On Brick Construction: Technical Notes
On Brick Construction: Technical Notes
on Brick Construction
Brick Industry Association 11490 Commerce Park Drive, Reston, Virginia 20191
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REVISED
September
1994
INTRODUCTION
The rising cost of wood framing members has created
a renewed interest in alternative building systems for
residential housing. The use of light-gage steel framing
is one alternative. Another is the use of single wythe
brick bearing walls. The use of brick masonry as the
load-carrying element of a structure provides several
benefits over other alternate systems. Using brick as
both the buildings exterior skin and its structure capitalizes on brick masonrys strength and other inherent
values. Brick gives a home permanence and beauty.
Brick homes have lower maintenance costs and often
lower insurance rates because of their fire resistant characteristics. Because of their thermal mass properties,
brick homes are more energy efficient than comparably
insulated vinyl- or wood-sided homes. For these reasons, brick homes have a higher resale value.
In a single wythe brick bearing wall system, the brick
masonry serves as both the structural system and the exterior facing. A wood, steel or masonry backing system
is not necessary. The interior living space of a brick
bearing wall home may be the same as that of a framed
home. Floor and roof elements and interior partitions
are constructed with the same materials as used in frame
homes. Home plans may include one or two story
structures, expansive master bedrooms and other popular amenities. In brick bearing wall homes, attractive
features such as brick masonry fireplaces and special
brick details can be readily incorporated to set the house
apart.
The design and construction of single wythe brick
bearing wall systems are discussed in this Technical
Notes. Typical details for residential applications are
provided. Although this Technical Notes illustrates residential construction, single wythe brick bearing walls
Energy Considerations
The model building codes contain requirements to
ensure acceptable thermal performance of the building
envelope. Minimum levels of insulation are required,
and in some cases, air leakage is addressed. Type and
installation of insulation in a single wythe brick bearing
wall system differ from those in other residential wall
systems. In wood frame residential structures, batt in2
severe wind-driven rain, the use of a clear water repellent coating on a wall built with good workmanship and
proper details may be appropriate with this wall type.
TABLE 1
Minimum Cell Size1
Grout Type
Fine
Coarse
Max. Grout
Pour Ht., ft
(m)
1
(0.3)
112 x 2
(40 x 50
No. 3
(10)
5
(1.5)
2x3
(50 x 75)
No. 5
(15)
12
(3.7)
2 12 x 3
(70 x 75)
No. 6
(20)
1
(0.3)
1 12 x 3
(40 x 75)
No. 4
(10)
5
(1.5)
212 x 3
(70 x 75)
No. 6
(20)
12
(3.7)
3x3
(75 x 75)
No. 6
(20)
Brick
in ASTM A 615M.
2Area of reinforcing bar should not exceed 6 percent of cell void area.
thickness of the wall in inches to ensure proper development of the reinforcement. For example, a maximum
reinforcing bar size of No. 6 is recommended for nominal 6 in. (150 mm) walls.
Steel reinforcing bars should conform to ASTM
Specification A 615, A 615M, A 616, A 617 or A 706,
depending upon the type of bar used. Joint reinforcement, if used, should comply with ASTM A 82 and be
hot-dipped galvanized or made from stainless steel to
reduce the possibility of corrosion.
CONSTRUCTION DETAILS
There are several features of a brick bearing wall system which differ from brick veneer wall systems. The
construction of loadbearing brick masonry may incorporate reinforcement and must provide support and attachment of floors and the roof. Openings for windows
and doors may be spanned by self-supporting reinforced
or unreinforced brick masonry. Water penetration resistance and thermal resistance are generally provided by
methods other than the traditional drainage cavity and
insulation between wood studs. Possible details for construction of these features in a brick bearing wall system follow. The structural details and methods of attaching the insulation and interior finishes shown vary
from figure to figure to illustrate the variety of options
available. No single method is preferred in all cases,
nor are all possible options shown.
Mortar
The strength and water penetration resistance of a
brick bearing wall is dependent upon the mortar selected. Portland cement-lime mortars with an air content
less than 12 percent are recommended for their superior
bond strength and resistance to water penetration. In unreinforced loadbearing masonry, the MSJC Code allowable flexural tensile stresses are reduced approximately
50 percent for assemblies made with masonry cement
mortars or portland cement-lime mortars with air content over 12 percent. In addition, some codes prohibit
the use of masonry cement mortars and all Type N mortars in Seismic Performance Categories D and E (formerly Seismic Zones 3 and 4). Mortar should meet the
proportion requirements of ASTM C 270 Specification
for Mortar for Unit Masonry. Type S, M or N mortar
may be used in loadbearing brick masonry, although
Type S is recommended for use in reinforced brick
bearing walls.
Grout
Grout is used in reinforced brick masonry to bond
steel reinforcement to the surrounding brick masonry.
Grout for masonry may be made from either fine or
coarse aggregate, although fine grout is typically used
for ease of grouting smaller cells. Aggregate type influences the size of grout space needed. (See Table 1.)
Grout should meet the proportion requirements of
ASTM C 476 Specification for Grout for Unit Masonry,
and use of a shrinkage compensating admixture is recommended. The water/cement ratio of grout is not typically specified, but the water content should be sufficient to provide a mixture which has a slump of 8 to 11
in. (200 to 275 mm). Grout should be fluid enough to
fill voids, but not separate into its constituents.
Reinforcement
VERT. REINF. IN
GROUT POCKET
BRICK
BEARING
WALL
VERT. REINF. IN
GROUTED PILASTER
INTERIOR FINISH
FURRING ANCHOR
FURRING WITH
INSULATION
FINISH FLOOR
REINF., AS
REQD
FLASHING
METAL TIE
SLAB ON GRADE
WEEP
HOLES
24 IN.
(600 mm)
O.C. MAX.
VAPOR
RETARDER
Slab-On-Grade Foundation
FIG. 4
Horizontally reinforced bond beams are used to anchor bolts for attaching ledgers and plates and to span
wall openings. Bond beams are formed by removing part
of the cross webs of hollow brick or by using special Ushaped units. Necessary anchor bolts and reinforcement
are placed, and the bond beam is grouted solid. The
depth of the bond beam required will depend on the design loads for the structure, the material properties of the
masonry and the amount of reinforcement used.
VERT. REINF.
IN GROUTED
CELL
Connections
Foundation. Brick bearing walls may be supported
on poured concrete, concrete masonry or brick masonry
foundation walls. If construction incorporates a slab on
grade, the foundation wall may be built as shown in
Fig. 4. When a crawl space or basement is present, the
floor joist system may be supported directly on the
foundation wall (Fig. 5), on corbeled brickwork (Fig. 6)
or on a ledger joist bolted onto a bond beam (Fig. 7).
The details of support will vary depending upon the size
of foundation wall and the width of the brick bearing
wall above the foundation. A minimum bearing of 3 in.
FURRING WITH
INSULATION
BRICK BEARING
WALL
REINF., AS REQD
FURRING ANCHOR
INTERIOR FINISH
FINISH FLOOR
FLASHING
WEEP HOLES
24 IN. (600 mm)
O.C. MAX.
FLOOR JOIST
BLOCKING
WATERPROOFING
BELOW GRADE
BASEMENT OR
CRAWL SPACE
FOUNDATION
WALL
INSULATION
BRICK
BEARING
WALL
REINF., AS
REQD
HAT
CHANNEL
SCREWED
TO Z CLIP
RIGID INSULATION
INTERIOR
FINISH
VERT. REINF.
AS REQD.
FINISH FLOOR
INTERIOR
FINISH
TWO-PIECE
FLASHING
BEHIND
INSULATION
AND
CARRIED
BELOW
LEDGER
FLASHING
WEEP
HOLES
24 IN.
(600 mm)
O.C. MAX
SUBFLOORING
FLOOR
JOISTS
ANCHOR
BOLTS IN
BOND
BEAMS
LEDGER
JOIST
BOND
BEAMS,
AS REQD.
FLOOR JOIST
BLOCKING
METAL TIES
WATERPROOFING
BELOW
GRADE
BASEMENT OR
CRAWL SPACE
Floor Connection
FIG. 8
FOUNDATION
WALL
INSULATION
BITUMINOUS
COATING
INTERIOR
FINISH
BASE TRIM
FLOOR JOIST
GROUTED
BOND BEAM
LEDGER
JOIST
WATERPROOFING
BELOW
GRADE
2X WOOD
PLATE
WITH
ANCHOR
BOLTS IN
GROUTED
CELLS
FOUNDATION
WALL
REINF.
GROUTED
BOND BEAM
INTERIOR
FINISH
HAT
CHANNEL
RIGID
INSULATION
BRICK
BEARING
WALL
VERT.
REINF. IN
GROUTED
CELL
Roof Connection
FIG. 9
WOOD PLATE
FURRING
ANCHOR
BRICK
BEARING
WALL
FURRING
WITH
INSULATION
ANCHOR
BOLT WITH
STEEL
PLATE
GROUTED
INTO CORE
INTERIOR
FINISH
Roof Connection
FIG. 10
BRICK
BEARING
WALL
INSULATION
INTERIOR
FINISH
FLASHING
WEEP
HOLES 24 IN.
(600 mm)
O.C. MAX.
VERT.
REINF.,
AS REQD.
STEEL
LINTEL
INTERIOR
FINISH
HAT
CHANNEL
GROUTED
SOLDIER
COURSE
BOND
BEAM
SEALANT
LINTEL
RIGID
INSULATION
BITUMINOUS
COATING
FLASHING
BRICK
BEARING
WALL
INSULATION
WALL PLUG
W/ NAILING
INSERT
WINDOW
OR DOOR
FRAME
INTERIOR
FINISH
SEALANT
JAMB
VERT.
REINF.,
AS REQD.
DOUBLE
HUNG
WOOD
WINDOW
SEALANT
HAT
CHANNEL
HORIZ.
REINF.
GROUTED
BOND
BEAM
LIMESTONE
SILL
INSULATION
FLASHING
INTERIOR
FINISH
RIGID
INSULATION
BITUMINOUS
COATING
FLASHING
INTERIOR
FINISH
WINDOW
OR DOOR
FRAME
SILL
20
20
18
18
16
16
14
14
#6 BAR
12
10
#5 BAR
200
#3 BAR
0
100
#4 BAR
#4 BAR
#3 BAR
0
HT.=8IN.
10
#5 BAR
12
HT.=8IN.
#6 BAR
300
400
500
600
700
800
900
100
200
300
400
26
24
22
20
18
24
22
20
#6 BAR
16
HT.=12IN.
#5 BAR
14
12
#4 BAR
#3 BAR
2
0
0
100
200
300
400
500
600
700
800
900
#3 BAR
100
200
300
#5 BAR
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
0
HT.=16IN.
#4 BAR
#3 BAR
100
200
300
400
500
500
600
700
800 900
600
700
800 900
#6 BAR
HT.=16IN.
#5 BAR
#4 BAR
#3 BAR
0
100
200
300
400
500
600
700
LOAD, LB/FT
LOAD, LB/FT
400
LOAD, LB/FT
#6 BAR
900
#4 BAR
LOAD, LB/FT
28
26
24
22
20
18
16
14
12
10
8
6
4
2
0
800
HT.=12IN.
#5 BAR
12
10
8
6
4
2
0
8
4
700
#6 BAR
16
14
10
6
600
LOAD, LB/FT
LOAD, LB/FT
18
500
800 900
BRICK BEARING
WALL
26 GAGE
GALV.
WALL PLUG
HAT
CHANNEL
INTERIOR
FINISH
RIGID
INSULATION
Z Clip Installation
FIG. 15
Grout Cleanouts
FIG. 17
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Sequence of Work
In a loadbearing wall system, brick masonry is the
primary structural element. The masonry work may begin as soon as the foundation is complete and properly
cured. Bearing walls should be braced during construction until lateral support is provided by the floors and
roof. Once one story height is laid, construction of the
floor or roof systems follow, possibly serving as a work
platform for the remaining masonry work. The fasteners necessary for attachment of the cabinets, insulation
and interior finishes should be incorporated during the
construction of the masonry. Interior frame walls may
be built simultaneously with the exterior loadbearing
brick walls once the floor has been constructed, at the
builders discretion.
Brick bearing walls should attain sufficient strength
before any loads are applied. The curing conditions
will affect the rate of strength gain of loadbearing masonry. If sufficient moisture is maintained, the masonry
walls should cure a minimum of three days before supporting floor or roof loads. Reinforced brick masonry
beams require curing periods of at least seven days.
Poor curing conditions, such as exposure to cold temperatures, may require longer curing times. Once the
brick bearing walls are cured, the floors and roof may
be attached. The windows, doors, plumbing, electrical
and heating systems, insulation and interior finishes can
be installed as soon as the masonry is complete.
REFERENCES
1. Brick Masonry Material Properties, Technical
Notes on Brick Construction 3A, Brick Institute
of America, Reston, VA, December 1992.
2. Brick Masonry Section Properties, Technical
Notes on Brick Construction 3B, Brick Institute
of America, Reston, VA, May 1993.
3. Building Code Requirements for Masonry
Structures ACI 530/ASCE 5 and Specifications
for Masonry Structures ACI 530.1/ASCE 6,
Technical Notes on Brick Construction 3, Brick
Institute of America, Reston, VA, February
1990.
4. Building Code Requirements for Masonry Struc tures and Commentary (ACI 530/ASCE 5/TMS
402) and Specifications for Masonry Structures
a n d C o m m e n t a ry (ACI 530.1/ASCE 6/TMS
602), American Concrete Institute, Detroit, MI,
1992.
5. One-and Two-Family Dwelling Code, Council of
American Building Officials (CABO), Falls
Church, VA, 1992.
6. Structural Design of Brick Masonry Arches,
Technical Notes on Brick Construction 31A Re vised, Brick Institute of America, Reston, VA,
July 1986.
7. Structural Steel Lintels, Technical Notes on
Brick Construction 31B Revised, Brick Institute
of America, Reston, VA, May 1987.
SUMMARY
This Technical Notes covers the design and detailing
of single wythe bearing walls. Selection of materials
and methods of reinforcing and finishing brick bearing
walls are discussed. The information provided illustrates a few of the many options available for a single
wythe brick bearing wall system. Design and construction considerations presented are equally applicable to
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