Anchor Bolt Loading Calculation For 101-B-10 29.02.16

DESIGN CODE :
PRESSURE VESSEL DESIGN CODE

NOZZLE LOADING
WIND LOAD AS PER Doc.:
SEISMIC LOAD AS PER Doc.:
PRESSURE VESSEL TAG
=
=
=
=
=
ASME SEC. VIII DIV. I EDITION 2013

IBR Class I
IS 875 PART 3
IS1893 -2000 PART 4 & SITE SPECTRA
101-B-10
LIFTING LUG DESIGN AS PER ASME BTH-1-2005]

Reference:
1. ASME. (2006). "Design of below-the-hook lifting devices, BTH-1-2005", New York.
2. Duerr, D. (2008). ASME BTH-1 Pinned Connection Design Provisions. Practice Periodical on Structural Design and Construction, Vol. 13, No. 2, 53-58.
3. Duerr, D. (2006). Pinned connection strength and behavior. J. Struct. Eng., 132(2), 182-194.
DESIGNE INPUT DATA

Design factor for lifting Lug
Thickness of Lug Plate
Vertical width above Lifting Lug Hole
Diameter of hook
Free web thickness on either side of hole
Diameter of hole
Y/N
Curve edge?
Material Yield Stress
Ultimate Stress
Fy
Fu
=
=
=
=
=
=
=
=
=
2.0
12
60
25
70
60
Y
260
485
beff1
beff2
beff
r
R
Z'
Av
=
=
=
=
=
=
=
48.00
72.53
48.00
90
90
2.54
1590.03
mm
mm
mm
mm
mm
mm
mm
ASME Equation (3-46).

Pt
Pb
Pv
Pp
=
=
=
=
232.80
85.78
224.92
48.75
kN
kN
kN
kN

ASME Equation (3-51)*Dp*t.
Nd
t
a
Dp
be
Dh
As per ASME for this condition Nd=2 is justfiable.

mm
mm
mm
mm
mm
Assumption
Mpa As per ASME Fy for SA516 Gr. 70

Mpa As per ASME Fy for SA516 Gr. 71
Outpt:
Pin Diameter Effect:
Reduction Factor
ASME Equation (C3-2).

ASME Equation (3-50) modified per Commentary.
Note: ASME BTH-1-2005 requires Dh/Dp <= 1.1. When this is not the case it only states that "the effect of the clearance shall be taken into account".
It does not tell you how to take it into account. Reference 2 provides this information.
=
2.40
Per ASME BTH-1-2005, this check can be ignored when Dh/Dp < 1.1.
Dh/Dp
Check All?
=
Y
Ref. 2 Equation (6)
=
0.75
Ref. 2 Equation (9).
Cr
=
22.92
Degree
Ref. 2 Equation (9).
phi
=
60.99
mm
Ref. 2 Equation (20)
Z
=
0.13
mm
Ref. 2 Equation (21)
Z'
2
mm
=
1460.52
Av
Pt
Pb
Pv
Pp
=
=
=
=
174.60
64.34
168.69
48.75
kN
kN
kN
kN
Minimum of Pt, Pb, Pv, Pp

Max P
Since Max P > Wdchk the Lug designed is SAFE
48.75
kN
48.75 > 16.49
OPERATION WEIGHT CALCULATION

Empty Weight of the Vessel with accessories
Wv
5.04
kN
Wis+crsh
0.65
kN
Wver=Wv+Wis+crsh
5.69
kN
LHLL
1500.00
%HLL wrt TL to TL Length
PCHLL=LHLL/LCL
0.83
Cylinder working volume
Vwcl=Vcl*PCHLL
0.29
Vvcl=Vwcl+Vd
0.30
m3
Weight of insulation+corrugated sheet clading

Erection Weight
HLL Length with respect to TL
Vessel working volume
mm
3
As per 1-RF-178
L+G
870.00
kg/m3
WwHLL=Vvcl*L+G
260.68
kg/m3
Wop=Wver+WwHLL
Fs
Wdchk=Wop*Fs
=
=
8.24
2.00
kN
16.49
kN
Awld=10 weld x Weld Length (130*4+60*2) =

Wdchk
Operating weight for design check
=
S
=W
/A
Shear stress due to operating weight
=
dchk
dchk wld
6400.00
Density of liquid+ Gas

Weight of working liquid at HLL
Operating weight
Safety Fcator
Operating weight for design check
WELD SHEAR FAILURE CHECK
Shear area of weld on Lifting Lug
Allowable shear stress
16.49
2.58
Salw=0.49*Fy
=
127.40
Since actual shear stress is less than the allowable shear stress, it is SAFE
mm2
kN
Mpa
Mpa
VESSEL INTERNAL DIA
Di
500
mm
DISH END, 2:1 ELLISPOIDAL, DISH RADIUS
R1
452
mm
DISH END, 2:1 ELLISPOIDAL, KNUCKLE RADIUS
R2
86
mm
DISH END, 2:1 ELLISPOIDAL, ISIDE DEPTH from TL Line
Ltl
125
mm
LCL
1800
mm
Vcl = /4*Di *LCL
0.35
Vd=0.5236*Ltl *(1.5Di-Ltl)
V2d= 2*Vd
Vv = Vcl +2 *Vd
ts
td
Do=Di+2*ts
=
=
0.005
0.010
m
m3
=
=
=
0.364
8.0
10.0
m
mm
mm
516.0
mm
Ash=*Do*Lcl
=
=
2.9
0.3
m
2
m
3.5
tis
65.0
Vis=Av*tis
0.2
Density of Inulation
is
150.0
Weight of insulation
Wis=is*Vis
33.6
kg
Wlg=3*1.2*0.6*0.065*150.0
21.1
kg
Dis=Do+tis*2
646.0
Aiscl=*Dis*Lcl
3.7
Adis=1.00111*Dis2
Ais=Aiscl+Adis*2
0.4
m2
=
=
4.5
2.5
m
kg/m2
11.2
kg
65.9
kg
t0
t1
t
Pw
PD
=
=
=
250
350
30
15
20
VESSEL INTERNAL DIA
Di
500
Vessel Outer Dia

Nominal wall thickness
Do
ts
LCL
Corr
=
=
mm
mm
=
=
516
8
1800
3
Salw=1.0*Fy
260
Mpa
EL
0.900
EC
UTP
=
=
0.900
12.50
%
%
UT=ts*UTP
nt=ts-Corr-UT
Ri=Do/2-nt
=
=
mm
mm
1.000
4.00
254
ta=PD*Ri/(Salw*EL-0.6*PD)
2.29
mm
tb=PD*Ri/(2*Salw*EC+0.4*PD
Treq=MAX(ta,tb)
Check Treq <= nt
=
=
=
1.07
2.29
2.29 < 4.0
OK
mm
mm
CYLINDER LENGTH
2
CYLINDER VOLUME
DISH VOLUME
TOTAL DISH VOLUME FOR TWO DISHES
TOTAL VOLUME OF VESSEL
Thickness of shell
Thickness of dish
Vessel Outer Dia
Outer area of Cylinder, TL to TL
Outer area of 2:1 Ellipsoidal dish
Ads=1.00111*Do
Av=Ash+Ads*2
Total Outer area of vessel

Thickness of hot insulation
Volume of Insulation
Weight of Insulation on Leg

Insulation outer dia
Outer area of Cylinder Insulation TL to TL

Outer area of Ellipsoid Insulation
Total outer area of Insulation

Weight of corrugated sheet per m2 for 0.5 thk sheet
Weight of corrugated sheet on vessel
Acrsh
Wcrsh=Acrsh*Ais
Total weight of Insulation+Corrugated sheet Wis+crsh=Wis+Wcrsh+Wlg
3
3
mm
m
kg/m3
mm
2
DESIGN CHECK OF SHELL THICKNESS

Dimensions & Process Conditins
Operating Temperature of Vessel
Design Temperature of Vessel
Ambient Temperature at Site
Working pressure of vessel
Design Pressure of vessel
CYLINDER LENGTH
Corrosion Allowance
C
C
0
C
kg/cm2g
0
kg/cm g
mm
mm
Material & Conditions

Allowable tensile stress
Long seam efficiency
Circular seam efficiency
Under-tolerance allowance
VARIABLE
UT
nt
Ri
mm
REQUIRED THICKNESS OF SHELL

Long seam thk requirement
Circular seam thk requirement
Required minimum thickness
Check Treq <= nt
REQQUIRED THICKNESS OF DISH END

td=(PD*Di)/((2*Salw*EL)-(0.2*PD)
Add thinning alawance @10.0%
Add corosion alawance, Corr
Required thickness
treq-dish=td+thining alw.+Corr
Thicness provided for dish-end
Check tactual > treq-dish
=
=
=
=
=
=
Vessel Weight Calculation and calculation of Center of Gravity

Density of the Steel
Ds
Avg. Weight of Leg for 3 nos ISA 100X100X12THK
=
=
2.16
0.22
3
5.37
10.00
10.0 > 5.37
OK
7850
53.1
mm
mm
mm
mm
mm
kg/m
kg/m
150
Avg. density of Insulation
=
Thickness of Insulation
=
65
Average weight of insulation on 3 nos. Leg per meter
"0.4*1*.065*150 =
3.90
2
2
17.8
/4((0.646) -(0.516) )*1.0*150 =
Avg Wt of insl. on shell per mt.
Height
WEIGHT ( kg)
Sect. No. ID(mm) THK(mm)
mm
SHELL+INSL.
LEG+INSL.
NZLS+Dish+Liq.
1
466
0
600
0
34
0
2
466
0
600
0
43
50.6
3
500
8
900
104.798112
0
251.1416905
4
500
8
900
104.798112
0
107.3944603
5
68.3
0
300
66.05
0
29
Total
3300
275.646223 76.73780219
438.1361508
Total Vessel Dead Weight
D_vessel
=
=
kg/m
mm
kg/m
kg/m
Total
NAME plt. kg
50
15.5
93
0
357
1
212
0
113
18.2
825
34.70
825.22
0.825
466
kgs
MT
Calculation of Center of Gravity

Sr.No
1
2
3
4
5
Section
5
4
3
2
1
SUM
Weight of Section,
W kgs
113.25
356.94
113.25
93.14
49.70
726.28
Dist from Base

to cent of sec L(mm)
1650
2550
1650
900
1200
Center of Gravity
=
=
WxL
Moment, kg-m
186862.5
910196.4955
186862.5
83824.02197
59640
1427385.517
(SUM W x L) / SUM W
mm
1965.344255
Wind Load / Moment Calculation
Sect.
5
4
3
2
1
Max Diameter of Vessel

Overall Height of Vessel
Basic Wind Speed
Mean Probable Design Life
Probablity Factor
Terrain Category
Max Dimenssion
Terrain Class
Terrain Category Factor
D
L
Vb
Topography Factor
Shape Factor
K3
K1
K2
Design Wind Speed

Vz
Design Wind Pressure
Pz
Wind Load
Wind Moment (Sec 1)
Wind Moment (Sec 2 TO 5)
Height Equivalent
OD(mm) THK(mm)
mm
Dia(mm)
68.3
0
300
81.96
516
8
900
619.2
516
8
900
619.2
466
0
600
559.2
466
0
600
559.2
Seismic Load Analysis

Sesmic Load / Moment Calculations
BY RESPONSE SPECTRUM METHOD
Soil Factor
Importance Factor
Seismic Factor For avg.acc.spectra
Avg.acc.Coeff.
I
Fo
Sa/g
Horizontal Seismic Coeff
Height of Vessel Above the Base

Radius of Gyration at Base
Ratio
h
r
k
Slender Coeff
Slender Coeff
Total Weight of stack
Height of C.G of structure above base
Modulus of elasticity of stack
Cv
Ct
W
H'
E
Calculations
=
=
=
=
=
=
=
=
=
646
3300
44
25
0.91
1
3430
CLASS - B
1.12
=
=
1
1
mm
mm
m/s
Years
Refer IS 875 Part 3, for Mumbai Location as per Appendix A

Refer IS 875 Part 3.Table 1, Since it is isolated vessel
Refer IS 875 Part 3.Table 1
Refer IS 875 Part 3. Clause 5.3.2.1
mm
Refer IS 875 Part 3. Table 2
Refer IS 875 Part 3. clause 5.3.3.1
= k1 x k2 x k3 x Vb
2
= 0.6 x Vz
= Force Coeff. X Height . X OD. X Pz
=
Wind Load x Height of Sec / 2
=
Wind Load x Height of Sec / 2 + ( Wind load of up Sec x Height of Sec) + Wind Mom.of up Sec.
Design W.S
DesignW.P Shear Shear
Moment
Terrain (k2) Vz (m/s)
Pz(kN/m2)
kN
kN
kN-m
0.88
35.24
0.74
0.02
0.02
0.00
0.88
35.24
0.74
0.35
0.36
0.17
0.88
35.24
0.74
0.35
0.57
0.59
0.88
35.24
0.74
0.21
0.57
0.45
0.88
35.24
0.74
0.21
0.78
0.86
=
=
=
=
1
1
0.2
0.16
Refer IS 1893,Table 1,Type 1 Soil

Refer IS 1893,Table 4
Refer IS 1893,Table 2, FOR ZONE III
Refer IS 1893,Fig 2 For 2 % Damping
=
x I x Fo x (Sa/g)
=
0.0320
=
3.43
m
=
Radius of Gyration for Hollow CircleSqrt (D^2+d^2)/4
0.16475588 m
= h/r
D = 466 mm
= 20.81868034
d = 466 mm
=
1.5
IS 1893 REFER Table 6
=
37.47
IS 1893 REFER Table 6
= 8.252201764 kN
=
2.0
m
=
2000000.0
Sec.Height
x(m)
0.3
0.9
0.9
0.6
0.6
Sect.
5
4
3
2
1
Formula
Seismic Base Shear
Seismic Moment
x/h
(m)
0.09
0.26
0.26
0.17
0.17
Fs
M
5/3 x ( x/h)
( x / h)^2
0.15
0.44
0.44
0.29
0.29
0.008
0.069
0.069
0.031
0.031
2/3 x ( x/h)^2
0.0051
0.0459
0.0459
0.0204
0.0204
Base Shear 0.6 x( x / h)^0.5

kN
0.06
0.18
0.16
0.31
0.16
0.31
0.11
0.25
0.11
0.25
0.4 x( x / h)^4
0.000023
0.001896
0.001896
0.000375
0.000375
Moment
kN- m
0.09
0.16
0.16
0.13
0.13
= Cv x x W x(( ( 5/3) x (X/h))-((2/3) x ( x/h)^2))

= H' x x W x(( (0.6) x (X/h)^0.5)-((0.4) x ( x/h)^4))
Notations
Hs
Hb
Dt
Db
He
Dm
F
Fall
=
=
=
=
=
=
=
=
Height of Section above the section under consideration ( mm )

Height of section under consideration ( mm )
Top dia of Section under consideration (mm)
Bottom dia of Section under consideration (mm)
Equivalent Height of section under consideration ( mm )
Mean dia of Section under consideration (mm)
Max Permissible stress at ambient Temp
Max Permissible stress at Design Temp
Check For Deflection

Section
1
2
3
4
5
Height
cm
0
47
65
80
80
Total Deflection
cum Length
cm
330
283
218
138
58
=
Allowable Deflection =
ID(cm)
Thk(cm)
128.85
120.45
113.6
112.3
109.05
0
0
0.8
0.8
0
E
(kg/cm2)
2000000
2000000
2000000
2000000
2000000
Mi
cm4
1E+07
1E+07
8E+06
8E+06
7E+06
Shear Shear
kg
kg
20.83
56.95
20.83
36.12
20.83
1.53
34.59
1.53
1.53
0.00
0.000388 mm
Vessel Height / 200

16.5
mm
Therefore OK
Reference for Notations & Formulae Refer Vessel Design By Henry Bendar Chap.15 Page 104 & eg.4.3
Moment
kg-cm
855.07
450.90
855.07
171.70
2.29
Yi (cm)
0.000
0.000
0.000
0.000
0.000
Yi (cm)
3E-05
1E-05
3E-07
9E-08
0

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DESIGN CODE :

PRESSURE VESSEL DESIGN CODE

ASME SEC. VIII DIV. I EDITION 2013

LIFTING LUG DESIGN AS PER ASME BTH-1-2005]

DESIGNE INPUT DATA

ASME Equation (3-46).

ASME Equation (3-45).

As per ASME for this condition Nd=2 is justfiable.

Mpa As per ASME Fy for SA516 Gr. 70

Pin Diameter Effect:

ASME Equation (C3-2).

Minimum of Pt, Pb, Pv, Pp

48.75 > 16.49

OPERATION WEIGHT CALCULATION

%HLL wrt TL to TL Length

Cylinder working volume

Weight of insulation+corrugated sheet clading

Vessel working volume

Awld=10 weld x Weld Length (130*4+60*2) =

Density of liquid+ Gas

Allowable shear stress

VESSEL INTERNAL DIA

DISH END, 2:1 ELLISPOIDAL, DISH RADIUS

DISH END, 2:1 ELLISPOIDAL, KNUCKLE RADIUS

DISH END, 2:1 ELLISPOIDAL, ISIDE DEPTH from TL Line

Vcl = /4*Di *LCL

VESSEL INTERNAL DIA

Vessel Outer Dia

Total Outer area of vessel

Weight of Insulation on Leg

Outer area of Cylinder Insulation TL to TL

Total outer area of Insulation

Total weight of Insulation+Corrugated sheet Wis+crsh=Wis+Wcrsh+Wlg

DESIGN CHECK OF SHELL THICKNESS

Material & Conditions

REQUIRED THICKNESS OF SHELL

REQQUIRED THICKNESS OF DISH END

Vessel Weight Calculation and calculation of Center of Gravity

Calculation of Center of Gravity

Dist from Base

Wind Load / Moment Calculation

Max Diameter of Vessel

Design Wind Speed

Seismic Load Analysis

Horizontal Seismic Coeff

Height of Vessel Above the Base

Refer IS 875 Part 3, for Mumbai Location as per Appendix A

Refer IS 1893,Table 1,Type 1 Soil

Base Shear 0.6 x( x / h)^0.5

= Cv x x W x(( ( 5/3) x (X/h))-((2/3) x ( x/h)^2))

Height of Section above the section under consideration ( mm )

Check For Deflection

Vessel Height / 200

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Awld=10 weld x Weld Length (1304+602) =

Vcl = /4Di LCL