).
(7) 500 mA per channel with maximum load per channel.
(8) 2 A per channel with maximum load per channel.
(9) Short circuit current <15 A during 20 ms.
(10) With maximum channel load
(11) 40 C (104 F) mounter on a vertical DIN rail.
(12) Horizontal mounting only.
150
3BSE015969R5001 A
(13) 2,5 W at 5A, for calculation use W=0,5 V x Output current.
3BSE015969R5001 A
151
Calculation of 24V d.c. Power Consumption
Total 24 V d.c. current consumption = 24 V load ModuleBus + 5 V load

ModuleBus*0.3 + 24 V external load.
The calculated 5 V ModuleBus load should not exceed 1.5 A.
If many of the modules has a power consumption >125 mA at 5 V, the maximum
load could be exceeded. See Table 23 for data.
The calculated 24 V ModuleBus load should not exceed 1.4 A.
If many of the modules has a power consumption >125 mA at 24 V, the
maximum load could be exceeded.
To ensure bumpless performance of the I/O system including DO880, the power
supply for the I/O field power should be able to support at least short circuit on
one DO880 channel in addition to the total nominal load. Short circuit current for
DO880 see technical data in S800 I/O Modules and Termination Units.
The following rules must be considered if ABB power supply units are being
used together with DO880.
- When using power supply SD823 and the base load 16 A, two SD823 must
be used in parallel.
- When using of SS823 the base load must not exceed 16 A.
- With a redundant power supply configuration consisting of two SD823 + one
SS823 in parallel with two SD823 + one SS823, the base load must not exceed
16 A.
152
3BSE015969R5001 A
I/O Module MTU Combination and Key Setting
Each MTU is used with certain types of I/O Modules. Refer to Table 24 and
Table 25 for a cross-reference between MTU and I/O Modules. Each MTU has two
mechanical keys that have to be set for the type of I/O module that will be installed
on it.
Table 24. MTU Usage and Key Settings
Module
Type
TU810
TU812
TU814
Compact
TU811
TU813
TU830
TU833
Compact Extended
TU831
TU835
Extended Extended
TU836
TU837
Extended
TU838
Extended
TU842
TU843
TU844
TU845
Redundant Redundant
Mech. Key
Setting
Key 1
Key 2
AI810
AI820
AI825
AI830/
AI830A
AI835
AI843
AI845
AI880
AI880A
AO810/
AO820
AO845
AO845A
DI810
DI811
DI814
AO810V2
3BSE015969R5001 A
153
Table 24. MTU Usage and Key Settings (Continued)
Module
Type
TU810
TU812
TU814
Compact
TU811
TU813
TU830
TU833
Compact Extended
TU831
TU835
Extended Extended
TU836
TU837
Extended
TU838
Extended
TU842
TU843
TU844
TU845
Redundant Redundant
Mech. Key
Setting
Key 1
Key 2
DI820
DI821
DI825
DI830
DI831
DI840
DI880
DI885
DO810
DO814
DO815
X (1)
DO820
DO821
DO840
DO880
DP820
DP840
(1) TU812 can only be used for 5 A per group of channels. Propriate cable must be used.
154
3BSE015969R5001 A
Table 25. MTU Usage and Key Settings for Intrinsic Safety Interfacing Units
Mech. Key Setting(1)
TU890/TU891
Compact
Key 1
Key 2
AI890
AI893
AI895
AO890
AO895
DI890
DO890
Module Type
(1) Note that the shape and style of the key on the TU890/TU891 MTUS is different from the
standard MTUs.
Table 26. MTU Usage and Key Settings for CI840 and TB840
Module Type
TU840/
TU841
CI840
TB840
3BSE015969R5001 A
Mech. Key Settings
TU846/
TU847
Key1
Key 2
155
Supported I/O Modules and Drives via Advant Fieldbus 100
Section 3 Technical Data and
Supported I/O Modules and Drives via Advant Fieldbus

100
The following I/O modules are supported by the Advant Fieldbus 100 Field
Communication Interface module CI810 and CI820.
AI801, AI810, AI820, AI830, AI830A, AI835, AI890, AI895
AO801, AO810, AO810V2, AO820, AO890, AO895
DI801, DI810, DI811, DI814, DI820, DI821, DI830, DI831, DI885, DI890
DO801, DO810, DO814, DO815, DI820, DO821, DO890
DP820
ABB Standard Drives
ABB Engineered Drives
Supported I/O Modules and Drives via PROFIBUS and

CI801
The following I/O modules are supported by the PROFIBUS Field
Communication Interface module CI801:
156
AI801, AI810, AI820, AI825, AI830, AI830A, AI835, AI843, AI845, AI890,
AI893, AI895
AO801, AO810, AO810V2, AO820, AO845, AO845A, AO890, AO895
DI801, DI802, DI803, DI810, DI811, DI814, DI820, DI821, DI840 (SOE
handling not supported), DI890
DO801, DO802, DO810, DO814, DO815, DI820, DO821, DO840, DO890
DP820, DP840
ABB Standard Drives (Equipped with opto transmitter/receiver for up to 10

Mbit/s on the ModuleBus.)
ACS600/ACS800 with standard application
ACS600/ACS800/DCS600 with crane application
3BSE015969R5001 A
Section 3 Technical Data and Performance Supported I/O Modules and Drives via PROFIBUS and
ACS600/ACS800 with pump and fan application (PFC)
ACS400/DCS500/DCS400 with standard drive

CI830
Communication Interface module CI830. Check the controller documentation for
information about I/O module support implemented in the controller:
AI801, AI810, AI820, AI830, AI830A, AI835, AI890, AI893
AO801, AO810, AO810V2, AO820, AO890
DI801, DI802, DI803, DI810, DI811, DI814, DI820, DI821, DI890
DO801, DO802, DO810, DO814, DO815, DI820, DO821, DO890
DP820, DP840
ABB Standard Drives

CI840
Communication Interface module CI840. Check the controller documentation for
information about I/O module support implemented in the controller:
AI801, AI810, AI820, AI825, AI830, AI830A, AI835, AI843, AI845, AI890,
AI893, AI895
AO801, AO810, AO810V2, AO820, AO845, AO845A, AO890, AO895
DI801, DI802, DI803, DI810, DI811, DI814, DI820, DI821,

DI840 (SOE handling not supported), DI890
DO801, DO802, DO810, DO814, DO815, DI820, DO821, DO840, DO890
DP820, DP840
3BSE015969R5001 A
157
Intrinsic Safety Parameters

The following Intrinsic Safety parameters apply for AI890 Table 27, AI893
Table 28, AI895 Table 29, AO890 and AO895 Table 30, DI890 Table 31 and DO890
Table 32.
Table 27. AI890 Analog Input Module Intrinsic Safety Parameters
Terminals
Safety
Description
Maximum External Parameters

Groups CENELEC USA
C0 (uF)
L0 (mH)
L/R (uH/O)
Powered
U0 = 27 V
transmitter
I0 = 92 mA
terminals
P0 = 621 mW
IIC
AB
0.089
4.1
55
IIB
CE
0.74
16.4
221
IIA
DFG
2.23
32.8
445
Passive
U0 = 30 V
input
terminals(1) I0 = 1.25 mA
P0 = 937 mW
IIC
AB
IIB
CE
IIA
DFG
(1) Non energy-storing apparatus connection
Terminals
Input
terminals
158
Safety
description
Maximum external parameters

Groups CENELEC USA
C0 (uF)
L0 (mH)
L/R (uH/O)
U0 = 12 V
IIC
AB
1.41
88
586
I0 = 20 mA
IIB
CE
352
2347
P0 = 60 mW
IIA
DFG
36
706
4707
3BSE015969R5001 A
Terminals
1-10, 2-11
3-12, 4-13
5-14, 6-15
7-16, 8-17
Safety
Description
Maximum External Parameters

Groups CENELEC USA
C0 (uF)
L0 (mH)
L/R (uH/O)
U0 = 27 V
IIC
AB
0.087
4.1
55
I0 = 93 mA
IIB
CE
0.702
16.4
222
P0 = 630 mW
IIA
DFG
2.23
32.8
443
Table 30. AO890/AO895 Analog Output Module Intrinsic Safety Parameters
Terminals
Powered
output
terminals
Safety
description

Groups CENELEC USA
C0 (uF)
L0 (mH)
L/R (uH/O)
U0 = 27 V
IIC
AB
0.097
4.1
58
I0 = 93 mA
IIB
CE
0.74
16.5
230
P0 = 620 mW
IIA
DFG
2.51
33
470
Table 31. DI890 Digital Input Module Intrinsic Safety Parameters
Terminals
Input
terminals
Safety
description

Groups CENELEC USA
C0 (uF)
L0 (mH)
L/R (uH/O)
U0 = 11V
IIC
AB
1.97
80
595
I0 = 21 mA
IIB
CE
13.8
320
2382
P0 = 0.058
mW
IIA
DFG
60
640
4765
3BSE015969R5001 A
159
Table 32. DO890 Digital Input Module Intrinsic Safety Parameters
Terminals
Powered
output
terminals
160
Safety
description

Groups CENELEC USA
C0 (uF)
L0 (mH)
L/R (uH/O)
U0 = 26 V
IIC
AB
0.099
4.1
58
I0 = 93 mA
IIB
CE
0.77
16.4
234
P0 = 605 mW
IIA
DFG
2.6
32.8
469
3BSE015969R5001 A
Certifications
Certifications
The S800 I/O system is continuously enhanced with additional certificates. The
table below describes the situation at the printing of this Product Guide.
Table 33. Current Certifications for S800 Modules
Module
Type
CE
El. safety
Zone 2
EEx nA
group II
T5
FM
cULus
El. safety El. safety
Haz loc
Haz loc
C1 Zone 2 C1, Div 2
CSA
El. safety
Haz loc
C1, Div 2
ATEX 100A
Zone 2
Category
3 (1) G
SIL1-3
CAT 1-4
AK 1-6
Analog Input Modules

AI801
AI810
AI820
AI825
AI830
AI830A
AI835
AI843
AI845
AI880
AI880A
AI890
AI893
AI895
3BSE015969R5001 A
X(1)
X(1)
X
X
X(1)
X(1)
161
Certifications
Table 33. Current Certifications for S800 Modules (Continued)
Module
Type
CE
El. safety
Zone 2
EEx nA
group II
T5
FM
cULus
Haz loc
Haz loc
C1 Zone 2 C1, Div 2
CSA
El. safety
Haz loc
C1, Div 2
ATEX 100A
Zone 2
Category
3 (1) G
SIL1-3
CAT 1-4
AK 1-6
Analog Output Modules

AO801
AO810
AO810V2
AO820
AO845
AO890
X(1)
X(1)
(1)
(1)
AO895
Field Communication Interface

CI801
CI810B
CI820V1
CI830
CI840
CI840A
TB815
Advant Fieldbus 100

TC501V1
50
162
3BSE015969R5001 A
Certifications
Module
Type
CE
TC506
TC513V1
TC514V2
TC515V2
El. safety
Zone 2
EEx nA
group II
T5
FM
cULus
Haz loc
Haz loc
C1 Zone 2 C1, Div 2
CSA
El. safety
Haz loc
C1, Div 2
ATEX 100A
Zone 2
Category
3 (1) G
SIL1-3
CAT 1-4
AK 1-6
Digital Input Modules

DI801
DI802
DI803
X(2)
DI810
DI811
DI814
DI820
DI821
X(2)
DI825
DI830
DI831
DI840
DI880
DI885
3BSE015969R5001 A
X
X
X
X
163
Certifications
Module
Type
DI890
CE
El. safety
Zone 2
EEx nA
group II
T5
CSA
El. safety
Haz loc
C1, Div 2
ATEX 100A
Zone 2
Category
3 (1) G
X(1)
X(1)
FM
cULus
Haz loc
Haz loc
C1 Zone 2 C1, Div 2
SIL1-3
CAT 1-4
AK 1-6
Digital Output Modules

DO801
DO802
X(3)
DO810
DO814
DO815
DO820
X(3)
DO821
X(3)
DO840
DO880
DO890
SD821(4)
SD822(4)
SD823(4)
SS822(4)
X
X(1)
X(1)
Pulse Counting Modules

DP820
164
3BSE015969R5001 A
Certifications
Module
Type
DP840
CE
El. safety
Zone 2
EEx nA
group II
T5
FM
cULus
Haz loc
Haz loc
C1 Zone 2 C1, Div 2
CSA
El. safety
Haz loc
C1, Div 2
ATEX 100A
Zone 2
Category
3 (1) G
SIL1-3
CAT 1-4
AK 1-6
Module Termination Units

TU801
TU807
TU810V1
TU811V1
X(3)
TU812V1
TU813
X(5)
TU814V1
TU830V1
TU831V1
X(3)
TU833
TU834
TU835V1
TU836V1
X(3)
TU837V1
X(3)
TU838
TU840
TU841
3BSE015969R5001 A
X
X
165
Certifications
CE
El. safety
Zone 2
EEx nA
group II
T5
TU842
TU843
TU844
TU845
TU846
TU847
TU848
TU849
TU890
TU891
TY801
TY804
Module
Type
CSA
El. safety
Haz loc
C1, Div 2
ATEX 100A
Zone 2
Category
3 (1) G
X(1)
X(1)
FM
cULus
Haz loc
Haz loc
C1 Zone 2 C1, Div 2
SIL1-3
CAT 1-4
AK 1-6
ModuleBus Communication Parts

TB805
TB806
TK801V0
03
TK801V0
06
166
3BSE015969R5001 A
Certifications
Module
Type
CE
El. safety
Zone 2
EEx nA
group II
T5
FM
cULus
Haz loc
Haz loc
C1 Zone 2 C1, Div 2
CSA
El. safety
Haz loc
C1, Div 2
TK801V0
012
TB807
TB810
TB811
TB820V2
TB825
TB840/
TB840A
TB842
TB845
TB846
(1)
(2)
(3)
(4)
(5)
ATEX 100A
Zone 2
Category
3 (1) G
SIL1-3
CAT 1-4
AK 1-6
X
X
Provides Intrinsically safe circuit for Cl. I, Div 1; Cl. II, Div. 1; Cl. III, Div 1 or Cl. I, Zone 0 group IIc
Can not be used in installations at hazardous locations C1 Zone 2
Maximum 160 V is allowed to be connected to these modules in installations at hazardous locations
cULus; UL508, UL1950, CSA 22.2 No 950
Maximum 200 V is allowed to be connected to these modules in installations at hazardous locations
3BSE015969R5001 A
167
Certifications
168
3BSE015969R5001 A
Section 4 Ordering
General
This Product Guide aims to help ABB sales representatives when ordering the S800
I/O product and licenses.
This section describes the price lists needed when ordering and provides ordering
examples.
However, it is outside the scope of this Product Guide to give a complete description
of all ordering procedures and tools, as well as licensing conditions for other
IndustrialIT products. Each ABB sales representative is assumed to know how to use
price lists, CAST and other tools to order.
Product and Price List Structure

S800 I/O is ordered as separate parts. From the current price list you order the
modules you need for your system.
Please see the valid S800 I/O Price List.
3BSE015969R5001 A
167
Product and Price List Structure
168
Section 4 Ordering
3BSE015969R5001 A
INDEX
A
Advant Fieldbus 100 19
AI801 50
AI810 50, 58
AI820 50
AI825 50
AI830 51
AI830A 51
AI835 51
AI843 51
AI845 51
AI880 52
AI890 52
AI893 52
AI895 52
AO801 52
AO810 52, 58
AO810V2 52, 58
AO820 53
AO845 53
AO845A 53
AO890 53
AO895 53
B
Built in 2/3 wire termination 106
C
Calculation of 24V d.c. power consumption 146,
150
CI801 35
CI810 35
CI820 35
CI830 35
CI840 36
3BSE015969R5001 A
Compact MTUs 66
Cooling load 146
D
DI801 45
DI802 45
DI803 45
DI810 45, 58
DI811 45
DI814 45
DI820 45
DI821 46
DI825 46
DI830 46
DI831 46
DI840 46
DI880 46
DI885 46
DI890 47
DO801 47
DO802 47
DO810 47, 58
DO814 47
DO815 47
DO820 47
DO821 48
DO840 48
DO880 48
DO890 48
DP820 49
DP840 49
E
Extension cables 87 to 88
169
Index
F
FCI 13
H
HART 13
I
I/O station 14
M
Maximum ambient temperature 146
Module Termination Units (MTU) 65
P
Power and Cooling 146
Power consumption 145
Power Dissipation 146
PROFIBUS-DP 14, 19, 27
S
SD811
SD812
SD823
SS822
SS823
92
92
92
93
93
T
TB805 42
TB806 42
TB807 42
TB810 40
TB811 40
TB815 36
TB820V1 41
TB825 41
TB840 41
TB842 41
TB845 41
TB846 41
170
TK801V003 42
TK801V006 42
TK801V012 42
TK811V015 41
TK811V050 41
TK811V150 41
TK812V015 41
TK812V050 41
TK812V150 41
TU805 37
TU807 42
TU810 37
TU811 37
TU812 37, 58
TU813 37
TU814 37
TU830 37
TU831 38
TU833 38
TU834 38
TU835 38
TU836 38
TU837 38
TU838 38
TU840 42
TU841 42
TU842 38
TU843 38
TU844 38
TU845 39
TU846 36
TU847 36
TU848 42
TU849 42
TU890 39
TU891 39
TY801 39
TY804 39
3BSE015969R5001 A
ABB AB
Control Systems
Vsters, Sweden
Phone: +46 (0) 21 32 50 00
Fax:
+46 (0) 21 13 78 45
E-Mail: [email protected]
www.abb.com/controlsystems
Copyright 2003-2010 by ABB.

All Rights Reserved
ABB Inc.
Control Systems
Wickliffe, Ohio, USA
Phone: +1 440 585 8500
Fax:
+1 440 585 8756
ABB Industry Pte Ltd

Control Systems
Singapore
Phone: +65 6776 5711
Fax:
+65 6778 0222
ABB Automation GmbH

Control Systems
Mannheim, Germany
Phone: +49 1805 26 67 76
Fax:
+49 1805 77 63 29
www.abb.de/controlsystems
Power and productivity

for a better world
TM
3BSE015969R5001 A
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Product Guide: Power and Productivity For A Better World

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S800 I/O

Power and productivity

Copyright 2003-2010 by ABB.

Section 1 - Key Benefits

Section 2 - Product Description

Drives Integration ................................................................................................ 54

Section 3 - Technical Data and Performance

Equipment Class and Insulation Voltages.......................................................... 119

Power Supply and Cooling Requirements .........................................................145

Page 108: In I.S. applications modules with I.S. Interfaces MUST be

About This Book

An overview of functions offered by S800 I/O system.

Technical and Performance data for S800 I/O system.

Instructions on how to order, with reference to system configurations.

About This Book

Warning, Caution, Information, and Tip Icons

About This Book

Advant Fieldbus 100 is the communications bus between

Device Type Manager is a standardized software for

The Fieldbus Communication Interface (FCI) device

Consists of single or red. FCIs plus I/O modules connected

The module withstand more severe environmental

Highway Addressable Remote Terminal is a digital

An extension of the I/O Stations ModuleBus connected to

A complete I/O device consists of one MTU and one I/O

Is an active, electronic and signal conditioning unit. Can be

About This Book

An I/O station consists of one or two FCI(s), 1-7 I/O clusters

Is an incremental, electrical or optical, bus for

Is used when extending the electrical ModuleBus (within

The Module Termination Unit is a passive base unit

Outputs Set as Predetermined. A user configurable action

PROFIBUS-DP is a fieldbus standard.

PROFIBUS-DPV1 is a fieldbus standard.

Resistance Temperature Detector.

Sequence of events. Time stamping of status changes for

Intrinsic Safety is a protection technique to prevent

Safety Integration Level

Hot Configuration in Run

Stands for CI810, CI810V1, CI810V2, CI810A and CI810B

Stands for CI840 and CI840A

Stands for TB840 and TB840A

About This Book

New This Release

New This Release

About This Book

Section 1 Key Benefits

Figure 1. S800 I/O Fieldbus Communication Interface with I/O-modules on

Section 1 Key Benefits

Flexibility, permitting a virtually infinity number of installation arrangements

easy mounting on a DIN rail

Modularity, permitting step-by-step expansion

Cost-effectiveness, making you save on hardware, cabling, installation and

Reliability and auto-diagnostics

Saves panel costs

Redundancy can be introduced on all levels

Section 1 Key Benefits

Communicates over PROFIBUS-DP/DPV1 or Advant Fieldbus 100.

Quick faultfinding with help of LEDs of each module and channel.