5.1 Operating Conditions - Turning, Milling & Drilling
5.1 Operating Conditions - Turning, Milling & Drilling
5.1 Operating Conditions - Turning, Milling & Drilling
Operating Conditions
Depth of Cut
Feed Rate
Cutting Speed
Operating Conditions
Cutting speed
(m/min)
doc
Feed
(mm/rev)
Vc - dependant on
diameter
Effective Diameter
For Drilling
Depth of Cut = the
diameter of the drill
Radial DOC
Axial DOC
TURNING CONDITIONS
Workpiece Material 4140 Alloy Steel
Hardness 250 HB
Continuous Cut
Stock Remaining For Finish Pass -0.5 mm / side
Workpiece Diameter = 97 mm
Length of Cut =216 mm
Finish required = 1.2 Ra (mm)
Rigid Setup
10
Vc
Cutter Circumference
RPM =
Vc
Vc = RPM x 3.14D
RPM =
Vc
.
Circumference
= Vc
3.14D
Pi x Diameter
11
Vc
3.14D
RPM=
Vc x (1000mm)
3.14D (1 m)
Hence,
RPM = 1000 Vc
3.14 x D (mm)
12
Vc x 1000
3.14 x Dia(mm)
300 x 1000
3.142 x 97
=984 RPM
13
min
rev
=60cm3/min
14
16
Formula
Vc
3.14 D N
1000
Vc x 1000
3.14 D
mm/min
RPM
mm/rev x RPM
RPM
f r (mm/rev)
fmm/min
Cut time
Length of cut
mm/rev x rpm
17
fz
(mm/tooth)
F (mm/min)
Z x RPM
f =
(mm/rev)
F .
RPM
18
MILLING CONDITIONS
Workpiece Material Gray Cast Iron Class 20
Hardness 250 BHN
Radial Width of Cut = 100 mm
Axial Depth of Cut = 2.5 mm
Diameter of Cutter = 160 mm
Number of Inserts In Cutter = 10
0 Lead Angle Cutter
50HP Machine / Rigid Setup
19
STARTING PARAMETERS
From Table
Kyon 3500
Starting Cutting Speed 700 mtrs/min
Feed 0.15 mm/tooth
Dry
20
700 x 1000
160 x 3.14
=1393 rev/min
21
23
Formulas
To Find
Given
Formula
Vc
D, rpm
Vc = 3.14 x D x RPM
1000
RPM
D, Vc
RPM = Vc x 1000
3.14 x D
f
f =
F / RPM
fz, Z, RPM F =
fz x Z x RPM
fz
F, Z, RPM
fz =
F .
Z x RPM
fz
Z, f
Fz =
F / Z
Legend
Vc
Cutting Speed
fz
3.14
3.1416
24
DRILLING CONDITIONS
Workpiece Material 303 Austenitic Stainless Steel
Hardness 200 BHN
Diameter of Drill = 32mm
Depth of Hole = 76mm
Horizontal Application
High Pressure Coolant Available
Hole Tolerance Required 0.1
25
STARTING PARAMETERS
KSEM DRILL
From Table
Starting Speed 70m/min
Feed 0.3mm/rev
26
27
28
BASIC FORMULAS
To find
Cutting Speed
Vc
rpm
Formula
3.14 x d x rpm
1000
(m/min)
1000 x Vc
3.14 x d
mm per rev
mm per min
rpm
mm per min
Cut time
MRR
30
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