Filling Cream Pada Biskut, Wafer

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NON-LAURIC FATS FOR CREAM FILLING

SALMI YATI SHAMSUDIN

476
MPOB TT No. 434

MPOB INFORMATION SERIES ISSN 1511-7871 JUNE 2009

andwich cookies occupy a significant


place in the world market for biscuits.
Soft filling creams are widely used for
filling sandwich cookies. The cream
is either sandwiched between the
cookies or between the wafer sheets. Multiple
layers of cream can also be sandwiched between
wafers. Cream biscuits may also be enrobed with
chocolate or other coatings. Cream fillings will
enhance the palatability of biscuits and wafers.
Some applications of cream fillings are shown in
Figure 1. Amongst the popular product brands
are Oreo which is produced by Nabisco Biscuit
Company and Tim Tam produced by Arnotts
Biscuits Holdings.

such as vanilla, chocolate and hazelnut to fruity


flavours.
DESCRIPTION OF THE PRODUCT
Filling fat was formulated through a blending and
interesterification process using different fractions
of palm oil to obtain the required characteristics.
The cream filling was produced using 40% fats,
sugar, emulsifier and flavour. The MPOB fats for
cream fillings have several advantages:
they have reduced saturated fatty acids;
being non-lauric-based, they are not
susceptible to hydrolytic rancidity;
non-hydrogenated fats are used;
they do not contain trans fatty acids;
they have a fast rate of solidification
(Figure 2); and
they are bland in flavour, facilitating the
addition of any flavouring agent.

Figure 1. Commercial applications of cream fillings.

The creams principally contain sugar, fat and


flavouring. The fat content in the filling cream
usually falls in the range of 25%-40%. The fat is
carefully selected to give the cream some specific
characteristics such as quick setting, firm at
usage temperature and no leakages out from
the sandwich. The cream should also have good
melting properties in the mouth to avoid waxiness.
The flavour can vary from indulgent flavours

Figure 2. Rate of solidification of MPOB and


control fats at 20oC.

CHARACTERISTICS OF CREAM FILLING


MADE FROM MPOB FATS
As the MPOB fats have enough solid fat, they will
solidify at a faster rate to give good characteristics
for cream fillings. Good quality cream fillings can
be produced using MPOB fats as they are able to

Malaysian Palm Oil Board, Ministry of Plantation Industries and Commodities, Malaysia
P. O. Box 10620, 50720 Kuala Lumpur, Malaysia. Tel: 03-87694400 Website: www.mpob.gov.my

Telefax: 03-89259446

satisfy the following criteria:


the cream is smooth and creamy (Figure 3 and
Table 1);
the cream solidifies sufficiently rapidly
after spreading, and the two biscuit shells
are held together firmly to prevent possible
damage during transportation and packaging
(Figure 4);

the cream gives a firm bite yet melts quickly in


the mouth to give a cool sensation to the palate
and release the sugar and added flavouring
(Table 1); and
the cream melts readily leaving no waxy aftertaste.

melting property and creaminess (Table 1). The


scores also showed that the non-lauric- based filling
fats (MPOB 1, MPOB 2 and Comm. 2) were as well
received as the lauric-based filling fat (Comm.1).

The creaming power of the product was 1.1-1.2 g


cm-3 as compared to the control which was 1.1-1.5
g cm-3. The required creaming power is 0.75-1.15
g cm-3. The graphs for hardness during storage at
20C and 30C are shown in Figure 6. There was
no significant increase in hardness during storage,
indicating that the occurrence of post-hardening
was minimal.

Biscuits are one of the main high-end processed


foods. In USA, the total value of shipments of
cookies and the cracker manufacturing industry
amounted to USD 10.3 billion in 2000. The leader
in the industry is Nabisco Biscuit Company which
sold the top 10 cookies worldwide with the sales
amounting to USD 1.8 billion for the first half of
1999. Its products include Oreo chocolate sandwich
cookies, which is the worlds largest selling cookie
brand.

TABLE 1. SENSORY SCORES FOR MPOB


AND COMMERCIAL CREAM
FILLINGS
Figure 3. Smooth and creamy cream filling.

Sample
Smoothness

a

5.5

5.3

MPOB 1

5.4

MPOB 2

5.2

6.7

5.6

5.1

7.1

5.9

Comm 2

5.1

Creaminess

Comm 1

Notes:


Melting
property

ab

ab

5.9

4.9

Comm = commercial sample.


Means within a column with the sample which
are not significantly different from one another
(p. < 0.05).

Figure 4. The cream is stable when sandwiched in


between biscuit shells.

the cream is firm enough (Figure 5) at ambient


temperatures to hold the two biscuit shells
together and yet avoid being squeezed out of
the sandwich;

Figure 6. Hardness of cream filling made with MPOB fats


and commercial samples during storage at 20oC and 30oC.

SENSORY PROFILE OF CREAM FILLING


Figure 5. The peak of the cream does not collapse showing
that the cream is stable at 30oC and at room temperatures.

Sensory scores for cream fillings made with MPOB


fats were not significantly different (p<0.05) from
commercial cream fillings in terms of smoothness,

MARKET POTENTIAL

China is the third largest market for biscuits after


USA and India. The highest product share was
held by sandwich biscuits at 20% share in 2005. The
popular types of biscuits include butter cookies
and sandwich type cookies with chocolate, vanilla
or strawberry fillings.
In Malaysia, biscuit production was 107 017 t
valued at USD 109.3 million in 1997. The industry
continues to grow in line with upgrading the

product image in order to compete in local and


overseas markets. Local biscuit production
includes cream crackers, oatmeal and digestive
biscuits, chocolate-coated cream sandwich
biscuits and other assorted biscuits. The industry
is dominated by four major brand-driven
companies, namely Britannia Brands, Hwa Tai
Food Industries, Perfect Food Industries and
Khong Guan Biscuit Factory. Besides catering
for local consumption, they also export their
biscuits to West Asia, Australia, Canada, UK,
Southeast Asian countries, Russia and Japan. The
biscuit industry continues to grow with many
local producers producing unbranded biscuits
targeted at the low-end market while the high
quality branded products are exported. This
indirectly reflects the increased use of ingredients
for making biscuits, including the cream fillings
which are widely used for sandwich biscuits and
wafers.
In line with the increased health awareness of the
risk of using trans fatty acid fats and high saturated
fats, the MPOB fats for cream fillings can be the
best choice for our discerning consumers. MPOB
fats offer trans fatty acid-free and lower saturated
fats for cream fillings unlike the lauric acid-based
fats.

satisfy the following criteria:


the cream is smooth and creamy (Figure 3 and
Table 1);
the cream solidifies sufficiently rapidly
after spreading, and the two biscuit shells
are held together firmly to prevent possible
damage during transportation and packaging
(Figure 4);

the cream gives a firm bite yet melts quickly in


the mouth to give a cool sensation to the palate
and release the sugar and added flavouring
(Table 1); and
the cream melts readily leaving no waxy aftertaste.

melting property and creaminess (Table 1). The


scores also showed that the non-lauric- based filling
fats (MPOB 1, MPOB 2 and Comm. 2) were as well
received as the lauric-based filling fat (Comm.1).

The creaming power of the product was 1.1-1.2 g


cm-3 as compared to the control which was 1.1-1.5
g cm-3. The required creaming power is 0.75-1.15
g cm-3. The graphs for hardness during storage at
20C and 30C are shown in Figure 6. There was
no significant increase in hardness during storage,
indicating that the occurrence of post-hardening
was minimal.

Biscuits are one of the main high-end processed


foods. In USA, the total value of shipments of
cookies and the cracker manufacturing industry
amounted to USD 10.3 billion in 2000. The leader
in the industry is Nabisco Biscuit Company which
sold the top 10 cookies worldwide with the sales
amounting to USD 1.8 billion for the first half of
1999. Its products include Oreo chocolate sandwich
cookies, which is the worlds largest selling cookie
brand.

TABLE 1. SENSORY SCORES FOR MPOB


AND COMMERCIAL CREAM
FILLINGS
Figure 3. Smooth and creamy cream filling.

Sample
Smoothness

a

5.5

5.3

MPOB 1

5.4

MPOB 2

5.2

6.7

5.6

5.1

7.1

5.9

Comm 2

5.1

Creaminess

Comm 1

Notes:


Melting
property

ab

ab

5.9

4.9

Comm = commercial sample.


Means within a column with the sample which
are not significantly different from one another
(p. < 0.05).

Figure 4. The cream is stable when sandwiched in


between biscuit shells.

the cream is firm enough (Figure 5) at ambient


temperatures to hold the two biscuit shells
together and yet avoid being squeezed out of
the sandwich;

Figure 6. Hardness of cream filling made with MPOB fats


and commercial samples during storage at 20oC and 30oC.

SENSORY PROFILE OF CREAM FILLING


Figure 5. The peak of the cream does not collapse showing
that the cream is stable at 30oC and at room temperatures.

Sensory scores for cream fillings made with MPOB


fats were not significantly different (p<0.05) from
commercial cream fillings in terms of smoothness,

MARKET POTENTIAL

China is the third largest market for biscuits after


USA and India. The highest product share was
held by sandwich biscuits at 20% share in 2005. The
popular types of biscuits include butter cookies
and sandwich type cookies with chocolate, vanilla
or strawberry fillings.
In Malaysia, biscuit production was 107 017 t
valued at USD 109.3 million in 1997. The industry
continues to grow in line with upgrading the

product image in order to compete in local and


overseas markets. Local biscuit production
includes cream crackers, oatmeal and digestive
biscuits, chocolate-coated cream sandwich
biscuits and other assorted biscuits. The industry
is dominated by four major brand-driven
companies, namely Britannia Brands, Hwa Tai
Food Industries, Perfect Food Industries and
Khong Guan Biscuit Factory. Besides catering
for local consumption, they also export their
biscuits to West Asia, Australia, Canada, UK,
Southeast Asian countries, Russia and Japan. The
biscuit industry continues to grow with many
local producers producing unbranded biscuits
targeted at the low-end market while the high
quality branded products are exported. This
indirectly reflects the increased use of ingredients
for making biscuits, including the cream fillings
which are widely used for sandwich biscuits and
wafers.
In line with the increased health awareness of the
risk of using trans fatty acid fats and high saturated
fats, the MPOB fats for cream fillings can be the
best choice for our discerning consumers. MPOB
fats offer trans fatty acid-free and lower saturated
fats for cream fillings unlike the lauric acid-based
fats.

For more information kindly contact:


Director-General
MPOB
P. O. Box 10620
50720 Kuala Lumpur, Malaysia.
Tel: 03-87694400
Website: www.mpob.gov.my
Telefax: 03-89259446

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