Cocu 10 (Elective) Continuous Variables Transmission (CVT) Diagnostic & Replacement
Cocu 10 (Elective) Continuous Variables Transmission (CVT) Diagnostic & Replacement
Cocu 10 (Elective) Continuous Variables Transmission (CVT) Diagnostic & Replacement
Sub Sector
AFTER SALES
Job Area
Learning Outcome
Competency Unit ID
Work Activities
1. Setup scan tool /
diagnostic tester to
perform system
diagnosis
The person who is competent in this CU shall be able to diagnose and overhaul Continuous Variables Transmission
(CVT) in accordance with service manual and workshop practices. Upon completion of this competency unit, trainees
will be able to: Setup scan tool / diagnostic tester to perform system diagnosis
Operate scan tool CVT diagnosis
Carry out vehicle road test
Replace CVT mechanical torque components
Replace CVT control system
Replace CVT sensors
TP-300-3:2013Training
Credit
Level
3
96 Hours
Duration
Hours
E02
Attitude / Safety /
Training
Delivery
Assessment
Related Knowledge
Applied Skills
Environmental
Hours
Mode
Criteria
i. Job control board
7 hours
Lecture
i. Job control
ii. CVT tools,
board
equipment and
interpreted
parts
ii. Tools,
iii. CVT Special
equipment,
Service Tools
Special Service
iv. Ignition system
Tools (SST),
v. Diagnostic socket /
scan tools and
connector location
parts selected
vi. Type of scan tools
iii. Diagnostic
connector
socket /
vii. Scan tools
connector
viii. Scan tools
located
operating
iv. Type of scan
procedure
tools connector
selected
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Work Activities
Related Knowledge
Attitude / Safety /
Environmental
Applied Skills
i.
ii.
iii.
iv.
v.
vi.
vii.
viii.
ix.
x.
Attitude:
i. Systematic in
organising work
activities.
Safety:
i. Adhere to safety
precaution in setting
up scan tool.
114
Training
Hours
17 hours
Delivery
Mode
Demonstration
&
Observation
Assessment
Criteria
v. Scan tools
connected
vi. Scan tools
switched on
vii. Ignition system
switched on
Work Activities
2. Operate scan tool
CVT diagnosis
Related Knowledge
Attitude / Safety /
Environmental
Applied Skills
i.
Select type of
system
Verify vehicle
brand and model
Select CVT in scan
tools
Select vehicle CVT
mode in scan tools
Read vehicle
system data in
scan tools
Print out system
data from scan
tools
Interpret system
data with service
manual
115
Training
Hours
4 hours
Delivery
Mode
Lecture
10 hours
Demonstration
&
Observation
Assessment
Criteria
i. Type of scan
tools system
selected
ii. CVT in scan
tools selected
iii. System data
with service
manual
interpreted
Work Activities
Related Knowledge
Attitude / Safety /
Environmental
Attitude:
Applied Skills
i. Always follow
vehicle
manufacturers
warnings, cautions
and service
procedures.
Safety:
i. Before starting an
engine for testing or
troubleshooting,
make sure the
parking brake is
engaged.
ii. Turn the ignition
OFF before
connecting the
diagnostic tool to or
disconnecting the
Diagnostic Tool from
the vehicles Data
Link Connector
(DLC).
iii. To prevent damage
to the on-board
computer when
taking vehicle
electrical
measurements,
always use a digital
millimetre.
116
Training
Hours
Delivery
Mode
Assessment
Criteria
Work Activities
3. Carry out vehicle
road test
Related Knowledge
Attitude / Safety /
Environmental
Applied Skills
i.
Functions of
vehicle road test
ii. Diagnostic socket /
connector location
iii. Types of scan tools
connector
iv. Types of system
such as: On Board
Diagnosis (OBD)
On Board
Diagnosis II
(OBDII)
Controller Area
Network BUS
(CAN BUS)
v. Vehicle brand and
model
vi. CVT system
scanning
procedure
Training
Hours
4 hours
Delivery
Mode
Lecture
i.
ii.
iii.
iv.
v.
i.
117
10 hours
Demonstration
&
Observation
Assessment
Criteria
Type of scan
tools connector
selected
Type of system
selected
CVT system in
scan tools
selected
Vehicle drove
on a flat and
straight road
Scan tools data
for gear shift
up, gear shift
down and
reverse gear
read
Work Activities
Related Knowledge
Attitude / Safety /
Environmental
Applied Skills
tools
vii. Select type of
system
viii. Verify vehicle
brand and model
ix. Select CVT system
in scan tools
x. Move selector at
D position
xi. Drive vehicle on a
flat and straight
road
xii. Read scan tools
data for gear shift
up according to
service manual
xiii. Read scan tools
data for gear shift
down according to
service manual
xiv. Move selector at
R position
xv. Read scan tools
data for reverse
gear according to
service manual
118
Attitude:
i. Knowledgeable of
traffic rules and
regulations.
ii. Alert with safety
precautions before
driving.
Safety:
i. Fasten seat belt
accordingly.
ii. Always use
appropriate safety
equipment, as well
as seat protectors
and floor mat
protectors.
iii. Always alert with
the road signs and
other users of the
road.
Training
Hours
Delivery
Mode
Assessment
Criteria
Work Activities
4. Replace CVT
mechanical torque
components
Related Knowledge
Attitude / Safety /
Environmental
Applied Skills
i.
Layout of CVT
mechanical torque
components
ii. Function of CVT
mechanical torque
components
iii. Procedure to install
CVT mechanical
torque components
Training
Hours
4 hours
Delivery
Mode
Lecture
i.
ii.
i.
119
10 hours
Demonstration
&
Observation
iii.
iv.
Assessment
Criteria
CVT
mechanical
torque
components
removed
CVT
mechanical
torque
components
connector
disconnected
CVT
mechanical
torque
components
replaced
CVT
mechanical
torque
components
installed
Work Activities
Related Knowledge
Attitude / Safety /
Environmental
disassembled and
reassembled.
iii. Place a rubber mat
over the bench on
which disassembly
work is going to be
performed. Always
keep the mat
surface clean.
Applied Skills
Training
Hours
Delivery
Mode
4 hours
Lecture
11 hours
Demonstration
&
Observation
Assessment
Criteria
Environmental:
i. Comply with
environmental
requirements such
as waste
management,
noise, dust and
clean-up
management.
5. Replace CVT
control system
i.
Layout of CVT
control system
ii. Function of CVT
control system
iii. Procedure to install
CVT control system
i.
Disconnect battery
negative terminal
ii. Identify CVT control
system location
iii. Remove CVT
Attitude:
control system
i. Adhere to
iv. Disconnect CVT
procedure of
control system
replacing CVT
connector
control system.
v. Replace CVT
120
i.
CVT control
system
removed
ii. CVT control
system
connector
disconnected
iii. CVT control
system
replaced
iv. CVT control
system installed
Work Activities
Related Knowledge
Attitude / Safety /
Environmental
control system
Safety:
vi. Install CVT control
i. Maintain
system according to
cleanliness of the
service manual
vehicle by using
fender covers, seat
protectors and floor
mat protectors.
ii. Do not reuse any
of the removed
gaskets, O-rings
and oil seals.
Applied Skills
Training
Hours
Delivery
Mode
4 hours
Lecture
Assessment
Criteria
Environmental:
i. Comply with
environmental
requirements such
as waste
management,
noise, dust and
clean-up
management.
6. Replace CVT
sensors
i.
Type of CVT
sensors such as
- Torque sensor
- Vehicle speed
sensor
- Position sensor
ii. Function of CVT
sensors
iii. Procedure to install
CVT sensors
121
i.
CVT sensors
location
identified
ii. CVT sensors
connector
disconnected
iii. CVT sensors
replaced
iv. CVT sensors
installed
Work Activities
Related Knowledge
Attitude / Safety /
Environmental
Applied Skills
i.
Disconnect battery
negative terminal
ii. Identify CVT
sensors location
iii. Disconnect CVT
sensors connector Attitude:
iv. Replace CVT
i. Comply with
sensors
procedure of
v. Install CVT sensors
replacing CVT
according to service
sensors.
manual
Safety:
i. Maintain
cleanliness of the
vehicle by using
fender covers, seat
protectors and floor
mat protectors.
ii. Do not spill water
or oil on the CVT
sensors, and keep
them away from
dust.
Environmental:
i. Comply with
environmental
requirements such
as waste
management,
noise, dust and
clean-up
management.
122
Training
Hours
11 hours
Delivery
Mode
Demonstration
&
Observation
Assessment
Criteria
Employability Skills
Core Abilities
Social Skills
01.07
01.11
02.11
03.15
03.16
1.
2.
3.
4.
5.
6.
7.
8.
Communication skills
Conceptual skills
Interpersonal skills
Learning skills
Leadership skills
Multitasking and prioritizing
Self-discipline
Teamwork
1.
Service manual
2.
Vehicle with CVT system
3.
Hand tools set
4.
Special Service Tools (SST)
5.
Scan tool
6.
Floor jack
7.
Safety stand
8.
ATF fluid
9.
Oil pan
10. Tire choke
11. Work light
12. Personal Protective Equipment (PPE)
References
1:5
1:10
1:5
1:10
1:20
1:10
1:10
As required
1:5
1:10
1:10
1:1
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REFERENCES
1.
2.
3.
4.
5.
Anthony E.Schwaller (2004), Total Automotive Technology 4th Edition, Delmar Learning, ISBN: 1-4018-2476-5
Ed May (2003), Automotive Mechanic Vol 2, 7th Edition, Mc Graw-Hill Australia ISBN: 0074712969
S Srinivasan (2001), Automotive Engines, Tata McGraw-Hill Education, ISBN 0070402655, 9780070402652
Victor Hillier, Peter Coombes (2004), Fundamentals of Motor Vehicle Technology, Nelson Thornes, ISBN 0748780823, 9780748780822
Robert Bosch (2003), Diesel In-Line Fuel-Injection Pumps: Bosch Technical Instruction, Bentley Pub, ISBN 0837611024, 9780837611020
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