Top Drive 2 PDF
Top Drive 2 PDF
Top Drive 2 PDF
Technical Bulletin
Top Drive TD-500-HT
Top Drive TD-350-HT
TD-500-HT
DE
P01
Technische Information
Page 1 of 33
Introduction............................................................. 4
1.1
Index
Overview ........................................................................... 5
2.2
General.............................................................................. 7
2.3
2.4
2.5
Module description.......................................................... 10
Drillers Control................................................................ 23
3.4
Transport............................................................... 26
Option - Training...................................................... 28
7.1
7.2
7.3
7.4
Index
10
11
12
13
14
15
16
17
18
19
Contact ................................................................. 33
Page 3 of 33
Introduction
1 Introduction
Pos: 1.1.2 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4001 4.0.0 Einfhrung @ 4\mod_1279025442084_581.doc @ 37340
Standard washpipe
Backup Clamp to make up and break the Top Drive drill pipe connection
The blower rate for the motor cooling is variable and depends on the motor
temperature.
The drives of the system have been carefully chosen to meet current noise
protection regulations.
Page 4 of 33
Introduction
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1.1
Overview
Pos: 1.1.3.2 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4100 4.1.0 bersicht _Bild @ 4\mod_1279025653859_581.doc @ 37360
Rear
Left side
Right Side
Front
Abb. 1
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Page 5 of 33
Technical Data
2 Technical Data
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2.1
Dimension drawing
535
764
1708
1600
660
843
865
Abb. 2
Page 6 of 33
Technical Data
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2.2
General
Pos: 1.3.3.2 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-500-HT/3200 3.2.0 Allgemeine Angaben @ 4\mod_1279023470335_581.doc @ 37261
Description
Value
Dimension
Weight
16200
kg
Length
6730
mm
Width
1780
mm
Height
1540
mm
2.3
Performance Data
Pos: 1.3.4.2 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-500-HT/3500 3.5.0 Leistungswerte Tabelle @ 4\mod_1279024204468_581.doc @ 37296
Description
Value
Dimension
350
ton
3125
kN
500
ton
4480
kN
500
bar
7500
PSI
758
kW
1030
HP
Drill Speed
0 to 115/230
1 min-1
Drilling Torque
63.000
Nm
46.500
ft lbs
100.000
Nm
73.760
Ft lbs
105.000
Nm
77.440
ft lbs
2500 kg
@1,4 m
5500 lbs
@4
Pressure Rating
Power Rating
14:1
Page 7 of 33
Technical Data
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2.3.1
Pos: 1.3.4.4 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-500-HT/3510 3.5.1.0 Drehmoment Geschwindigkeits kurve @ 4\mod_1279024399758_581.doc @ 37306
Abb. 3
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Page 8 of 33
2.4
Technical Data
Connection values
Description
Value
Dimension
Voltage
D 575
V AC
880
750
kW
Description
Value
Dimension
Voltage
D 400 / S690
V AC
14,3 / 8,3
7,5
kW
Description
Value
Dimension
Voltage
D 400 / S690
V AC
14,3 / 8,3
7,5
kW
Description
Value
Dimension
Voltage
D 400 / S690
V AC
14,3 / 8,3
7,5
kW
Description
Value
Dimension
Temperature range
-45...+ 55
Pos: 1.3.5.4 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-500-HT/3303 3.3.0 Antrieb Hydraulikaggregat-elektrisch @ 4\mod_1279023752545_581.doc @ 37276
Pos: 1.3.5.5 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-500-HT/3304 3.3.0 Antrieb Getriebeschmierung-elektrisch @ 4\mod_1279023839105_581.doc @ 37281
Gearbox Lubrication
electric
2.5
Operation conditions
Pos: 1.3.6.2 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-500-HT/3400 3.4.0 Umgebung Temperatur @ 4\mod_1279024098112_581.doc @ 37291
Environment
Page 9 of 33
Pos: 1.5.1 /Betriebsanleitungen-Mechanisch/Bedienungsanleitungen-Alle/4. Aufbau und Funktion/4000 4. Aufbau und Funktion @ 4\mod_1278925574849_581.doc @ 36582
3.1
Module description
Carriage Package
Drilling Unit
Service Loop
Pipehandler
Elevator/Links
Guide Rails
Abb. 4
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Page 10 of 33
Pos: 1.5.5 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4210 4.2.1.0 Drilling unit @ 4\mod_1279025726107_581.doc @ 37375
3.1.1
Drilling Unit
The Drilling Unit consists of the following subassembly groups:
Hanger Assembly
Drive
Mud Supply
Protection Frame
Hydraulic Unit
Abb. 5
Page 11 of 33
3.1.1.1
Hanger Assembly
The Hanger Assembly consists of:
1
Yoke (1)
The cylinders are assembled between Yoke (1) and Upper Links (2). The
Counterbalance System can compensate a maximum distance of 200 mm. When
starting the operation the counterbalance system is charged by the hydraulic
system. During operation the hydraulic system refills the counterbalance system
to the adjusted pressure.
Abb. 6
Pos: 1.5.7 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4212 4.2.1.2 Antrieb @ 4\mod_1279026462857_581.doc @ 37399
3.1.1.2
Drive
Drive
1
4
5
Abb. 7
Page 12 of 33
1
2
3
4
Abb. 8
Pos: 1.5.9 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/42122 4.2.1.2.0 Drehstrommotor @ 4\mod_1279026663023_581.doc @ 37407
AC Motor
The rated power of the motor is 758 KW / 1030HP. It is controlled by a
frequency drive and temperature monitored. The maximum operating
temperature is controlled by sensors in the motor.
Abb. 9
Pos: 1.5.10 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/42123 4.2.1.2.0 Drehgeber Haltebremse @ 4\mod_1279026733959_581.doc @ 37411
1
2
Rotary encoder(1)
The rotary encoder is assembled to the holing brake and - via shaft extension
- directly connected to the engine shaft
Brake (2)
The disc brake is hydraulic closed and spring force opened. It can absorb a
torque of 105.000 Nm.
Abb. 10
Page 13 of 33
Gearbox
The two-stage gearbox is helical cut with a total transmission ratio of 14:1.
The speed of the engine is reduced twice before it is transferred to the
bullgear (1) of the gearbox. The bullgear is located on the thrust bearing. The
mainsahft is concentrically located in the bullgear and connected to it via
multiple splining.
The gearbox is lubricated with combined splash/pressure lubrication (3). If the
gear oil has reached its maximum temperature it is piped via a bypass
through an oilcooler. The oilcooler is included in the ventilation system of the
motor.
1
2
Abb. 11
Pos: 1.5.12 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/42125 4.2.1.2.0 Mainshaft @ 4\mod_1279026871377_581.doc @ 37419
1
2
3
Mainshaft
The mainshaft (4) powered by the bullgear - is located in the gearbox
together with the thrust bearing (2). It is conducted via lower bearing (3). In
order to execute drilling fluid a washpipe (1) is connected. At the bottom of the
mainshaft there is an API pin as connection to the drill string. The drill string is
powered by the mainshaft. The mainshaft holds the load collar (5) which
bears the link adapter the drill pipe during elevator operation.
4
5
Abb. 12
Pos: 1.5.13 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4213 4.2.1.3 Splungszufuhr @ 4\mod_1279027224570_581.doc @ 37423
3.1.1.3
Mud Supply
1
2
The mud feeding comprises a 3 washpipe and a goose neck with 2 Fig 1502
input for wireline operation as well as a 4 Fig 1002 mud hose connection. The
mud feeding disposes of a pressure rating of 7500 PSI.
3
4
Abb. 13
Pos: 1.5.14 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4214 4.2.1.4 Integriete Hydraulikeinheit @ 4\mod_1279027344582_581.doc @ 37427
Page 14 of 33
Pos: 1.27 /Bentec Produkte/Top Drive /TD-500-HT/4. Aufbau und Funktion/421 4.2.1.4 Baugruppe Hydraulikeinheit @ 1\mod_1259752821452_581.doc @ 24520
3.1.1.4
Valves are operated by robust 24 volt coil. A low-noise pump is integrated in the
stainless steel system tank (5).
Abb. 14
Pos: 1.5.15 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4215 4.2.1.5 Schutzrahmen @ 4\mod_1279027429641_581.doc @ 37431
3.1.1.5
Protection Frame
The protection frame is fixed at the front of the Top Drive. A service platform(1)
can be swung out for installation and repair work
Abb. 15
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Page 15 of 33
3.1.2
Pipehandler
The Pipehandler consists of the following sub assembly groups:
Linkadapter housing
Support
Rotary Actuator /
Arresting Device
Hydraulic Swivel
Link tilt
IBOP / Saversub
Back Up Clamp
Abb. 16
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Page 16 of 33
3.1.2.1
Rotary Actuator
1
2
3
Abb. 17
Pos: 1.5.20 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4222 4.2.2.2. Feststeller @ 4\mod_1279028265677_581.doc @ 37443
3.1.2.2
Arresting device
1
Arresting Device
The gear segment (2) is moved by a hydraulic cylinder (1). It grabs at the
main gear wheel(3) and arrests the pipehandler in intervals of 3.
2
3
Abb. 18
Pos: 1.5.21 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4223 4.2.2.3 Drehdurchfhrung @ 4\mod_1279028306863_581.doc @ 37447
3.1.2.3
Hydraulic Swivel
Hydraulic swivel
Hydraulic lines of the consumer of the Pipehandler are transferred through the
hydraulic swivel. Free channels are available, enabling the connection of
additional consumers.
Abb. 19
Pos: 1.5.22 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4224 4.2.2.4. Linkadapterhousing @ 4\mod_1279028366362_581.doc @ 37451
3.1.2.4
Linkadapterhousing
Linkadapterhousing
The linkadapter (2) positioned in the linkadapterhousing (1). The link adapter
is supported by the Liftingspring (3). While drilling the liftingspring raises the
linkadapter thus enabling free rotation of the mainshaft. The load collar (4)
holds the linkadapter during elevator operation. The load collar transfers the
load into mainshaft. The load collar consists of two half-shells with grooves
that grap into the mainshaft. A housing keeps the shells together..
Abb. 20
Page 17 of 33
3.1.2.5
Linktilt
Linktilt
Two hydraulic cylinders (2) move Links and Elevator. Hereby the elevator can
be placed in any position necessary for picking the pipes.
The system can lift a maximum of 2,5 t at a distance
of 1,4 m to centre well.
Abb. 21
Pos: 1.5.24 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/42251 4.2.2.5.0 Linktilt Reichweite Tabelle @ 4\mod_1279028770661_581.doc @ 37459
The Link tilt system is able to move Links with in the following Limits
Link Typ
[mm]
[``]
[mm]
[``]
[mm]
[``]
108``
2743
108
1473
58
2013
79
120``
3048
120
1637
64
2237
88
132``
3353
132
1081
71
2460
97
144``
3658
144
1964
77
2684
106
168``
4267
168
2292
90
3131
123
180``
4572
180
2455
97
3355
132
Pos: 1.5.25 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/42252 4.2.2.5.0 Linktilt Reichweite Abb @ 4\mod_1279028858033_581.doc @ 37463
Abb. 22
Page 18 of 33
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3.1.2.6
1
2
3
Abb. 23
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3.1.2.7
Back up Clamp
The purpose of the backup Clamp(2) is making up and breaking drill pipe
connections between Top Drive (Saversub) and drill string. The back up
clamp is connected to the Linkadapterhousing via torque beam.(1)
Abb. 24
Pos: 1.5.28 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/42271 4.2.2.7.0 Backeneinstze @ 4\mod_1279029214834_581.doc @ 37475
Abb. 25
Tool Joint OD
4 5
II
5 6
III
6 7
IV
7 8
Page 19 of 33
/Betriebsanleitungen-Mechanisch/Bentec
Produkte/Top
Drive/TD-Module/4228
4.2.2.8. IBOP,Saversub,
IBOP Saver Sub Load
@ 4\mod_1279029762582_581.doc
@ 37491 @ 24940
Pos: 1.5.29
1.39 /Bentec
Produkte/Top Drive /TD-500-HT/4. Aufbau
und Funktion/422
4.2.2.7 Baugruppe
Collar @ 1\mod_1260947387369_581.doc
3.1.2.8
IBOP/ Saversub
1
2
3
4
Abb. 26
Pos: 1.5.30 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4230 4.2.3. Fhrungswagen @ 4\mod_1279029308425_581.doc @ 37479
3.1.3
Carriage Package
The Top drive is guided by a carriage package. It transfers the torque from the top
drive into the Guide rails.
The Carriage Package consists of a frame(1) with slide shoes(2), it transfers the
Torque it to the Mast structure. The glide shoes are equipped with vibration
dampers (3). Adjustment to centre well is performed by adjusting devices(4)
Abb. 27
Pos: 1.5.31 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4240 4.2.4. Fhrungsschiene @ 4\mod_1279029433655_581.doc @ 37483
3.1.4
Abb. 28
Page 20 of 33
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3.1.5
Hoisting equipment
The Top Drive can be equipped with the following Links(1) and elevators(2)
Load
Size
350 ton
2 x 120 (recommended)
350 ton
2 x 132
500 ton
3 x 120 (recommended)
500 ton
3 x 144
Abb. 29
3.1.6
Tool Kit
The top drive will be delivered with
Page 21 of 33
Pos: 1.5.34 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4260 4.2.6. Topdrive Control - Konsole @ 4\mod_1279721650920_581.doc @ 38630
3.2
Service Loop
Drillers Control
Drillers Control Cable
Drillfloor
Terminalbox
Supply Cable
Incoming
Power Cable
3.2.1
Service Loop
The Top drive has a Power Loop (1) that supplies electrical power to the motor
and a Control Loop (2). The control Loop holds all control lines and the electrical
power supply for the auxiliary drives.
The Loop Length is based on the existing rig specifications.
The Length of the Supply Cable is determined by customer or recommended by
Bentec.
Abb. 31
Page 22 of 33
1.5.36 /Betriebsanleitungen-Mechanisch/Bentec
Drive/TD-Module/4261 4.2.6.2
4.2.6.1.VFD
Service
Loop
@
4\mod_1279030085626_581.doc
@ 37499 @ 38600
Pos: 1.5.37
Power
Control
System
@ 4\mod_1279030274654_581.doc
@ 37503
Pos:
1.5.38
/Betriebsanleitungen-Mechanisch/Bentec Produkte/Top
Produkte/Top Drive/TD-Module/4262
Drive/TD-Module/4263
4.2.6.3.
Driller
Control
Konsole
@ 4\mod_1279703324803_581.doc
3.3
Drillers Control
The Top Drive is controlled by the Panel shown below. This panel is used as a
standalone unit installed within the doghouse.
An implementation within the Drillers Chair is available on request.
Abb. 32
Pos: 1.5.39 /Standardmodule /nL.......... Seitenumbruch .......... @ 0\mod_1226928886124_0.doc @ 805
3.4
Abb. 33
ISO Container with Lifting Edges & Pad eyes for rigging
Heat insulation
MCC for all auxiliary drives with VFDs for support drives
Page 23 of 33
3.4.1
600/690V
1700A
The plug panel for Power Supply is installed outside of the container. For each
Phase there are two (2) Power Pins available. (3x2 Power Pins)
3.4.2
820950 V DC
575 V AC
1600A
MODICON Schneider
Air Cooled
Alarms are displayed in clear languages including histogram and display of actual
system data for maintenance and troubleshooting purpose in one central Display.
All controls for the Top Drive like Link tilt, etc. are included in the VFD System.
The plug panel for the connection of the Top Drive is installed outside of the
container.
3.4.3
3.4.4
Page 24 of 33
3.4.5
VFD Transformer
One transformer fed by AC Supply panel to fed 460/400/230V consumers of the
MCC and small power distribution.
Technical Data:
Rated power: 50kVA
Primary voltage: 600/690V
Secondary voltage: 400/460V
3.4.6
3.4.7
3.4.8
3.5
Page 25 of 33
Transport
Pos: 1.5.40 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-Module/4300 4.3. Tool Kit @ 4\mod_1279030454400_581.doc @ 37511
Pos: 1.6
/Standardmodule
/nL.......... Seitenumbruch .......... @ 0\mod_1226928886124_0.doc
@ 805
Pos:
1.7.1
/Betriebsanleitungen-Mechanisch/Bedienungsanleitungen-Alle/5.
Transport und Zwischenlagerung/5000
5.Transport @ 4\mod_1278928593693_581.doc @ 36659
4 Transport
Pos: 1.7.2 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-500-HT/5001 5.0.0. Tarnsportmae-Dubble Rail-Rahmen @ 4\mod_1279095056207_581.doc @ 37578
Transport Data
Description
Value
Dimension
Length
7400
mm
Width
2880
mm
Height
2880
mm
Weight
20.000
kg
Pos: 1.7.3 /Betriebsanleitungen-Mechanisch/Bentec Produkte/Top Drive/TD-500-HT/5002 5.0.0 Transortmae-Dartsellung Double Rail Rahmen @ 4\mod_1279095056488_0.doc @ 37583
28
80
7400
Abb. 34
Pos: 1.8 /Standardmodule /nL.......... Seitenumbruch .......... @ 0\mod_1226928886124_0.doc @ 805
Page 26 of 33
Measurements at Mast
Intermediate Tiebacks
Lower Tieback
The Implementation of Bentec Top Drives may influence the statics of the Mast.
Bentec will submit static relevant datas within a confirmation drawing after
purchase order. The client is responsible for the verification of the Mast statics.
To implement the Top Drive in an efficient way Bentec need the following
technical Drawings (CAD-File or scanned file):
Drillfloor Layout
Fingerboard
Crown Block
Rig Layout
Standpipe Information
Page 27 of 33
Option - Training
7 Option - Training
The following Training courses are available in advance or onsite.
Pos: 1.9.2 /Betriebsanleitungen-Mechanisch/Bedienungsanleitungen-Alle/Technical Bulletin/Z100 Z.1. Bedienerschulung beim Hersteller @ 4\mod_1279691999830_581.doc @ 38545
7.1
System safety
Participants:
This Course is provided for: Driller, Toolpusher, Repair- and Maintenance
Crews or people who are directly responsible for the Top Drive
Pos: 1.9.3 /Betriebsanleitungen-Mechanisch/Bedienungsanleitungen-Alle/Technical Bulletin/Z200 Z.2. Bedienerschulung An der Bohranlage @ 4\mod_1279692449776_581.doc @ 38549
7.2
Hydraulic plans
Participants:
This Course is provided for: Repair- and Maintenance Crews or people who are
directly or indirectly responsible for the hydraulic functions of the Top Drive.
7.3
Electrical plans
Power Supply
Participants:
This Course is provided for: Electric Crews or people who are directly or indirectly
responsible for the electrical functions of the Top Drive.
Page 28 of 33
7.4
Mechanical plans
Load Path
Main Assemblies
Sub Assemblies
Recommended Maintenance
Participants:
This Course is provided for: mechanic & maintenance Crews or people who are
directly or indirectly responsible for the mechanical functions of the Top Drive.
Function Test
NC 38
NC 40
NC 46
NC 50
5 FH
6 5/8 FH
4-5
5 6
6 7
7 8
Page 30 of 33
50m multicore control cable halogen free for connect each camera
Pan angle: 356 Tilt Angle 176 & end stop limits
Power Supply
230V AC 50/60Hz
Page 31 of 33
Lloyds British
Page 32 of 33
Contact
19 Contact
Germany
Headquarters
Production
Service
Sales
Phone: +49-5922/72-80
Fax: +49-5922/72-457
E-Mail: [email protected]
Web: www.bentec.com
Phone: +73452261479
E-Mail: [email protected]
E-Mail: [email protected]
E-Mail:
[email protected]
E-Mail: [email protected]
IDTEC
International Drilling Technology
Co.LLC
P.O.Box 1278
PC 133 Al Khuwair
Phone: +968-2459-0103
Fax: +968-2459-0163
E-Mail:
[email protected]
Russia
Turkmenistan
Kazakhstan
Oman
Page 33 of 33