Atv 61
Atv 61
Instruction Bulletin
30072-451-60C
Retain for future use.
For Use in the United States of America
30072-451-60C
09/2008
30072-451-60C
09/2008
TABLE OF CONTENTS
Hazard Categories and Special Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Please Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before you begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
6
7
9
12
12
13
14
15
16
30072-451-60C
09/2008
30072-451-60C
09/2008
Name
Lightning Bolt
ANSI Man
Exclamation Point
DANGER
DANGER indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not
avoided, can result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not
avoided, can result in minor or moderate injury.
30072-451-60C
09/2008
CAUTION
CAUTION, used without the safety alert symbol, indicates a
potentially hazardous situation which, if not avoided, can result in
property damage.
Please Note
Electrical equipment should be installed, operated, serviced, and
maintained only by qualified personnel. No responsibility is assumed
by Schneider Electric for any consequences arising out of the use of
this material.
30072-451-60C
09/2008
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC
FLASH
Read and understand this manual before installing or operating
the Altivar 61 drives. Installation, adjustment, repair, and
maintenance must be performed by qualified personnel.
The user is responsible for conforming to all applicable code
requirements with respect to grounding the equipment.
Many parts in this drive, including printed wiring boards, operate
at the line voltage. DO NOT TOUCH. Use only electrically
insulated tools.
DO NOT short across DC bus capacitors or touch unshielded
components or terminal strip screw connections with voltage
present.
Before servicing the drive:
Disconnect all power including external control power that
may be present before servicing the drive.
Place a DO NOT TURN ON label on the drive disconnect.
Lock disconnect in the open position.
WAIT 15 MINUTES for the DC bus capacitors to discharge.
Then follow the DC bus voltage measurement procedure on
page 24 to verify that the DC voltage is less than 42 V. The
drive LEDs are not indicators of the absence of DC bus
voltage.
Install and close all covers before applying power or starting and
stopping the drive.
Failure to follow these instructions will result in death or
serious injury.
The word drive as it is used in this manual refers to the controller portion of the
adjustable speed drive as per the NEC.
30072-451-60C
09/2008
WARNING
LOSS OF CONTROL FROM A COMMUNICATION
INTERRUPTION
The designer of any control scheme must consider the potential
failure modes of control paths and, for certain critical control
functions, provide a means to achieve a safe state during and
after a path failure. Examples of critical control functions are
emergency stop and overtravel stop.
Separate or redundant control paths must be provided for critical
control functions.
System control paths may include communication links.
Consideration must be given to the implications of unanticipated
transmission delays or failures of the link.1
Each implementation of an Altivar 61 drive must be individually
and thoroughly tested for proper operation before being placed
into service.
Failure to follow these instructions can result in death, serious
injury, or equipment damage.
1
For additional information refer to NEMA ICS 1.1 (latest edition), Safety Guidelines for
the Application, Installation, and Maintenance of Solid State Control and to NEMA ICS
7.1 (latest edition), Safety Standards for Construction and Guide for Selection,
Installation and Operation of Adjustable-Speed Drive Systems.
CAUTION
IMPROPER DRIVE OPERATION
If, for a prolonged period of time, voltage is not applied to the
drive, the performance of its electrolytic capacitors will be
reduced.
If it is stopped for a prolonged period, turn the drive on every two
years for at least 5 hours to restore the performance of the
capacitors, then check its operation. It is recommended that the
drive not be connected directly to the line voltage. The voltage
should be increased gradually using an adjustable AC source.
Failure to follow these instructions can result in equipment
damage.
30072-451-60C
09/2008
Product Support
For more information, call, fax, or write:
Schneider Electric AC Drives Product Support Group
P.O. Box 27446
Raleigh, NC 27611-7446
For support and assistance, contact the Product Support Group. The
Product Support Group is staffed Monday through Friday from
8:00 am until 6:00 pm Eastern time to assist with product selection,
start-up, and diagnosis of product or application problems.
Emergency phone support is available 24 hours a day, 365 days a
year.
Toll free:
E-mail:
Fax Line:
1-888-SquareD (1-888-778-2733)
[email protected]
919-217-6508
10
30072-451-60C
09/2008
30072-451-60C
09/2008
b1
Steps 14
must be
performed
with the
power off.
)
NOTE: Ensure that the wiring of the
drive is compatible with its
configuration.
Optimize performance
To optimize performance:
Refer to the auto-tuning section on page 53.
Motor thermal current
Acceleration and deceleration ramps
Speed variation range
b 8 Start.
20062008 Schneider Electric USA All Rights Reserved
11
30072-451-60C
09/2008
CAUTION
DRIVE OVERHEATING
Ensure the prospective input short-circuit current does not exceed
the input withstand current rating.
Failure to follow these instructions can result in equipment
damage.
12
30072-451-60C
09/2008
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC
FLASH
Only use the overcurrent protective device marked on the drive
or in the manual.
Do not operate the drive on an input mains line with a prospective
input short circuit current greater than the Drive Containment
Rating.
Ensure that the drive has a listed enclosure rating or uses the
conduit kit to achieve an enclosure rating.
Failure to follow these instructions will result in death or
serious injury.
Use of the drive with different prospective short-circuit currents may
be possible. Contact Schneider Electric for tested combinations of
OCPD, line reactors, drives and enclosures or refer to the Altivar 61
and 71 Supplementary Short Circuit Protection Information bulletin
shipped with the drive.
13
30072-451-60C
09/2008
Power Indicated
on Plate1
Part Number2
Output
Interrupting
Rating
Input
Withstand
Current
Drive
Containment
Rating
Max.
Fuse
Size
kA
kA
kA
kW
hp
0.37
0.5
ATV61H075M3
100
15
0.75
ATV61HU15M3
100
25
1.5
ATV61HU22M3
100
25
2.2
ATV61HU30M3
100
40
ATV61HU40M33
100
45
ATV61HU55M33
100
22
60
5.5
7.5
ATV61HU75M33
100
22
70
These power ratings and currents are given for an ambient temperature of 50 C (122 F) at the factory-set
switching frequency, used in continuous operation.
These part numbers are also available without a graphic terminal display by adding a Z to the end of the part
number, for example, ATV61H075M3Z.
A line choke must be used. Refer to the drives catalog for more information.
Table 2:
Power Indicated
on Plate1
kW
14
Part Number2
hp
Output
Interrupting
Rating
Input
Withstand
Current
Drive
Containment
Rating
kA
kA
kA
Max.
Fuse
Size
A
0.75
ATV61H075M3
100
15
1.5
ATV61HU15M3
100
25
2.2
ATV61HU22M3
100
25
ATV61HU30M3
100
40
ATV61HU40M3
100
45
5.5
7.5
ATV61HU55M3
100
22
60
7.5
10
ATV61HU75M3
100
22
70
30072-451-60C
09/2008
Table 2:
Power Indicated
on Plate1
Part Number2
Output
Interrupting
Rating
Input
Withstand
Current
Drive
Containment
Rating
kA
kA
kA
Max.
Fuse
Size
kW
hp
11
15
ATV61HD11M3X
100
22
90
15
20
ATV61HD15M3X
100
22
110
18.5
25
ATV61HD18M3X
100
22
125
22
30
ATV61HD22M3X
100
22
150
30
40
ATV61HD30M3X
100
22
200
37
50
ATV61HD37M3X
100
22
225
45
60
ATV61HD45M3X
100
22
10
300
These power ratings and currents are given for an ambient temperature of 50 C (122 F) at the factory-set
switching frequency, used in continuous operation.
These part numbers are also available without a graphic terminal display by adding a Z to the end of the part
number, for example, ATV61H075M3Z.
Power Indicated
on Plate1
Part Number2
Output
Interrupting
Rating
Input
Withstand
Current
Drive
Containment
Rating
kA
kA
kA
Max.
Fuse
Size
kW
hp
0.75
ATV61H075N4
100
1.5
ATV61HU15N4
100
12
2.2
ATV61HU22N4
100
15
ATV61HU30N4
100
17.5
25
ATV61HU40N4
100
5.5
7.5
ATV61HU55N4
100
22
40
7.5
10
ATV61HU75N4
100
22
40
11
15
ATV61HD11N4
100
22
60
15
Table 3:
30072-451-60C
09/2008
Power Indicated
on Plate1
kW
Part Number2
Max.
Fuse
Size
Output
Interrupting
Rating
Input
Withstand
Current
Drive
Containment
Rating
kA
kA
kA
A
70
hp
15
20
ATV61HD15N4
100
22
18.5
25
ATV61HD18N4
100
22
70
22
30
ATV61HD22N4
100
22
80
30
40
ATV61HD30N4
100
22
90
37
50
ATV61HD37N4
100
22
110
45
60
ATV61HD45N4
100
22
10
150
55
75
ATV61HD55N4
100
22
10
175
75
100
ATV61HD75N4
100
22
10
225
These power ratings and currents are given for an ambient temperature of 50 C (122 F) at the factory-set
switching frequency, used in continuous operation.
These part numbers are also available without a graphic terminal display by adding a Z to the end of the part
number, for example, ATV61H075M3Z.
Power Indicated on
Plate1
Part Number
kW
hp
kW
(500 V) (600 V) (690 V)
16
Max.
Drive
Input
Output
Fuse
Interrupting Withstand Containment Size
Rating
Current
Rating
kA
kA
kA
2.2
ATV61HU30Y
100
22
22
10
ATV61HU40Y
100
22
22
15
5.5
ATV61HU55Y
100
22
22
15
5.5
7.5
7.5
ATV61HU75Y
100
22
22
20
7.5
10
11
ATV61HD11Y
100
22
22
25
30072-451-60C
09/2008
Table 4:
Power Indicated on
Plate1
Part Number
kW
hp
kW
(500 V) (600 V) (690 V)
Drive
Input
Output
Interrupting Withstand Containment
Rating
Current
Rating
kA
kA
kA
Max.
Fuse
Size
11
15
15
ATV61HD15Y
100
22
22
15
20
18.5
ATV61HD18Y
100
22
22
45
35
18.5
25
22
ATV61HD22Y
100
22
22
60
22
30
30
ATV61HD30Y
100
22
22
60
30
40
37
ATV61HD37Y
100
22
22
90
37
45
45
ATV61HD45Y
100
22
22
110
12
55
55
ATV61HD55Y
100
22
22
125
22
75
75
ATV61HD75Y
100
22
22
150
75
100
90
ATV61HD90Y
100
22
22
175
These power ratings and currents are given for an ambient temperature of 50 C (122 F) at the factory-set
switching frequency, used in continuous operation.
17
30072-451-60C
09/2008
WARNING
DAMAGED PACKAGING
If the packaging appears damaged, it can be dangerous to open it
or handle it. Handle with care.
Failure to follow these instructions can result in death or
serious injury.
WARNING
DAMAGED DRIVE EQUIPMENT
Do not operate or install any drive or drive accessory that appears
damaged.
Failure to follow these instructions can result in death or
serious injury.
Handling during installation
45
max.
18
30072-451-60C
09/2008
WARNING
RISK OF TOPPLING
Do not stand the drive upright. Keep the drive on the pallet until it is
installed.
Failure to follow these instructions can result in death or
serious injury.
Before You Begin
You must observe the following precautions.
DANGER
UNINTENDED EQUIPMENT OPERATION
Before turning on and configuring the Altivar 61 drive, ensure that
the PWR (POWER REMOVAL) input is deactivated (at state 0) in
order to help prevent unintended operation.
Before turning the controller on or upon exiting the configuration
menus, ensure that the inputs assigned to the run command are
deactivated (at state 0) since they can cause the motor to start
immediately.
Refer to the characteristics and functions table in the Control
Terminals section on page 30 for more information about the
Power Removal Input.
Failure to follow these instructions will result in death or
serious injury.
19
30072-451-60C
09/2008
CAUTION
INCOMPATIBLE LINE VOLTAGE
Before turning on and configuring the drive, ensure that the line voltage is
compatible with the supply voltage range shown on the drive nameplate.
The drive may be damaged if the line voltage is not compatible.
Failure to follow these instructions can result in equipment
damage.
NOTE: The Power Removal function takes priority over any run
command. For use as an emergency stop, this function requires the
use of connection diagrams conforming to category 3 of standard
EN 954-1 and safety integrity level 2 according to IEC/EN 61508.
Consult the ATV61 Installation Manual on the CD-ROM supplied with
the drive.
3.94 in.
3.94 in.
100 mm
100 mm
20
30072-451-60C
09/2008
50 mm
50 mm
1.97 in.
1.97 in.
Type B mounting:
Drives mounted side by side, with the cover removed (the degree of protection becomes
IP20).
Type C mounting:
Free space 50 mm ( 1.97 in.) on each side, with cover removed (the degree of
protection becomes IP20).
50 mm
50 mm
1.97 in.
1.97 in.
With these types of mounting, the drive can be used without derating
up to an ambient temperature of 50C (122F), with the factory-set
switching frequency. For other temperatures and other switching
frequencies, consult the Installation Manual on the CD-ROM supplied
with the drive.
21
30072-451-60C
09/2008
No option card
4x
c1
c2
22
G
a
30072-451-60C
09/2008
Dimensions
Dimensions, mm (in.)
Weight
c1
c2
Screws
ATV61H
Table 5:
kg (lb)
075M3,
U15M3,
075N4,
U15N4,
U22N4
130
(5.12)
230
(9.05)
175
(6.89)
198
(7.80)
221
(8.70)
113.5
(4.47)
220
(8.66)
5
(0.20)
5
(0.20)
M4
3
(6.61)
U22M3,
U30M3,
U40M3,
U30N4,
U40N4
155
(6.10)
260
(10.23)
187
(7.36)
210
(8.27)
233
(9.17)
138
(5.43)
249
(9.80)
4
(0.16)
5
(0.20)
M4
4
(8.82)
U55M3,
U55N4,
U75N4
175
(6.89)
295
(11.61)
187
(7.36)
210
(8.27)
233
(9.17)
158
(6.22)
283
6
(11.14) (0.24)
5
(0.20)
M4
5.5
(12.13)
U75M3,
D11N4
210
(8.27)
295
(11.61)
213
(8.39)
236
(9.29)
259
(10.20)
190
(7.48)
283
6
(11.14) (0.24)
6
(0.24)
M5
7
(15.43)
D11M3X,
D15M3X,
D15N4,
D18N4
230
(9.05)
400
(15.75)
213
(8.39)
236
(9.29)
259
(10.20)
210
(8.26)
386
8
(15.20) (0.31)
6
(0.24)
M5
9
(19.84)
D18M3X,
D22M3X,
D22N4,
U30Y to
D30Y
240
(9.45)
420
(16.54)
236
(9.29)
259
282
(10.20) (11.10)
206
(8.11)
403
11
(15.87) (0.45)
6
(0.24)
M5
30
(66.14)
D30N4,
D37N4,
240
(9.45)
550
(21.65)
266
(10.47)
289
312
(11.38) (12.28)
206
(8.11)
531.5
11
(20.93) (0.45)
6
(0.24)
M5
37
(81.57)
D30M3X,
D37M3X,
D45M3X
320
(12.60)
550
(21.65)
266
(10.47)
312
289
(11.38) (12.28)
280
524
20
(11.02) (20.93) (0.79)
9
(0.35)
M8
37
(81.57)
D45N4,
D55N4,
D75N4
D37Y to
D90Y
320
(12.60)
630
(24.80)
290
(11.42)
313
334
(12.32) (13.15)
280
604.5
15
(11.02) (23.80) (0.59)
9
(0.35)
M8
45
(99.21)
23
30072-451-60C
09/2008
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC
FLASH
Read and understand the instructions on page 7 before performing
this procedure.
Failure to follow these instructions will result in death or
serious injury.
The DC bus voltage can exceed 1,000 V c. Use a properly rated
voltage-sensing device when performing this procedure. To measure
the DC bus voltage:
1. Disconnect the drive power supply.
2. Wait 15 minutes to allow the DC bus to discharge.
3. Measure the voltage of the DC bus between the PO and PC/
terminals to ensure that the voltage is less than 42 V c.
4. If the DC bus capacitors do not discharge completely, contact
your local Schneider Electric representative. Do not repair or
operate the drive.
ATV61H 075M3 to D15M3X1
and ATV61H 075N4 to D18N42
Red LED indicating that the DC bus is turned on. The drive
LEDs are not indicators of the absence of DC bus voltage.
1
For drive part numbers, see Table 2 on page 14.
2
For drive part numbers, see Table 3 on page 15.
3
For drive part numbers, see Table 4 on page 16.
24
30072-451-60C
09/2008
Wiring
Power
Ground the drive to local and national code requirements. A minimum
wire size of 13.29 mm (6 AWG) may be required to meet standards
limiting leakage current.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC
FLASH
Ground equipment using the provided ground connecting point as
shown in the figure below. The drive panel must be properly
grounded before power is applied.
Failure to follow these instructions will result in death or
serious injury.
YES
NO
Drive
Drive
Drive
Drive
Drive
Drive
Drive
Drive
Drive
25
30072-451-60C
09/2008
WARNING
IMPROPER WIRING PRACTICES
The ATV61 controller will be damaged if input line voltage is
applied to the output terminals (U/T1,V/T2,W/T3).
Check the power connections before energizing the ATV61 drive.
If replacing another drive, verify that all wiring connections to the
ATV61 controller comply with all wiring instructions in this
manual.
Failure to follow these instructions can result in death, serious
injury, or equipment damage.
Where local and national codes require upstream protection by
means of a residual current device, use a Type A device for singlephase drives and a Type B device for three-phase drives as defined
in the IEC 60755. Choose a suitable model integrating:
26
30072-451-60C
09/2008
WARNING
INADEQUATE OVERCURRENT PROTECTION
Overcurrent protective devices must be properly coordinated.
The Canadian Electrical Code and the National Electrical Code
require branch circuit protection. Use the over current protective
device recommended on the drive nameplate or in document
30072-451-38_ to achieve published short-circuit current ratings.
Do not connect the drive to a power feeder whose short-circuit
capacity exceeds the controller short-circuit current rating listed
on the controller nameplate or in document 30072-451-38_.
Failure to follow these instructions can result in death,
serious injury, or equipment damage.
CAUTION
IMPROPER USE OF A BRAKING RESISTOR
Wire the thermal protection contact on the resistor so that the drive
power supply is disconnected immediately in the event of a
detected fault (refer to the manual supplied with the resistor).
Failure to follow these instructions can result in equipment
damage.
27
30072-451-60C
09/2008
Power Terminals
Access to the power terminals
ATV61 H075M3 to HD15M3X1 and
ATV61 H075N4 to HD18N42
1
2
3
Function
PO
DC bus +polarity
PA/+
PB
PC/
DC bus polarity
28
30072-451-60C
09/2008
ATV61H
Maximum
wire size
Tightening
torque
mm
AWG
10
kcmils
Nm (lb-in)
1.4 (12.3)
3 (26.5)
U73M3, D11N4
16
3 (26.5)
35
5.4 (47.7)
50
1/0
12 (106.2)
150
300
41 (360)
29
30072-451-60C
09/2008
Control Terminals
Access to the control terminals
2
1
DANGER
UNINTENDED EQUIPMENT OPERATION
The accidental grounding of logic inputs configured for Sink Logic
can result in unintended activation of drive functions.
Protect the signal conductors against damage that could result in
unintentional conductor grounding.
Follow NFPA 79 and EN 60204 guidelines for proper control
circuit grounding practices.
Failure to follow these instructions will result in death or
serious injury.
CAUTION
IMPROPERLY SECURED TERMINAL CARD
When replacing the control terminal card, it is essential to fully
tighten the captive screw. Torque the captive screw to 1.1 to 1.7
Nm (9.7 to 15 lb-in).
Failure to follow these instructions can result in equipment
damage.
30
30072-451-60C
09/2008
Table 7:
Terminals Function
Electrical characteristics
R1A
R1B
R1C
R2A
R2C
+10
AI1+
AI1
COM
0V
AI2
COM
0V
AO1
P24
0V
0V
LI1
LI2
LI3
LI4
LI5
+24 V c
(max. 30 V)
Impedance 3.5
k
Reaction time:
2 ms 0.5 ms
LI6
SW1 Switch
State 0
State 1
Source
(factory
setting)
<5Vc
> 11 V c
Sink Int or
Sink Ext
> 16 V c < 10 V c
31
Table 7:
30072-451-60C
09/2008
Terminals Function
Electrical characteristics
+24
PWR
24 V c (max. 30 V)
Impedance 1.5 k
State 0 if < 2 V, state 1 if > 17 V
Reaction time: 10 ms
When PWR is not connected to 24 V, the motor cannot be started (compliance with functional
safety standard EN 954-1 and IEC/EN 61508).
NOTE: = temperature change
Sink
Int
AO1
AI2
COM
+10
AI1+
AI1COM
R1C
R2A
R2C
SW2
R1A
R1B
Ext
LI5
LI6
+24
PWR
LI2
LI3
LI4
PTC LI
P24
0V
LI1
Factory
setting:
Source
RJ45
RJ45 connector
Note: The ATV61 controller is supplied with links between the PWR and +24 terminals
and the AI1 and COM terminals.
32
30072-451-60C
09/2008
Connection diagrams
bh
(1)
S / L2
R / L1
Single-phase supply
ATV61
3-phase supply
(2)
1
(1)
(4)
Reference
potentiometer
Braking resistor,
if used
PWR
+24
LI6
COM
AO1
LI4
LI5
AI2
LI3
COM
LI1
0V
LI2
AI1 -
AI1 +
P24
+10
R2A
R2C
PB
PC / -
R1B
PA / +
P0
T / L3
W / T3
R1A
S / L2
R1C
R / L1
U / T1
V / T2
(3)
0 to +10 V
or
XY mA
3c
NOTE:
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30072-451-60C
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CAUTION
DRIVE DAMAGE
Do not exceed 4 kHz switching frequency on ATV61H 075N4(Z),
U15N4(Z), U22N4(Z), U30N4(Z), U40N4(Z drives if the filters are
disconnected.
Refer to the programming manual on the CD-ROM supplied with
the drive to adjust parameter SFr.
Failure to follow these instructions can result in equipment
damage.
Disconnecting the filter
For ATV61HO75M3ATV61HD45M3X1, ATV61HO75N4ATV61HD75N42, and
ATV61HU3OYATV61HD30Y3
ATV61pD22N4
Normal
(filter
connected)
IT system
(filter
disconnected)
34
For ATV61 part numbers, see Tables 1 and 2 on pages 14 and 15.
30072-451-60C
09/2008
Normal
(filter connected)
IT system
(filter disconnected)
WARNING
RISK OF ELECTRIC SHOCK
ATV61Y drives must not be connected to a corner grounded
system.
Failure to follow these instructions can result in death, serious
injury, or equipment damage.
Corner grounded delta systems:
The ATV61HU30YATV61HD90Y drives1 must never be connected
on a corner grounded delta electrical distribution system. When any
other drive referenced in this manual is connected to a corner
grounded delta electrical distribution system the filters must be
isolated (disconnected) as shown in the diagram above.
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30072-451-60C
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36
Grounds between the drive, motor, and cable shielding must have
high-frequency equipotentiality.
When using shielded cable for the motor, use a 4-conductor cable
so that one wire will be the ground connection between the motor
and the drive. Size of the ground conductor must be selected in
compliance with local and national codes. The shield can then be
grounded at both ends. Metal ducting or conduit can be used for
part or all of the shielding length, provided there is no break in
continuity.
When using shielded cable for the Dynamic Brake (DB) resistors,
use a 3-conductor cable so that one wire will be the ground
connection between the DB resistor assembly and the drive. Size
of the ground conductor must be selected in compliance with local
and national codes. The shield can then be grounded at both
ends. Metal ducting or conduit can be used for part or all of the
shielding length, provided there is no break in continuity.
Keep the control circuits away from the power circuits. For control
and speed reference circuits, use of shielded twisted cables with a
pitch of between 25 and 50 mm (0.98 and 1.97 in.) is
recommended.
30072-451-60C
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For installation of the EMC plate provided with the drive and
instructions for meeting EN55011 Class A directive, refer to the
Installation Guide.
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30072-451-60C
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SetupPreliminary Recommendations
Drive settings (factory configuration)
The Altivar 61 drive is factory-set for the following operating
conditions:
:
Table 8:
Factory configurations
Macro-configuration
Pumps/fans
Motor frequency
50 Hz
Stop mode
Linear, acceleration, and
deceleration ramps
Low speed
0 Hz
High speed
50 Hz
Standstill injection braking current 0.7 x rated drive current, for 0.5 s
Automatic starts
Switching frequency
Logic inputs
Analog inputs
Relay R1
Relay R2
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30072-451-60C
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CAUTION
EXCESSIVE LINE CONTACTOR SWITCHING
Avoid operating the contactor frequently to avoid premature
aging of the filter capacitors.
Do not have cycle times less than 60 s.
Failure to follow these instructions can result in equipment
damage.
Starting
Important: The factory setting for the programming parameter
[2-wire type] is set to [Transition], when input line power is applied
nSt may display as the drive state and the controller will not start.
This could indicate that a run command was present before the input
line power was applied and a transition or change of state must be
made to this command before the drive will start.
If it is desired that the drive starts when the input line power is applied
without a transition of the run command, make the following change
to the program configuration. Go to the menu
[1.5 Inputs/Outputs CFG] and change parameter [2-wire type] from
[Transition] to [Level]. When the change is made, the drive can begin
running immediately on application of the input line power if a run
command is present. For more information, see page 42.
Test on a low-power motor or without a motor,
using motors in parallel
Consult the Programming Manual on the CD-ROM supplied with the
drive.
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30072-451-60C
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Display Terminals
Graphic Display Terminal
The graphic display terminal can be disconnected and connected
remotely (on the door of an enclosure, for example) using the cables
and accessories available as options.
1 Graphic display
2 Function keys
F1, F2, F3, F4
7 ESC key:
Cancels a value, a parameter
or a menu to return to the
previous selection
3 STOP/RESET
button
4 RUN button
5 Navigation button:
Press (ENT):
40
30072-451-60C
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ACC
Acceleration
CLI
Current limiting
CTL
DCB
DEC
Deceleration
FLU
FRF
FST
Fast stop
NLP
NST
Freewheel stop
OBR
Auto-adapted deceleration
PRA
RDY
Drive ready
RUN
Drive running
SOC
TUN
Auto-tuning in progress
USA
Undervoltage alarm
The first time the drive is powered on, the user is automatically
guided through the menus as far as [1. DRIVE MENU].
The parameters in the [1.1 SIMPLY START] submenu must be
configured before the motor is started up. To optimize performance,
perform an auto-tune (see page page 50).
Only the [1.1 SIMPLY START] menu is described in this document.
For more information about the content of the other menus, consult
the Programming Manual and the CD-ROM supplied with the drive.
41
30072-451-60C
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ATV61HU22N4
2.2kW/3HP 380/480V
Config. n1
3 seconds
5 LANGUAGE
English
Franais
Deutsch
Espaol
Italiano
Chinese
RDY
Term +0.00Hz
2 ACCESS LEVEL
REM
Basic
Standard
Advanced
Expert
RDY
ESC
RDY
Term +0.00Hz
MAIN MENU
1 DRIVE MENU
2 ACCESS LEVEL
3 OPEN / SAVE AS
4 PASSWORD
5 LANGUAGE
Code
42
REM
T/K
30072-451-60C
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Enters a menu or
parameter, or saves the
displayed parameter or
value
Pressing
or
or
43
30072-451-60C
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Access to Menus
Power-up
Displays the drive state
XXX
ENT
ENT
ESC
Menus
SIM-
SIMPLY START
ESC
ENT
ESC
ESC
DANGER
UNINTENDED EQUIPMENT OPERATION
Changes to parameters in other menus may change the
[1.1 SIMPLY START] (SIM-) parameter settings.
Read and understand the ATV61 Programming Manual before
configuring parameter values.
Failure to follow these instructions will result in death or
serious injury.
The [1.1 SIMPLY START] (SIM-) menu can be used to quickly
configure key parameters to get the drive and motor running.
Modifying parameters in other menus may modify the parameter
settings in the [1.1 SIMPLY START] (SIM-) menu. As an example,
configuration of motor parameters in [1.4 MOTOR CONTROL] (drC-)
will be reflected in the [1.1 SIMPLY START] (SIM-) parameters.
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30072-451-60C
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The [1.1-SIMPLY START] (SIM-) menu can be used for quick startup,
which is sufficient for many of applications.
NOTE: The parameters of the [1.1 SIMPLY START] (SIM-) menu
must be entered in the order in which they appear, as the later ones
are dependent on the first ones.
For example [2/3 wire control] (tCC) must be configured before any
other parameters.
45
30072-451-60C
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Macro configuration
Selecting a macro configuration allows you to quickly configure the
drive with settings that are suitable for a specific application.
Input/
output
AI1
[Start/Stop]
AI2
AO1
R1
R2
LI1 (2-wire)
LI2 (2-wire)
LI3 (2-wire)
LI4 (2-wire)
LI5 (2-wire)
LI6 (2-wire)
LI1 (3-wire)
LI2 (3-wire)
LI3 (3-wire)
LI4 (3-wire)
LI5 (3-wire)
LI6 (3-wire)
[No]
[Motor freq.]
[No drive flt]
[No]
[Forward]
[Fault reset]
[No]
[No]
[No]
[No]
Stop
[Forward]
[Fault reset]
[No]
[No]
[No]
[Gen. Use]
[Summing ref. 2]
[Motor freq.]
[No drive flt]
[No]
[Forward]
[Reverse]
[Jog]
[Fault reset]
[Torque limitation]
[No]
Stop
[Forward]
[Reverse]
[Jog]
[Fault reset]
[Torque limitation]
[PID regul.]
[Network C.]
[Ref.1 channel]
(PID reference)
[Ref.2 channel]
([Ref.1 channel] =
integrated Modbus)
[PID feedback]
[No]
[Motor freq.]
[Motor freq.]
[No drive flt]
[No drive flt]
[No]
[No]
[Forward]
[Forward]
[Fault reset]
[Fault reset]
[PID integral reset] [Ref. 2 switching]
[2 preset PID ref.] [Forced local]
[4 preset PID ref.] [No]
[No]
[No]
Stop
Stop
[Forward]
[Forward]
[Fault reset]
[Fault reset]
[PID integral reset] [Ref. 2 switching]
[2 preset PID ref.] [Forced local]
[4 preset PID ref.] [No]
[Pumps.Fans]
[Ref.1 channel]
[Ref.1B channel]
[Motor freq.]
[No drive flt]
[Drv running]
[Forward]
[No]
[Ref 1B switching]
[Fault reset]
[No]
[No]
Stop
[Forward]
[No]
[Ref 1B switching]
[Fault reset]
[No]
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30072-451-60C
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[2 wire] (2C)
tCC
2C
3C
[2 wire] (2C)
[3 wire] (3C)
2-wire control
Maintained control:
Maintained closed to run
and maintained opened to
stop.
3-wire control
(Pulse control): A forward or
reverse pulse is sufficient to
command starting, a stop
pulse is sufficient to
command stopping.
ATV 61
+24
LI1 LIx
ATV 61
+24 LI1 LI2 LIx
To change the assignment of [2/3 wire control] (tCC) press and hold the ENT key for 2 s. The [2
wire type] (tCt) function and the functions assigning the logic inputs and analog inputs will return
to the factory settings. The selected macro configuration will reset, losing its custom settings.
DANGER
UNINTENDED EQUIPMENT OPERATION
Ensure that this parameter is configured before configuring the [1.6 COMMAND] (Ctl-) and
[1.7 APPLICATION FUNCT.] (FUn-).
Ensure that this assignment change is compatible with the wiring scheme used. For more
information, consult the CD-ROM with the drive.
Failure to follow these instructions will result in death or serious injury.
47
Table 10:
Code
30072-451-60C
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[Macro configuration]
[Pumps.Fans] (PnF)
CFG
StS
GEn
PId
nEt
PnF
To change the assignment of [Macro configuration] (CFG) press the ENT key for 2 s.
DANGER
UNINTENDED EQUIPMENT OPERATION
Ensure that the selected macro configuration is compatible with the wiring scheme used.
Failure to follow these instructions will result in death or serious injury.
[Customized macro]
CCFG
Read-only parameter, visible only if at least one macro configuration parameter has been
modified.
YES
[Yes] (YES)
bFr
50
60
IPL
nO
YES
[Ignore] (nO): A detected phase loss is ignored. To be used when the drive is supplied via a
single phase supply or by the DC bus.
[Freewheel] (YES): A detected phase loss with freewheel stop.
If one phase is lost, the drive indicates mode [Input phase loss] (IPL); but if 2 or 3 phases are
lost, the drive continues to operate until it trips on an undervoltage fault.
This parameter is only accessible in this menu on ATV61H037M3 to HU75M3 drives (used
with a single phase supply).
According to
drive rating
Rated motor power given on the nameplate, in kW if [Standard mot. freq] (bFr) = [50 Hz IEC] (50),
in HP if [Standard mot. freq] (bFr) = [60 Hz NEMA] (60).
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30072-451-60C
09/2008
Table 10:
Code
According to
drive rating
UnS
10 to 500 or 1000
Hz depending on
rating
50 Hz
0 to 60000 rpm
[Max frequency]
tFr
100 slip as a %
100
50 slip in Hz
50
60 slip in Hz
60
10 to 1000 Hz
(50 Hz motors)
(60 Hz motors)
60 Hz
The factory setting is 60 Hz, or preset to 72 Hz if [Standard mot. freq] (bFr) is set to 60 Hz.
The maximum value is limited by the following conditions:
It must not exceed 10 times the value of [Rated motor freq.] (FrS)
Values between 500 Hz and 1000 Hz are possible only in V/F control and for powers limited to
37 kW (50 HP) for ATV61H and 45 kW (60 HP) for ATV61W. In this case configure [Motor
control type] (Ctt) before [Max frequency] (tFr).
49
Table 10:
Code
30072-451-60C
09/2008
[Auto tuning]
[No] (nO)
tUn
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
During auto tuning, the motor operates at rated current.
Do not service the motor during auto tuning.
Failure to follow these instructions will result in death or serious injury.
DANGER
UNINTENDED EQUIPMENT OPERATION
The following motor parameters must be correctly configured before starting auto tuning:
[Rated motor volt.] (UnS), [Rated motor freq.] (FrS), [Rated mot. current] (nCr), [Rated
motor speed] (nSP), and [Rated motor power] (nPr).
If one or more of these parameters is modified after auto tuning has been performed, Auto
tuning (tUn) will be set to [No] and the procedure must be repeated.
Failure to follow these instructions will result in death or serious injury.
nO
YES
dOnE
50
30072-451-60C
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Table 10:
Code
[Not done] (tAb): The default stator resistance value is used to control the motor.
[Pending] (PEnd): Auto-tuning has been requested but not yet performed.
[In Progress] (PrOG): Auto-tuning in progress.
[Failed] (FAIL): Auto-tuning unsuccessful.
[Done] (dOnE): The stator resistance measured by the auto-tuning function is used to
control the motor.
[Output Ph rotation]
PHr
[ABC] (AbC)
Factory setting
0 to 1.1 or 1.2 In
(1) according to
rating
Motor thermal overload current, to be set to the rated current indicated on the nameplate.
[Acceleration]
ACC
0.1 to 999.9 s
3.0 s
Time to accelerate from 0 to the [Rated motor freq.] (FrS) (page 49). Ensure that this value is
compatible with the inertia being driven.
[Deceleration]
dEC
0.1 to 999.9 s
3.0 s
Time to decelerate from the [Rated motor freq.] (FrS) (page 49) to 0. Ensure that this value is
compatible with the inertia being driven.
[Low speed]
LSP
Motor frequency at minimum reference, can be set between 0 and [High speed] (HSP).
[High speed]
HSP
50 Hz
Motor frequency at maximum reference, can be set between [Low speed] (LSP) and [Max
frequency] (tFr). The factory setting changes to 60 Hz if [ Standard mot. freq] (bFr) = [60 Hz] (60).
(1) In corresponds to the rated controller current indicated in the installation manual and on
the controller nameplate.
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30072-451-60C
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If the display does not light up, check the power supply to the
drive.
Make sure that the run command input or inputs are activated
according to the selected control mode:
[2/3 wire control] (tCC) parameter, described on page 47
[2 wire type] (tCt) parameter, described on page 39 and in the
ATV61 programming manual on the CD-ROM supplied with
the drive).
DANGER
LOSS OF PERSONNEL AND EQUIPMENT PROTECTION
FEATURES
Enabling fault inhibition (InH) will disable the drive protection
features.
InH should not be enabled for typical applications of this
equipment.
InH should be enabled only in extraordinary situations where a
thorough risk analysis demonstrates that the presence of
adjustable speed drive protection features poses a greater risk
than personnel injury or equipment damage.
Failure to follow these instructions will result in death or
serious injury.
Table 12 on page 53 lists the conditions requiring a power reset. A
power reset is accomplished by cycling power to the drive after the
cause of the condition has been removed.
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30072-451-60C
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AI2F, EnF, SOF, SPF and tnF conditions can also be reset remotely
by means of a logic input or control bit (consult the Programming
Manual on the CD-ROM supplied with the drive).
EnF, InFA, InFb, SOF, SPF and tnF conditions can be inhibited and
cleared remotely by means of a logic input or control bit (consult the
Programming Manual on the CD-ROM supplied with the drive).
Table 12:
Code
Probable cause
AI2 signal out of range
Remedy
Check the wiring of analog input AI2 and the
value of the signal.
bOF
bUF
[DB unit
sh. Circuit]
CrF1 [Precharge]
EEF1 [Control
Eeprom]
EEF2 [Power
Eeprom]
HdF
[IGBT
desaturation]
Short-circuit or grounding
at the drive output
ILF
[internal
com. link]
Communication condition
between option card and
drive
InF2 [Incompatible
PB]
InF3 [Internal
serial link]
Communication condition
between the internal cards
53
Table 12:
Code
30072-451-60C
09/2008
Probable cause
Remedy
InF6 [Internaloption]
OCF
[Overcurrent]
PrF
[Power
removal]
Short-circuit or grounding
at the drive output
SCF1 [Motor
short circuit]
SCF2 [Impedant
sh. circuit]
SCF3 [Ground
short circuit]
SOF [Overspeed]
SPF
[Speed
Feedback
Loss]
tnF
[Auto-tuning ]
54
30072-451-60C
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DANGER
LOSS OF PERSONNEL AND EQUIPMENT PROTECTION
FEATURES
Enabling the fault inhibition (InH) will disable the drive protection
features.
InH should not be enabled for typical applications of this
equipment.
InH should be enabled only in extraordinary situations where a
thorough risk analysis demonstrates that the presence of
adjustable speed drive protection features poses a greater risk
than personnel injury or equipment damage.
Failure to follow these instructions will result in death or
serious injury.
Table 13 lists the conditions that can be reset with the automatic
restart function after the cause has been removed. These conditions
can also be reset by turning the drive off then on again, or by means
of a logic input or control bit (consult the Programming Manual on the
CD-ROM supplied with the drive).
The following conditions can be inhibited and cleared remotely by
means of a logic input or control bit: APF, CnF, COF, EPF1, EPF2,
FCF2, LFF2, LFF3, LFF4, nFF, ObF, OHF, OLC, OLF, OPF1, OPF2,
OSF, OtF1, OtF2, OtFL, PHF, PtF1, PtF2, PtFL, SLF1, SLF2, SLF3,
SPIF, SSF, tJF, and ULF (consult the Programming Manual on the
CD-ROM supplied with the drive).
Table 13:
Code
Probable cause
Remedy
APF
[Application fault]
CnF
[Com. network]
Communication
interruption
55
Table 13:
Code
30072-451-60C
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Probable cause
Remedy
[CAN com.]
Interruption in
communication on the
CANopen bus
EPF1
[External flt-LI/Bit]
An external device,
depending on user
EPF2
A communication
network
FCF2
[input contactor]
Loss of the 4 to 20 mA
reference on analog input
AI2, AI3 or AI4
nFF
Zero fluid
ObF
[Overbraking]
OHF
[Drive overheat]
OLC
[Proc.Overload Flt]
Process overload
(consult the programming
manual on the CD-ROM)
OLF
[Motor overload]
COF
LCF
LFF2
LFF3
LFF4
56
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Table 13:
Code
Probable cause
Remedy
OPF1
Loose connection
Check the connections from the drive to
causing loss of one
the motor.
phase at controller output
OPF2
OSF
[Mains overvoltage]
OtF1
[PTC1 overheat]
OtF2
[PTC2 overheat]
OtFL
[PTC=LI6 overheat]
Overheating of PTC
probes detected on input
LI6.
PtF1
[PTC1 probe]
PtF2
[PTC2 probe]
PtFL
[LI6=PTC probe]
SCF4
Power component
57
Table 13:
Code
30072-451-60C
09/2008
Probable cause
Remedy
SCF5
Short-circuit at drive
output
SLF1
[Modbus com.]
Interruption in
communication on the
Modbus bus
SLF2
[PowerSuite com.]
Communication with
PowerSuite software
SLF3
[HMI com.]
SPIF
[PI Feedback]
SSF
[Torque/current lim]
tJF
[IGBT overheat]
Drive overheated
ULF
Process underload
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Auto-Reset Conditions
DANGER
LOSS OF PERSONNEL AND EQUIPMENT PROTECTION
Enabling the fault inhibition parameter (InH) will disable the drive
protection features.
InH should not be enabled for typical applications of this
equipment.
InH should be enabled only in extraordinary situations where a
thorough risk analysis demonstrates that the presence of
adjustable speed drive protection features poses a greater risk
than personnel injury or equipment damage.
Failure to follow these instructions will result in death or
serious injury.
Table 14 on page 60 lists the conditions that can be reset as soon as
the cause of the condition has been removed. The USF condition can
be inhibited and cleared remotely by means of a logic input or control
bit ([Fault inhibit assign.] (InH), consult the CD-ROM supplied with the
drive).
59
Table 14:
Code
CFF
30072-451-60C
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[Incorrect config.]
Probable cause
Remedy
CFI
[Invalid config.]
Invalid configuration.
The configuration loaded
in the controller via the
bus or network is
inconsistent.
HCF
[Cards pairing]
PHF
Controller incorrectly
Check the power connection and the fuses.
supplied or a fuse blown
Loss of one phase
Use a 3-phase mains supply
3-phase ATV61 used on
a single phase line supply Disable [Input phase loss]
Unbalanced load
(IPL) = [No] (nO).
Monitors only with the drive
on load.
[Power Ident]
PrtF
USF
60
[Undervoltage]
Altivar 61 Variable Speed Drive Controllers Simplified Manual and Supplementary Instructions
Instruction Bulletin