TRA Fab, Welding
TRA Fab, Welding
TRA Fab, Welding
TASK:
RISK ASSESSMENT
Enhancement Project Kadanwari.
Excavation, backfilling
Lifting Operation
Scaffolding
4)
Fabrication
5)
6)
NDT
Grit blasting
7)
8)
9)
10)
11)
12)
13)
Sleeving
Hydro static Test
Piping/ installation of pre- fabricated spools
Under ground Piping
Touchup Painting.
House keeping
Holiday
S/N
O
1
Activity
HAZARDS
Effects
Sev Pro
erit babi Risk
y
lity
Additional Controls
RESID
UAL
RISK
Final
Assessmen
t
Excavation / Backfilling.
Manual Excavation
Dehydration, dust,
hit / cut, slip,
existing
People
underground
injury.
cables/ instrument
tubes & piping
Backfilling and
compacting with
diesel driven plate
compactor
Hit,
People
injury,
equipmen
t damage
Acceptable
Acceptable
1 OF 22
S/N
Activity
O
2 Lifting Operation
Scaffolding
Effects
Placement of
Equipment at
locations
HAZARDS
Erection of
Scaffolding
Removal of
Scaffolding
Personnel
Hit/Slip/fall,
Injury/equ
unbalance, failures
ipment
of mechanism.
damage.
Disturbance on
access, hit, fall,
throw
Disturbance on
access, hit, fall,
throw
Persons
injury,
property
damage
Persons
injury,
property
damage
Sev Pro
erit babi Risk
y
lity
Additional Controls
RESID
UAL
RISK
Final
Assessmen
t
IRR
M
Acceptable
Acceptable
Acceptable
Acceptable
2 OF 22
S/N
O
4
Activity
HAZARDS
Effects
Welding
Persons
Spark, Fire,
injury,
Explosion,
property
equipment failuar.
damage
Persons
Spark, Fire,
injury,
Explosion,
property
equipment failure.
damage
Sev Pro
erit babi Risk
y
lity
Cutting, use of
cutting torch set.
Persons
Spark, Fire,
injury,
Explosion,
property
equipment failures.
damage
Additional Controls
RESID
UAL
RISK
Final
Assessmen
t
Acceptable
Acceptable
3 OF 22
S/N
O
b
c
Activity
Cold Cutting,
Wherever required
HAZARDS
Effects
Persons
Cut, Slip, Hit/ Fall/ injury,
Fire, spark
property
damage
Sev Pro
erit babi Risk
y
lity
Additional Controls
IRR
M
RESID
UAL
RISK
Final
Assessmen
t
Acceptable
NDT
DPT- Dry
Fumes, smell,
Penitration Test
MPI- Magnetic
Particle
Megna flux
Inspection
UT- Ultrasonic Test
RT- Radiographic
Test.
Blasting
Radiation, stored
energy
Chronic
effects on
health of
people
IRR
M
IRR
M
IRR
M
Area will be
Barricaded/Evacuate the
radiation area
Use
of
Dozy
met
er/fil
m
batc
h/us
e of
confi
ned
cont
aine
r for
hand
ling
of
sour
se.
4 OF 22
S/N
O
Activity
HAZARDS
Dust, Rupture of
Grit blasting / Sand
hose, loosing of
blasting
fittings, hit, fall
Effects
Persons
injury,
property
damage
Sev Pro
erit babi Risk
y
lity
Additional Controls
RESID
UAL
RISK
Inspection of equipment,
site,deploy trained manpower,
first aid box should be available
at site.use the proper hood with
fresh air/ life line,close
supervision, PTW, PPE, removek
the pieces of stones from grit/
sand, barrication of location.
Final
Assessmen
t
Acceptable
5 OF 22
S/N
O
7
Activity
HAZARDS
Effects
Holiday Testing
Sev Pro
erit babi Risk
y
lity
Persons
injury,
Holiday Testing for
Electric shock, Mis- effect
detect the pin holes
handling, hit /fall.
on
in welded spools.
equipmen
t
8
RESID
UAL
RISK
Final
Assessmen
t
Acceptable
Acceptable
Acceptable
Sleeving
Fixing / applying of
Heat Sleeves
Additional Controls
Spark, Fire,
Explosion
Persons
injury,
property
damage
Hydrostatic Test.
Persons
injury
6 OF 22
S/N
O
Activity
Filling of Water
Pressurization on
psi
De-pressurize & /
flushing
HAZARDS
Effects
sleepry soil/
Effect on
ground, produce of health
mud
and eyes
Loosing/ Leakage of
fittings, rupture/
brust of hose, entry
of un authorized
persons, lake of
communication,
failure of
equipment like
compressure, PSV,
guages, valves, hit.
Persons
injury,
equipmen
t damage,
effect on
environm
ent.
Persons
Rupture/ brust of
injury,
hose, entry of un
equipmen
authorized persons, t damage,
lake of
effect on
communication,
environm
ent.
Sev Pro
erit babi Risk
y
lity
Additional Controls
RESID
UAL
RISK
Final
Assessmen
t
Acceptable
Acceptable
Acceptable
7 OF 22
S/N
O
10
Activity
HAZARDS
Effects
Sev Pro
erit babi Risk
y
lity
Additional Controls
RESID
UAL
RISK
Persons
injury,
equipmen
t damage,
Final
Assessmen
t
Acceptable
Acceptable
MCI
Acceptable
12
Painting
Placement of
Painting material
Chronic
effects on
health,
Fumes, Spread, fire
environm
ent
damage.
8 OF 22
S/N
O
Activity
Touch up Painting
HAZARDS
Effects
Chronic
effects on
Fumes, contact with health,
skin,eyes, fire
environm
ent
damage.
Chronic
effects on
Fumes, contact with health,
skin,eyes, fire
environm
ent
damage.
Sev Pro
erit babi Risk
y
lity
Additional Controls
RESID
UAL
RISK
Final
Assessmen
t
Acceptable
Acceptable
MCI
Acceptable
Dust / Garbage
Suffocatio
n
9 OF 22
SIEMENS
RISK ASSESSMENT
HSE
TASK:
of
Task
6) Blasting
7) Holiday
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
2
3
4
5
Activity
Excavation / Backfilling.
Dehydration, dust,
hit / cut, slip,
existing
Manual Excavation underground
cables/
instrument tubes &
piping
Back filling and
Dust, slip, oil
compacting with
leakage of oil,
diesel driven plate failure of
compactor
equipment
Attendees
Muhammad Saifullah Khan
Construction
Superintendent
OMV
Basharat Ahmed
Butt
HSE Advisor
Projects OMV
Syed
Khalid Anwer
Site Manager
SIEMENS
Musharaf
Hussain
Construction. Manager, Civil SIEMENS
Abdul Wahab Manager HSE SIEMENS
Effects
People
injury.
Hit,
People
injury,
equipmen
t damage
Risk
Additional Controls
Final
RESIDUAL Assessmen
RISK
t
MCI
Acceptabl
e
MCI
Acceptabl
e
6 Ghulam Khan
CivilAhmed
Surveyor.
7 Riaz
Supervisor
8.Civil
Shaukat
Raza
9. HSE
RanaSupervisor
Tanweer
Site Supervisor for inside of plant.
10 OF 22
SIEMENS
RISK ASSESSMENT
HSE
TASK:
of
Task
6) Blasting
7) Holiday
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
Activity
Effects
Risk
Lifting Operation
IRRM
Placement of
Equipment at
locations
Personnel
Hit/Slip/fall,
Injury/equ
unbalance, failures
ipment
of mechanism.
damage.
IRRM
Scaffolding
2
3
4
5
Erection of
Scaffolding
Disturbance on
access, hit, fall,
throw
Attendees
Muhammad Saifullah Khan
Construction
Superintendent
OMV
Basharat Ahmed
Butt
HSE Advisor
Projects OMV
Syed
Khalid Anwer
Site Manager
SIEMENS
Musharaf
Hussain
Construction. Manager, Civil SIEMENS
Persons
injury,
property
damage
IRRM
6 Ghulam Khan
CivilAhmed
Surveyor.
7 Riaz
Supervisor
8.Civil
Shaukat
Raza
9. HSE
RanaSupervisor
Tanweer
Site Supervisor for inside of plant.
Additional Controls
Final
RESIDUAL Assessmen
RISK
t
Acceptabl
e
Acceptabl
e
Acceptabl
e
11 OF 22
SIEMENS
RISK ASSESSMENT
HSE
TASK:
of
Task
6) Blasting
7) Holiday
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
Activity
Effects
Risk
Additional Controls
Final
RESIDUAL Assessmen
RISK
t
12 OF 22
SIEMENS
RISK ASSESSMENT
HSE
TASK:
of
Task
6) Blasting
7) Holiday
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
Activity
HAZARDS
Disturbance on
access, hit, fall,
throw
Removal of
Scaffolding
Welding
Effects
Persons
injury,
property
damage
Persons
Spark, Fire,
injury,
Explosion,
property
equipment failure.
damage
Risk
Additional Controls
Final
RESIDUAL Assessmen
RISK
t
IRRM
Acceptabl
e
IRRM
Acceptabl
e
13 OF 22
SIEMENS
RISK ASSESSMENT
HSE
TASK:
of
Task
6) Blasting
7) Holiday
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
Activity
Cutting, use of
cutting torch set.
Cold Cutting,
Wherever required
Effects
Persons
Spark, Fire,
injury,
Explosion,
property
equipment failure.
damage
Persons
Spark, Fire,
injury,
Explosion,
property
equipment failures.
damage
Persons
Cut, Slip, Hit/ Fall/ injury,
Fire, spark
property
damage
Risk
Additional Controls
Final
RESIDUAL Assessmen
RISK
t
IRRM
Acceptabl
e
IRRM
Acceptabl
e
IRRM
Acceptabl
e
14 OF 22
SIEMENS
RISK ASSESSMENT
HSE
TASK:
of
Task
6) Blasting
7) Holiday
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
Activity
Effects
Final
RESIDUAL Assessmen
RISK
t
Risk
Additional Controls
MCI
Acceptabl
e.
MCI
Acceptabl
e
MCI
Acceptabl
e
IRRM
Acceptabl
e
Effects on
Spray of chemical,
health
fumes, smell,
and eyes
MPI- Magnetic
Particle Inspection
RT- Radiographic
Test.
Blasting
Chronic
Radiation, stored
effects on
energy, moment of
health of
peoples,unpeople &
authorize entries.
wild.
15 OF 22
SIEMENS
RISK ASSESSMENT
HSE
TASK:
of
Task
6) Blasting
7) Holiday
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
Activity
Dust, Rupture of
hose, loosing of
fittings, hit, fall
Effects
Persons
injury,
property
damage
Holiday Testing
Persons
injury,
Holiday Testing for
Electric shock, Mis- effect
detect the pin holes
handling, hit /fall. on
in welded spools.
equipmen
t
Sleeving
Fixing / applying of
Heat Sleeves
Spark, Fire,
Explosion
Persons
injury,
property
damage
Final
RESIDUAL Assessmen
RISK
t
Risk
Additional Controls
IRRM
Inspection of equipment,
site,deploy trained manpower,
first aid box should be available
at site.use the proper hood with
fresh air/ life line,close
supervision, PTW, PPE, removek
the pieces of stones from grit/
sand, barrication of location.
Acceptabl
e
IRRM
Acceptabl
e
IRRM
Acceptabl
e
16 OF 22
SIEMENS
RISK ASSESSMENT
HSE
TASK:
of
Task
6) Blasting
7) Holiday
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
Activity
Filling of Water
10
Risk
Additional Controls
Final
RESIDUAL Assessmen
RISK
t
Hydrostatic Test.
Effects
Pressurization on
psi ?
sleepry soil/
ground,
Loosing/produce
Leakageof
mud
of fittings, rupture/
brust of hose,
entry of un
authorized
persons, lake of
communication,
failure of
equipment
like of
Rupture/ brust
compressure,
hose, entry of PSV,
un
guages,
valves,
hit.
authorized
Persons
injury
Effect on
health
and eyes
Persons
injury,
equipmen
t damage,
effect on
environm
Persons
ent.
injury,
equipmen
De-pressurize & /
t damage,
flushing
persons, lake of
effect on
communication,
environm
Piping/ Installation of pre-fabricated ent.
Spools
MCI
MCI
MCI
IRRM
Acceptabl
e
Acceptabl
e
Acceptabl
e
Acceptabl
e
17 OF 22
SIEMENS
RISK ASSESSMENT
HSE
TASK:
of
Task
6) Blasting
7) Holiday
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
Activity
HAZARDS
Piping/ Installation
of pre-fabricated
Spools
Effects
Injury
Persons
injury,
equipmen
t damage,
Risk
Additional Controls
Final
RESIDUAL Assessmen
RISK
t
IRRM
Acceptabl
e
IRRM
Acceptabl
e
IRRM
Acceptabl
e
12
Painting
18 OF 22
SIEMENS
RISK ASSESSMENT
HSE
TASK:
of
Task
6) Blasting
7) Holiday
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
Activity
Effects
Risk
Smell, Fumes,
Spread, fire
Chronic
effects on
health,
environm
ent
damage.
IRRM
Fumes, smell,
Mixing of paint with
contact with
thinner
skin,eyes, fire
Chronic
effects on
health,
environm
ent
damage.
MCI
Handling &
Placement of
Painting material
Touch up Painting
Chronic
effects on
Fumes, contact
health,
with skin,eyes, fire environm
ent
damage.
MCI
Additional Controls
Final
RESIDUAL Assessmen
RISK
t
Acceptabl
e
Acceptabl
e
Acceptabl
e
19 OF 22
SIEMENS
RISK ASSESSMENT
HSE
TASK:
of
Task
6) Blasting
7) Holiday
3) Scaffolding
8) Sleeving
9) Hydrostatic Test
Activity
House keeping /
Restoration of site
Effects
Dust / Garbage
Suffocatio
n
Risk
MCI
Additional Controls
Final
RESIDUAL Assessmen
RISK
t
Acceptabl
e
20 OF 22
SIEMENS
HSE
RISK ASSESSMENT
Enhancement Project OMV Pakistan, Kadanwari.
of
S/N
O
Activity
Inspection of Job
Location
Task
7) Cutting
HAZARDS
Effects
Person
injury,
effects on
equipment
Broked wooden
Person
plankes, loose of joints,
injury,
holes in pipes due to
effects on
rust.
equipment
Un-even, soft ground,
hurdles, block access
Checking of Material
Inspection of
Equipment and Tools.
Measurement &
Marking
inproper tools
Welding
5) Welding
6) Grinding
Person
injury,
effects on
equipment
Person
injury
Persons
Spark, Fire, Explosion, injury,
property
equipment failuar.
damage
Sev- ProbRisk
erity ability
2
Additional Controls
MCI
Acceptable
MCI
Segrecation of scaffolding
material,use only proper material,
avoid from spread of material, proper
stacking
Acceptable
Acceptable
Acceptable
MCI
MCI
21 of 22
Final
RESIDUAL Assessmen
RISK
t
Acceptable
SIEMENS
HSE
RISK ASSESSMENT
Enhancement Project OMV Pakistan, Kadanwari.
of
Task
5) Welding
6) Grinding
7) Cutting
Persons
Spark, Fire, Explosion, injury,
property
equipment failure.
damage
Persons
injury,
property
damage
Attendees
Muhammad Saifullah Khan Const: Suptt: OMV
Iqbal - Fabricator.
.Zulfiqar- Fabricator
I - Intolerable
Fakhir Sohail- CM
22 of 22
(High)
Acceptable
Acceptable
(MEDIUM)