Bomba Neumatica Sanpiper S07
Bomba Neumatica Sanpiper S07
Bomba Neumatica Sanpiper S07
U.S. Patent #
400,210
5,996,627;
6,241,487
Model S07
Non-Metallic Design Level 1
Table of Contents
Engineering Data and Temperature Limitations........................................................1
Explanation of Pump Nomenclature..........................................................................2
Performance Curve...................................................................................................3
Performance Curve, Trihedral Model .......................................................................4
Dimensions: S07 Non-Metallic..................................................................................5
Metric Dimensions: S07 Non-Metallic.......................................................................6
Principle of Pump Operation.....................................................................................7
Installation and Start-up............................................................................................7
Air Supply..................................................................................................................7
Air Valve Lubrication..................................................................................................7
Air Line Moisture.......................................................................................................7
Air Inlet and Priming..................................................................................................7
Between Uses...........................................................................................................7
Installation Guide.......................................................................................................8
Troubleshooting.........................................................................................................9
Warranty....................................................................................................................9
Important Safety Information...................................................................................10
Material Codes........................................................................................................ 11
Composite Repair Parts Drawing............................................................................12
Overlay Option Drawing..........................................................................................12
Available Service and Conversion Kits....................................................................12
Composite Repair Parts List....................................................................................13
Air Valve Assembly Drawing and Parts List.............................................................14
Air Valve Assembly Servicing..................................................................................15
Air Valve with Stroke Indicator Drawing and Parts List............................................16
Air Valve with Stroke Indicator Servicing.................................................................17
Pilot Valve Servicing, Assembly Drawing and Parts List........................................18
s07nmdl1sm-rev0614
WARREN RUPP, IDEX AODD, Inc. A Unit of IDEX Corporation 800 N. Main St., Mansfield, Ohio 44902 USA
Telephone (419) 524-8388 Fax (419) 522-7867 warrenrupp.com
Copyright 2014 Warren Rupp, Inc. All rights reserved.
S07 Non-Metallic
Quality System
ISO9001 Certified
Ball Valve
Environmental
Management System
ISO 14001 Certified
U.S. Patent #
5,851,109; 5,996,627;
400,210; 6,241,487
Other U.S. Patents
Applied for
Design Level 1
Air Operated
Double Diaphragm Pump
ENGINEERING, PERFORMANCE
& CONSTRUCTION DATA
CAPACITY
AIR VALVE
No-lube, no-stall
design
SOLIDS-HANDLING
HEADS UP TO
DISPLACEMENT/STROKE
.026 US gallon / .098 liter
Operating Temperatures
Materials
Maximum
275F
Santoprene: Injection molded thermoplastic elastomer with no fabric layer. Long mechanical flex life. Excellent abrasion
resistance.
135C
Minimum
-40F
-40C
Virgin PTFE: Chemically inert, virtually impervious. Very few chemicals are known to react chemically with PTFE: molten alkali metals,
turbulent liquid or gaseous fluorine and a few fluoro-chemicals such as chlorine trifluoride or oxygen difluoride which readily
liberate free fluorine at elevated temperatures.
220F
104C
-35F
-37C
PVDF:
250F
121C
0F
-18C
Polypropylene:
180F
82C
32F
0C
Nitrile: General purpose, oil-resistant. Shows good solvent, oil, water and hydraulic fluid resistance. Should not be used
with highly polar solvents like acetone and MEK, ozone, chlorinated hydrocarbons and nitro hydrocarbons.
190F
88C
-10F
-23C
FKM (Fluorocarbon): Shows good resistance to a wide range of oils and solvents; especially all aliphatic, aromatic and halogenated
hydrocarbons, acids, animal and vegetable oils. Hot water or hot aqueous solutions (over 70F) will attack FKM.
350F
177C
-40F
-40C
Nylon:
180F
82C
32F
0C
For specific applications, always consult the Warren Rupp Chemical Resistance Chart
CAUTION: Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties.
Do not expose to UV light for extended periods of time.
Pump
Brand
Pump
Size
Check
Valve
Type
Design
Level
Wetted
Material
Diaphragm/
Check Valve
Options
S07B1P1PPNS000.
07
2
1
Porting
Options
Pump
Style
Pump
Options
Kit
Options
Shipping
Weight
lbs (kg)
00.
17 (8)
00.
17 (8)
00.
00.
21 (9.5)
00.
P
P
N
N
00.
00.
00.
S07B1P2PPNS000.
07
S07B1K1KPNS000.
07
S07B1K2KPNS000.
07
S07B1N1NPNS000.
07
S07B1N2NPNS000.
S07T1P7PPNS000.
07
07
N
P
1
1
S07T1P8PPNS000.
07
S07T1PBPPNS000.
07
P
P
00.
17 (8)
S07B1P1PPBS000.
07
00.
17 (8)
S07B1P2PPBS000.
07
07
0
0
0
00.
00.
00.
N
N
P
S
S
17 (8)
21 (9.5)
P
P
B
B
T
1
1
1
1
1
B
B
P
K
S07B1K1KPBS000.
S07B1K2KPNS000.
S
S
S
S
S
0
0
0
0
0
00.
00.
00.
B
B
B
B
B
21 (9.5)
18 (9)
18 (9)
21 (9.5)
P
P
P
00.
00.
21 (9.5)
21 (9.5)
S07B1N1NPBS000.
S07B1N2NPBS000.
S07T1P7PPBS000.
S07T1P8PPBS000.
S
S
S
S
07
07
07
07
07
S07T1PBPPBS000.
07
Pump Brand
S= SANDPIPER
Pump Size
07= 3/4"
Check Valve Type
B= Ball
T= Tihedral
Design Level
1= Design Level 1
Wetted Material
K= PVDF
N= Nylon
P= Polypropylene
s07nmdl1sm-rev0614
Non-Wetted
Material
Options
Check
Valve
Seat
2
7
8
B
K
N
N
P
P
P
P
P
Porting Options
N= NPT Threads
1= Dual Porting (NPT)
2= Top Dual Porting (NPT)
3= Bottom Dual Porting (NPT)
B= BSP Threads (tapered)
4= Dual Porting (BSP) (tapered)
5= Top Dual Porting (BSP) (tapered)
6= Bottom Dual Porting (BSP) (tapered)
Pump Style
S= Standard
Pump Options
0= None
1= Sound Dampening
2= Mesh Muffler
6= Metal Muffler
21 (9.5)
18 (9)
18 (9)
17 (8)
17 (8)
Kit Options
00.= None
P0.= 10-30VDC Pulse Output Kit
P1.= Intrinsically-Safe 5-30VDC,110/120VAC, 220/240VAC
Pulse Output Kit
P2.= 110/120 or 220/240VAC Pulse Output Kit
E0.= Solenoid Kit w/24VDC Coil
E1.= Solenoid Kit 24VDC Explosion-Proof Coil
E2.= Solenoid Kit w/24VAC/12VDC Coil
E3.= Solenoid Kit w/12VDC Explosion-Proof Coil
E4.= Solenoid Kit w/110VAC Coil
E5.= Solenoid Kit w/110VAC 60 Hz Explosion-Proof Coil
E6.= Solenoid Kit w/220VAC Coil
E7.= Solenoid Kit w/220VAC 60 Hz Explosion-Proof Coil
E8.= Solenoid Kit w/110VAC 50 Hz Explosion-Proof Coil
E9.= Solenoid Kit w/230VAC 50 Hz Explosion-Proof Coil
SP= Stroke Indicator Pins
PSI
100
Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
4 (7)
10
0P
SI
90
8 (13.5)
(6
.8
12 (20)
Ba
r)
80
60
60
PS
I (5
PS
I (4
50
3
40
.44
.08
40 P
r)
.72
30
20
20 P
SI (1
.36
10
0
20 (34)
Ba
SI (2
16 (27)
Ba
r)
Bar)
Bar)
Air In
let P
METERS
70
NPSHR
HEAD
FEET
80
30
9.1
25
20
7.6
6
15
10
4.5
3
ressu
5 1.5
re
10
12
14
16
18
20
22
24
26
10
20
30
40
50
60
70
80
90
100
CAPACITY
s07nmdl1sm-rev0614
Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
PSI
2 (3.5)
0
90
6
4 (7)
6 (10)
P
SI
(6
8 (13.5)
10 (17)
r
.8
80
Ba
HEAD
80
PS
44
14 (24)
Ba
60
60
16 (27)
18 (30.4)
PS
I (4
.08
Ba
r)
40
40
5.
r)
50
3
12 (20)
I(
70
PS
I(
2.7
2B
30
ar)
20
20
1
10
0
PS
I (1
.36
Ba
r)Air
Inlet
ure
30
9.1
25
20
7.6
6
15
10
4.5
3
5 1.5
Press
METERS
10
NPSHR
7 100
FEET
BAR
10
11
12
13
14
15
10
15
20
25
30
Liters per minute
35
40
45
50
55
CAPACITY
s07nmdl1sm-rev0614
*Suction Port
" NPT (Internal)
1" NPT (External)
Bolt Pattern
is Symmetrical
About Centerlines
Dimension
Standard Pump
Pulse Output Kit
Mesh Muffler
s07nmdl1sm-rev0614
A
4 1/16"
4 1/16"
5 3/4"
B
7 1/16"
7 1/16"
9 15/16"
Standard
Encapsulated Muffler:
3/8" NPT Exhaust Port
For Optional Muffler
Styles or Piping Exhaust
Air in Submerged
Applications.
Air Inlet
" NPT
*Suction Port
" NPT (Internal)
1" NPT (External)
Bolt Pattern
Is Symmetrical
About Centerlines
R5/32"
4 Places
s07nmdl1sm-rev0614
Dimension
Standard Pump
Pulse Output Kit
Mesh Muffler
A
103mm
103mm
146mm
B
179mm
224mm
222mm
s07nmdl1sm-rev0614
INSTALLATION GUIDE
Top Discharge Ball Valve Unit
Available from
Warren Rupp
1 DA07 Surge Dampener
Surge
Dampener
Limited to
100 psi
2 020-049-000 Filter/Regulator
3 Air Dryer
CAUTION
3
2
s07nmdl1sm-rev0614
TROUBLESHOOTING
Possible Symptoms:
Pump will not cycle.
Pump cycles, but produces no flow.
Pump cycles, but flow rate is
unsatisfactory.
Pump cycle seems unbalanced.
Pump cycle seems to produce
excessive vibration.
What to Check: Excessive suction lift
in system.
Corrective Action: For lifts exceeding
20 feet (6 meters), filling the pumping
chambers with liquid will prime the
pump in most cases.
What to Check: Excessive flooded
suction in system.
Corrective Action: For flooded
conditions exceeding 10 feet (3 meters)
of liquid, install a back pressure device.
What to Check: System head exceeds
air supply pressure.
Corrective Action: Increase the
inlet air pressure to the pump. Most
diaphragm pumps are designed for 1:1
pressure ratio at zero flow.
What to Check: Air supply pressure or
volume exceeds system head.
Corrective Action: Decrease inlet
air pressure and volume to the
pump as calculated on the published
PERFORMANCE CURVE. Pump is
cavitating the fluid by fast cycling.
s07nmdl1sm-rev0614
RECYCLING
IMPORTANT SAFETY
INFORMATION
IMPORTANT
Read these safety warnings
and instructions in this
manual completely, before
installation and start-up
of the pump. It is the responsibility of the
purchaser to retain this manual for reference.
Failure to comply with the recommendations
stated in this manual will damage the pump,
and void factory warranty.
CAUTION
Before pump operation,
inspect all gasketed
fasteners for looseness
caused by gasket creep. Retorque loose fasteners to
prevent leakage. Follow recommended torques
stated in this manual.
CAUTION
Pump not designed,
tested or certified to be
powered by compressed
natural gas. Powering
the pump with natural
gas will void the warranty.
WARNING
Before maintenance or
repair, shut off the compressed air line, bleed the
pressure, and disconnect
the air line from the pump.
The discharge line may be pressurized and must
be bled of its pressure.
WARNING
Use safe practices
when lifting
kg
WARNING
Pump complies with EN809 Pumping
Directive, Directive 2006/42/EC Machinery,
according to Annex VIII. For reference to the
declarations of conformity visit: warrenrupp.com.
s07nmdl1sm-rev0614
WARNING
Take action to prevent static
sparking. Fire or explosion
can result, especially when
handling flammable liquids.
The pump, piping, valves,
containers or other miscellaneous equipment
must be grounded.
WARNING
This pump is pressurized
internally with air pressure
during operation. Always
make certain that all bolting
is in good condition and
that all of the correct
bolting is reinstalled during assembly.
WARNING
When used for toxic or
aggressive fluids, the pump
should always be flushed
clean prior to disassembly.
WARNING
Before doing any maintenance on the pump,
be certain all pressure is
completely vented from the
pump, suction, discharge,
piping, and all other
openings and connections. Be certain the air
supply is locked out or made nonoperational,
so that it cannot be started while work is being
done on the pump. Be certain that approved
eye protection and protective clothing are worn
all times in the vicinity of the pump. Failure to
follow these recommendations may result in
serious injury or death.
WARNING
Airborne particles and
loud noise hazards.
Wear ear and eye
protection.
Material Codes
Assembly, sub-assembly;
and some purchased items
Cast Iron
Powered Metal
Ductile Iron
Ferritic Malleable Iron
Music Wire
Carbon Steel, AISI B-1112
Alloy 20
Alloy Type 316 Stainless Steel
Alloy Type 316 Stainless Steel
(Electro Polished)
Alloy C
Alloy Type 316 Stainless Steel
(Hand Polished)
303 Stainless Steel
302/304 Stainless Steel
440-C Stainless Steel (Martensitic)
416 Stainless Steel
(Wrought Martensitic)
410 Stainless Steel
(Wrought Martensitic)
Hardcoat Anodized Aluminum
2024-T4 Aluminum
6061-T6 Aluminum
6063-T6 Aluminum
2024-T4 Aluminum (2023-T351)
Almag 35 Aluminum
356-T6 Aluminum
356-T6 Aluminum
Die Cast Aluminum Alloy #380
Aluminum Alloy SR-319
Anodized Aluminum
Brass, Yellow, Screw Machine Stock
Cast Bronze, 85-5-5-5
Bronze, SAE 660
Bronze, Bearing Type,
Oil Impregnated
Die Cast Zinc
s07nmdl1sm-rev0614
180
305
306
307
308
309
310
330
331
332
333
335
336
337
340
342
353
354
355
356
357
358
359
360
361
363
364
365
366
368
370
371
374
375
Copper Alloy
Carbon Steel, Black Epoxy Coated
Carbon Steel, Black PTFE Coated
Aluminum, Black Epoxy Coated
Stainless Steel, Black PTFE Coated
Aluminum, Black PTFE Coated
PVDF Coated
Zinc Plated Steel
Chrome Plated Steel
Aluminum, Electroless Nickel Plated
Carbon Steel, Electroless
Nickel Plated
Galvanized Steel
Zinc Plated Yellow Brass
Silver Plated Steel
Nickel Plated
Filled Nylon
Geolast; Color: Black
Injection Molded #203-40 SantopreneDuro 40D +/-5; Color: RED
Thermal Plastic
Hytrel
Injection Molded Polyurethane
Urethane Rubber
(Some Applications) (Compression Mold)
Urethane Rubber
Nitrile Rubber. Color coded: RED
FDA Accepted Nitrile
FKM (Fluorocarbon).
Color coded: YELLOW
E.P.D.M. Rubber. Color coded: BLUE
Neoprene Rubber.
Color coded: GREEN
FDA Accpeted Nitrile
FDA Accpeted EPDM
Butyl Rubber. Color coded: BROWN
Philthane (Tuftane)
Carboxylated Nitrile
Fluorinated Nitrile
378
379
405
408
425
426
440
465
500
501
502
503
505
506
520
521
540
541
542
544
550
551
552
553
555
556
557
558
559
570
580
590
591
592
600
601
602
603
604
606
607
608
610
611
632
633
634
635
637
638
639
643
644
650
654
656
661
PTFE
PTFE
Envelon
Conductive PTFE
PTFE Integral Silicon
PTFE Integral FKM
Neoprene/Hytrel
FKM (Fluorocarbon)/PTFE
EPDM/PTFE
Neoprene/PTFE
PTFE, FKM (Fluorocarbon)/PTFE
PTFE, Hytrel/PTFE
Nitrile/TFE
Santoprene/EPDM
Santoprene/PTFE
Bonded Santoprene and PTFE
Santoprene Diaphragm, PTFE Overlay
Balls and seals
Santoprene Diaphragm and
Check Balls/EPDM Seats
EPDM/Santoprene
s07nmdl1sm-rev0614
PART NUMBER
DESCRIPTION
031-166-000
031-166-002
031-167-000
031-167-002
031-168-000
031-169-000
031-176-000
031-177-000
2
050-028-354
050-028-357
050-028-600
3
095-091-000
095-091-003
4
114-023-551
5
115-141-115
6
132-034-360
7
135-036-506
8
165-110-551
9
171-062-115
171-062-308
171-075-115
10
171-063-115
171-063-308
11
171-064-115
171-064-308
12
171-066-115
171-066-308
13
196-162-520
196-162-542
196-162-552
14
286-095-354
286-095-360
286-116-000
15
286-096-600
16
312-107-520
312-107-542
s07nmdl1sm-rev0614
Air
Air
Air
Air
Ball, Check Valve
Ball, Check Valve
Ball, Check Valve
Pilot Valve Assembly
Pilot Valve Assembly (Conductive Acetal)
Bracket, Intermediate
Bracket, Mounting
Bumper, Diaphragm
Bushing, Plunger
Cap, Air Inlet
Capscrew, Flanged 5/16-18 x 1.00
Capscrew, Flanged 5/16-18 x 1.00
Capscrew, Flanged 5/16-18 x 1.00
Capscrew, Flanged 5/16-18 x 1.25
Capscrew, Flanged 5/16-18 x 1.25
Capscrew, Flanged 5/16-18 x 1.50
Capscrew, Flanged 5/16-18 x 1.50
Capscrew, Flanged 1/4-20 x 1.25
Capscrew, Flanged 1/4-20 x 1.25
Chamber, Outer
Chamber, Outer
Chamber, Outer
Diaphragm
Diaphragm
Diaphragm, One-Piece Bonded
Diaphragm, Overlay
Elbow
Elbow
QTY
1
1
1
1
1
1
4
4
4
1
1
1
2
2
2
1
8
8
4
24
24
12
12
8
8
2
2
2
2
2
2
2
4
4
ITEM
PART NUMBER
DESCRIPTION
QTY
312-107-552
17
360-099-360
18
360-100-360
19
360-101-360
20
360-102-360
21
518-139-520
518-139-520E
518-139-542
518-139-542E
518-139-552
518-139-552E
22
530-023-000
530-024-000
23
544-005-115
544-005-308
24
560-001-360
25
612-091-520
612-091-542
612-091-552
26
612-177-330
612-221-330
27
620-019-115
28
670-050-520
670-050-542
670-050-552
29
675-042-115
30
685-056-120
31
720-012-360
32
720-046-600
33
720-051-600
34
722-081-520
722-081-542
722-081-552
Elbow
Gasket, Spacer (Use with TPE Diaphragms Only)
Gasket, Air Inlet
Gasket, Pilot Valve
Gasket, Air Valve
Manifold (NPT)
Manifold (BSPT), tapered
Manifold (NPT)
Manifold (BSPT), tapered
Manifold (NPT)
Manifold (BSPT), tapered
Muffler
Muffler
Nut, Flanged 5/16-18
Nut, Flanged 5/16-18
O-ring
Plate, Outer Diaphragm
Plate, Outer Diaphragm
Plate, Outer Diaphragm
Plate, Inner Diaphragm
Plate, Inner (use with 2 One-Piece
Bonded Diaphragm Only)
Plunger, Actuator
Retainer, Ball
Retainer, Ball
Retainer, Ball
Ring, Retaining
Rod, Diaphragm
Seal, Diaphragm Rod
Seal, Manifold
Seal, Check Valve Retainer
Seat, Check Valve
Seat, Check Valve
Seat, Check Valve
NOT SHOWN:
535-069-000
Nameplate
4
2
1
1
1
2
2
2
2
2
2
1
1
36
36
2
2
2
2
2
2
2
4
4
4
2
1
2
4
8
4
4
4
1
1-A
1-B
1-C
1-E
1-F
1-G
1-H
1-I
1-J
Part Number
031-166-000
095-106-551
031-132-000
560-101-360
165-122-551
560-026-360
675-062-115
530-031-550
165-109-551
710-011-115
Description
Qty
1
1
1
8
2
2
2
1
1
4
1
2
4
s07nmdl1sm-rev0614
A I R D I S T R I B U T I O N VA LV E
SERVICING
To service the air valve first shut
off the compressed air, bleed pressure
from the pump, and disconnect the air
supply line from the pump.
STEP #1: See COMPOSITE
REPAIR PARTS DRAWING.
Using a 3/8" wrench or socket,
remove the four hex flanged capscrews
(item 12). Remove the air valve
assembly from the pump.
STEP #2: Disassembly of the air
valve.
To access the internal air valve
components first remove the two end
cap retainers (item 1-G) by inserting
a small flat screwdriver into the two
slotted grooves on the valve body and
gently lifting the retainers out.
Next remove the two end caps (item
1-E) by grasping the pull tab with finger
and thumb or pliers and tugging. Inspect
the two orings (items 1-C and 1-F) on
each end cap for wear or cuts. Replace
the o-rings if necessary.
Remove the spool (part of item
1-B) from the sleeve. Be careful not to
scratch or damage the outer diameter
of the spool. Wipe spool with a soft
clean cloth and inspect for scratches
or abrasive wear.
s07nmdl1sm-rev0614
IMPORTANT
Read these instructions
completely, before
installation and start-up. It
is the responsibility of the
purchaser to retain this manual for reference.
Failure to comply with the recommendations
stated in this manual will damage the pump,
and void factory warranty.
1-K
1-H
1-J
1-B
1-F
1-B
1-D
1-I
1
1-A
1-B
1-C
1-D
1-E
1-F
1-G
1-H
1-I
1-J
1-K
1-D
1-C
1-A
1-E
1-C
1-F
1-E
1-G
Part Number
031-167-000
095-106-559
031-134-000
560-101-360
132.030.552
165-123-147
560-029-360
675-062-115
210-008-330
530-031-550
165-109-559
710-011-115
Description
Qty
1
1
1
8
2
2
2
2
1
1
1
4
1
2
4
s07nmdl1sm-rev0614
s07nmdl1sm-rev0614
IMPORTANT
Read these instructions
c o m p l e t e l y, b e f o r e
installation and start-up.
It is the responsibility of
the purchaser to retain
this manual for reference. Failure to
comply with the recommendations stated
in this manual will damage the pump, and
void factory warranty.
PART NUMBER
095-091-000
095-087-551
755-051-000
560-033-360
775-055-000
560-023-360
675-037-080
DESCRIPTION
Pilot Valve Assembly
Valve Body
Sleeve (With O-rings)
O-ring (Sleeve)
Spool (With O-rings)
O-ring (Spool)
Retaining Ring
QTY
1
1
1
6
1
3
1
PART NUMBER
114-023-551
893-099-000
219-001-000
219-004-000
219-002-000
219-003-000
241-001-000
171-065-115
618-050-150
DESCRIPTION
QTY
Bracket, Intermediate
1
Solenoid Valve, NEMA4
1
Solenoid Coil, 24VDC
1
Solenoid Coil, 24VAC/12VDC
1
Solenoid Coil, 120VAC
1
Solenoid Coil, 240VAC
1
Connector, Conduit
1
Capscrew, Flanged 1/4-20 x 1.00 4
Plug (Replaces item 7)
2
50
8
29
49
1
1
1
1
1
1
18
52
48
24
24
52
29
12
4
19
47
s07nmdl1sm-rev0614
Solenoid Connector
Before wiring, remove
terminal block from
conduit connector.
Wiring
Diagram
3rd Terminal for
ground.
#2 Terminal Neutral
(Negative)
#1 Terminal
Power
(Positive)
To Control
BEFORE INSTALLATION
Before wiring the solenoid, make
certain it is compatible with your system
voltage.
s07nmdl1sm-rev0614
Intermediate Servicing
Intermediate Drawing
PART NUMBER
114-023-551
135-036-506
560-001-360
620-019-115
675-042-115
DESCRIPTION
Bracket, Intermediate
Bushing, Plunger
O-Ring
Plunger, Actuator
Ring, Retaining*
QTY
1
2
2
2
2
s07nmdl1sm-rev0614
IMPORTANT
Read these instructions
completely, before installation and start-up.
It is the responsibility of
the purchaser to retain
this manual for reference. Failure to
comply with the recommendations stated
in this manual will damage the pump, and
void factory warranty.
16
23
28
33
34
2
33
s07nmdl1sm-rev0614
IMPORTANT
Read these instructions
completely, before installation and start-up.
It is the responsibility of
the purchaser to retain
this manual for reference. Failure to
comply with the recommendations stated
in this manual will damage the pump, and
void factory warranty.
41
40
39
13
s07nmdl1sm-rev0614
PART NUMBER
050-028-354
670-050-552
722-081-552
720-051-600
DESCRIPTION
Ball, Check
Retainer, Ball
Seat, Check Valve
Seat, Check Valve
QTY
4
4
4
8
s07nmdl1sm-rev0614
IMPORTANT
Read these instructions
c o m p l e t e l y, b e f o r e
installation and start-up.
It is the responsibility of
the purchaser to retain
this manual for reference. Failure to
comply with the recommendations stated
in this manual will damage the pump, and
void factory warranty.
30
30
30
26
26
11
11
6
11
26
17
14
24
24
14
15
25
13
13
13
11
11
24
14
26
17
14
11
14
14
15
25
25
13
13
9
13
9
11
s07nmdl1sm-rev0614
DIAPHRAGM SERVICING
To service the diaphragms first
shut off the suction, then shut off the
discharge lines to the pump. Shut
off the compressed air supply, bleed
the pressure from the pump, and
disconnect the air supply line from the
pump. Drain any remaining liquid from
the pump.
Step #1: See the pump composite
repair parts drawing, and the diaphragm
servicing illustration.
Using a 1/2" wrench or socket,
remove the 16 capscrews (items 9 &
10), and nuts that fasten the elbows
(items 16) to the outer chambers
(items 13). Remove the elbows with the
manifolds and spacers attached.
Step #2: Removing the outer
chambers.
Using a 1/2" wrench or socket,
remove the 16 capscrews (items
9 and 11), and nuts that fasten the
outer chambers, diaphragms, and
intermediate bracket (item 4) together.
Step #3: Removing the diaphragm
assemblies.
Use a 3/4" wrench or six pointed
socket to remove the diaphragm
assemblies (outer plate, diaphragm,
and inner plate) from the diaphragm rod
(item 30) by turning counterclockwise.
Insert a 6-32 set screw into the
smaller tapped hole in the inner
diaphragm plate (item 26). Insert
the protruding stud and the 6-32
fastener loosely into a vise. Use a
3/4" wrench or socket to remove the
outer diaphragm plate (item 25) by
s07nmdl1sm-rev0614
IMPORTANT
R e a d
t h e s e
i n s t r u c t i o n s
completely, before
installation and startup. It is the responsibility of the purchaser
to retain this manual for reference. Failure
to comply with the recommendations
stated in this manual will damage the
pump, and void factory warranty.
s07nmdl1sm-rev0614
IMPORTANT
Read these instructions
c o m p l e t e l y, b e f o r e
installation and start-up.
It is the responsibility of
the purchaser to retain
this manual for reference. Failure to
comply with the recommendations stated
in this manual will damage the pump, and
void factory warranty.
s07nmdl1sm-rev0614
PART NUMBER
DESCRIPTION
10*
16*
21*
23*
171-063-115
171-063-308
312-107-502E
312-107-502N
312-107-520E
312-107-520N
312-107-542E
312-107-542N
312-107-552E
312-107-552N
518-139-502
518-139-502E
518-139-520
518-139-520E
518-139-542
518-139-542E
518-139-552
518-139-552E
544-005-115
544-005-308
QTY
16
16
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
16
16
PART NUMBER
DESCRIPTION
10*
11*
16*
21*
23*
171-063-115
171-063-308
171-064-115
171-064-308
312-107-502E
312-107-502N
312-107-520E
312-107-520N
312-107-542E
312-107-542N
312-107-552E
312-107-552N
518-139-502
518-139-502E
544-005-115
544-005-308
518-139-520
518-139-520E
518-139-542
518-139-542E
518-139-552
518-139-552E
s07nmdl1sm-rev0614
QTY
16
16
4
4
1
1
1
1
1
1
1
1
1
1
28
28
1
1
1
1
1
1
ITEM
PART NUMBER
DESCRIPTION
QTY
37
38
115-143-080
115-143-305
115-143-306
171-068-115
171-068-308
ITEM
PART NUMBER
DESCRIPTION
10*
11*
16*
21*
23*
37
38
171-063-115
171-063-308
171-064-115
171-064-308
312-107-502E
312-107-502N
312-107-520E
312-107-520N
312-107-542E
312-107-542N
312-107-552E
312-107-552N
518-139-502
518-139-502E
518-139-520
518-139-520E
518-139-542
518-139-542E
518-139-552
518-139-552E
544-005-115
544-005-308
115-143-080
115-143-305
115-143-306
171-068-115
171-068-308
2
2
2
8
8
QTY
SAFE AIR
EXHAUST
DISPOSAL
AREA
Illustration #1
MUFFLER
SUCTION
LINE
Illustration #2
MUFFLER
LIQUID
LEVEL
SUCTION
LINE
Illustration #3
s07nmdl1sm-rev0614
s07nmdl1sm-rev0614
OPTION 1
OPTION 2
OPTION 6
Option 0
Option 6
s07nmdl1sm-rev0614
Option 1 and 2
Declaration of Conformity
Manufacturer: Warren Rupp, Inc., 800 N. Main Street
Mansfield, Ohio, 44902 USA
Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic,
S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure,
RS Series, W Series, SMA and SPA Submersibles, and Tranquilizer Surge Suppressors comply with
the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.
This product has used Harmonized Standard EN809:1998+A1:2009, Pumps and Pump Units
for Liquids - Common Safety Requirements, to verify conformance.
David Roseberry
Printed name of authorized person
Engineering Manager
Title
Revision Level: F