Guide Recreational Craft Sectoral Group
Guide Recreational Craft Sectoral Group
Guide Recreational Craft Sectoral Group
2006
for the
Recreational Craft Directive 94/25/EC
as amended by Directive 2003/44/EC
For general application of the conformity assessment procedures
by Notified Bodies and manufacturers.
This supersedes the 2005 version.
http://www.rsg.be
Prepared by
GUIDELINES 2006
9 December 2005
LIST OF CONTENTS
A. The RSG............................................................................................................................................................. 4
B. Introduction ........................................................................................................................................................ 6
C. General Guidelines for Certificate Procedures ................................................................................................... 8
D. Chapters and Articles of the Directive ............................................................................................................... 9
E. Annex I Essential Requirements.................................................................................................................... 10
E.A.
Essential Safety Requirements for the Design and Construction of Craft ......................................... 10
E.A.1
Boat Design Categories...................................................................................................................... 10
E.A.2
General Requirements........................................................................................................................ 12
E.A.2.1 Craft Identification....................................................................................................................... 13
E.A.2.3 Protection from Falling Overboard and Means of Re-boarding................................................... 15
E.A.2.4 Visibility from the Main Steering Position .................................................................................. 15
E.A.2.5 Owner's Manual ........................................................................................................................... 16
E.A.3
INTEGRITY AND STRUCTURAL REQUIREMENTS .................................................................. 17
E.A.3.1
Structure .............................................................................................................................. 17
E.A.3.2
Stability and Freeboard and ................................................................................................. 20
E.A.3.3
Buoyancy and Flotation....................................................................................................... 20
E.A.3.5
Flooding............................................................................................................................... 24
E.A.3.6
Manufacturers Maximum Recommended Load ................................................................. 25
E.A.3.7
Liferaft stowage ................................................................................................................... 25
E.A.3.8
Escape.................................................................................................................................. 25
E.A.3.9
Anchoring, mooring and towing.......................................................................................... 26
E.A.4
HANDLING CHARACTERISTICS ................................................................................................. 27
E.A.5
INSTALLATION REQUIREMENTS............................................................................................... 29
E.A.5.1
Engine and engine spaces .................................................................................................... 29
E.A.5.2
Fuel system .......................................................................................................................... 33
E.A.5.3
Electrical system.................................................................................................................. 35
E.A.5.4
Steering system.................................................................................................................... 37
E.A.5.5
Gas system........................................................................................................................... 39
E.A.5.6
Fire protection...................................................................................................................... 41
E.A.5.7
Navigation lights.................................................................................................................. 42
E.A.5.8
Discharge prevention and installations facilitating the delivery ashore of waste ................ 43
E.A.6
INFLATABLE BOATS AND RIBS ................................................................................................. 44
E.A.7
PERSONAL WATERCRAFT ........................................................................................................... 47
E.B. ESSENTIAL REQUIREMENTS FOR EXHAUST EMISSIONS FROM ............................................... 48
E.B.1
ENGINE IDENTIFICATION............................................................................................................ 48
E.B.1.1 ...................................................................................................................................................... 48
E.B.1.2 ...................................................................................................................................................... 48
E.B.1.3 ...................................................................................................................................................... 48
E.B.1.4 ...................................................................................................................................................... 49
E.B.2
EXHAUST EMISSION REQUIREMENTS ..................................................................................... 50
E.B.3
DURABILITY ................................................................................................................................... 51
E.B.4
OWNER'S MANUAL ....................................................................................................................... 52
E.C. ESSENTIAL REQUIREMENTS FOR NOISE EMISSIONS .................................................................. 53
E.C.1
NOISE EMISSION LEVELS ............................................................................................................ 53
E.C.1.1 ...................................................................................................................................................... 53
E.C.1.2 ...................................................................................................................................................... 54
E.C.1.3 ...................................................................................................................................................... 54
E.C.1.4 ...................................................................................................................................................... 55
E.C.1.5 ...................................................................................................................................................... 55
E.C.2
OWNER'S MANUAL ....................................................................................................................... 57
F.
GUIDELINES FOR ASSESSMENT OF COMPONENTS...................................................................... 58
F.1.
Ignition protected equipment for inboard and stern drive engines..................................................... 58
F.2.
Start-in-gear protection devices for outboard engines ....................................................................... 58
F.3.
Steering wheels, steering mechanisms and cable assemblies............................................................. 59
F.4.
Fuel tanks intended for fixed installations and fuel hoses.................................................................. 60
F.5.
Prefabricated hatches and portlights .................................................................................................. 60
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G.
G.1.
G.2.
G.3.
G.4.
G.5.
G.6.
G.7.
G.8.
G.9.
H.
I.
J.
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A. THE RSG
The Recreational Craft Sectoral Group (RSG), consisting of all Notified Bodies and others
parties with valid interest, has been established to assist in the uniform application and
interpretation of the actual version of the Recreational Craft Directive (RCD).
The objectives of co-operation within the RSG are:
to share experience and exchange views on the application of the conformity
assessment procedures with the aim of contributing to a uniform understanding and
application of requirements and procedures;
to elaborate opinions from a technical point of view on matters of conformity
assessment procedures by seeking a consensus;
to give advice to the Commission following its request on subjects related to the
application of the Directives;
to consider aspects of ethics related to Notified Body activities and to elaborate, if
necessary, statements on that topic;
to remain in coherence with standardisation work at European and international level;
to remain informed of harmonisation activities at European level.
This is accomplished by co-operation among certification organisations, user organisations,
and manufacturers, who are participating in the development of these RSG guidelines1.
The tasks of the RSG are:
to be a forum for exchanging information and raising issues of common concern
relating to conformity assessment and other technical aspects;
to define points of difficulty, propose possible solutions and either agree on a common
solution or agree on the equivalence of several solutions;
to prepare recommendations and draft guidelines for acceptance by the Standing
Committee established under the RCD and for the Commission;
to receive and discuss Commission guidance documents and other information
pertinent to the practical application of the RCD;
to collect and collate questions and problems arising from the practical application of
the RCD and to present these, together with RSG recommended solutions, where
possible, to the Commission.
The composition of RSG comprises the following parties:
Notified Bodies
The Commission
The Recreational Craft Industry
User Organisation
European Standardisation Bodies
1 In addition to these RSG Guidelines, there are guidelines issued by the Commission services, called
Recreational Craft Directive and Comments to the Directive Combined (the CC-paper), printed copies of
which can be obtained from the Commission services or which can be downloaded from the Commission's
website at following URL:
http://europa.eu.int/comm/enterprise/maritime/maritime_regulatory/doc/guide_v2_94_25_en.pdf
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List of RSG Committee Meetings
RSG Committee meeting No/Location
Date
Host
00 Brussels
26.09.95
EOTC/IMCI
01 Amsterdam
16./17.11.95
during METS
02 Paris
12.01.96
BV
03 Genoa
12.03.96
RINA
04 Hamburg
15.04.96
GL
05 Helsinki
04.06.96
VTT
06 London
03.09.96
LR
07 Brussels
12.12.96
IMCI
08 Oslo
10.03.97
DNV
09 Stockholm
20.05.97
Marin Test
10 la Rochelle
17.09.97
ICNN
11 Harlem Amsterdam
20.11.97
NKIP
12 Oxford
16.03.98
AEA
13 Brussels
19.05.98
Ignace Lebon
14 Lisbon
19.10.98
RINAVE
15 Hamburg
01.03.99
LRQA
16 Rotterdam
28.05.99
LR NL
17 Athens
07.10.99
HR
18 Dublin
14.03.00
ISA
19 Hamburg
05.05.00
TV Prod
20 Volendam
08.11.00
ECB
21 Rimini
02.04.01
IMCI
22 Paris
11.12.01
BV
23 Brssel
18.03.02
RSG
24 Genoa
23/24.09.02
RINA
25 Lisabon
10/11.03.03
RINAVE
26 Brsssel
29/30.09.03
EU Commission Service
27 Helsinki
18/19.03.04
VTT
28 Miami
28/29.10.04
NNMA
29 Dsseldorf
13/14.01.05
RSG
30 Stockholm
15/16.06.05
DNV
31 Brssel
17/18.11.05
EU Commission Service
32 la Rochelle
03/04.05.06
ICNN
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B. INTRODUCTION
These guidelines are prepared to assist with the conformity assessment procedures undertaken
by Notified Bodies for recreational craft, personal watercraft, their components and their
engines, in accordance with the Directive 94/25/EC of the European Parliament and of the
Council, dated 16 June 1994 on the approximation of the laws, regulations and administrative
provisions of the Member States relating to recreational craft as amended by Directive
2003/44/EC. This Directive lays down the requirements for the assessment procedures to be
followed by manufacturers when demonstrating conformity of their products.
The English text of the Recreational Directive as amended and as published in the Official
Journals L/164/15 from 30.06.1994, L/127/27 from 10.06.1995, L/41/20 from 15.02.2000 and
L 214/18 from 26.08.2003 is the basic text used for a common understanding within the
Recreational Craft Sectoral Group.
When these guidelines provide information for craft and engines outside those conformity
assessment procedures undertaken by Notified Bodies, this information is provided for
guidance only.
In addition to changes for design and construction, Directive 2003/44/EC of the European
Parliament and of the Council, dated 16 June 2003, provides a major extension of the scope of
Directive 94/25/EC by including personal watercraft and by adding essential requirements on
noise and exhaust emissions for craft with propulsion engines. Directive 2003/44/EC does not
replace or revoke Directive 94/25/EC, but amends some of its provisions and adds some new
requirements. The provisions of the original Directive 94/25/EC which have not been changed
by Directive 2003/44/EC therefore remain in force. Both directives should always be
considered as a combined document. Whenever reference is made in these Guidelines to the
RCD, to the Directive or to the amended Directive, this should be read to mean Directive
94/25/EC as amended by Directive 2003/44/EC.
The following statement is given in the preamble to Directive 94/25/EC:
Whereas, in view of the nature of risks involved in the use of recreational craft and their
components, it is necessary to establish procedures applying to the assessment of compliance
with the essential requirements of the Directive; whereas these procedures must be devised in
the light of the level of risk which may be inherent in recreational craft and their components;
The RSG has taken these risks, so far as possible, into consideration when preparing these
guidelines.
In Annex I, A, under General Requirements, the amended Directive states:
Products falling under Article 1(1)(a) shall comply with the essential requirements in so far as
they apply to them.
This provision is also addressed in Annex XIII, Technical Documentation Supplied by the
Manufacturer. Among other provisions the Directive states:
The documentation shall contain so far as relevant for assessment:... a list of the standards
referred to in Article 5, applied in full or in part, and descriptions of the solutions adopted to
fulfil the essential requirements when the standards referred to in Article 5 have not been
applied.
Due to the variety of recreational craft between and including 2,5 and 24 meters hull length,
the RSG has considered the applicability of various parts of existing standards to different
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recreational craft, personal watercraft and engine types.
RSG urges the industry and Notified Bodies to use EN Standards.
Where suitable standards are not available the RSG has established uniform guidelines to
assist with demonstrating conformity with the Essential Safety Requirements of the Directive.
The RSG guidelines will be reviewed when suitable standards become available and amended
as may be necessary.
The list of "Standards in support of the RCD" is available from the RSG website www.rsg.be.
Part of this list is a column identifying the date from which a specific document is valid in
accordance with the RSG Guidelines either as a CD, a DIS or an FDIS, or the date of
publication of the harmonised standard in the Official Journal of the EU.
It should be noted that Article 5 of the Directive recommends the use of harmonised standards
as this ensures presumption of conformity with the essential requirements of the Directive.
Harmonised standards are standards adopted by the European standardisation organisations
and the references of these adopted standards have to be published in the Official Journal of
the European Communities and be transposed into national standards by the Member States
(See also Chapter D). The use of harmonised standards is voluntary, with the exception of the
two mandatory standards for noise and exhaust emission testing specified in the amended
Directive. Also the use of a harmonised standard is obligatory for the length measurement of
craft (see article 1.3(a) of the Directive)
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Design category
A - Ocean
B - Offshore
C - Inshore
D - Sheltered waters
Wind force
(Beaufort scale)
exceeding 8
up to, and including, 8
up to, and including, 6
up to, and including, 4
Definitions:
A. OCEAN: Designed for extended voyages where conditions may exceed wind force 8
(Beaufort scale) and significant wave heights of 4 m and above but excluding abnormal
conditions, and vessels largely self-sufficient.
B: OFFSHORE: Designed for offshore voyages where conditions up to, and including, wind
force 8 and significant wave heights up to, and including, 4 m may be experienced.
C: INSHORE: Designed for voyages in coastal waters, large bays, estuaries, lakes and rivers
where conditions up to, and including, wind force 6 and significant wave heights up to,
and including, 2 m may be experienced.
D: SHELTERED WATERS: Designed for voyages on sheltered coastal waters, small bays,
small lakes, rivers and canals when conditions up to, and including, wind force 4 and
significant wave heights up to, and including, 0,3 m may be experienced, with
occasional waves of 0,5 m maximum height, for example from passing vessels.
Craft in each Category must be designed and constructed to withstand these parameters in
respect of stability, buoyancy, and other relevant essential requirements listed in Annex I, and
to have good handling characteristics.
NOTE: The Design category parameters are intended to define the physical conditions that
might arise in any category for design evaluation, and are not intended for limiting the use of
the recreational craft in any geographical areas of operation, after it has been put into service.
The physical conditions shall be determined from the maximum wind strength and wave
profiles, where wave profiles are consistent with waves generated by wind blowing at the
maximum stated strength for a prolonged period, subject to limits of the implied fetch and the
maximum stated wave heights, and excluding abnormal factors such as sudden change in
depth or tidal races.
For category D, allowance should be made for waves of passing vessels up to a maximum
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wave height of 0,5 m.
For category A, unlimited conditions apply as they reflect that a vessel engaged on a long
voyage might incur any conditions and should be designed accordingly, excluding abnormal
weather conditions e.g. hurricane.
The last paragraph is an introduction. The assessment in respect of stability, buoyancy,
handling characteristics and other relevant essential requirements are dealt with in other parts
of Annex I of the Directive.
b.
# 28
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E.A.2
a.
GENERAL REQUIREMENTS
Products falling under Article 1(1)(a) shall comply with the essential requirements in so far
as they apply to them.
The essential requirements listed below apply to all craft as defined in Article 1. Where
harmonised standards have been adopted to demonstrate compliance with the ESR they are
referenced below. For inflatable boats, rigid hull inflatable boats and PWC separate
harmonised standards have been adopted to cover demonstration of compliance with all the
relevant essential requirements see E.A.6 and E.A.7.
b.
Article 1.2 specifies that the length of a recreational craft shall be from 2,5m to 24m measured
according to the appropriate harmonised standard. The harmonised standard to be used for
length measurement is EN ISO 8666:2002 Principal Data.
Clauses of
EN ISO 8666:2002
All clauses
Corresponding clauses of
RCD
As appropriate
4.2.2
Comments
Defines principal boat
dimensions and data
Hull length measurement
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E.A.2.1 Craft Identification
a.
Each craft shall be marked with an identification number including the following information:
o
manufacturers code,
o
country of manufacture
o
unique serial number,
o
year of production,
o
model year.
The relevant harmonised standard gives details of these requirements.
b.
Corresponding clauses of
RCD
All clauses
Comments
Under revision
EN ISO 10087:1996/A1:2000 is being revised to make it clear that the identification number
applies to the complete craft, not just the hull. In accordance with the amendments to the
Directive the revised standard will refer to a Craft identification number instead of the Hull
identification number.
c.
# 39, # 48
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E.A.2.2 Builders Plate
a.
Each craft shall carry a permanently affixed plate mounted separately from the boat hull
identification number, containing the following information:
o
manufacturers name,
o
CE marking,
o
boat design category according to section 1,
o
manufacturer's maximum recommended load derived from section 3.6 excluding
the weight of the contents of the fixed tanks when full
o
number of persons recommended by the manufacturer for which the boat was
designed to carry when underway.
The requirement to state the manufacturers maximum recommended load on the builders
plate excludes the weight of the liquids in any fixed tanks from the weight shown on the plate.
This is to avoid the possibility of users accidentally overloading boats because they thought
that the weight shown for the content of tanks could be used for carry on items, luggage etc.
In case of post construction assessment see the provisions and comments made under Article
8 of directive 2003/44/EC.
b.
Corresponding clauses of
RCD
All clauses
Annex I, A.2.2,
Builder's Plate
Comments
A CE mark shall also be
displayed (followed by the
identification number of the
notified body where
appropriate)
Note: The Harmonized standard specifies that for craft which are powered by outboard
engine(s) the mass of the engine(s) shall be included, with the outboard engine symbol.
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E.A.2.3 Protection from Falling Overboard and Means of Re-boarding
a.
Depending on the design category, craft shall be designed to minimise the risks of falling
overboard and to facilitate re-boarding.
b.
Corresponding clauses of
RCD
Annex I, A.2.3
Comments
Sets requirements to
reduce the risk of falling
overboard. The
requirements vary
according to Design
Category and boat type.
Also covers manoverboard recovery.
For motor boats, the main steering position shall give the operator, under normal conditions of
use (speed and load), good all-round visibility.
b.
EN ISO 11591:2000 Small Craft - Engine-driven small craft - Field of vision from helm
position.
Clauses of
EN ISO 11591:2000
Corresponding clauses of
RCD
Comments
All clauses
In this context, motor boats are boats with engines as the primary source of propulsion.
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E.A.2.5 Owner's Manual
a.
Each craft shall be provided with an owners manual in the official Community language or
languages, which may be determined by the Member State in which it is marketed in
accordance with the Treaty. This manual should draw particular attention to risks of fire and
flooding and shall contain the information listed in sections 2.2, 3.6 and 4 as well as the
unladen weight of the craft in kilograms.
b.
Relevant parts of the harmonised standard: EN ISO 10240:2004 Small Craft - Owner's
manual.
Clauses of
EN ISO/FDIS 10240:2004
Corresponding clauses
of RCD
Comments
All clauses
EN ISO/FDIS
10240:2004 is a revision
of EN ISO 10240:1996
EN ISO/FDIS 10240:2004 (revision of EN ISO 10240:1996) has been prepared to meet the
Directives requirements for an Owners Manual for craft, taking into account development of
the other harmonised standards which sometimes refer to information required in the Owners
Manual.
c.
A procedure shall be established for the particular information, as required by the Directive,
to be included in the language required in the area where the product is put on the market.
Equipment manuals supplied, in addition to the Owner's Manual, are not required to be
translated.
Even where a standard requires descriptions, drawings, and diagrams, the information in the
Owners Manual may be limited to the safe operation of the craft, with due consideration for
the environment. The Owners Manual does not have to include full technical servicing
information, such as wiring diagrams, fuel piping, etc., which may be included in a document,
separate from the Owners Manual. This technical service document need not be translated.
A generic Owners Manual, if relevant is acceptable. It may have provisions for filling out
specific model information by hand.
The Owner's Manual may be in a language specified by the boat owner.
d.
# 36
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E.A.3
E.A.3.1
Structure
a.
The choice and combination of materials and its construction shall ensure that the craft is
strong enough in all respects. Special attention shall be paid to the design category
according to section 1, and the manufacturers maximum recommended load in accordance
with section 3.6.
b.
Relevant harmonised standard: EN ISO 12215 Small craft - Hull construction Scantlings - parts 1 to 4
Part 1:2000 Materials: Thermosetting resins, glass fibre reinforcement, reference laminate.
Clauses of
EN ISO 12215-1:2000
Corresponding clauses of
RCD
Comments
All clauses
Corresponding clauses of
RCD
Comments
All clauses
Annex I, A.3.1
Corresponding clauses of
RCD
Comments
All clauses
Annex I, A.3.1
c.
Comments
Annex I, A.3.1
Relevant non-harmonised standards: EN ISO 12215 Small craft - Hull construction Scantlings - Parts 5 to 9, under preparation and validation
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Part 5: Design pressures, allowable stresses, scantling determination (under validation)
Clauses of
prEN ISO/DIS 122155.2:2004
Clause 1 to 9
Corresponding clauses of
RCD
Comments
Clause 10
Annex A
Annex B
Annex C
Annex D
Annex E
Annex F
Annex G
Annex H
Comments
Annex I, A.3.1
To assess the structural integrity, one of the following approaches shall be considered:
1. Application of appropriate parts of EN ISO 12215, provided that the scantlings
derived from draft parts of the standard are checked by one of the methods described
below. Appropriate documentation shall be developed (see f .1 below).
2. The structural requirements of the hull may be assessed by other acceptable
scantling determination methods that are applicable to the boat type, design category
and the manufacturer's maximum recommended load. Appropriate documentation
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shall be kept (see f .1 below)
3. As an alternative to acceptable scantlings determination methods or in cases where
no applicable rules exist, acceptable construction calculation(s) or testing may be
used. Calculations and proof of testing shall be documented (see f .2 below).
4. In particular cases and if acceptable empirical knowledge can be demonstrated as to
the structural requirements of the hull, this may be used as an alternative to the
previous methods outlined. This shall include relevant documentation (see f .3
below).
f.
If applicable the following shall be included when drafting the appropriate documentation:
1. Scantling determination method
Description of the acceptable scantling determination method used for assessment
Description of material, principle of structure and scantlings for the case
Input values for strength and stiffness of materials used
Input and output calculation results on the different structural members
2. Calculation and/or testing
Description of case
Reference to applied calculation method (loads, materials, geometry, analysis
principle)
Evaluation and statement of the applicability of the method for assessment
Input and output calculation results on the different structural members
Description of test methods and their applicability for the case
Test results and their validity for assessment purposes
3. Empirical knowledge
Description of case
Description of applicability of the empirical material used for assessment
Documentation of empirical records (information of conditions of use in relation
to intended design category, failures, reclamation, tests, etc.)
Documentation of transposition method used from the empirical data to actual use
Assessment of the case in relation to empirical knowledge according to method
described.
For structural requirements of opening appliances, see EN ISO 12216:2002 Small Craft Windows, port lights, hatches, deadlights and doors - Strength and tightness requirements
(see E.3.4).
g.
# 45
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E.A.3.2
E.A.3.3
a.
Stability and Freeboard: The craft shall have sufficient stability and freeboard considering its
design category according to section 1 and the manufacturers recommended load according
to section 3.6.
Buoyancy and Flotation: The craft shall be constructed to ensure that it has buoyancy
characteristics appropriate to its design category according to section 1.1, and the
manufacturers maximum recommended load according to section 3.6. All habitable
multihull craft shall be so designed as to have sufficient buoyancy to remain afloat in the
inverted position.
Boats of less than six meters in length that are susceptible to swamping when used in their
design category shall be provided with appropriate means of flotation in the swamped
condition.
b.
EN ISO 12217 Small craft - Stability and Buoyancy - Methods of assessment and
categorisation, parts 1 to 3.
EN ISO 12217 Part 1:2001 Non-sailing boats over 6 metres hull length
Clauses of
Corresponding clauses of RCD
Comments
EN ISO 12217-1:2001
5, 6.1, 6.2, 6.3, 6.4, 7,
Annex I, A.3.2, Stability and
Design categories A, B, C and
Annex A, B, C, D
Freeboard, Clause 3.5, Flooding, D defined in the standard are
and Clauses 3.6 and 3.2,
considered to correspond to
maximum load and number of
design categories A, B, C and
persons
D of the Directive
6.5, Annex E, F
Annex I, A.3.3, Buoyancy and
flotation.
Annex G
Annex I, A.2.5, Owners manual
EN ISO 12217 Small craft - Stability and Buoyancy - Methods of assessment and
categorisation
Part 2:2001 Sailing boats over 6 metres hull length.
Clauses of
Corresponding clauses of RCD
EN ISO 12217-2:2001
5, 6, 7, 8, Annex A, B, C
Annex I, A.3.2, Stability and
Freeboard, Clause 3.5, Flooding,
and Clauses 3.6 and 3.2,
maximum load and number of
persons
6.7, 7.6, Annex D, E
Annex I, A.3.3, Buoyancy and
flotation.
Comments
Design categories A, B, C and
D defined in the standard are
considered to correspond to
design categories A, B, C and
D of the Directive
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Annex F
EN ISO 12217 Small craft - Stability and Buoyancy - Methods of assessment and
categorisation
Part 3:2002 Boats up to and including 6 metres hull length
Clauses of
Corresponding clauses of RCD
EN ISO 12217-3:2002
5, 6, 7, 8, Annex A, B, C, D
Annex I, A.3.2, Stability and
Freeboard, Clause 3.5,
Flooding, and Clauses 3.6 and
3.2, maximum load and
number of persons
6.4, 6.5, 7.3, Annex B, C, D
Annex E
Comments
Design categories A, B C
and D defined in the
standard are considered to
correspond to design
categories A, B, C and D of
the Directive
The assumption has been made that the important requirement for a personal watercraft is the
ability of the user to recover from a stability incident, rather than to prevent capsizing, as
defined by EN ISO 12217 Part 3 for capsize-recoverable sailing dinghies.
Note that compliance with EN ISO 12217 - Stability and Buoyancy assumes compliance with
EN ISO 14946:2001 - Maximum load capacity, EN ISO 11812:2001 - Watertight and quick
draining cockpits and EN ISO 12216:2002 - Windows, portlights, hatches, deadlights and
doors - Strength and tightness requirements, where relevant.
Stability of inflatable boats and RIBs is covered by EN ISO 6186 see E.A.6.
c.
# 32, # 40
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E.A.3.4
a.
Openings in hull, deck(s) and superstructure shall not impair the structural integrity of the
craft or its weather tight integrity when closed.
Windows, portlights, doors and hatch covers shall withstand the water pressure likely to be
encountered in their specific position, as well as point loads applied by the weight of persons
moving on deck.
Through hull fittings designed to allow water passage into the hull or out of the hull, below
the waterline corresponding to the manufacturers maximum recommended load according to
section 3.6, shall be fitted with shutoff means which shall be readily accessible.
b.
EN ISO 12216:2002 Small Craft - Windows, portlights, hatches, deadlights and doors Strength and tightness requirements
Clauses of
Corresponding clauses of RCD
Comments
EN ISO 12216:2002
3, 4.1, 5, 6, 7, 8
Annex I, A.3.1, Structure and 3.4, Structural requirements for
Annex A, B, C, D, E and F Openings in hull, deck and
openings and opening
superstructure - structural
appliances.
integrity.
3, 4.2, 4.3, Annex A and
Annex I, A.3.4, Openings in hull, Watertightness requirements
D1
deck and superstructure for openings and opening
weathertight integrity.
appliances.
3.8, 6.3.7
Annex I, A.3.8, Escape Multihull escape hatch
multihull escape.
3, 4, 5, 6 (6.3.8), Annex A, Annex II, 5, Components B, C, D, E and F
Prefabricated hatches and
portlights.
EN ISO 9093 Small Craft - Seacocks and through-hull fittings, parts 1 and 2
Part1:1997 Metallic
Clauses of
EN ISO 9093-1:1997
3, 4, 5, 6, 7, & 9.
Comments
6&9
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3, 4, 5, 6, 7 & 9
Comments
# 56
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E.A.3.5
a.
Flooding
Ventilation fittings
Comments
Requirements for removal of
residual water by pumps.
Requirements vary with boat
type, size and Design
Category.
Note that the requirements of EN ISO 15083:2003 - Small craft - Bilge pumping systems, do
not cover pumps intended for damage control or damage control systems. Sealed or non-water
retaining volumes of a hull do not require bilge pumps.
EN 28849:1993/A1:2000 Small craft - Electrically operated bilge pumps (ISO 8849:1990)
See E.5.3.
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E.A.3.6
a.
Comments
The standard defines the items of
load, including weight of persons, to
be included in the manufacturers
maximum recommended load for
stability and buoyancy tests.
Note: The maximum load shown on the Builder's Plate excludes fixed tank capacities. See
also Section E.2.2. For craft which are powered by outboard engine(s) the weight shown on
the builders plate shall include the mass of the engine(s), and may be larger than the
manufacturers maximum recommended load.
E.A.3.7
a.
Liferaft stowage
All craft of categories A and B, and craft of categories C and D longer than six metres shall
be provided with one or more stowage points for liferaft (s) large enough to hold the number
of persons the boat was designed to carry as recommended by the manufacturer. This (these)
stowage point(s) shall be readily accessible at all times.
b.
RSG interprets the words stowage point(s) to mean any space or surface in or on the craft.
E.A.3.8
a.
Escape
All habitable multihull craft over 12 metres long shall be provided with viable means of
escape in the event of inversion.
All habitable craft shall be provided with viable means of escape in the event of fire.
b.
Applicable parts of the standards EN ISO 9094-1:2003, EN ISO 9094-2:2002 Small Craft Fire protection and EN ISO 12216:2002 Small Craft - Windows, portlights, hatches,
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GUIDELINES 2006
9 December 2005
deadlights and doors - Strength and tightness requirements.
c.
Each habitable area of a multihull craft shall have access to an escape hatch capable of
being used in the capsized position.
E.A.3.9
a.
All craft, taking into account their design category and their characteristics shall be fitted
with one or more strong points or other means capable of safely accepting anchoring,
mooring and towing loads.
b.
EN ISO 15084:2003 Small craft - Anchoring, mooring and towing - Strong points.
Clauses of
Corresponding clauses of RCD
Comments
EN ISO 15084:2003
All clauses
Annex I, A.3.9
Specifies number, position and
strength of strong points for
anchoring, mooring and towing
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E.A.4
a.
HANDLING CHARACTERISTICS
The manufacturer shall ensure that the handling characteristics of the craft are satisfactory
with the most powerful engine for which the boat is designed and constructed.
b.
This essential requirement is considered to relate only to high speed handling characteristics
of powered craft when operated at or near to maximum speed (as it refers to the
characteristics with the most powerful engine). It does not apply to sailing boats and slow
speed craft, but aspects of handling of all craft in rough weather are addressed in the stability
standards (E 3.3, 3.4).
c.
Annex B
Comments
The standard provides a method of
determining maximum engine
power for boats of less than 8m
hull length.
The harmonised standard covers only motor boats below 8m length. In recognition of the
need for a standard for motor boats of over 8m length covering handling when operating at or
near to maximum speed, a sub-group of ISO/TC 188 has been established. Dependant on the
outcome of this work, a new standard may be introduced for motor boats above 8m length.
Until then the handling characteristics of a motor boat above 8m length may be assessed by
acceptable methods for assessing handling characteristics that are applicable to boat type,
design category and the manufacturers recommended maximum powering and load.
d.
For all recreational marine engines, the maximum rated engine power shall be declared in
the owner's manual in accordance with the harmonised standard.
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e.
The directive requires measurement of engine power according to the harmonised standard
EN ISO 8665:1995/A1:2000. For a reference to the standard, compare to Chapter E.B.4. Note
that this is one of the few cases for the Recreational Craft Directive where the use of the
harmonised standard is mandatory.
The Directive requires that the maximum power of all propulsion engines for recreational
craft, including both inboards and outboards, shall be declared in the owners manual
according to the harmonised standard (EN ISO 10240).
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E.A.5
INSTALLATION REQUIREMENTS
E.A.5.1
E.A.5.1.1
a.
Inboard engine
Text of paragraph one and two of section 5.1.1 of Annex I of the Directive:
All inboard mounted engines shall be placed within an enclosure separated from living
quarters and installed so as to minimise the risk of fires or spread of fires as well as hazards
from toxic fumes, heat, noise or vibrations in the living quarters.
Engine parts and accessories that require frequent inspection and/or servicing shall be
readily accessible.
b.
There are no specific standards for engine installation or engine compartments, but parts of
other harmonised standards set requirements relevant for engine installation regarding the
engines fuel supply (EN ISO 10088 - Permanently installed fuel systems and fixed fuel
tanks, EN ISO 7840 - Fire resistant fuel hoses), electrical installation (EN ISO 10133 Electrical Equipment - Extra-low-voltage) and fire precautions (EN ISO 9094 - Fire
protection).
For petrol engines additional requirements apply for ventilation (EN ISO 11105 -Ventilation
of compartments containing petrol engines and/or petrol fuel tanks) and ignition protection
EN 28846 - Electrical devices - Protection against ignition of surrounding flammable gases).
Inboard and stern drive engines are not subject to the Machinery Directive, but are referred to
in the Essential Safety Requirements of the Recreational Craft Directive. The following
harmonised standards apply to inboard and stern drive petrol and diesel engines when
supplied by the engine manufacturer with fitted fuel and electrical components.
EN ISO 15584:2001 - Small craft - Inboard petrol engines Engine-mounted fuel and
electrical system components
Clauses of
EN ISO 15584:2001
All clauses
4.2, 5
6
4.1, 6
Comments
EN ISO 16147:2002 - Inboard diesel engines Engine-mounted fuel and electrical system
components
Clauses of
EN ISO 16147:2002
All clauses
5
Comments
GUIDELINES 2006
9 December 2005
engines.
6
Annex I, A.5.3, Electrical system
Corresponding document(s) (including DOCs when required for Annex II components) shall
be supplied by the manufacturer/supplier of the engine. The standard ISO 13592 - Small craft
- Backfire flame control for petrol engines (not a harmonised standard) may also be relevant
for engine manufacturers.
c.
E.A.5.1.2
a.
#50, #51
Ventilation
The engine compartment shall be ventilated. The dangerous ingress of water into the engine
compartment through all inlets must be prevented.
b.
For diesel engines no standard is envisioned for ventilation. Adequate natural
ventilation must be provided and the risk of flooding through ventilation openings must be
minimised - see ESR A.3.3 and A.3.4.
c.
Corresponding clauses of
RCD
Comments
4, 5, 6
4, 5, 6
5.1.2 of Annex I, A
Ventilation
4, 5, 6
c.
# 51, # 55
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E.A.5.1.3
a.
Exposed parts
Unless the engine is protected by a cover or its own enclosure, exposed moving or hot parts of
the engine that could cause personal injury shall be effectively shielded.
b.
No standard is envisioned.
c.
E.A.5.1.4
a.
# 51
All boats with outboard engines shall have a device to prevent starting the engine in gear,
except:
b.
(a)
when the engine produces less than 500 Newton (N) of static thrust;
(b)
when the engine has a throttle limiting device to limit thrust to 500 N at the time
of starting the engine.
# 51
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E.A.5.1.5
a.
Personal watercraft shall be designed either with an automatic engine cut-off or with an
automatic device to provide reduced speed, circular, forward movement when the driver
dismounts deliberately or falls overboard.
b.
# 51
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E.A.5.2
E.A.5.2.1
a.
Fuel system
General
The filling, storage, venting and fuel supply arrangements and installations shall be designed
and installed so as to minimise the risk of fire and explosion.
These requirements apply to on-board fuel installations and fuel components mounted on
inboard engines, both main engines and auxiliary engines (see E.A. 5.1).
b.
EN ISO 10088:2001 - Small craft - Permanently installed fuel systems and fixed fuel tanks
Corresponding clauses of RCD
Comments
Clauses of
EN ISO 10088:2001
All clauses
Annex I, A.5.1.1, Inboard Engine The standard sets requirements
for the installation of fuel
Annex I, A.5.2, Fuel system
systems and fuel tanks
(excluding portable tanks).
Annex I, A.5.6.1 Fire
protection, General
Annex II, Components, 4
EN ISO 7840:2004 - Small craft - Fire resistant fuel hoses See Annex II.4
EN ISO 8469:1995/A1:2000 - Small craft - Non-fire resistant fuel hoses See Annex II.4
EN ISO 11105:1997- Small craft - Ventilation of compartments containing petrol engines
and/or petrol tanks See E.A.5.1.2
EN ISO 9094 - Small craft - Fire protection See E.A.5.6.
c.
Portable fuel tanks and their hoses are outside the scope of the Directive, i.e. will not
receive any CE marking according to Annex II.
d.
# 22, # 25
# 55, # 60
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E.A.5.2.2
a.
Fuel tanks
Fuel tanks, lines and hoses shall be secured and separated or protected from any source of
significant heat. The material the tanks are made of and their method of construction shall be
according to their capacity and the type of fuel. All tank spaces shall be ventilated.
Petrol fuel shall be kept in tanks which do not form part of the hull and are:
a)
insulated from the engine compartment and from all other source of ignition;
b)
Diesel fuel may be kept in tanks that are integral with the hull.
b.
prEN ISO 21487 Small craft Permanently installed petrol and diesel fuel tanks.
Clauses of
Corresponding clauses of RCD
Comments
prEN ISO 21487
Annex I, A.5.2.2, Fuel tanks
The standard sets construction
All clauses
requirements for fuel tanks
(excluding portable tanks).
Annex II, Components, 4, Fuel
tanks
The standard prEN ISO 21487 is currently a draft, but when it is complete and harmonised it
is intended that its requirements will supersede any fuel tank construction requirements in EN
ISO 10088:2001.
c.
Purpose-designed ventilation systems are only required for petrol fuel tank spaces (see
EN ISO 11105:1997)
d.
# 23, # 30
# 55
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E.A.5.3
a.
Electrical system
b.
Annex I, A.5.3
12.1
Ignition protection
7.1, 7.4
Annex I, A.5.6.1
Fire protection
Annex I, A.5.3
Ignition protection
Annex I, A.5.6.1
Fire protection
Annex I, A.5.3
GUIDELINES 2006
9 December 2005
c.
The requirement in 5.3 for electrical system applies to all electrical parts on the engine,
which could create a spark, and also to other electrical components, which may be in the
engine compartment. The harmonised standard for electrical equipment installation EN
ISO 10133:2000, clause 12.1 states: "Electrical components installed in compartments
which may contain explosive gases shall be ignition protected in accordance with EN
28846:1993/A1:2000 (ISO 8846:1990)". Thus it applies to all parts such but not limited
to the following when installed in the engine compartment:
c.1
Electric fans
Comments
The standard sets requirements
for construction of electric
fans intended for use on
recreational craft.
Bilge pumps
c.3
Engines
Electrical components on engines, including both main engines and auxiliary engines, are
covered by the harmonised standards below - See E.A.5.1.1, Inboard engines:
EN ISO 15584:2001 - Small Craft - Inboard mounted petrol engine fuel and electrical system
components
EN ISO 16147:2002 - Small craft - Inboard mounted diesel engine fuel and electrical
components
d.
# 55
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E.A.5.4
E.A.5.4.1
a.
Steering system
General
Steering systems shall be designed, constructed and installed in order to allow the
transmission of steering loads under foreseeable operating conditions.
b.
EN ISO 8847:2004 - Small craft - Steering gear - cable and pulley systems
Clauses of
Corresponding clauses of RCD
Comments
EN ISO 8847:2004
All clauses
Annex I, A.5.4.1 Steering
system, General
Annex II, Components, 3
EN 28848:1993/A1:2000 - Small craft - Remote steering systems (ISO 8848:1990)
Clauses of
Corresponding clauses of RCD
Comments
EN 28848:1993/A1:2000
All clauses
Annex I, A.5.4.1, Steering
system, General
Annex II, Components, 3
EN ISO 10592:1994/A1:2000 - Small craft - Hydraulic steering gear
Clauses of
Corresponding clauses of RCD Comments
EN ISO
10592:1994/A1:2000
All clauses
Annex I, A.5.4.1, Steering
system, General
Annex II, Components, 3
EN 29775:1993/A1:2000 - Small craft - Remote steering systems for outboard motors of 15
kW to 40 kW power (ISO 9775:1990)
Clauses of
Corresponding clauses of RCD
Comments
EN 29775:1993/A1:2000
All clauses
Annex I, A.5.4.1, Steering
system, General
Annex II, Components, 3
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EN ISO 13929:2001 - Small craft - Steering gear - Geared link systems
Clauses of
Corresponding clauses of RCD
Comments
EN ISO 13929:2001
Annex I, A.5.4.1, Steering
All clauses
system, General
3.1
Annex I, A.5.4.2, Emergency
Compliance with Clause A.3.1
arrangements
is not required for
twin-engine installations
4.5
Annex I, A.2.5, Owners manual
All
Annex II, Components, 3.
Non-harmonised standards:
EN ISO 15652:2005 - Small craft - Remote steering system for inboard and mini jet boats
c.
E.A.5.4.2
a.
# 45
Emergency arrangements
b.
No standard is envisioned.
c.
# 45
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E.A.5.5
a.
Gas system
Gas systems for domestic use shall be of the vapour-withdrawal type and shall be designed
and installed so as to avoid leaks and the risk of explosion and be capable of being tested for
leaks. Materials and components shall be suitable for the specific gas used to withstand the
stresses and exposures found in the marine environment.
Each appliance shall be equipped with a flame failure device effective on all burners. Each
gas-consuming appliance must be supplied by a separate branch of the distribution system,
and each appliance must be controlled by a separate closing device. Adequate ventilation
must be provided to prevent hazards from leaks and products of combustion.
All craft with a permanently installed gas system shall be fitted with an enclosure to contain
all gas cylinders. The enclosure shall be separated from the living quarters, accessible only
from the outside and ventilated to the outside so that any escaping gas drains overboard. Any
permanent gas system shall be tested after installation.
b.
4, 5, 6, 7, 8, 11
10
7.3
6.6
Comments
The standard
sets
requirements
for an onboard gas
installation
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8.2, 8.3
10
7.7, 7.9, 11
12 (Annex C)
c.
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E.A.5.6
a.
Fire protection
E.A.5.6.1
General
The type of equipment installed and the layout of the craft shall take account of the risk and
spread of fire. Special attention shall be paid to the surroundings of open flame devices, hot
areas or engines and auxiliary machines, oil and fuel overflows, uncovered oil and fuel pipes
and avoiding electrical wiring above hot areas of machines.
E.A.5.6.2
Fire-fighting equipment
Craft shall be supplied with fire-fighting equipment appropriate to the fire hazard, or the
position and capacity of fire fighting equipment appropriate to the fire hazard shall be
indicated. The craft shall not be put into service until the appropriate fire fighting equipment
is in place. Petrol engine enclosures shall be protected by a fire extinguishing system that
avoids the need to open the enclosure in the event of fire. Where fitted, portable fire
extinguishers shall be readily accessible and one shall be so positioned that it can easily be
reached from the main steering position of the craft.
b.
Comments
Requirements for escape
routes and openings
Engine space insulating
materials (see also E.5.1.1)
General requirements for fire
protection
Requirements for fire-fighting
equipment
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EN ISO 9094-2:2002 - Small craft - Fire protection
Part 2: Craft with hull length of over 15m and up to 24 m
Clauses of
Corresponding clauses of RCD
EN ISO 9094-2
4.2, 4.3
Annex I, A.3.8 Escape
4.5.2
3, 4, 5, 6, 7, 8, 9, Annex A
5,6,7,9
10, Annex B
Comments
Requirements for escape
routes and openings
Engine space insulating
materials (see also E.5.1.1)
General requirements for fire
protection
Requirements for fire-fighting
equipment
c.
Craft meet the RCD with the position and capacity of fire extinguisher(s) indicated
(labelled), but can not be put into service and operation until they are in place.
d.
E.A.5.7
a.
# 61
Navigation lights
Where navigation lights are fitted, they shall comply with the 1972 COLREGS or CEVNI
regulations, as appropriate.
b.
# 27
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E.A.5.8
a.
Craft shall be constructed so as to prevent the accidental discharge of pollutants (oil, fuel,
etc.) overboard.
Craft fitted with toilets shall have either:
(a)
(b)
holding tanks, or
provision to fit holding tanks.
Craft with permanently installed holding tanks shall be fitted with a standard discharge
connection to enable pipes of reception facilities to be connected with the craft discharge
pipeline.
In addition, any through-the-hull pipes for human waste shall be fitted with valves which are
capable of being secured in the closed position.
b.
EN ISO 8099:2000 Small craft - Waste water retention and treatment - Toilet waste retention
systems
Clauses of
Corresponding clauses of
Comments
EN ISO 8099:2000
RCD
All clauses
12
c.
Craft with toilets shall always have a provision to fit holding tanks if no such tanks are
fitted. The requirement may be met by providing any suitable space for fitting holding
tanks. This space need not be maintained solely for the purpose of fitting a holding tank,
but can be any space that could be adapted if needed.
Capable of being secured in the closed position can be met by securing the valve
opening/closing device in the closed position, for example by securing a seacock lever
arm in the closed position mechanically by a bolt, wire etc.
Note that EN ISO 8099 does not include requirements relating to accidental discharge
overboard of pollutants such as fuel and oil. .
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E.A.6
a.
For the purposes of this Directive the following definitions shall apply:
(a)
"recreational craft": any boat of any type intended for sports and leisure
purposes of hull length from 2,5 m to 24 m, measured according to the harmonised
standard, regardless of the means of propulsion; the fact that the same boat could be
used for charter or for recreational boating training shall not prevent it being covered
by this Directive when it is placed on the Community market for recreational purposes
b.
All the relevant essential requirements, including the stability and buoyancy requirements, for
inflatable boats and rigid hull inflatable boats are covered by one harmonised standard.
EN ISO 6185 Small craft - Inflatable boats
Part 1:2001 Boats with a motor maximum power rating of 4,5 kW
Clauses of
Corresponding clauses of the
Comments
EN ISO 6185-1:2001
Directive Annex I, A
1. Boat design categories
6.7
6.11
3.1 Structure
6.3
3, 6.8, 6.10
5.7
5.7, 7.5
3.5 Flooding
6.1, 6.4
5.11, 7.3
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6.2, 6.9, 7.1, 7.2, B.4
5.8, 5.9
4. Handling characteristics
5.4 Steering system
6.7
6.11
3.1 Structure
6.3
3, 6.8, 6.10
5.7
5.7, 7.6
3.5 Flooding
6.1, 6.4
3.6 Manufacturer's
maximum load
5.11, 7.3
4. Handling characteristics
5.8, 5.9
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EN ISO 6185 Small craft - Inflatable boats
Part 3:2001 Boats with a motor power rating of 15 kW and greater
Clauses of
Corresponding clauses of the
Comments
RCD
EN ISO 6185-3:2001
1.
6.7
6.11
3.1 Structure
6.3
3, 6.8, 6.10
5.7
3.5 Flooding
6.1, 6.4
3.6 Manufacturer's
maximum load
6.12
5.10, 7.4
4. Handling characteristics
5.14
5.13
5.12
5.8
GUIDELINES 2006
9 December 2005
E.A.7
a.
PERSONAL WATERCRAFT
b.
All the relevant essential requirements, including the stability and buoyancy requirements, for
personal watercraft are covered by one harmonised standard.
EN ISO 13590:2003/AC:2004 Small craft Personal Watercraft Construction and system
installation requirements
(to be completed in line with annexes ZA and ZB of the standards)
Clauses of
Corresponding clauses of the
Comments
Directive
EN ISO
13590:2003/AC:2004
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E.B.
Propulsion engines shall comply with the following essential requirements for exhaust
emissions.
E.B.1
ENGINE IDENTIFICATION
E.B.1.1
a.
b.
These marks must be durable for the normal life of the engine and must be clearly legible and
indelible. If labels or plates are used, they must be attached in such a manner that the fixing
is durable for the normal life of the engine, and the labels/plates cannot be removed without
destroying or defacing them.
b.
These marks must be secured to an engine part necessary for normal engine operation and
not normally requiring replacement during the engine life.
b.
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E.B.1.4
a.
These marks must be located so as to be readily visible to the average person after the engine
has been assembled with all the components necessary for engine operation.
b.
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E.B.2
a.
Propulsion engines shall be designed, constructed and assembled so that when correctly
installed and in normal use, emissions shall not exceed the limit values obtained from the
following table:
Table 1
Hydrocarbons
Carbon Monoxide
n
B/P N
CO = A +
g/kWh
Type
HC = A + B/P N
g/kWh
Nitrogen oxides
NOx g/kWh
Particulates
PT g/kWh
Two-stroke
spark ignition
150,0
600,0
1,0
30,0
100,0
0,75
10,0
Not applicable
Four-stroke
spark ignition
Compression
ignition
150,0
600,0
1,0
6,0
50,0
0,75
15,0
Not applicable
5,0
1,5
2,0
0,5
9,8
1,0
Where A, B and n are constants in accordance with the table, PN is the rated engine power in
kW and the exhaust emissions are measured in accordance with the harmonised standard (EN
ISO 8178-1:1996).
For engines above 130 kW either E3 (IMO) or E5 (recreational marine) duty cycles may be
used.
The reference fuels to be used for the emissions test for engines fuelled with petrol and diesel
shall be as specified in Directive 98/69/EC (Annex IX, Tables 1 and 2), and for those engines
fuelled with Liquefied Petroleum Gas as specified in Directive 98/77/EC.
b.
Comments
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c.
Reference is made to 130 kW as this is the engine power limit that IMO applies. For
diesel engines the E3 (IMO) or E5 (recreational marine) duty cycles may also be used for
engine power below 130 kW. Petrol engines should use the E4 duty cycle.
The specifications of these reference fuels as specified in Directive 98/69/EC are given in
Annex IX table 1 (petrol fuel) and table 2 (diesel fuel). If, in the light of evolution of technical
knowledge and new scientific evidence amendments to the specification for reference fuels
become necessary, these should be adopted using the Regulatory Committee procedure
provided for in Article 6a.
E.B.3
a.
DURABILITY
Text of section B.3 of Annex I of the Directive:
The manufacturer of the engine shall supply engine installation and maintenance instructions,
which if applied should mean that the engine in normal use will continue to comply with the
above limits throughout the normal life of the engine and under normal conditions of use.
This information shall be obtained by the engine manufacturer by use of prior endurance
testing, based on normal operating cycles, and by calculation of component fatigue so that the
necessary maintenance instructions may be prepared by the manufacturer and issued with all
new engines when first placed on the market.
The normal life of the engine is considered to mean:
(a)
(b)
(c)
b.
inboard or stern drive engines with or without integral exhaust: 480 hours or
10 years, whichever occurs first;
personal watercraft engines: 350 hours or 5 years, whichever occurs first;
outboard engines: 350 hours or 10 years, whichever occurs first.
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E.B.4
a.
OWNER'S MANUAL
Text of section B.4 of Annex I of the Directive:
Each engine shall be provided with an Owner's Manual in the Community language or
languages, which may be determined by the Member State in which the engine is to be
marketed. This manual shall:
(a)
(b)
b.
Provide instructions for the installation and maintenance needed to assure the
proper functioning of the engine to meet the requirements of paragraph 3,
(Durability);
Specify the power of the engine when measured in accordance with the
harmonised standard.
EN ISO 8665:1995/A1:2000 Small Craft - Marine propulsion engines and systems - Power
measurements and declarations
Clauses of EN ISO
8665:1995/A1:2000
All clauses
Comments
The engine power and speed may alternatively be presented as a power curve (see also notes
on calculation of the Power/displacement ratio in Annex I.C)
c.
A procedure shall be established for the particular information, as required by the Directive,
to be included in the language required in the area where the product is put on the market..
A generic Owners Manual, if relevant is acceptable. It may have provisions for filling out
specific model information by hand.
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E.C.
E.C.1
E.C.1.1
a.
Recreational craft with inboard or stern drive engines without integral exhaust, personal
watercraft and outboard engines and stern drive engines with integral exhaust shall be
designed, constructed and assembled so that noise emissions measured in accordance with
tests defined in the harmonised standard* shall not exceed the limit values in the following
table:
Table 2
Single Engine Power
In kW
PN 10
10 < PN 40
PN > 40
In dB
67
72
75
where PN = rated engine power in kW at rated speed and LpASmax = maximum noise pressure
level in dB.
For twin-engine and multiple-engine units of all engine types an allowance of 3 dB may be
applied.
b.
c.
# 66
* EN ISO 14509
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E.C.1.2
a.
# 66
E.C.1.3
a.
"Froude number" shall be calculated by dividing the maximum boat speed V (m ) by the
s
square root of the waterline length lwl (m) multiplied by a given gravitational constant
( g = 9,81 m
s2
Fn =
V
( g lwl )
"Power displacement ratio" shall be calculated by dividing the engine power P (kW) by the
boat's displacement D(t ) = P
D
b.
Clauses of
c.
Comments
The total engine power (P) shall be measured in [kW] in accordance with EN ISO 8665:2002.
c.
# 66
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E.C.1.4
a.
As a further alternative to noise measurement tests, recreational craft with inboard or stern
drive engine configurations without integral exhaust, shall be deemed to comply with these
noise requirements if their key design parameters are the same as or compatible with those of
a certified reference boat to tolerances specified in the harmonised standard.
b.
prEN ISO 14509:2 Measurement of airborne noise emitted by powered recreational craft
Part 2: Noise Assessment using reference craft
Clauses of
Corresponding clauses of RCD Comments
c.
# 66
E.C.1.5
a.
"Certified reference boat" shall mean a specific combination of hull/inboard engine or stern
drive engine without integral exhaust that has been found to comply with the noise emission
requirements, when measured in accordance with section 1.1, and for which all appropriate
key design parameters and noise level measurements have been included subsequently in the
published list of certified reference boats.
b.
prEN ISO 14509:2 Measurement of airborne noise emitted by powered recreational craft
Part 2: Noise Assessment using reference craft
Clauses of
Corresponding clauses of RCD Comments
c.
The Technical Secretariat is maintaining and publishing the list of certified reference boats
through the website of the RSG (www.rsg.be).
Manufacturers who want to add information on a certified reference boat to the list of certified
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reference boats should adapt to the following procedure:
Download the form on key design parameters for the certified reference boat from the
website.
Fill in the form by giving complete information on the certified reference boat as
requested.
Send the form to the notified body, which has certified the conformity to noise
emissions requirements in accordance with the pass-by-test for the certified reference
boat.
The notified body confirms the key design parameters given by the manufacturer on the
certified reference boat form
The notified body sends the certified reference boat form, which is free from any
information allowing the identification of the manufacturer, to the Technical
Secretariat for publication.
The Technical Secretariat registers the received certified reference boat forms in a
consecutive order by giving each reference boat a unique number and publishes them
on the website of the RSG (www.rsg.be).
The Technical Secretariat ensures that the received information can be traced back
through the Notified Body to the manufacturer, if required.
c.
# 66
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E.C.2
a.
OWNER'S MANUAL
For recreational craft with inboard engine or stern drive engines with or without integral
exhaust and personal watercraft, the Owner's Manual required under Annex I.A Section 2.5,
shall include information necessary to maintain the craft and exhaust system in a condition
that, insofar as is practicable, will ensure compliance with the specified noise limit values
when in normal use.
For outboard engines, the Owner's Manual required under Annex I.B.4 shall provide
instructions necessary to maintain the outboard engine in a condition, that insofar as is
practicable, will ensure compliance with the specified noise limit values when in normal use.
b.
c.
Introduces a new requirement for the owners manual supplied with the recreational
craft or personal watercraft to specify information on maintenance of the craft, engine and
exhaust system to ensure continued compliance with the noise limits. With respect to stern
drive engines with integral exhaust this requirement is satisfied by keeping a copy of the
owners manual for the engine with the owners manual for the boat, provided that the
owners manual for the engine provides instructions as laid out in the paragraph below for
outboard engines.
The owners manual supplied with the outboard engine shall include information on
maintenance for continued compliance with the noise emission limits.
c.
# 66
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F.1. Ignition protected equipment for inboard and stern drive engines
a.
All clauses
4.1, 5
4.2, 6
Comments
For further clarification reference is made to chapter E.A. 5.1.1 of these guidelines.
Relevant standards:
Harmonised standards:
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F.4. Fuel tanks intended for fixed installations and fuel hoses
a.
EN ISO 10088:2001 Small craft - Permanently installed fuel systems and fixed fuel
tanks see E.A.5.2.
EN ISO 7840:2004 Small craft - Fire resistant fuel hoses
Clauses of EN ISO
Corresponding clauses of RCD
Comments
7840:2004
All clauses
Annex I, A.5.1.1, Inboard Engine Specifies requirements for fire
Annex I, A.5.2.1, Fuel system,
resistant fuel hoses that may
General
be used in engine
Annex I, A.5.6.1 Fire
compartments.
protection, General
Annex II, Components, 4
Note 1: Portable fuel systems (as specified by EN ISO 13591) are outside the scope of the
Directive, i.e. will not receive any CE marking according to this Annex II.
Note 2: Fuel tanks that are an integral part of the structure of the craft are also excluded from
the scope of Annex II and therefore should not be CE marked.
EN ISO 12216:2002 Small craft - Windows, portlights, hatches, deadlights and doors Strength and tightness requirements see E.A.3.4.
b.
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a)
Before placing on the market, and/or putting into service, products referred to in
Article 1(1) the manufacturer or his authorised representative established within the
Community shall apply the procedures referred to in paragraphs 2, 3 and 4 of this
Article.
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In the case of post-construction assessment for recreational craft, if neither the
manufacturer nor his authorised representative established within the Community
fulfils the responsibilities for the product's conformity to this Directive, these can be
assumed by any natural or legal person established within the Community who
places the product on the market, and/or puts it into service, under his own
responsibility. In such a case, the person who places the product on the market or
puts it into service must lodge an application for a post-construction report with a
notified body. The person who places the product on the market and/or puts it into
service must provide the notified body with any available document and technical file
referring to the first placing on the market of the product in the country of origin.
The notified body shall examine the individual product and carry out calculations
and other assessment to ensure its equivalent conformity with the relevant
requirements of the Directive. In this case, the Builder's plate described in Annex I,
2.2 shall include the words "(Post-construction certificate)". The notified body shall
draw up a report of conformity concerning the assessment carried out and shall
inform the person who places the product on the market and/or puts it into service of
his obligations. That person shall draw up a declaration of conformity (see Annex
XV) and affix, or cause to be affixed, the CE mark accompanied by the distinguishing
number of the relevant notified body on the product.
Note: Comments to post construction assessment see chapter I of this document
2.
With regard to design and construction of products referred to in Article 1(1)(a), the
boat manufacturer or his authorised representative established in the Community
shall apply the following procedures for boat design categories A, B, C and D as
referred to in section 1 of Annex I.A:
(a)
(b)
for boats from 2,5 m to 12 m hull length: the internal production control
plus tests (module Aa) referred to in Annex VI, or the EC typeexamination (module B) as described in Annex VII, supplemented by
conformity to type (module C) referred to in Annex VIII, or any of the
following modules: B+D, or B+E, or B+ F, or G or H;
(ii)
for category C:
(i)
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9 December 2005
(ii)
(c)
for category D:
for boats from 2,5 m to 24 m hull length: the internal production control
(module A) referred to in Annex V, or the internal production control plus tests
(module Aa) referred to in Annex VI, or the EC type-examination (module B)
as described in Annex VII, supplemented by conformity to type (module C)
referred to in Annex VIII, or any of the following modules: B+D, or B+E, or
B+F or G or H;
(d)
(e)
3.
for components referred to in Annex II: any of the following modules: B+C, or
B+D, or B+F, or G or H.
4.
for products referred to in Article 1(1)(c)(i) and (ii), the boat manufacturer or
his authorised representative established in the Community shall apply:
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(i)
where tests are conducted using the harmonised standard 2 for noise
measurement: either internal production control plus tests (module Aa)
referred to in Annex VI, or unit verification (module G) referred to in
Annex XI, or full quality assurance (module H) referred to in Annex XII;
(ii)
where the Froude number and power displacement ratio method is used
for assessment: either the internal production control (module A)
referred to in Annex V, or the internal production control plus tests
(module Aa) referred to in Annex VI, or unit verification (module G)
referred to in Annex XI, or full quality assurance (module H) referred to
in Annex XII;
b) Comments
These conformity assessment procedures applying to products covered by the directive can be
summarized in the following table:
Design Category/
Product type
A
Ocean
B
Offshore
C
Inshore
12m hull
length 24m
B+C, B+D,
B+E, B+F, G or
H
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D
Sheltered Waters
PWC
Components
Recreational Marine
Propulsion Engines.
Noise
Pass-by test
c.
Outboard engines,
Personal Watercraft and
stern drive engines with
integral exhaust
Recreational craft with
inboard engines or stern
drive engines without
integral exhaust
Reference Boat
concept
Fn + P/D
method
A, Aa, G or H
A, Aa, G or H
Aa, G or H
Aa, G or H
# 15, # 58, # 59
# 68
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Manufacturer or his authorized
representative:
Notified Body:
Production phase
5.
It is the obligation of the manufacturer
to take all measures necessary in order that the
manufacturing process shall ensure compliance
of the manufactured craft with the technical
documentation and the applicable parts of the
essential safety requirements.
c.
Production phase
No intervention
# 09, # 15, # 58
# 67
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(b)
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b) Recommendations for use
Relevant Approved Recommendations for Use (ARFU):
Relevant Recommendations for Use (RFU):
In discussions with manufacturer, the Notified Body (NB) will agree on tests, equivalent
calculations, or controls to be undertaken, the number of these, and the number of boats upon
which they have to apply. The NB supervises tests or controls carried out by the
manufacturers or on their behalf.
These tests or controls may be carried out by the craft manufacturer and witnessed and/or
verified by the notified body. Alternatively the tests may be conducted by another party
appointed by the manufacturer and witnessed and/or verified by the notified body, or
conducted by the notified body itself.
Tests of the craft may not be necessary if the analysis results are clearly on the conservative
side. This may be the case when
a few well defined items are removed or added
a few well defined measures are decreased or increased
the relevant requirements are obviously fulfilled with a large margin
extrapolation and/or interpolation is based on verified types very close to the craft in
question
In discussion with the Notified Body, the manufacturer may establish boat families for noise
assessment (compare RFU #66, chapter J).
Procedure to be applied for module Aa:
Manufacturer or his authorized
representative:
Design phase (specimen)
1.
To ensure that the craft meets the
requirements of the Directive the manufacturer
shall perform all necessary test, procedures
and/or calculations in order to assess the craft. It
is the obligation of the manufacturer or his
authorized representative in the Community to
establish the Declaration of Conformity and to
affix the CE mark to the craft.
2.
It is the manufacturers obligation to
establish the technical file and the Owners
Manual in accordance with chapter H of the
Guidelines
Notified Body:
Design phase (specimen)
In discussions with manufacturer, the Notified
Body (NB) will agree on tests, procedures,
equivalent calculations, or controls to be
undertaken, the number of these, and the number
of boats upon which they have to apply.
It shall be the NBs responsibility to ensure that
such tests, procedures, equivalent calculations or
controls are assessed to demonstrate conformity
with Annex I, A par. 3.2 & 3.3 of the ESR and
Annex I.C. of the ESR. The NB supervises tests
or controls carried out by the manufacturers or
on their behalf.
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Manufacturer or his authorized
representative:
3.
The technical documentation shall, as
far as relevant, cover design, manufacture, and
operation of the craft.
4.
The technical documentation shall be
lodged with either
- the manufacturer, or
- the authorized representative in the
Community, or
- the person who places the craft on the
Community market
5. Choose a Notified Body to ensures
compliance with the stability and buoyancy
related requirements in A.3.2 and A.3.3 of the
ESR.
Note: In order to maintain the validity of the
examination report it is the manufacturers
responsibility, to inform the notified body of
any change that may affect the conformity with
the essential requirements.
6. In discussion with the Notified Body, the
manufacturer may establish boat families for
noise assessment (compare RFU #66, chapter
J).
Notified Body:
It shall be the NBs responsibility to ensure that
such tests, equivalent calculations or controls are
assessed to demonstrate conformity with the
relevant essential requirements of Annex I.
These tests or controls may be carried out by the
craft manufacturer and witnessed and/or verified
by the notified body. Alternatively the tests may
be conducted by another party appointed by the
manufacturer and witnessed and/or verified by
the notified body, or conducted by the notified
body itself.
Tests of the craft may not be necessary if the
analysis results are clearly on the conservative
side. This may be the case when
a few well defined items are removed or added
a few well defined measures are decreased or
increased
the relevant requirements are obviously fulfilled
with a large margin
extrapolation and/or interpolation is based on
verified types very close to the craft in question
To perform this assessment, the NB must review
any technical documentation established by the
manufacturer which deals exclusively with
stability and freeboard (A.3.2) and buoyancy and
flotation (A.3.3) as well as with cockpit
drainage, openings and windows, noise as
appropriate.
This documentation may comprise of test
reports, calculations or other controls.
Tests, procedures calculations, or other controls
are performed on one or several boats
representing the production of the manufacturer,
which are identified in the technical
documentation. For noise assessment, boat
families may be used to identify the boats
representing the production (This is subject to an
ongoing PFE discussion in the RSG).
When conformity evidence to the Directive is
given, an official document is established by the
NB. It must be titled as Examination Report.
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Manufacturer or his authorized
Notified Body:
representative:
Production phase
Production phase
It is the obligation of the manufacturer to take No intervention
all measures necessary in order that the
manufacturing process shall ensure compliance
of the manufactured craft with the technical
documentation and the applicable parts of the
essential safety requirements.
Module Aa requires notified body intervention
only for stability, buoyancy and noise for the
craft under review.
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G.3.
EC TYPE-EXAMINATION (Module B)
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concerning the EC type-examination certificate of all modifications to the approved product
which must receive additional approval where such changes may affect the conformity with
the essential requirements or the prescribed conditions for use of the product. This additional
approval is given in the form of an addition to the original EC type-examination certificate.
7. Each notified body shall communicate to the other notified bodies the relevant information
concerning the EC type-examination certificates and additions issued and withdrawn.
8. The other notified bodies may receive copies of the EC type-examination certificates and/or
their additions. The annexes to the certificates shall be kept at the disposal of the other
notified bodies.
9. The manufacturer or his authorized representative shall keep with the technical
documentation copies of EC type-examination certificates and their additions for a period
ending at least 10 years after the last product has been manufactured.
Where neither the manufacturer nor his authorized representative is established within the
Community, the obligation to keep the technical documentation available shall be the
responsibility of the person who places the product on the Community market.
(*) A type may cover several versions of the product provided that the differences between the
versions do not affect the level of safety and the other requirements concerning the
performance of the product.
b) Recommendations for use
Relevant Approved Recommendations for Use (ARFU): #10, #15, #17, #43, #58, #59
Relevant Recommendations for Use (RFU):
#67
ARFU # 10 refers to point 4.2 and especially to perform or have performed (to be revised
according to 2003/44/EC)
ARFU # 17 refers to point 4.1 (to be revised according to 2003/44/EC):
1. To verify that the type has been manufactured in conformity with the technical
documentation. the NB must visit the workshop.
2. In case the manufacturing process is not relevant for the conformity assessment, no such
visit is required.
c) Procedure to be applied for module B:
Manufacturer or his authorized
representative or person placing the product
on the market
Design phase (specimen)
1. To ensure that the product meets the
requirements of the Directive. The
manufacturer shall assess the product by all
necessary tests and/or calculations.
2. It is the manufacturers obligation to
Notified Body:
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Manufacturer or his authorized
representative or person placing the product
on the market
- Provide before the beginning of the
manufacturing
process
the
technical
information needed by the notified body at
this stage.
- Ensure at the time of inspection that the
relevant technical documentation is available
to the notified body.
- Establish the technical file and the Owners
Manual in accordance with chapter H of the
Guidelines.
Notified Body:
Craft
In general this involves visiting the workshop
and witnessing the different steps of the
construction of the craft (from hull construction
till the final manufacturers tests); and include
the examination of construction processes in
particular, for example composite construction
5. The manufacturer or the authorized which is highly dependant on the production
representative
must
consider
whether procedures. Test specimens may support the
modification may affect the conformity with the verification
essential safety requirements or the prescribed
conditions for use of the product and inform the
notified body of all such modifications to the - witness all tests deemed necessary, or endorse
approved product. This must receive additional the corresponding test reports.
approval from the NB. The manufacturer shall
note that the type shall be maintained as The following minimum survey activities must
be performed (when applicable by random
described in module C, D and F.
The manufacturer shall take all measures checks) with regards to
necessary to ensure that the manufacturing
process assures compliance of the manufactured a) construction
products with the type as described in the EC -if necessary for the assessment of the structure,
type-examination certificate and with the surveys shall be carried out during selected
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Manufacturer or his authorized
Notified Body:
representative or person placing the product
on the market
requirements of the Directive that apply to phases of the project.
them.
-verification of dimensions and position of
structural members and enforcements
If additional approval is needed, the
-visual inspection of construction details
manufacturer shall decide whether he applies
-perform spot check of the specimens
for a modification to the old EC type certificate, construction process. (laminating, welding,
or a complete new EC type certificate.
gluing, etc.)
b) installations
Verification of technical installations, e.g.:
a. Engine and engine spaces
b. Fuel system
c. Electrical system
d. Steering system
e. Gas system
f. Fire protection
g. Navigation lights
h. Discharge prevention
i. CE marked components
c)
Production phase
Not covered by this module
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EC-type examination it is the manufacturers
responsibility, as required under module B, to
inform the Notified Body of any change that
may affect the conformity with the essential
requirements.
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- the means to monitor the achievement of the required product quality and the effective
operation of the quality system.
3.3. The notified body shall assess the quality system to determine whether it satisfies the
requirements referred to in point 3.2. It shall presume conformity with these requirements in
respect of quality systems that implement the relevant harmonised standard.
The auditing team shall have at least one member with experience of evaluation in the
product technology concerned. The evaluation procedure shall include an inspection visit to
the manufacturer's premises.
The decision shall be notified to the manufacturer. The notification shall contain the
conclusions of the examination and the reasoned assessment decision.
3.4. The manufacturer shall undertake to fulfil the obligations arising out of the quality
system as approved and to uphold it so that it remains adequate and efficient. The
manufacturer or his authorised representative shall keep the notified body that has approved
the quality system informed of any intended updating of the quality system.
The notified body shall evaluate the modifications proposed and decide whether the amended
quality system will still satisfy the requirements referred to in paragraph 3.2 or whether a
reassessment is required.
It shall notify its decisions to the manufacturer. The notification shall contain the conclusions
of the examination and the reasoned assessment decision.
4. Surveillance under the responsibility of the notified body
4.1. The purpose of surveillance is to make sure that the manufacturer duly fulfils the
obligations arising out of the approved quality system.
4.2. The manufacturer shall allow the notified body entrance for inspection purposes to the
locations of manufacture, inspection and testing, and storage and shall provide it with all
necessary information, in particular:
- the quality system documentation,
- the quality records, such as inspection reports and test data, calibration data, qualification
reports of the personnel concerned, etc.
4.3. The notified body shall periodically carry out audits to make sure that the manufacturer
maintains and applies the quality system and shall provide an audit report to the
manufacturer.
4.4. Additionally the notified body may pay unexpected visits to the manufacturer. During
such visits the notified body may carry out, or cause to be carried out, tests to verify that the
quality system is functioning correctly, if necessary. The notified body shall provide the
manufacturer with a visit report and, if a test has taken place, with a test report.
5. The manufacturer shall, for a period ending at least 10 years after the last product has
been manufactured, keep at the disposal of the national authorities:
- the documentation referred to in the second indent of the second subparagraph of point 3.1,
- the updating referred to in the second subparagraph of point 3.4,
- the decision and reports from the notified body which are referred to in the final
subparagraph of point 3.4, point 4.3 and point 4.4.
6. Each notified body shall give the other notified bodies the relevant information concerning
the quality system approvals issued and withdrawn.
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b) Recommendation for use:
RFU # 15 (to be revised according to 2003/44/EC)
c) Procedure to be applied:
This module is to be used in conjunction with module B (EC type-examination). This module
refers to a quality system operated by the builder.
The assessment under this module shall be performed by a NB, which may be different from
the NB who assessed the product under module B.
The two different following cases are to be considered:
1st Case: Quality system already approved:
As mentioned in A.3.3 of the text of the directive, the NB shall presume conformity with the
requirements referred to in point A.3.2 in respect of quality systems that implement the
relevant harmonised standard. In conformity with the Council Decision 93/465/CEE, the
harmonised standard referred to is the EN 29002.
Even if a quality system is certified according to the standard by an accredited certification
body, the NB has the obligation to assess the system, in order to give approval. The purpose
of module D is product certification, while the purpose of the harmonised standard is system
certification. Accordingly, the assessment by the NB of quality systems, which are certified,
should focus on the product-related parts of the system. The extent of the assessment has to
be decided by the NB in each case. The NB may require modification of the system.
When the approval of the NB is partly based on the system certification of an accredited
certification body, the surveillance by the NB should concentrate on:
- Validity of the certificate
- Review of audit reports and corrective action
- Focus on product related procedures and end product, rather than the system in
general, during audits.
2nd Case: Quality system not approved
When the NB approves an uncertified quality system normal procedures for system
certification should be applied, again bearing in mind that product certification is the main
object of the approval. Reference should be made to relevant parts of EN 29002 and not to
the entire standards.
The above also applies to the surveillance of the quality system by the NB.
d) Recommendations for use
Relevant Approved Recommendations for Use (ARFU):
#15, #59
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distinguishing number to each product and shall draw up a written certificate of conformity
relating to the tests carried out. All products in the lot may be put on the market except those
products from the sample which were found not to be in conformity.
If a lot is rejected, the notified body or the competent authority shall take appropriate
measures to prevent the putting on the market of that lot. In the event of frequent rejection of
lots the notified body may suspend the statistical verification.
The manufacturer may, under the responsibility of the notified body, affix the latter's
distinguishing number during the manufacturing process.
5.5. The manufacturer or his authorised representative shall ensure that he is able to supply
the notified body's certificates of conformity on request.
b) Recommendations for use
Relevant Approved Recommendations for Use (ARFU):
#15, #59
c) Procedures to be applied
This module is to be used in conjunction with Module B (EC Type-examination)
The assessment under this module shall be performed by a NB, which may be different from
the NB who assessed the product under module B.
G.7.
#15, #59
#67
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c)
Procedure to be applied for module G:
Manufacturer or his authorized
Notified Body:
representative or person placing the product
on the market:
Design phase (product)
Design phase (product)
1. To ensure that the product meets the
requirements of the Directive. The
manufacturer shall assess the product by all
necessary tests and/or calculations.
2. It is the manufacturers obligation to
- Provide before the beginning of the
manufacturing
process
the
technical
information needed by the notified body at
this stage.
- Ensure at the time of inspection that the
relevant technical documentation is available
to the notified body.
- Establish the technical file and the Owners
Manual in accordance with chapter H of the
Guidelines
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the examination of construction processes in
particular, for example composite construction
which is highly dependant on the production
procedures. Test specimens may support the
verification
The following minimum survey activities must
be performed (when applicable by random
checks) with regards to
1. construction
-if necessary for the assessment of the structure,
surveys shall be carried out during selected
phases of the project.
-verification of dimensions and position of
structural members and enforcements
-visual inspection of construction details
-perform spot check of the specimens
construction process. (laminating, welding,
gluing, etc.)
2. installations
Verification of technical installations, i.e.:
a. Engine and engine spaces
b. Fuel system
c. Electrical system
d. Steering system
e. Gas system
f. Fire protection
g. Navigation lights
h. Discharge prevention
i. CE marked components
3. final inspection and trials
- Hull identifications positioning, size,
composition and affixing.
- Builders plate
- Protection from falling overboard and
means of reboarding
- Visibility from the main steering
position
- Liferaft stowage
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-
Emissions
1. Noise emissions
Apply EN ISO 14509 or alternative methods
given by the directive (e.g. P/D ratio, certified
reference boat)
2. Exhaust emissions
Apply EN ISO 8178-1
Production phase
Production phase
G.8.
GUIDELINES 2006
9 December 2005
and instructions. This quality system documentation shall ensure a common understanding of
the quality policies and procedures such as quality programmes, plans, manuals and records.
It shall contain in particular an adequate description of:
- the quality objectives and the organisational structure, responsibilities and powers of the
management with regard to design and product quality,
- the technical design specifications, including standards, that will be applied and, where the
standards referred to in Article 5 will not be applied in full, the means that will be used to
ensure that the essential requirements of the Directive that apply to the products will be met,
- the design control and design verification techniques, processes and systematic actions that
will be used when designing the products pertaining to the product category covered,
- the corresponding manufacturing, quality control and quality assurance techniques,
processes and systematic actions that will be used,
- the examinations and tests that will be carried out before, during and after manufacture,
and the frequency with which they will be carried out,
- the quality records, such as inspection reports and test data, calibration data, qualification
reports of the personnel concerned, etc.,
- the means to monitor the achievement of the required design and product quality and the
effective operation of the quality system.
3.3. The notified body shall assess the quality system to determine whether it satisfies the
requirements referred to in point 3.2. It shall presume compliance with these requirements in
respect of quality systems that implement the relevant harmonised standard (EN 29001).
The auditing team shall have at least one member experienced as an assessor in the product
technology concerned. The evaluation procedure shall include an assessment visit to the
manufacturer's premises.
The decision shall be notified to the manufacturer. The notification shall contain the
conclusions of the examination and the reasoned assessment decision.
3.4. The manufacturer shall undertake to fulfil the obligations arising out of the quality
system as approved and to uphold it so that it remains adequate and efficient.
The manufacturer or his authorised representative shall keep the notified body that has
approved the quality system informed of any intended updating of the quality system.
The notified body shall evaluate the modifications proposed and decide whether the amended
quality system will still satisfy the requirements referred to in paragraph 3.2 or whether a
reassessment is required.
It shall notify its decision to the manufacturer. The notification shall contain the conclusions
of the examination and the reasoned assessment decision.
4. EC surveillance under the responsibility of the notified body
4.1. The purpose of surveillance is to make sure that the manufacturer duly fulfils the
obligations arising out of the approved quality system.
4.2. The manufacturer shall allow the notified body entrance for inspection purposes to the
locations of design, manufacture, inspection and testing, and storage, and shall provide it
with all necessary information, in particular:
- the quality system documentation,
- the quality records as foreseen by the design part of the quality system, such as results of
analyses, calculations, tests, etc.,
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- the quality records as foreseen by the manufacturing part of the quality system, such as
inspection reports and test data, calibration data, qualification reports of the personnel
concerned, etc.
4.3. The notified body shall periodically carry out audits to make sure that the manufacturer
maintains and applies the quality system and shall provide an audit report to the
manufacturer.
4.4. Additionally the notified body may pay unexpected visits to the manufacturer. At the time
of such visits, the notified body may carry out tests or have them carried out in order to check
the proper functioning of the quality system where necessary; it shall provide the
manufacturer with a visit report and, if a test has been carried out, with a test report.
5. The manufacturer shall, for a period ending at least 10 years after the last product has
been manufactured, keep at the disposal of the national authorities:
- the documentation referred to in the second indent of the second subparagraph of point 3.1,
- the updating referred to in the second subparagraph of point 3.4,
- the decisions and reports from the notified body which are referred to in the final
subparagraph of point 3.4, point 4.3 and point 4.4.
6. Each notified body shall forward to the other notified bodies the relevant information
concerning the quality system approvals issued and withdrawn.
b) Recommendations for use
Relevant Approved Recommendations for Use (ARFU):
Relevant Recommendations for Use (RFU):
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c) Procedure to be applied:
The two different following cases are to be considered:
1st Case: Quality system already approved:
As mentioned in 3.3 of the text of the directive, the NB shall presume conformity with the
requirements referred to in point 3.2 in respect of quality systems that implement the relevant
harmonised standard. In conformity with the Council Decision 93/465/CEE, the harmonised
standard referred to is the EN 29001.
Even if a quality system is certified according to the standard by an accredited certification
body, the NB has the obligation to assess the system, in order to give approval. The purpose
of module H is product certification, while the purpose of the harmonised standard is system
certification. Accordingly, the assessment by the NB of quality systems, which are certified,
should focus on the product-related parts of the system. The extent of the assessment has to
be decided by the NB in each case. The NB may require modification of the system.
When the approval of the NB is partly based on the system certification of an accredited
certification body, the surveillance by the NB should concentrate on:
- Validity of the certificate
- Review of audit reports and corrective action
- Focus on product related procedures and end product, rather than the system in general,
during audits.
2nd Case: Quality system not approved
When the NB approves an uncertified quality system normal procedures for system
certification should be applied, again bearing in mind that product certification is the main
object of the approval. Reference should be made to relevant parts of EN 29001 and not to
the entire standards.
The above also applies to the surveillance of the quality system by the NB.
G.9.
This module describes the procedure whereby the manufacturer who satisfies the
obligations of point 2 ensures and declares that the products concerned are in
conformity with the type as described in the EC type-examination certificate and satisfy
the requirements of the directive that apply to them. The manufacturer or his
authorised representative established within the Community must affix the CE mark to
each product and draw up a written declaration of conformity. The CE mark must be
accompanied by the identification symbol of the notified body responsible for
surveillance as specified in point 4.
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2.
The manufacturer must operate an approved quality system for final product inspection
and testing as specified in point 3 and must be subject to surveillance as specified in
point 4.
3.
Quality system
3.1. The manufacturer must lodge an application for assessment of his quality system for the
products concerned, with a notified body of his choice.
The application must include:
if applicable, the technical documentation of the approved type and a copy of the
EC type-examination certificate.
3.2. Under the quality system, each product must be examined and appropriate tests as set
out in the relevant standard(s) referred to in Article 5 or equivalent tests shall be
carried out in order to ensure its conformity with the relevant requirements of the
directive. All the elements, requirements and provisions adopted by the manufacturer
must be documented in a systematic and orderly manner in the form of written policies,
procedures and instructions. This quality system documentation must ensure a common
understanding of the quality programmes, plans, manuals and records.
It must contain in particular an adequate description of:
the examinations and tests that will be carried out after manufacture,
quality records, such as inspection reports and test data, calibration data,
qualification reports of the personnel concerned, etc.
3.3. The notified body must assess the quality system to determine whether it satisfies the
requirements referred to in point 3.2.
It presumes conformity with these requirements in respect of quality systems that
implement the relevant harmonised standard.
The auditing team must have at least one member experienced as an assessor in the
product technology concerned. The assessment procedure must include an assessment
visit to the manufacturer's premises.
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The decision must be notified to the manufacturer. The notification must contain the
conclusions of the examination and the reasoned assessment decision.
3.4. The manufacturer must undertake to fulfil the obligations arising from the quality
system as approved and to maintain it in an appropriate and efficient manner.
The manufacturer or his authorised representative must keep the notified body which
has approved the quality system informed of any intended updating of the quality
system.
The notified body must evaluate the modifications proposed and decide whether the
modified quality system will still satisfy the requirements referred to in point 3.2 or
whether a re-assessment is required.
It must notify its decision to the manufacturer. The notification must contain the
conclusions of the examination and the reasoned assessment decision.
b) Recommendations for use
Relevant Approved Recommendations for Use (ARFU):
#59
c) Procedure to be applied:
This module is to be used in conjunction with module B (EC type-examination). This module
refers to a quality system operated by the builder.
The assessment under this module shall be performed by a NB, which may be different from
the NB who assessed the product under module B.
The two different following cases are to be considered:
1st Case: Quality system already approved:
As mentioned in Annex XVI 3.3 of the text of the directive, the NB shall presume conformity
with the requirements referred to in point Annex XVI 3.2 in respect of quality systems that
implement the relevant harmonised standard. In conformity with the Council Decision
93/465/CEE, the harmonised standard referred to is the EN 29003.
Even if a quality system is certified according to the standard by an accredited certification
body, the NB has the obligation to assess the system, in order to give approval. The purpose
of module E is product certification, while the purpose of the harmonised standard is system
certification. Accordingly, the assessment by the NB of quality systems, which are certified,
should focus on the product-related parts of the system. The extent of the assessment has to be
decided by the NB in each case. The NB may require modification of the system.
When the approval of the NB is partly based on the system certification of an accredited
certification body, the surveillance by the NB should concentrate on:
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- Validity of the certificate
- Review of audit reports and corrective action
- Focus on product related procedures and end product, rather than the system in general,
during audits.
2nd Case: Quality system not approved
When the NB approves an uncertified quality system normal procedures for system
certification should be applied, again bearing in mind that product certification is the main
object of the approval. Reference should be made to relevant parts of EN 29003 and not to the
entire standards.
The above also applies to the surveillance of the quality system by the NB.
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H. TECHNICAL DOCUMENTATION
Technical Documentation supplied by the manufacturer
a) Text of Annex XIII of the Directive
The technical documentation referred to in Annexes V, VII, VIII, IX, XI and XVI must
comprise all relevant data or means used by the manufacturer to ensure that components or
craft comply with the essential requirements relating to them.
The technical documentation shall enable understanding of the design, manufacture and
operation of the product, and shall enable assessment of conformity with the requirements of
this Directive.
The documentation shall contain so far as relevant for assessment:
(a)
(b)
(c)
descriptions and explanations necessary for the understanding of said drawings and
schemes and the operation of the product,
(d)
(e)
(f)
(g)
(h)
noise emissions test reports or reference boat data demonstrating compliance with
section 1 of the Essential Requirements (Annex I.C).
Remarks:
In general the Technical Documentation below is applicable according to the Recreational
Craft Directive, however an individual Notified Body may ask for further clarification.
Alternative media, such as photos, are acceptable in place of some drawings. Checklists only
filled in on behalf of- or by the manufacturer, without additional diagrams, specifications,
drawings or other information as required are not acceptable.
ESR
Standard
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ESR
Standard
A.1
Design
Category
EN ISO 8666:2002
A.2.1
Hull
identification
A.2.2
Builders plate
- type of product
- main particulars, (e.g. Length, Beam, Draft)
- boat design category
General description of the type
HIN code
General description of the type
Builders plate, including Builders plate
EN ISO
10087:1996/A1:20
00
prEN ISO 14945
information
A.2.3
Protection from
falling
overboard and
means of
reboarding
EN ISO
15085:2003
Detail drawings
- hand grips, railing, toe rails etc
Reboarding means
e.g: Protection: Choice of option and solutions
specs of fittings required in prevention of falling
overboard.
A.2.4
Visibility from
the main
steering
position
A.2.5
Owners
manual
EN ISO
11591:2000
EN ISO
10240:1996
Structure
EN ISO 122151:2000
EN ISO 122152:2002
EN ISO 122153:2002
EN ISO 122154:2002
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ESR
Standard
Detail drawings
- engine mounts and other strength critical items
- keel - hull connection
- deck - hull connection
- mast support
- chainplates
- strong points
- cockpit drainage
Laminate details
Manufacturing details
List of fitted materials
GRP schedule / Sandwich schedule
Description welding procedure
Description laminate construction / laminate
procedure
Stability and
freeboard
EN ISO 122171:2001
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ESR
Standard
EN ISO 122172:2001
EN ISO 122173:2002
A.3.4
Buoyancy and
flotation
Openings in
hull deck and
structure
EN ISO 122171:2001
EN ISO 122172:2001
EN ISO 122173:2002
EN ISO
12216:2002
- windows, hatches
e.g: Hatches, doors, portlights (see Annex II, clause 5
for
prefabricated) degree of watertightness of closing
appliances
A.3.5
Flooding
A.3.6
Manufacturers
max.
recommended
load
EN ISO
11812:2001
EN ISO
- cockpit drainage
15083:2003
Schemes of components, system drawings and
circuits
EN ISO 9093Drainage (e.g. bilge and toilet, including list
1:1997
EN ISO 9093of bilge-pumps and capacity)
2:2002
e.g.: Sill heights; cockpit drainage;
EN
Bilge pumping arrangement (pumps, lines,
discharge, back-flow prevention), position of through- 28849:1993/A1:
2000 (ISO
hull fittings;
8849:1990)
Electrically operated bilge pumps
EN ISO
14946:2001
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ESR
A.3.7
Liferaft stowage
A.3.8
Escape hatch
A.3.9
Anchoring,
mooring,
towing
EN ISO
15084:2003
A.4
Handling
characteristics
EN ISO
11592:2001
A.5.1.1
Inboard engine
Standard
exposed parts
Exhaust system
e.g: Separation from living quarters; risk and spread
of fire; hazard from fumes, heat, noise, vibration;
easy access to engine parts needing servicing;
insulation material; exhaust system;
A.5.1.2
Ventilation
A.5.1.3
Exposed parts
EN ISO
11105:1997
exposed parts
e.g.: Shielding of exposed parts, unless engine is
covered.
A.5.1.5
Personal
Watercraft
running without
driver
(to be defined)
A.5.2.1
Fuel system
general
EN ISO
13590:2003/AC:20
04
EN ISO
10088:2001
GUIDELINES 2006
9 December 2005
ESR
Standard
A.5.3
A.5.4
Fuel tanks
Electrical
system
Steering system
EN ISO
10088:2001
EN ISO
10133:2000
EN ISO
13297:2000
- rudderstock
- rudder construction
- shaft
Schemes of components, system drawings and
circuits
Steering system, including emergency
arrangements (= steering system only)
e.g.: General layout, accessibility of components;
Compliance with Annex II, clause 3; emergency
steering
A.5.5
Gas system
EN ISO
10239:2000
Fire protection
GUIDELINES 2006
9 December 2005
ESR
A.5.7
Navigation
lights
A.5.8
Discharge
prevention
hatch sizes,
fixed extinguishing system Portable extinguishers:
number, location, capacity
protection of engine and fuel space
Liquid fuelled galley stoves
Schemes of components, system drawings and
circuits
Navigation lights
e.g.: Certificates, position on craft.
Schemes of components, system drawings and
circuits
Drainage (e.g. bilge and toilet, including list
Standard
Colreg / Cevni
EN ISO 8099:2000
Exhaust
emissions
C.
Noise emissions
EN ISO 14509
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ESR
Standard
EN
28846:1993/A1:20
00 (ISO
8846:1990)
EN ISO
11547:1995/A1:20
00
EN
28848:1993/A1:20
00 (ISO
8848:1990)
EN
29775:1993/A1:20
00 (ISO
9775:1990)
EN ISO
10592:1994/A1:20
00
EN ISO
10088:2001
EN ISO 7840:2004
EN ISO
12216:2002
#36
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I.
Before placing on the market, and/or putting into service, products referred to in
Article 1(1) the manufacturer or his authorised representative established within the
Community shall apply the procedures referred to in paragraphs 2, 3 and 4 of this
Article.
In the case of post-construction assessment for recreational craft, if neither the
manufacturer nor his authorised representative established within the Community
fulfils the responsibilities for the product's conformity to this Directive, these can be
assumed by any natural or legal person established within the Community who
places the product on the market, and/or puts it into service, under his own
responsibility. In such a case, the person who places the product on the market or
puts it into service must lodge an application for a post-construction report with a
notified body. The person who places the product on the market and/or puts it into
service must provide the notified body with any available document and technical file
referring to the first placing on the market of the product in the country of origin.
The notified body shall examine the individual product and carry out calculations
and other assessment to ensure its equivalent conformity with the relevant
requirements of the Directive. In this case, the Builder's plate described in Annex I,
2.2 shall include the words "(Post-construction certificate)". The notified body shall
draw up a report of conformity concerning the assessment carried out and shall
inform the person who places the product on the market and/or puts it into service of
his obligations. That person shall draw up a declaration of conformity (see Annex
XV) and affix, or cause to be affixed, the CE mark accompanied by the distinguishing
number of the relevant notified body on the product.
b) General Comments
In accordance with Article 8 of the Directive, the manufacturer shall, before producing and
placing his products on the market, apply the conformity assessment procedure foreseen in
relation to the boat design category and hull length. However, in certain cases, it is necessary
for craft and PWC with their installed engines and components to be certified, in line with
Article 8.1 of the RCD, after they have been built. These are those craft and PWC, where the
manufacturer does not want to take responsibility for placing it on an EEA market. These are
not necessarily used craft or PWC, but also new ones, where imported e.g. by private persons.
All essential safety requirements are applicable for such craft and PWC. This includes design,
construction, noise and exhaust. The post construction assessment report issued by the
Notified Body has to cover all these requirements.
In the directive no modules are defined for post construction assessment. RSG recommends
Notified Bodies to follow as far as practical procedures of module G.
As examples, the following boats are covered by post construction assessment:
boats that were not constructed, placed on the market or put into service in the present
EEA Member State territory prior to the full application date of the Directive
boats built for own use when placed on the market within the first five years of completion
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boats intended solely for racing or experimental craft, subsequently placed on the market
as recreational craft and therefore required to be CE marked in accordance with the
Directive.
Totally refitted boats (e.g. former commercial boats)
Attention is drawn to the responsibility and the legal aspects, having the owner, the importer,
or the person placing the craft on the market or putting it into service in the EEA, as
applicable, to assume the role of the manufacturer and being identified as the responsible
person in this context (not being the authorised manufacturers representative).
c) Procedure to be applied for PCA (assessment of requirements acc. Annex I):
A.1. Boat Design Categories: see chapter E of the Guidelines
A.2.1. Craft identification: The scope of the requirement is to identify each craft with some
indications relevant to the manufacturer. In case such information are missing or unidentified
(e.g.: the date of build or model year when the builder is unknown) it becomes the responsible
persons duty to act as though he was the original builder and include such details in the CIN.
The NB should assign the MIC for Recreational craft which are subject to PCA in
combination with a digit code to allow unique identification. ESR A.2.1. requires the use of
EN ISO 10087 for coding as illustrated in the following.
Model year
Month of manufacture
Manufacturer's identification
NL-HXAB7A33G506
Country code
Serial number
Year of manufacture
A.2.2. Builders plate: the responsible person takes the role of the manufacturer and includes
his name on the plate.
A.2.3. Protection from falling overboard and means of reboarding: see chapter E of the
Guidelines
A.2.4. Visibility from the main steering position: see chapter E of the Guidelines
A.2.5. Owners manual: the responsible person shall ensure that the manual is provided in
accordance with chapter E of the Guidelines
A.3.1. Structure: in order to assess the strength of the structure it is recommended to obtain
as much information as possible concerning hull construction and scantlings (e.g.: past
acceptability by Certification Bodies or Local Authorities or declaration of conformity in
accordance with the Annex III of the Directive) and any possible empirical data (e.g.: details
of voyages undertaken or record relevant to adequate experience of safe operation in an area
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where the sea and weather condition are not less than those applicable in the Design
Category). If there is insufficient documentation to assess construction of the boat or
insufficient empirical data to demonstrate adequate strength compliance, then tests may also
be carried out. A hull inspection should then be carried out in order to assess satisfactorily the
conditions of the boat.
A.3.2. and A.3.3 Stability & Freeboard and Buoyancy &Flotation: see chapter E of the
Guidelines. For all design categories, a Notified Body is required to have assessed this
Essential Safety Requirement
For A & B category boats, if there is insufficient documentation to assess stability and
buoyancy with the harmonised stability standard, it is required to obtain as much information
as possible concerning stability and buoyancy (e.g.: past acceptability by Certification Bodies
or Local Authorities) or any possible historical data (e.g.: record of voyages undertaken in
safe operation in an area where the sea and weather condition are not less than those
applicable in the corresponding Design Category) which may permit to define the design
category, the maximum number of persons and the maximum load capacity.
For C & D category boats, if there is insufficient documentation to assess stability and
buoyancy, tests have to be conducted to assess stability and buoyancy and to define the design
category, the maximum number of persons and the maximum load capacity.
A.3.4. Openings in the hull, deck and superstructure: Tightness degree test and strength
assessment relevant to the installation of the appliances according to EN ISO 12216:2002 is
required. This test may be omitted provided that a visual inspection is carried out
satisfactorily and adequate experience in the use may be demonstrated.
A.3.5. Flooding: see chapter E of the Guidelines.
A.3.6. Manufacturers Recommended Maximum Load: see chapter E of the Guidelines.
The maximum load, crew limit and design category are strictly linked. The relationship
between the three items is given in the Stability and Buoyancy Standard
A.3.7. Liferaft stowage: see chapter E of the Guidelines
A.3.8. Escape: see chapter E of the Guidelines
A.3.9. Anchoring, mooring and towing: see chapter E of the Guidelines
A.4. Handling characteristics: see chapter E of the Guidelines
A.5.1. Engine and engine spaces: see chapter E of the Guidelines. In the absence of
satisfactory information insulating materials may be tested and the relevant results included in
the Technical Documentation
A.5.2. Fuel system: compliance of the fuel system may be assessed by mean of an inspection
of the fuel system and parts of it as installed on the lines, including filling, venting and return
hoses, connection to the tanks, fuel filters, any shut-off valves or auxiliary equipment. In case
of petrol system, non-ignition protected components are required to be replaced in the engine
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compartment. Fuel tanks are to be inspected as installed to ascertain any corrosion or leaking
areas, tests may be required.
A.5.3. Electrical system: inspection of the installed system including batteries, generators,
switches, battery chargers is to be carried out as applicable. Information is required to verify
the characteristics of the electrical cables and protection systems
A.5.4. Steering system: compliance with the relevant standards is to be assessed as
applicable. A functional test is required.
A.5.5 Gas system: a general inspection of the system including gas storage, gas cylinders,
piping hoses, pressure devices and ventilation is required, tests may be required.
A.5.6. Fire protection: see chapter E of the Guidelines
A.5.7. Navigation lights: see chapter E of the Guidelines
A.5.8. Discharge prevention: see chapter E of the Guidelines
A.6. Inflatable boats and ribs assessment procedure should be similar to craft assessment,
but with additional application of the harmonised standard for ribs as far as practical. See
chapter E.A.6 b)
A.7. Personal Watercraft (PWC) assessment procedure should be similar to craft
assessment, but with additional application of the harmonised standard for PWC as far as
practical. See chapter E.A.7 b)
B. Exhaust Emissions:
The Notified Body is fully involved in post construction certification.
It is up to the Notified Body how to prove equivalent conformity.
The Notified Body is urged to use tests and procedures according to the directive. However,
the Notified Body can be convinced of equivalent conformity by demonstrating that the
engine is certified to some requirement setting limits below or equal to directive 2003-44-EC
under equal or similar test methods (compare regulations as listed below). Engines not
certified in accordance with one of these regulations shall be submitted to exhaust emission
testing in accordance with the harmonised standard or an equivalent method.
For PCA of used boats the Notified Body should take into account the history of the
maintenance and use of the engine and should assess the condition of the craft and the engine
in order to ensure compliance with the exhaust limit values.
Regulation Comparison for CI Engines
Central Commission Navigation river Rhine (CCNR) [if >75kW]
EU Directive 97/68/EC [stage 2 and if >37kW]
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#09, #26
Technical documentation:
The person who places the product on the market and/or puts it into service must provide the
notified body with any available document and technical file referring to the first placing on
the market of the product in the country of origin.
The notified body shall examine the individual product. The list given on minimum survey
activities (chapter G. VII c) Procedures to be applied for module G) should be used.
The NB shall carry out calculations and other assessment to ensure its equivalent conformity
with the relevant requirements of the Directive. If the provided available document and
technical file is not sufficient to carry out these assessments and calculations, additional
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technical documentation may need to be generated in order to allow the notified body to
ensure the assessment of equivalent conformity.
Documents to be issued by the Notified Body
Report of Conformity This report includes the assessment results per relevant
Essential Requirement and includes information to the applicant with regard to his
obligations.
Post-Construction Certificate This certificate will be issued when the product has
been found to have equivalent conformity.
Note: Equivalent conformity is reached when the product in its current state can reasonably
be expected to fulfil all relevant essential requirements of the RCD.
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J.
RSG meets frequently to discuss the common interpretation and implementation of the
Directive.
Some of these decisions are established as Recommendation for Use (RFU). These RFUs
form an integral part of this RSG Guidelines and are taken into consideration by the Notified
Bodies in their certification procedures. Recommendations for Use as worked out by the RSG
are discussed for final acceptance by the Standing Committee established under article 6(3) of
the Directive. Those RFUs, which have successfully passed this scrutiny procedure are named
Approved Recommendation for Use (ARFU). Those RFUs which are still subject of approval
by the Standing Committee remain named Recommendation for Use.
Additional RFUs are published prior to subsequent revisions of the RSG Guidelines and are
available from the RSG Secretariat or from the RSG website, which is http://www.rsg.be.
All ARFUs and RFUs valid at the time of issue of this revision of the RSG Guidelines are
listed below.
LIST OF VALID ARFUs/RFUs
RCD 94/25, 2003/44
General comments
#14
Chapter 1
Chapter 2
Conformity assessment
# 58, # 59, # 68
Chapter 3
CE Marking
# 35
Chapter 4
Final Provisions
Annex IA - 1
# 28
Annex IA - 2.1
Craft Identification
# 39, # 48
Annex IA - 2.2
Builder's Plate
Annex IA - 2.3
Annex IA - 2.4
Annex IA - 2.5
Owner's Manual
# 36
Annex IA - 3.1
Structure
# 45
Annex IA - 3.2
# 32, # 40
Annex IA - 3.3
# 32
Annex IA - 3.4
# 56
Annex IA - 3.5
Flooding
Page 105/154
GUIDELINES 2006
9 December 2005
Annex IA - 3.6
Annex IA - 3.7
Liferaft stowage
Annex IA - 3.8
Escape
Annex IA - 3.9
Annex IA - 4
Handling characteristics
Annex IA - 5.1
# 50, # 51, # 55
Annex IA - 5.2
Fuel system
Annex IA - 5.3
Electrical system
# 55
Annex IA - 5.4
Steering system
# 45
Annex IA - 5.5
Gas system
Annex IA - 5.6
Fire protection
# 61
Annex IA - 5.7
Navigation lights
# 27
Annex IA - 5.8
Annex IA - 6
Annex IA - 7
Personal Watercraft
Annex IB - 1
# 68, # 69
Annex IB - 2
# 68, # 69
Annex IB - 3
# 68, # 69
Annex IB - 4
# 68, # 69
Annex IC - 1
# 66
Annex IC - 2
# 66
Annex II
Components
# 09, # 26, # 50
Annex III
# 31, # 49
Annex IV
CE Marking
# 49
Annex V
Annex VI
Annex VII
Annex VIII
GUIDELINES 2006
9 December 2005
Annex IX
# 15, # 59
Annex X
# 15, # 59
Annex XI
# 15, # 59, # 67
Annex XII
Annex XIII
# 36
Annex XIV
Annex XV
# 20, # 49, # 69
Annex XVI
# 59
Annex XVII
# 59
Page 107/154
ARFU
RFU No.: 06
Revision No.: 4
Date: 2005-11-23
Page:108/154
Sjfartsverket, Sweden
Contact Person:
e-mail:
Approval by RSG Committee (Meeting No./Date): 30/15-16 June 2005, Decision 14
Approval by Member States Expert Group: Ref doc: IN Final Recommendations RFU WG 050530
Additional Comments:
Question related to
Directive No.: 94/25/EC as amended
Article:
Annex:
I, A.3.2
Key Words:
Test procedures
Standard:
Other:
Scenario/Questions:
Test procedures, interpretation of Annex 6 par.3.2.2 and 3.2.3
Recommended Solution:
Annex 6, 2nd sentence shall be understood to mean that tests, or calculations, or controls shall be carried
out by the manufacturer, or on his behalf, to meet the requirements of 3.2, and 3.3, as applicable.
ARFU
RFU No.:
Revision No.:
07
5
Date: 2005-11-23
Page:
109/154
PFE 136
Contact Person:
e-mail:
Approval by RSG Committee (Meeting No./Date): 30/15-16 June 2005, Decision 15
Approval by Member States Expert Group: Ref doc: IN Final Recommendations RFU WG 050530
Additional Comments:
Question related to
Directive No.: 94/25/EC as amended
Article:
Annex:
VI
Key Words:
Modules, assessment
Standard:
Other:
Scenario/Questions:
What kind of assessment under Module Aa does the NB have to carry out?
Recommended Solution:
In discussion with the manufacturer, the NB will agree on tests, equivalent calculations, or controls to be
undertaken, the number of these, and the number of boats upon which they have to apply.
It shall be the NBs responsibility to ensure that such test, equivalent calculation, or control shall be carried
out to demonstrate conformity with par.3.2 & 3.3 of the ESR.
ARFU
RFU No.:
Revision No.:
09
4
Date: 2005-11-23
Page:
110/154
Sjfartsverket, Sweden
Contact Person:
e-mail:
Approval by RSG Committee (Meeting No./Date): 30/15-16 June 2005, Decision 16
Approval by Member States Expert Group: Ref doc: IN Final Recommendations RFU WG 050530
Additional Comments:
Question related to
Directive No.: 94/25/EC as amended Standard:
Article:
Annex:
II, V & VI
Key Words:
Assessment, components, boat manufacturer
Other:
Scenario/Questions:
What kind of assessment shall be undertaken in cases where components are produced by the boat
manufacturer and installed in boats subject to modules A and Aa.
Recommended Solution:
See article 8.2.(e) of the amended Directive:
(2) With regard to design and construction of products referred to in Article 1(1)(a), the boat manufacturer
or his authorised representative established in the Community shall apply the following procedures for
boat design categories A, B, C and D as referred to in section 1 of Annex I.A:
(e) for components referred to in Annex II: any of the following modules: B+C, or B+D, or B+F, or G or H.
ARFU
RFU No.: 10
Revision No.: 6
Date: 2005-11-23
Page: 111/154
Sjfartsverket, Sweden
Contact Person:
e-mail:
Approval by RSG Committee (Meeting No./Date): 30/15-16 June 2005, Decision 17
Approval by Member States Expert Group: Ref doc: IN Final Recommendations RFU WG 050530
Additional Comments:
Question related to
Directive No.: 94/25/EC as amended
Article:
Annex:
VII
Key Words:
Assessment, subcontracting
Standard:
Other:
Scenario/Questions:
What kind of assessment the Notified Body shall have to carry out in relation to Annex VII.4.2 : perform or
have performed.
Recommended Solution:
Whenever a Notified Body subcontracts testing etc., then it is the responsibility of the NB to ensure that
the subcontractor has the facilities and meets the criteria required for that function (RCD Annex XIV, RCD
Article 9 paragraph 2, Guide to the Implementation of Directives based on New Approach and Global
Approach 6.5).
ARFU
RFU No.:
Revision No.:
14
5
Date: 2005-11-23
Page:
112/154
RSG
Contact Person:
e-mail:
Standard:
Other:
Scenario/Questions:
Which basic version of the RCD shall be used within the RSG?
Recommended Solution:
The English text of the Recreational Craft Directive as published in the Official Journal L/164/15 from
30.06.1994, L/127/27 from 10.06.1995, and L/41/20 from 15.02.2000 is the basic text used for a common
understanding within the Recreational Craft Sectoral Group.
RFU No.: 15
Revision No.: 7
RFU
Date: 2005-11-23
Page:113/154
RSG
Contact Person:
e-mail:
Other:
Scenario/Questions:
What kind of documents shall be used in the different certification modules?
Recommended Solution:
For conformity assessment documents issued by Notified Bodies under the different modules, only the
following names shall be used :
Module Aa:
Examination Report,
Module B:
Module D, H:
Module F, G:
Certificate of Conformity
Post-construction certificate
ARFU
RFU No.:
Revision No.:
17
5
Date: 2005-11-23
Page:
114/154
PFE 118
Contact Person:
e-mail:
Approval by RSG Committee (Meeting No./Date): 30/15-16 June 2005, Decision 21
Approval by Member States Expert Group: Ref doc: IN Final Recommendations RFU WG 050530
Additional Comments:
Question related to
Directive No.: 94/25/EC as amended Standard:
Other:
Article:
Annex:
VII
Key Words:
module B, verify the manufacturing, conformity, technical documentation, visiting the workshop
Scenario/Questions:
According to module B (annex VII) par.4.1, the NB shall verify that the type has been manufactured in
conformity with the technical documentation. Is this equivalent to a visit at the manufacturers workshop to
inspect that he (or she) manufactures in conformity with the technical documentation?
Or is it enough to let the manufacturer declare on his honor, with some sort of a contract, that his
manufacturing process is in conformity?
Recommended Solution:
1. To verify that a type with a laminated or moulded (e.g. FRP, wood) construction has been
manufactured in conformity with the technical documentation the Notified Body must visit the
workshop.
2. 2. To verify that a type with a non-laminated or moulded construction (such as e.g. fabricated
steel, aluminum) has been manufactured in conformity with the technical documentation, the
Notified Body should inspect the construction as appropriate for the materials used.
ARFU
RFU No.: 20
Revision No.: 6
Date: 2005-11-23
Page: 115/154
IMCI
Contact Person:
e-mail:
Other:
Scenario/Questions:
Can a manufacturer in a third country sign the Declaration of Conformity?
Recommended Solution:
The manufacturer in a third country can draw up the Declaration of Conformity.
A signature is not required but recommended. Preference should be given to the use of the harmonised
form of the Declaration of Conformity, as developed by ADCO which provides that the name of the
empowered person, his signature and title (or an equivalent marking) is affixed on the declaration.
This solution is supported through the following quotes from the Guide to the implementation of directives
based on the new approach and the global approach (Blue Book 2000 Edition, para 5.4, page 35, bullet
point no.5 and footnote no. 103):
As a minimum the following information should be provided:
the date of issue of the declaration; signature and title or an equivalent marking of authorized
person
It is not necessary for the signatory to be domiciled in the Community. A manufacturer established
outside the Community is entitled to carry out all the certification procedures at his premises and,
therefore, to sign the declaration of conformity, unless otherwise provided for in the directive(s).
ARFU
RFU No.: 22
Revision No.: 4
Date: 2005-11-23
Page: 116/154
IMCI
Contact Person:
e-mail:
Standard:
Other:
EN-ISO 10088:2001
Scenario/Questions:
Does the Oetiker Ear Clamp meet the intent of the RCD?
Ref. EN-ISO 10088:2001 par.6.4.7 clamps must be re-usable, and clamps depending solely on spring
tension shall not be used.
Recommended Solution:
These clamps do not meet the intent of the RCDs essential requirements in relation to minimizing the risk
of flooding (ESR 3.5) and fire and explosion (ESR 5.2.1)
ARFU
RFU No.: 23
Revision No.: 5
Date: 2005-11-23
Page: 117/1
VTT, Finland
Contact Person:
e-mail:
Standard:
Other:
EN-ISO 10088:2001
Scenario/Questions:
Can petrol fuel tanks be installed in engine compartments?
Recommended Solution:
Petrol fuel tanks can be installed in engine compartments according to EN-ISO 10088:2001, as this will
satisfy the requirements of 5.2.2 a (a).
ARFU
RFU No.: 25
Revision No.: 6
Date: 2005-11-23
Page: 118/154
Contact Person:
e-mail:
Other:
Scenario/Questions:
Must all non-metallic fuel filters meet a fire test according to EN-ISO 10088:2001 or a similar fire test?
Should the fire test include metal covered filters with internal plastic parts, which could cause a leak after
the test?
Recommended Solution:
All fuel systems components such as filters shall be in compliance with the ESR 5.2.1. One way to show
compliance with this ESR for a fuel filter or a metal covered filer with internal plastic parts is if such filters
are complying with the harmonized standard EN ISO 10088:2001
ARFU
RFU No.: 26
Revision No.: 4
Date: 2005-06-30
Page: 119/154
ICOMIA
Contact Person:
e-mail:
Approval by RSG Committee (Meeting No./Date): 30/15-16 June 2005, Decision 27
Approval by Member States Expert Group: Ref doc: IN Final Recommendations RFU WG 050530
Additional Comments:
Question related to
Directive No.: 94/25/EC as amended
Article:
Annex:
II
Key Words:
Pre-fabricated hatches and portlights
Standard:
Other:
Scenario/Questions:
There are many small ports giving access to valves, junction boxes, pipe connections and sealed
compartments. They are located on decks, in cockpits and on bulkheads and described as:
-inspection covers
-inspection ports
-deck plates
They vary in sizes from 100mm to 300mm clear opening.
Are these components intended to be part of Annex II.5?
Recommended Solution:
Inspection covers and deck plates are not covered by Annex II.5.
They shall comply with ESR 3.4.
ARFU
RFU No.: 27
Revision No.: 6
Date: 2005-11-23
Page:120/154
IMCI
Contact Person:
e-mail:
Standard:
Other:
Scenario/Questions:
Is it sufficient for CE certification if the navigation lights meet the 1972 Colreg?
Some countries have adopted different standards according to Annex I, b in Colreg. One example is a
one-half meter separation between the all round white light and sidelights or a country specifies for
instance the height for the lens and requires its own national approval certification.
Recommended Solution:
The RSG considers recreational craft not fitted with navigation lights or fitted with navigation lights in
accordance with Annex I from Colreg 1972 for installation locations, light intensity, chromaticity and cut-off
angles to comply with the RCD.
Note
National administrations may apply different requirements for local use, as provided for in rule 1 b of 1972
Colreg.
COLREG 1972: Annex I, point 13:
Approval: The construction of light and shapes and the installation of light on board the vessel shall be to
the satisfaction of the appropriate authority of the State whose flag the vessel is entitled to fly.
ARFU
RFU No.: 28
Revision No.: 4
Date: 2005-11-23
Page:121/154
Contact Person:
e-mail:
Approval by RSG Committee (Meeting No./Date): 30/15-16 June 2005, Decision 29
Approval by Member States Expert Group: Ref doc: IN Final Recommendations RFU WG 050530
Additional Comments:
Question related to
Directive No.: 94/25/EC as amended
Article:
Annex:
I, A.1
Key Words:
Design categories
Standard:
Other:
Scenario/Questions:
Is it possible for a boat to be simultaneously assigned more than one design category with different
maximum capacities corresponding to each one? (Number of persons, engine power, maximum weight).
Recommended Solution:
Yes, if all relevant requirements are satisfied.
RFU No.: 30
Revision No.: 4
ARFU
Date: 2005-11-23
Page: 122/154
Contact Person:
Mr. T. Hertzenberg
e-mail:
Approval by RSG Committee (Meeting No./Date): 30/15-16 June 2005, Decision 30
Approval by Member States Expert Group: Ref doc: IN Final Recommendations RFU WG 050530
Additional Comments:
Question related to
Directive No.: 94/25/EC as amended
Article:
Annex:
I, A.5.2
Key Words:
Fuel system, engine
Standard:
Other:
ISO 10088
Scenario/Questions:
Annex I 5.2.1 refers to fuel supply arrangements and installations in general while ISO 10088 exclude the
engine unit itself.
Does Annex I 5.2.1 apply to fuel supply arrangements and installations on the engine?
Recommended Solution:
Yes, Annex I ESR.5.2.1 applies to fuel supply arrangements and installations on the engine. The
standard quoted, EN ISO 10088, refers to the supply arrangements and not to the engine units. Enginemounted fuel supply components are covered by EN ISO 16147:2002 for inboard diesel engines and by
EN ISO 15584:2001 for inboard petrol engines.
ARFU
RFU No.: 31
Revision No.: 3
Date: 2005-06-30
Page: 123/154
PFE 117
Contact Person:
e-mail:
Approval by RSG Committee (Meeting No./Date): 30/15-16 June 2005, Decision 31
Approval by Member States Expert Group: Ref doc: IN Final Recommendations RFU WG 050530
Additional Comments:
Question related to
Directive No.: 94/25/EC as amended
Standard:
Article:
Annex:
III
Key Words:
Declaration by the builder, partly completed craft
Other:
Scenario/Questions:
With craft in excess of 12 m of hull length, should a Notified Body require retrospective inspection of a hull
structure where a declaration by the builder exists in accordance with Annex III?
Recommended Solution:
Such declaration must include statements from the Notified Body where their involvement has been
required by the modular system.
ARFU
RFU No.: 32
Revision No.: 4
Date: 2005-11-23
Page: 124/154
PFE 122
Contact Person:
e-mail:
Approval by RSG Committee (Meeting No./Date): 30/15-16 June 2005, Decision 32
Approval by Member States Expert Group: Ref doc: IN Final Recommendations RFU WG 050530
Additional Comments:
Question related to
Directive No.: 94/25/EC as amended
Article:
Annex:
I, A.3.2 & 3.3
Key Words:
Stability, buoyancy, flotation
Standard:
Other:
Scenario/Questions:
When tests according to point 3.2 (Stability) and 3.3 (Buoyancy & Flotation) of the essential safety
requirements are carried out in module Aa, it may be argued that the design and construction of the
following details are inseparable parts of the issue and therefore should also be assessed by or on the
responsibility of one of the Notified Bodies:
-Quick draining cockpits
-Windows, portlights and hatches (positioning, tightness and scantlings?)
Recommended Solution:
The cockpit and windows, portlights and hatches should be included as possible tests, equivalent
calculations or controls, in the assessment carried out by or on the responsibility of the Notified Body.
ARFU
RFU No.: 34
Revision No.: 4
Date: 2005-11-23
Page: 125/154
RSG chair
Contact Person:
e-mail:
Approval by RSG Committee (Meeting No./Date): 30/15-16 June 2005, Decision 34
Approval by Member States Expert Group: Ref doc: IN Final Recommendations RFU WG 050530
Additional Comments:
Question related to
Directive No.: 94/25/EC as amended Standard:
Article:
Ch.I, 1a
Annex:
Key Words:
inflatables (Lh >2 (m), non reinforced PVC
Other:
Scenario/Questions:
Are such small inflatables with Lh>2,5 m of non reinforced PVC to be considered as boats in the sense of
the RCD ?
Recommended Solution:
In the sense of the RCD 94/25 EC inflatables of Lh>2,5m of non reinforced PVC are to be considered as
boats.
ARFU
RFU No.: 35
Revision No.: 4
Date: 2005-11-23
Page:126/154
IMCI
Contact Person:
Ulrich Heinemann
e-mail:
Recommended Solution:
1) The manufacturer or the person who puts the boat on the market is responsible that the boat and the
components of annex 2 are in compliance of the RCD.
2) The manufacturer is only responsible for the compliance of components with other directives if these
components have not been placed on the market or put into service in the EU.
3) The responsibility of assessment of the NBs is restricted to the RCD.
ARFU
RFU No.: 36
Revision No.: 4
Date: 2005-11-23
Page: 127/154
IMCI
Contact Person:
Ulrich Heinemann
e-mail:
Standard:
Other:
Scenario/Questions:
1) Can a Notified Body produce, either fully or partly, a Technical File or an Owners Manual for a Boat
builder?
2) Can a company whose equity is partly owned by a Notified Body and or his Staff produce, either fully
or partly, a Technical File or an Owners Manual for a Boat builder?
Recommended Solution:
The answer is No for both questions
ARFU
RFU No.: 39
Revision No.: 4
Date: 2005-11-23
Page: 128/154
Standard:
Other:
ISO 10087
Scenario/Questions:
Situation:
A boat is built outside the EU. As required by the national waterways authorities it has got a (non-ISO)
HIN.
The manufacturer wants to export that boat model to the EU. It fulfils all requirements of the RCD and has
to get its HIN according to ISO 10087.
Question:
May this boat show both numbers?
Recommended Solution:
Yes.
ARFU
RFU No.: 40
Revision No.: 4
Date: 2005-11-23
Page: 129/154
PFE 134
Contact Person:
e-mail:
Approval by RSG Committee (Meeting No./Date): 30/15-16 June 2005, Decision 40
Approval by Member States Expert Group: Ref doc: IN Final Recommendations RFU WG 050530
Additional Comments:
Question related to
Directive No.: 94/25/EC as amended
Article:
Annex:
I, A.3.2
Key Words:
Acceptable standards other than EN
Standard:
Other:
Scenario/Questions:
Situation :
Considering the RCD Art. 5, Blue Book Part 1.2, RSG Guidelines and the CC-Paper, the manufacturer has
the obligation to prove that his product is in conformity with the essential requirements of RCD by the use
of the harmonised standards or other means of his own choice. It is the task of the Notified Body to make
its own decision if the level of safety required by the ESR of the Directive is fulfilled or not.
Question:
Are standards other than EN to be used as a method to comply with the RCD?
Recommended Solution:
Yes, standards other than harmonised standards may be used to demonstrate compliance with the
essential requirements of the Directive, unless the Directive specifies explicitly that a harmonised standard
has to be used to demonstrate such compliance. (e.g. EN ISO 14509 for the noise emission measurement
and EN ISO 8178-1:1996 for the measurement of exhaust emissions).
However industry and notified bodies are urged to use harmonised standards whenever possible, since
otherwise they will suffer the consequence of losing the presumption of conformity provided for in article5.
Moreover, in the case of craft of design category C with a hull length from 2,5 to 12 metres, noncompliance with the harmonised stability standards will exclude the possibility of conformity assessment in
accordance with Module A (internal production control).
ARFU
RFU No.: 43
Revision No.: 4
Date: 2005-11-23
Page:130/154
Contact Person:
Peter Jacops
e-mail:
Question related to
Directive No.
94/25/EC as amended
Article:
Annex:
VII
Key Words:
EC type examination
Standard:
Other:
Scenario/Questions:
Situation:
A producer requests an EC type examination and presents a representative prototype to the Notified
Body. One year later there is still no new product.
Question:
Can the producer keep this type examination or should this one be changed to Unit Verification.
Recommended Solution:
Yes, the manufacturer can maintain this type examination. A notified body can not withdraw an EC-type
examination certificate on this basis. Unit Verification certificates (module G) should only be issued at
manufacturers request.
ARFU
RFU No.: 44
Revision No.: 4
Date: 2005-11-23
Page:131/154
RSG Chair
Contact Person:
Dirk Brgge
e-mail:
Standard:
Other:
Scenario/Questions:
Are Kit boats covered by the RCD? There are two interpretations possible for kit boats:
- as amateur built boats they are out of the field of the Directive
- as indicated in the "Comments to the Directive combined" when all parts necessary for completion
are supplied and subject to confirmation that the building is properly made, a kit boat can be CE
marked.
Recommended Solution:
The interpretation of kit boat should be as given in the CC document, i.e. all parts necessary for
completion are supplied by a professional manufacturer. As a person building a boat for own use shall not
have it built by others, a kit boat cannot be considered as amateur built. Hence, kit boats of length 2,5-24m
are covered by the RCD. Reference is made to the CC document Chapter 1, Article1.
However, in the clarification provided in the CC-Guide on the exemption of craft built for own use, it is
stated that a kit boat bought by its end user from the kit boat manufacturer, not completed in accordance
with the kit boat manufacturers instructions [i.e. modified3] but to the desires of the end user is
considered to be a boat built for own use.
3 It is considered that these modifications relate to compliance with the directives essential requirements
and not features outside the scope of Annex I
RSG Technical Secretariat, c/o BALance Technology Consulting GmbH
Contrescarpe 33, 28203 Bremen, Germany, Tel: +49 421 335170, Fax: +49 421 3351711
URL: http://www.rsg.be; e-mail: [email protected]
ARFU
RFU No.: 45
Revision No.: 4
Date: 2005-11-23
Page:132/154
GL
Contact Person:
Dirk Brgge
e-mail:
Other:
Scenario/Questions:
Rudder, chain plates and ballast keel attachment are major structural details of a sailing boat design.
ISO/DIS 12215-6.1 (date 2001-03-02) states that "when determining the detailed scantlings of the craft the
following considerations shall be taken into account: "followed by a list of items such as rudder stocks,
keel bolts, chain plates etc. without providing any criteria of how to consider them. The question is how to
achieve a common assessment for all NB's without having as standard providing any criteria of how to
consider them.
Recommended Solution:
A Notified Body has the necessary technical competence for conformity assessment. Lack of standards
does not exclude important essential requirements for assessment.
ARFU
RFU No.: 48
Revision No.: 4
Date: 2005-11-23
Page:133/154
IMCI
Contact Person:
Ulrich Heinemann
e-mail:
Other:
Scenario/Questions:
A catamaran has been marked properly with a HIN on his starboard hull. A hidden HIN was placed inside
the hull as well. During some collision this hull has totally be damaged so that a repair is not
recommended. As this craft is of demountable type a simple replacement of the damaged hull by a new
one is possible.
How to attach a HIN to a replacement hull?
Recommended Solution:
The RSG Group general statement is: Repairs are not covered by the RCD.
See Blue Guide on the implementation of New Approach Directives, 2.1, 4th bullet point: Products,
which have been repaired without changing the original performance , purpose or type, are not subject to
conformity assessment according to the New Approach Directives. Any assessment of the repairs carried
out should therefore be done in the voluntary/private domain.
ARFU
RFU No.: 49
Revision No.: 3
Date: 2005-06-30
Page:134/154
IMCI
Contact Person:
Ulrich Heinemann
e-mail:
Standard:
Other:
Scenario/Questions:
It appears that Annexes III and XV ask for the component manufacturers to provide duplicate information.
Both annexes refer to the components listed in Annex II; first Annex III via Article 4 (3), which refers to
Annex II and second Annex XV, which refers to Annex II directly. All information required by Annex III is
also required by Annex XV. How to avoid that?
Recommended Solution:
The information may be provided in one declaration.
RFU No.: 50
Revision No.: 6
RFU
Date: 2005-11-23
Page: 135/154
IMCI
Contact Person:
Ulrich Heinemann
e-mail:
Standard:
Other:
Scenario/Questions:
Should petrol inboard and sterndrive engines be ignition protected as specified in EN/ISO 15584: 2001
and certified under Annex II??
Recommended Solution:
No, engines are not Annex II components.
Electrical devices/components for installation on petrol inboard and stern drive engines shall be certified
under Annex II.
Note:
-See also chapter E.A.5.1.1 of the RSG Guidelines.
-DOCs according to Annex XV for these components shall be supplied to the boat builder via the engine
manufacturer.
RFU No.: 51
Revision No.: 5
RFU
Date: 2005-11-23
Page:136/154
Contact Person:
Peter Jacops
e-mail:
Standard:
Other:
ISO 4589
Scenario/Questions:
During RSG meeting 20-21 November 1997 it was decided that part 2 of ISO 4589 would be used for
determination of allowable insulation materials. The comments to the directive as well as the RSG
guidelines refer to ISO 4589 or ASTM D2863. ASTM D2863 is technically equivalent to ISO 4589 part 2.
This test method and ISO 4589-2 are technically equivalent when using the Type A gas measurement and
control device accuracy as described in 6.4.."
Therefore we can conclude that the comments and the RSG guidelines mean ISO 4589 part 2 for fulfilling
requirement of E.S.R. 5.1.1 Inboard engine. However ISO 9094-1 (relevant standard for ESR 6.1) refers to
ISO 4589 part 3. As it is not possible to compare both tests this would mean that a producer needs to
have his material tested twice in order to fulfil both requirements.
Recommended Solution:
The 2nd edition of the CC guide and the RSG Guidelines do no longer refer to ASTM D2863, but only to
EN ISO 9094-1:2003, which is the only harmonised standard that can be used to benefit from the
presumption of conformity with regard to requirement of ESR 5.1.1 that insulating materials inside engine
spaces shall be non-combustible. In this harmonised standard reference is made to ISO4589, Part 3, for
the measurement of the oxygen index. If this harmonised standard is not followed, or the measurement of
the oxygen index is done in accordance with another standard, the manufacturer has the obligation to
prove that the insulating material being used complies with this essential requirement.
ARFU
RFU No.: 54
Revision No.: 4
Date: 2005-11-23
Page:137/154
IMCI
Contact Person:
Ulrich Heinemann
e-mail:
Other:
Scenario/Questions:
Scenario: There are floating devices with i.e. water-chutes (slides) out in the field. Others are used to take
a sunbath only or to serve as a floating island. These devices are either rigid or inflatable or rigid inflatable.
Their size is above 2,50 m of length or diameter. They are free floating and/or moored and not used to
move specifically from point A to point B by engine or human power.
Question: Are these devices considered as boats in the sense of RCD?
Recommended Solution:
RSG agrees that aquatic toys are not considered as boats and are out of the scope of the RCD.
RFU No.:
Revision No.:
RFU
55
5
Date: 2005-11-23
Page:138/154
Contact Person:
e-mail:
Other:
Scenario/Questions:
Scenario: In EN ISO 11105:1997, "Ventilation of petrol engine and/or petrol tank compartment", 4.7, the
ignition protection of electrical devices is reduced to compartments which are not open to atmosphere
(Definition
given in 3.1 of that standard).
Furthermore in ISO 10088:2001 in 4.3.4 it says that "Petrol engine compartments and petrol tank
compartments shall have ventilation and ignition protection in accordance with ISO 11105 and ISO 8846".
However in ISO 10088:2001 in 4.1.5 it says that "Electrical devices located in compartments with petrol
tanks or petrol fuel system connections or joints shall be ignition protected in accordance with ISO 8846".
Question: Should electrical devices be ignition protected in petrol engine/tank compartments that are just
opened to atmosphere in their upper part and corners are existing inside these compartments where petrol
gas might accumulate?
Recommended Solution:
Yes, electrical devices that are installed in compartments defined as open to atmosphere have to be
ignition protected, if the regarding compartments have their opening solely in the upper part.
ARFU
RFU No.:
Revision No.:
56
3
Date: 2005-06-30
Page:139/154
Contact Person:
Asbjrn Lnmo
e-mail:
Standard:
Other:
Scenario/Questions:
Scenario: Sliding roof hatches and cabin doors that can not be secured in open position may in heavy
seas and at manoeuvring at high-speed start sliding and cause injuries to people on board.
This item is not covered by any of the mandated ISO standards, but article 2, clause 1 of the directive
requires that products refereed to in article 1 shall not endanger the safety and health of persons when
correctly constructed and maintained.
Recommended Solution:
Lock for open position of sliding roof hatches and cabin doors to be recommended, provided a warning
for petrol boats on the risk and potential for exhaust gas intrusion. This recommendation may be included
in ISO 12216.
ARFU
RFU No.:
Revision No.:
58
4
Date: 2005-11-23
Page:140/154
ICOMIA
Contact Person:
Jan Matthiesen
e-mail:
Standard:
Other:
Scenario/Questions:
There are two forms of craft modifications during production:
1. Modification of a product type (Module B): The manufacturer changes one model of the EC type
approved product. In this case the manufacturer has to inform the notified body, who holds the
technical documentation, of the change he made. When the change affects the conformity of the
ESRs, an addition to the EC type examination certificate must be issued. This scenario is stated in
Annex VII para 6.
2. Modification of a product (Module A or Aa): The manufacturer changes the product, rather than
the product type. When he modifies the product to such extend that it would affect the ESRs, the
craft could be considered as a new product and the manufacturer should self-certify the product
again.
Is the understanding of both cases above correct?
Do modifications that affect the ESR in a positive way need to be re-assessment?
Recommended Solution:
If compliance with the ESRs is affected by modifications the craft should be re-assessed.
ARFU
RFU No.:
Revision No.:
59
4
Date: 2005-11-23
Page:141/154
ECB
Contact Person:
Peter Jacops
e-mail:
Standard:
Other:
Scenario/Questions:
When non-conformity has been found on board during an inspection, what are acceptable ways for the
producer to proof compliance of his product after the changes? When is reassessment needed?
Recommended Solution:
Notified Bodies may accept a picture, a written declaration of the manufacturer or a drawing of change.
Decision of acceptance on the proof of compliance is to be made by the Notified Body according to the
nature of the non-conformity and taking into account the relevant provisions of the applied conformity
assessment module.
RFU No.: 60
Revision No.: 7
RFU
Date: 2005-11-23
Page:142/154
PFE # 174
Contact Person:
e-mail:
Standard:
EN ISO 7840:2004
EN ISO 16147:2001
Other:
Scenario/Questions:
Some automotive based diesel engines, commonly used in small craft, feature non-fire resistant tubing to
carry leak-off fuel from the injectors. This fuel return normally connects with the fuel pump return line
before going to the tank.
In the event of a fire it is believed that a failure of these tubes could lead to a leak of fuel that may increase
or 'feed' 'the fire.
The fitting of hose that meets the fire resistance test of ISO 7840 in place of the original tubing is
impractical due to the design of the injector and the non-availability of suitable small bore hose.
By arranging the tube installation so that the amount of fuel in the injector return system is reduced to the
minimum the possibility of 'feeding' the fire is removed.
Or by shielding the injector return system from fire, the risk of failure is removed.
Recommended Solution:
Applying 5.3.1 of EN ISO 16147:2001 should be the preferred option, where the fitting of fire-resistant
hoses complying with EN ISO 7840:2004 in place of the original tubing would be impractical.
The following three options meet the Essential Safety Requirement 5.2.1."The filling, storage, venting and
fuel-supply arrangements and installations shall be designed and installed so as to minimise the risk of fire
and explosion".
Option 1:
OR
Option 2:
To minimise the flow of fuel from the injector leak off tubes in the event of a failure,
a
separate injector leak-off return line from the engine complying with EN ISO 7840:2004,
self draining to the fuel tank, or other collection tank.
To minimise the risk of reverse flow from either the fuel tank return line or the fuel pump
return line in the event of the injector fuel return line failing due to fire damage, the
installation of a non-return valve between the injector leak off line and the fuel pump return
line. The separate return line from the engine shall be in compliance with EN ISO
7840:2004.
OR
RSG Technical Secretariat, c/o BALance Technology Consulting GmbH
Contrescarpe 33, 28203 Bremen, Germany, Tel: +49 421 335170, Fax: +49 421 3351711
URL: http://www.rsg.be; e-mail: [email protected]
Option 3:
To minimise the risk of failure through fire, the injector return system shall be shielded and
fire tested in accordance with ISO 7840 Annex A, as installed on the engine.
The three options shall apply to engines with a total fuel flow rate (all injectors, excluding injector pump) in
the injector return system of maximum 8.3 ml/min.
RFU No.: 61
Revision No.: 5
RFU
Date: 2005-11-23
Page:144/154
PFE # 175
Contact Person:
e-mail:
Other:
Scenario/Questions:
Standard ISO 9094 does not indicate if the visual indication of discharge of an extinguishing system
should be placed in or out the protected place, As the standard is written now the visual indication could
be inside the engine room. Opening the protected place to control if the extinguishing system has been
discharged could lead to dangerous situations.
STANDARD ISO 9094-1/2
Small craft Fire protection Part 1: Craft with a hull length of up to and including 15 m.
7 Fixed fire-extinguishing systems.
7.5 Discharge and control.
7.5.1 A visual indication of discharge shall be provided.
Recommended Solution:
"A visual indication shall be placed so it can be seen from outside the protected space (e.g. an LED).
Note: The protected space shall be the engine space or any similar space protected by the fireextinguishing system."
RFU No.: 62
Revision No.: 5
RFU
Date: 2005-11-23
Page:145/154
PFE # 164
Contact Person:
e-mail:
Standard:
Other:
Scenario/Questions:
None of the following described canoes have a CE-marking. Should they have???
Example 1: Open boat with a canoe shaped hull (bow and stern) and equipped with two one oars
considered for rowing.
Example 2: Open boat with a canoe shaped bow and fitted with an outboard engine
Example 3: Open boat with a canoe shaped bow and fitted with an outboard engine and with two one oars
considered for rowing.
The exclusions in Article 1 3 (b) (canoes and kayaks, gondolas and pedalos) concern types of watercraft,
which are by nature incompatible with some of the essential requirements but whose inclusion in the
Directive might be debatable. Canoes and kayaks, gondolas and pedalos are considered to be craft
designed to be propelled by human power excluding rowing. Rowing is considered to be the use of more
than one oar.
Recommended Solution:
Yes.
Definition of canoe or kayak in relation to Art. 1(3) 3.(b):
Canoes and kayaks are crafts which are narrow (Bh <1.1m), pointed in both ends, intended for paddling
and which do not have fixed points for engines, more than one oar or sails.
Reference to the CC Guide Article 1 (3) b
The exclusions in (b) concern types of watercraft, which are by nature incompatible with some of the
essential requirements but whose inclusion in the directive might be debatable. Canoes and kayaks,
gondolas and pedalos are considered to be craft designed to be propelled by human power excluding
rowing. Rowing is considered to be the use of more than one oar. If canoes are so designed and
constructed that they can be fitted with an engine and placed on the market as such, they are covered by
the directive.
RSG Technical Secretariat, c/o BALance Technology Consulting GmbH
Contrescarpe 33, 28203 Bremen, Germany, Tel: +49 421 335170, Fax: +49 421 3351711
URL: http://www.rsg.be; e-mail: [email protected]
ARFU
RFU No.: 64
Revision No.: 4
Date: 2005-11-23
Page:146/154
PFE # 178
Contact Person:
e-mail:
Other:
Scenario/Questions:
A boat is under RCD assessment. The manufacturer installs parallel to some device (# 1) covered by the
RCD requirements a second device of same function but different characteristics (# 2) leaving by some
switch the choice of using the one or the other device by the user.
With # 1 the boat complies fully with RCD. If # 2 would be installed as the only option, the boat would not
comply with RCD.
The OM shows the caution note: Please use device # 2 only when having left EU demarcation lines.
Is this approach in accordance with RCD?
Recommended Solution:
No. (Compare RCD Article 3)
ARFU
RFU No.: 65
Revision No.: 4
Date: 2005-11-23
Page:147/154
PFE # 179
Contact Person:
e-mail:
Other:
Scenario/Questions:
A builder in the USA is about to be assessed for a product, a self-propelled "doodlebug" which tows a
water-skier. The skier controls the speed and direction of this self powered device through the connecting
tow line.
No one rides on it, but it does have all the other features of a boat; engine, fuel system, steering et cetera.
These vessels are banned in Canada.
Is it a craft covered by the RCD?
Recommended Solution:
No, it is not a craft covered by the RCD.
RFU No.: 66
Revision No.: 3
RFU
Date: 2005-11-23
Page:148/154
ICOMIA
Contact Person:
Jan Matthiessen
e-mail:
Approval by RSG Committee (Meeting No./Date): meeting No. 30/15-16th June 2005, Decision 8
Approval by RSG Committee (Meeting No./Date): meeting No. 29/13-14th January 2005
Additional Comments:
Question related to
Directive No.: 94/25/EC as amended
Article:
Annex:
I, C & VI.B
Key Words:
Boat families
Standard:
Other:
Scenario/Questions:
Annex VI.B states:
For recreational craft fitted with inboard or stern drive engines without integral exhaust and for personal
watercraft:
On one or several craft representing the production of the craft manufacturer, the sound emission tests
defined in Annex I.C shall be carried out by the craft manufacturer, or on his behalf, under the
responsibility of a notified body chosen by the manufacturer.
Module Aa recognizes that not all craft will have to be tested if the builder can establish a selection of craft
representing the production. Furthermore, it should be noted the European Commissions Application
Guide to Directive 94/25/EC specifies in relation to Module Aa assessment that in discussions with the
manufacturer, the notified body should agree on the type, number and scope of the tests to be carried
out.
How can the builder establish this selection of craft representing the production?
Recommended Solution:
Boat family is a grouping of craft which have similar sound emission characteristics and which comply
with the sound emission requirements of the directive.
Boat builders select Master Boats against which other boats are assessed. Such Master Boats must
have taken and passed the pass-by test (EN ISO 14509).
The following provides a guide for establishing such grouping:
Boat builders may establish boat families in discussion with their Notified Body by using the following
guidelines:
2.
1
2
3
4
5
6
7
Selection of Master Boats should be made in coordination with the Notified Body.
Master Boats must record a sound level in the EN ISO 14509 pass by test equal to or less than
the following4:
a. Single Engined Craft
72 dB(A)
b. Multiple Engined Craft 75 dB(A)
This is because of the current tolerance between pass-by sound measurements
and on-board sound measurements. (It is hoped that this tolerance may be
revised down slightly following further evaluation from the Soundboat project)
Units
Master
Boat
Family
Boat
Tolerance Level
vs Master Boat
10 %
10 %
Same
kg
25 %
km/h
25%
Same
Same
Number of engines
Exhaust outlet location
during test above or below
waterline
stern shape (plan view)
Same
10
Same
11
12
Within
Tolerance?
Yes/no
Same
Same
dB(A)
Equal to or less
than Master Boats
Maximum
Allowable Sound
3.
4.
The boat speed shall be 70 km/h or maximum speed whichever is the smaller
Equipment Specification: The sound measurement equipment including the windshield
recommended by the manufacturer shall meet the requirements for a Class 2 instrument
according to IEC 61672-1. A sound calibrator, which meets the requirements of IEC 60942 shall
be used. The overall acoustic performance of the measurement equipment shall be checked
with the sound calibrator according to the instructions of its manufacturer at the beginning and at
the end of each series of measurements, and at least at the beginning and end of each
measurement day. The sound calibrator used for calibration of the sound level meter shall
undergo laboratory verification every year with traceability to a primary standards laboratory.
The microphone shield shall not show any evidence of moisture.
Overall A-weighted (setting on sound meter) sound measurements shall be made at the seven
microphone positions given in the figure in paragraph 5 below.
The microphone is best fitted to the end of a pole which is held manually in turn at each of the
positions indicated in paragraph 5 for the time specified
Each on-board sound level measurement shall be averaged over a 10 seconds period.
At all times the microphone windshield must remain dry.
The average of these seven sound level measurements shall be the arithmetic average of the
value measured at each of the seven microphone positions.
Master Boats. The sound level recorded on the sound pass-by test shall be subtracted from
the allowable maximum in paragraph 1a or 1b above as applicable. This result should be added
to the actual recorded on-board sound. This total will be known as the Master Boats Maximum
Allowable Sound.
Family Boats. The family boats on-board sound measurement must be equal to or less than
the Master Boats Maximum Allowable Sound.
The family boats average sound level measurement is the on-board sound level to be inserted
at Item 12 in the Key Parameters Table in paragraph 2 above.
Example:
The Master Boat with a single engine records the following sound emissions:
EN ISO 14509 Test: 69dB(A)
On-board sound:
80dB(A)
Calculation of Maximum Allowable Sound
Allowed sound level (single engine) (a)
72dB(A)
Recorded EN ISO 14509 sound
(b)
69dB(A)
Difference (a) minus (b)
=
(c)
3dB(A)
Maximum Allowable Sound: Recorded on-board sound (80dB(A)) + Difference at (c) 3dB(A) =
83dB(A). This must be entered at Item 12 in the table in paragraph 2.
5.
1.2 m
45
1.2 m
Square
Transom
1.2 m
C/L
45
Swim
Platform
RFU No.: 67
Revision No.: 5
RFU
Date: 2005-11-23
Page:152/154
RINA
Contact Person:
Pino Mazza
e-mail:
Approval/Revision by RSG Committee (Meeting No./Date): meeting No. 31/17-18th November 2005
Approval by RSG Committee (Meeting No./Date): meeting No. 29/13-14th January 2005
Additional Comments:
Question related to
Directive No.: 94/25/EC as amended
Standard:
Other:
Article:
Annex:
V, VI, VII, XI, XII
Key Words: existing EC Type-Examination Certificates (module B) issued under Directive 94/25/EC
Scenario/Questions:
From 1st January 2005 and considering that existing EC Type-Examination Certificates issued under
Directive 94/25/EC can maintain their validity for the transitional period only, for boats still in production
and to be placed in the market, Manufacturers will have to apply with a Notified Body for a new EC TypeExamination Certificate to certify conformity with amending provisions of Directive 2003/44/EC or an
additional approval to EC Type-examination Certificate issued under Directive 94/25/EC.
What kind of assessment / verifications the Notified Body will have to carry out (excluding noise emission
to be assessed under Module A, Aa, G or H)?
Recommended Solution:
An addition to an existing EC Type-Examination Certificate issued under Directive 94/25/EC or a new EC
Type-Examination Certificate may be issued by the Notified Body on the basis of an examination of
technical documentation and/or declaration supplied by the Manufacturer concerning the compliance with
the new and amended provisions regarding design and construction introduced by Directive 2003/44/EC
and after having verified that the type has been manufactured in conformity with the technical
documentation and/or declaration.
Such an examination may be complemented with an inspection of the type as deemed appropriate by the
Notified Body, but should be limited to verify the conformity of the type with the new and amended
provisions regarding design and construction as introduced by directive 2003/44/EC.
RFU No.: 68
Revision No.: 00
RFU
Date: 2005-11-24
Page:
153/154
Document ID : rfu # 68 051124
Contact Person:
Ulrich Heinemann
e-mail:
Approval/Revision by RSG Committee (Meeting No./Date): meeting No. 31/17-18th November 2005
Additional Comments:
Question related to
Directive No.: 94/25/EC as amended
Standard:
Other:
Article:
Ch. II, 8
Annex:
I, B
Key Words: Exhaust gas emissions from engines running on both petrol and Diesel
Scenario/Questions:
An engine manufacturer has an engine model that is a spark ignited. It is an engine that can also run on
Diesel.
Question:
Does this engine need assessment for both ignition types?
Recommended Solution:
Yes, due the fact that a worst case scenario cannot be defined covering all types of emission components.
RFU
RFU No.: 69
Revision No.: 00
Date: 2005-11-24
Page:
154/154
Document ID : rfu # 69 051124
Contact Person:
e-mail:
Approval/Revision by RSG Committee (Meeting No./Date): meeting No. 31/17-18th November 2005
Approval by RSG Committee (Meeting No./Date): meeting No. 29/13-14th January 2005
Additional Comments:
Question related to
Directive No.: 94/25/EC as amended
Standard:
Other:
Article:
Ch. IV, 4.4
Annex:
I, B and XV
Key Words: Exhaust emission, EC type examination certificate, Compression ignition engines which are
type approved according to Directive 97/68/EC (stage II) or Directive 88/77/EEC
Scenario/Questions:
Article 4.4 refers to engines which are type-approved according to 97/68/EC (stage II) or 88/77/EEC.
The engine manufacturer is required to declare the conformity with 94/25/EC as amended in accordance
with Annex XV.3 where appropriate before it is placed on the market and/or put into service.
The Declaration of Conformity (DoC) in Annex XV.3 requires the reference to an EC type examination.
Is it therefore necessary for subject engine manufacturers to apply for an EC-type examination certificate
in addition to the existing approval?
Recommended Solution:
No, because
Engines, type approved for marine use according to 97/68/EC (stage II) keeping the limits of
Directive 94/25/EC as amended, need no additional EC type examination certificate. The
Declaration of Conformity (DoC) may refer to the existing type-approval.
Engines type approved according to 97/68/EC (stage II) or 88/77/EEC keeping the limits of
Directive 94/25/EC as amended but modified for marine use after being type approved generally
do not need to be assessed by a Notified Body for conformity with 94/25/EC as amended, if the
engine manufacturers installation specifications for the existing approval are kept. The engine
manufacturer may refer to the existing type approval on the DoC.
However, it is the choice of the engine manufacturer to apply for an additional Notified Body assessment
and certification in accordance with one of the options given in Article 8.3 to verify his declaration.