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    Eagle

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    coolguy12345
    The Eagle 2000 Plus is a multichannel NDT system that uses remote field electromagnetic technique (RFET) to detect and quantify corrosion, erosion, pitting, cracking, and other defects in heat exchanger tubes and boiler tubes from the inside. It provides full circumferential testing of the entire tube length and can test various configurations and materials. The system offers advantages over other NDT methods like requiring no couplant, being able to test tubes with low fill factors, and providing real-time 3D imaging of defects. TesTex provides the Eagle 2000 Plus system as well as field inspection services to evaluate tubes and prevent costly failures.

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    © All Rights Reserved
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    Eagle

    Uploaded by

    coolguy12345
    84 views4 pages
    The Eagle 2000 Plus is a multichannel NDT system that uses remote field electromagnetic technique (RFET) to detect and quantify corrosion, erosion, pitting, cracking, and other defects in heat exchanger tubes and boiler tubes from the inside. It provides full circumferential testing of the entire tube length and can test various configurations and materials. The system offers advantages over other NDT methods like requiring no couplant, being able to test tubes with low fill factors, and providing real-time 3D imaging of defects. TesTex provides the Eagle 2000 Plus system as well as field inspection services to evaluate tubes and prevent costly failures.

    Original Description:

    Eddy Current Machine

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    The Eagle 2000 Plus is a multichannel NDT system that uses remote field electromagnetic technique (RFET) to detect and quantify corrosion, erosion, pitting, cracking, and other defects in heat exchanger tubes and boiler tubes from the inside. It provides full circumferential testing of the entire tube length and can test various configurations and materials. The system offers advantages over other NDT methods like requiring no couplant, being able to test tubes with low fill factors, and providing real-time 3D imaging of defects. TesTex provides the Eagle 2000 Plus system as well as field inspection services to evaluate tubes and prevent costly failures.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    84 views4 pages

    Eagle

    Uploaded by

    coolguy12345
    The Eagle 2000 Plus is a multichannel NDT system that uses remote field electromagnetic technique (RFET) to detect and quantify corrosion, erosion, pitting, cracking, and other defects in heat exchanger tubes and boiler tubes from the inside. It provides full circumferential testing of the entire tube length and can test various configurations and materials. The system offers advantages over other NDT methods like requiring no couplant, being able to test tubes with low fill factors, and providing real-time 3D imaging of defects. TesTex provides the Eagle 2000 Plus system as well as field inspection services to evaluate tubes and prevent costly failures.

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    TesTex

    EAGLE 2000 PLUS MULTCHANNEL NDT SYSTEM


    FOR TUBE INSPECTION FROM THE I.D.

    State of the Art Products


    and Services for NDT

    LOCATE TUBE DEFECTS IN HEAT EXCHANGERS OR DRUM TO DRUM BOILERS BEFORE THEY CAUSE FAILURES
    WITH THE EAGLE 2000 PLUS MULTICHANNEL NDT SYSTEM. USING THE REMOTE FIELD ELECTROMAGNETIC
    TECHNIQUE (RFET) METHOD, THE EAGLE 2000 PLUS DETECTS AND QUANTIFIES CORROSION, EROSION, PITTING,
    CRACKING, AND MECHANICAL DEFECTS TO PREVENT COSTLY AND DANGEROUS TUBE FAILURES. THE EAGLE
    2000 PLUS TESTS STRAIGHT AND U-BEND HEAT EXCHANGER TUBES OR BENT BOILER TUBES, FINNED OR
    UNFINNED TUBES, FERROUS OR NON-FERROUS TUBES, AS WELL AS SMALL DIAMTER PIPES.
    The Eagle 2000 Plus Multichannel NDT System is a fast,
    accurate, cost effective, and field proven system for tube examination from the I.D. It can be used in single channel mode,
    differential mode, or multichannel mode depending upon the
    type of inspection required. A full 100% circumferential test is
    performed over the tubes full length, not just at finite points, as
    with some other NDT methods. The system can be used to test
    virtually any tube-constructed type of process equipment such as
    boilers, heat exchangers, air coolers/fin fans, air heaters, etc.
    The Eagle 2000 Plus can also test small diameter process piping
    and provide baseline evaluation of new or stock tubes. The
    Eagle 2000 Plus not only detects flaws in such tubes, but also
    quantifies and characterizes them.

    Inspection of a heat exchanger.

    Eagle 2000 Plus electronics module.

    ..
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    ..
    .
    ..
    .
    .

    Advantages
    Requires no couplant
    Uses no magnets
    I.D. or O.D. scale have no signal impact
    Standard probe sizes from 0.320 (8mm) to 6 (150mm)
    Tests approximately 300 tubes per shift
    Fill factor is not critical (can be as low as 40%)
    Full circumferential coverage over entire length
    Minimal tube preparation
    Wide frequency range allows ferrous or non-ferrous testing
    Real time display with advanced signal processing
    High resolution, 3-D color graphics
    Modular system is easily packed for transport

    PITTSBURGH (HQ)
    Tel: 412-798-8990
    Fax: 412-798-8995
    www.testex-ndt.com

    DOMESTIC
    HOUSTON
    Tel: 713-680-8604

    Assortment of various rigid and flexible


    RFET probe styles and sizes.

    ATLANTA
    Tel: 770-242-5859

    NEW ORLEANS
    Tel: 504-469-4567

    INTERNATIONAL

    CHI/SOUTH BEND
    Tel: 219-254-9953

    PHILADELPHIA
    Tel: 215-638-4233

    U.K. (GRIMSBY)
    Tel: 0-1469541586

    JAPAN
    Tel: 082-289-6770
    INDIA
    Tel: 091-22-555-8282

    TesTex
    System Versatility
    . Single channel probes can operate in either absolute or
    modes
    . differential
    Multichannel probes allow for smaller defect detection and
    point sizing
    . pin
    The system can test boiler tubes from either the mud or the
    ..
    .

    steam drums. Using flexable probes allows the bends to be


    tested with full detection/quantification capabilities. The
    inner and outer radius of boiler bends are very susceptable
    to defects
    Special flex probes are available for testing U-bend bundles
    Fill factor is not critical with RFET technology (unlike
    standard eddy current technique). One size of probe will
    test many different sizes of tubing, making many inspections possible with only a few standard sizes.
    Calibraion tubes can be manufactured for virtually any flaw
    type. This aids in flaw detection through pattern recognition, allows quantification of depth and diameter.

    Full length Boiler Inspection

    Probe insertion/retraction from a boiler steam drum.

    Boiler inspections are performed on drum to drum type


    boilers as well as straight tube boilers. These tests are full
    length examinations from the tube I.D. giving a quanitative
    evaluation of each tube. Applications include power boilers,
    recovery boilers, waste heat boilers, fire tube boilers
    Dowtherm boilers, and related boiler components such as
    tubular air heaters, etc. With the flaw characterization
    process, defects such as areas of wall thinning, pitting,
    cracking, erosion/corrosion, sort blower thinning, flue gas
    thinning, etc. are exposed and evaluated.

    Single channel drum to drum boiler data showing a


    localized wall thinning area near the center of the
    tube.
    Eagle Plus system set up for testing a drum to drum boiler.
    The data collection station is run from outside the drum,
    while the probe insertion/retraction is done from inside the
    drum.

    Multichannel boier data of same defect shown above.


    Single channel drum to drum boiler data showing
    severe wall thinning on the mud drum bend.

    Visit our website www.testex-ndt.com for information on other products and services

    TesTex

    TesTex

    Single channel heat exchanger data showing wall thinning at the


    near tube sheet.

    Eagle Plus system ready for inspection of a heat exchanger.

    Heat Exchanger Inspections


    Heat exchanger inspections are performed on straight
    shell and tube exchangers, u-bend bundles, and finned tube
    exchangers. Applications include feedwater heaters, air
    coolers/fin fans, chillers/coolers, air heaters/pre heaters, MSRs,
    reformers/ultraformers, condensers, reactors, reboilers, etc.
    Types of defects located in these units are wall thinning,
    pitting, cracking, vibration/fret wear, erosion/corrosion,
    steam cutting, etc.

    Software Features
    . User-friendly, menu-driven,
    functions
    .. Seperate Data Collection andkeyboard-controlled
    Data Analysis modes
    signal processing
    .. Real-time
    Advanced post signal processing techniques
    resolution 3-D display with rotating views
    . High
    Zooming algorithms for small or hidden defects
    . Screen capture utility for printouts
    . On-screen help menu

    Single Channel and Multi-Channel

    View of multichannel collection mode of software. Notice the 8


    individual channels and the resultant real-time simulated 3D view

    Single channel heat exchanger tube data showing


    wall thinning leading up to the near tube sheet.

    Display mode view of data above.


    Multichannel data of same tube as above. Notice the colorcoded defect representation and the 3-D imaging.

    TesTex

    TesTex
    Detection Capabilities

    Field Services
    TesTex has been performing NDT inspectin services for over
    15 years. Through this experience, we have developed the
    most state of the art, versatile systmes in the field today. With
    sservice branches at locations around the world, and the
    ability to mobilize staff from any of these locations, we offer
    complete professional services for your any of your NDT
    needs. Preliminary reports are given on site after every
    inspection, results are available immediately on the condition
    of your process equipment allowing you to perform repairs
    and get the equipment up and running again quickly.

    Using a standard 8 channel rigid probe, a 0.040 (1mm)


    diameter pit, 30% deep, can be detected in a 1 O.D., 0.083 wall
    carbon steel tube. Other small defects such as circumferential and
    axial cracks can be detected and quanified using a calibration
    standard prepared with EDM notches. All defects are sized by
    phase and amplitude response and number of channels affected.

    Technical Specifications
    Electronics
    Electronics base
    Frequency range
    Channels
    Power consumption
    Line voltage
    Dimensions

    Weight

    Digital/DSP based
    5Hz to 30KHz
    1 to 8 channels
    Max 15VA
    110 or 240 VAC at 50 or
    60 Hz (self adjusting)
    13 (330mm)L x
    11.5 (290mm)W x
    3.5 (89mm)H
    5 lbs. (2.25kg)

    Probes
    Channels/Sensors
    Sizes
    Length

    1 to 8 with 1 to 16 sensors
    Starting at 0.250 (6mm)
    Up to 100 ft. (30m) with
    no amplification*
    Method
    RFET (Remote Field
    Electromagnetic Tech
    nique)
    Fill factor
    As low as 40%
    * Longer probes can be made with amplification.

    Field inspector analyzing data and


    preparing field report.

    Materials tested
    Carbon Steel, Cast Iron, Chrome Moly, Stainless
    Steel, Nickel, Copper, Brass, and other various
    alloys.
    The system is operated using a laptop PC through
    the serial port connection. This modular system is
    easily packed and can be taken anywhere in the
    plant or testing area.
    Sample heat exchanger tube sheet map as included
    in final report. The wall loss values are colorcoded by percentage.

    TesTex, Inc. offers services performed worldwide using any of our many systems and products. Sales and
    leases of equipment outside the continental United States is also available for such things as tank inspections,
    pressure vessels, pipelines, waterwall tubes, etc.
    PITTSBURGH (HQ)
    Tel: 412-798-8990
    Fax: 412-798-8995
    www.testex-ndt.com

    DOMESTIC

    ATLANTA
    Tel: 770-242-5859

    NEW ORLEANS
    Tel: 504-469-4567

    INTERNATIONAL

    HOUSTON
    Tel: 713-680-8604

    CHI/SOUTH BEND
    Tel: 219-254-9953

    PHILADELPHIA
    Tel: 215-638-4233

    U.K. (GRIMSBY)
    Tel: 0-1469541586

    TesTex
    JAPAN
    Tel: 082-289-6770

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