Bizhub 162 210 Service Mode
Bizhub 162 210 Service Mode
Bizhub 162 210 Service Mode
book
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The Service mode is used to check, set, adjust, or register the various service functions.
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NOTE
Care must be used to ensure that only the personnel who are involved in service
jobs know the procedure to enter the Service mode.
10.1.1
1.
2.
3.
4.
Procedure
10.1.2
Exiting
Press the Panel Reset key as many times as it is required to display the initial screen.
10.1.3
Adjustment / Setting
1.
2.
3.
4.
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Adjustment / Setting
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1. SERVICES CHOICE
SHIPMENT DESTINATION
MAINTENANCE COUNTER
IU LIFE STOP MODE
ID ADJUST
VG ADJUST
FUSER TEMP. Ad (PLAIN)
FUSER TEMP. Ad (THICK)
FUSER TEMP. Ad (OHP)
LEADING EDGE ERASE
TRAILING EDGE ERASE
VERTICAL EDGE ERASE
LOOP ADJUST (TRAY1)
LOOP ADJUST (TRAY2 TO TRAY5)*
LOOP ADJUST (DUPLEX)
LOOP ADJUST (BYPASS)
FLS PAPER SIZE
CCD APS SIZE
GDI TIMEOUT
2. ADJUST
Service Mode
80
3. COUNTER
TOTAL COUNTER
SIZE COUNTER
PM COUNTER
MAINTENANCE COUNTER
SUPPLIES LIFE COUNT.
APPLICATION COUNTER
SCAN COUNTER
PAPER SIZE COUNTER
MISFEED COUNTER
TROUBLE COUNTER
4. DISPLAY
5. FUNCTION
Service Mode
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Adjustment / Setting
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6. ADMIN. REGISTRATION
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8. FACTORY TEST
9. CLEAR DATA
MEMORY CLEAR
PM COUNTER
MAINTENANCE COUNTER
SUPPLIES LIFE COUNT.
APPLICATION COUNTER
SCAN COUNTER
PAPER SIZE COUNTER
MISFEED COUNTER
TROUBLE COUNTER
ADF BACKUP CLEAR*
10. SECURITY
Adjustment / Setting
Service Mode
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REDUCTION2
REDUCTION1
EXPANSION1
EXPANSION2
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10.3.1
To select the display of the fixed zoom ratios and paper sizes according to the applicable marketing area.
Setting/
Procedure
B. MAINTENANCE COUNTER
Purpose/Use
When the Supplies Life Count. reaches the life value, the IU life will be detected. The
mode when the IU life is reached, is specified by this setting.
Setting/
Procedure
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Adjustment / Setting
Setting/
Procedure
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D. ID ADJUST
Purpose/Use
Setting/
Procedure
E. VG ADJUST
Purpose/Use
To set the temperature of the Fusing Roller for each type of paper, thereby making up
for fusing performance that changes with the operating environment or type of paper.
Adjustment / Setting
CD
251 mm or more
250 mm or less
251 mm or more
250 mm or less
0 (default value)
251 mm or more
250 mm or less
-1
251 mm or more
250 mm or less
84
Paper width
Setting value
Mode 1
FD
Mode 3
361 mm or more
200 C
190 C
360 mm or less
200 C
190 C
200 C
185 C
361 mm or more
200 C
180 C
360 mm or less
200 C
180 C
190 C
175 C
361 mm or more
190 C
170 C
360 mm or less
190 C
170 C
180 C
165 C
361 mm or more
180 C
160 C
360 mm or less
180 C
160 C
170 C
155 C
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Paper width
Mode 1
Mode 3
200 C
220 mm or less
221 mm or more
190 C
220 mm or less
0 (default value)
221 mm or more
180 C
220 mm or less
221 mm or more
-1
170 C
220 mm or less
Setting/
Procedure
Setting value
Paper width
Mode 1
CD
1
0 (default value)
-1
Adjustment / Setting
Mode 3
251 mm or more
210 C
200 C
250 mm or less
210 C
200 C
251 mm or more
210 C
190 C
250 mm or less
200 C
190 C
251 mm or more
200 C
180 C
250 mm or less
190 C
180 C
Mode 1
Mode 3
210 C
0 (default value)
200 C
-1
190 C
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Setting/
Procedure
Setting value
Paper width
Mode 1
CD
1
0 (default value)
-1
Mode 3
251 mm or more
180 C
175 C
250 mm or less
165 C
165 C
251 mm or more
180 C
165 C
250 mm or less
155 C
155 C
251 mm or more
170 C
155 C
250 mm or less
145 C
145 C
Adjustment / Setting
Setting value
Mode 1
Mode 3
86
175 C
0 (default value)
165 C
-1
155 C
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Purpose/Use
To adjust the erase width on the leading edge of the image by varying the laser emission timing.
Setting/
Procedure
1 mm
2 mm
Adjustment
Procedure
3 mm
4 mm
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I.
5 mm
A
4035D516AA
1.
2.
3.
4.
Purpose/Use
To adjust the erase width on the trailing edge of the image by varying the laser emission
timing.
Setting/
Procedure
1 mm
2 mm
Adjustment
Procedure
3 mm
4 mm
5 mm
B
4035D517AA
1.
2.
3.
4.
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Adjustment / Setting
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To adjust the erase width on both edges of the image (in CD direction) by varying the
laser emission timing.
Setting/
Procedure
Select the erase width value in the CD direction. (The default setting is 4 mm.)
1 mm
2 mm
Adjustment
Procedure
3 mm
4 mm
5 mm
C
4035D518AA
1.
2.
3.
4.
Adjustment / Setting
To adjust the length of the loop formed in the paper before the Synchronizing Roller.
To adjust the length of the loop formed in the paper before the Synchronizing Roller
when the optional Paper Feed Unit is used.
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Purpose/Use
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To adjust the length of the loop formed in the paper before the Synchronizing Roller
when the Manual Bypass is used.
Adjustment / Setting
Purpose/Use
330210
330216
330220
337206
To set the automatic paper size detection function for CCD scan.
Setting/
Procedure
PATTERN2
R. GDI TIMEOUT
Purpose/Use
To specify the time for timeout when data from PC is interrupted during GDI printing.
Setting/
Procedure
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10.3.2
ADJUST
Test Copy
Purpose/Use
To adjust by varying the starting position of image writing in the main scanning direction.
Adjust
Adjustment
Procedure
4035D519AA
Adjustment / Setting
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Function
Test Copy
Purpose/Use
To adjust by varying the starting position of image writing in the sub scanning direction.
Adjust
Adjustment
Procedure
4035D520AA
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Adjustment / Setting
Setting/
Procedure
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Test Copy
Purpose/Use
To adjust variations in machining and installation accuracy of different IR parts by varying the scanning zoom ratio in the main scanning direction.
Adjust
When the CCD Unit has been replaced (After the CCD Unit has been adjusted for
correct position)
Setting/
Procedure
Adjustment
Procedure
Adjust so that the amount of error falls within 1.0% of the length to be measured.
Adjust so that the following specifications are met when the length of the scale is 200
mm.
Zoom Ratio/Specifications
Zoom Ratio: Full size ( 1.00)
Specifications: 200 2.0 mm
1. Place a scale on the Original Glass in parallel with the Original Width Scale and
make a copy.
2. Measure the length of the scale on the
copy. If the amount of error falls outside the
specified range, perform the following
steps to make an adjustment.
Adjustment / Setting
4030D528AA
3.
4.
5.
6.
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Function
Test Copy
Purpose/Use
To adjust variations in machining and installation accuracy of different IR parts by varying the scanning zoom ratio in the sub scanning direction.
Adjust
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Adjustment
Procedure
Adjust so that the amount of error falls within 1.0% of the length to be measured.
Adjust so that the following specifications are met when the length of the scale is 300
mm.
Zoom Ratio/Specifications
Zoom Ratio: Full size ( 1.00)
Specifications: 300 3.0 mm
1. Place a scale so that it is at right angles to the original width scale, and copy it.
2. Measure the length of the scale on the
copy. If the amount of error falls outside the
specified range, perform the following
steps to make an adjustment.
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Adjustment / Setting
4030D529AA
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Test Copy
Purpose/Use
To adjust variations in machining and installation accuracy of different IR parts by varying the starting position of image scanning in the main scanning direction.
Adjust
When the PH Unit has been replaced (After PRN Main Regist, PRN Sub Regist, and
CCD Main Zoom have been adjusted)
When the CCD Unit has been replaced (After the CCD Unit has been adjusted for
correct position)
Setting/
Procedure
Adjustment
Procedure
4035D519AA
Adjustment / Setting
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Function
Test Copy
Purpose/Use
To adjust variations in machining and installation accuracy of different IR parts by varying the starting position of image scanning in the sub scanning direction.
Adjust
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When the PH Unit has been replaced (After PRN Main Regist, PRN Sub Regist, and
CCD Main Zoom have been adjusted)
When the CCD Unit has been replaced (After the CCD Unit has been adjusted for
correct position)
Setting/
Procedure
Adjustment
Procedure
Test Copy
Purpose/Use
Adjust
Setting/
Procedure
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Adjustment / Setting
4035D520AA
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Test Copy
Purpose/Use
Adjust
Setting/
Procedure
Test Copy
Purpose/Use
Adjust
NOTE
This adjustment should be made after the ADF Sub Zoom adjustment.
Adjustment / Setting
Setting/
Procedure
Test Copy
Purpose/Use
Adjust
NOTE
This adjustment should be made after the ADF Sub Zoom adjustment.
Setting/
Procedure
To adjust the length of loop formed in the original before the Registration Roller.
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Purpose/Use
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M. ATDC GAIN
Purpose/Use
Setting/
Procedure
The adjusted value of the ATDC Auto Adjust is the setting value.
N. MODEL SETTING
Purpose/Use
NOTE
Never change this setting.
If it is changed, the Tech. Rep. call (C03FF) will appear.
Setting/
Procedure
10.3.3
20 ppm
18 ppm
16 ppm
COUNTER
Adjustment / Setting
Setting/
Procedure
1: COPY
2: COPY DUPLEX
3: PRINT
4: PRINT DUPLEX
B. SIZE COUNTER
Purpose/Use
Setting/
Procedure
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C. PM COUNTER
Purpose/Use
To display the count of the number of times each of different parts of the copier has
been used.
The count should be cleared when the corresponding PM part is replaced.
Setting/
Procedure
1: BYPASS
2: TRAY1
3: TRAY2
4: TRAY3 (should not be used)
5: TRAY4
6: TRAY5
7: ADF (FEED)
8: ADF (REVERSE)
9: IR
10: OZONE
11: CLEANING
To clear the count, use Clear Data of the Service mode.
D. MAINTENANCE COUNTER
Purpose/Use
Adjustment / Setting
Setting/
Procedure
Setting/
Procedure
F. APPLICATION COUNTER
Purpose/Use
To display the count of the number of sheets of paper used for each of different applications.
Setting/
Procedure
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Purpose/Use
Setting/
Procedure
The number of scan motions carried out for copying is not counted.
To clear the count, use Clear Data of the Service mode.
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G. SCAN COUNTER
Purpose/Use
To display the count of the number of sheets of paper used for each size and type.
Setting/
Procedure
1: A3
2: B4
3: A4 L
4: A4 C
5: B5
6: A5
7: FLS
8: LEDGER
9: 11 14
10: LEGAL
11: LETTER L
12: LETTER C
13: INVOICE
14: OTHER
15: PLAIN PAPER
16: RECYCLE PAPER
17: SPECIAL PAPER
18: 1-SIDE PAPER (should not be used only for bizhub 162)
19: OHP
20: THICK PAPER
21: ENVELOPE
Adjustment / Setting
I.
MISFEED COUNTER
Purpose/Use
To display the count of the number of paper misfeeds that have occurred at different
parts of the copier.
Setting/
Procedure
1: BYPASS
2: TRAY1
3: TRAY2
4: TRAY3
5: TRAY4
6: TRAY5
7: PICK-UP/TSPT.
8: DUPLEX (ENTRANCE) (should not be used only for bizhub 162)
9: DUPLEX (FEED) (should not be used only for bizhub 162)
10: FUSER
11: SEPARATOR
12: ADF (PICK-UP)
13: ADF (TSPT.)
14: ADF (EXIT)
15: ADF (REVERSE) (should not be used only for bizhub 162)
To clear the count, use Clear Data of the Service mode.
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Purpose/Use
To display the count of the number of malfunctions detected according to the malfunction code.
Setting/
Procedure
Adjustment / Setting
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J. TROUBLE COUNTER
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DISPLAY
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Used to check the T/C ratio when the image density is defective.
8.0%~8.4%
10.0%~10.4%
13.0%~13.4%
135
13.5%~13.9%
140
14.0%~14.4%
145
14.5%~14.9%
130
100
80
T/C
Display
B. PROCESS CONTROL
To display the Vg and Vb values.
Display
Vb (V)
-5
-300
-450
-400
-550
+5
-500
-650
Adjustment / Setting
Purpose/Use
Vg (V)
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I.
Purpose/Use
K. CUSTOMER ID
Purpose/Use
10.3.5
FUNCTION
Adjustment / Setting
FUNCTION allows the various service functions (paper feed test, image printing) to be
checked and adjustments to be made.
A. PAPER FEED TEST
Purpose/Use
To check for correct paper passage of the paper take-up and transport system by letting the copier consecutively take up and feed paper without involving actual printing
action.
Here are the details of operation involved in the paper passage motion.
The Scanner does not make any scan motion.
Paper is fed until the corresponding paper source runs out of paper.
This test cannot be run with the Manual Bypass or Multiple Bypass (option).
No counters are activated.
Setting/
Procedure
<Step>
1. Select the paper source.
TRAY1
TRAY2
2. Press the Start key to start the paper feed test.
Press the Stop key to stop the paper feed test.
B. PROCESS CHECK
Purpose/Use
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Purpose/Use
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At setup
When developer has been changed
When IU has been replaced
Setting/
Procedure
<Step>
1. Press the [Yes] key to start the adjustment.
2. The adjustment sequence automatically stops as soon as the adjustment is made.
The sequence may be interrupted using the Stop key.
Setting/
Procedure
<Step>
1. Select the paper source.
TRAY1
TRAY2
2. Select the type of test pattern.
3. Press the Start key to let the copier produce the test pattern.
<PATTERN2>
Purpose/Use
Setting/
Procedure
Adjustment / Setting
To check for correct paper passage of the paper take-up and transport system in the
Automatic (Duplexing) Document Feeder alone as a single unit.
Here are the details of operation involved in the paper passage motion.
The Scanner does not make any scan motion.
Paper passage operation continues until all pages of the document loaded in the
unit have been fed in.
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To move the Scanner to its home position and fix it at the home position.
Setting/
Procedure
Pressing the Start key will move the Scanner toward the left from its standby position.
<Step>
1. Press the Start key to move the Scanner from the standby position to the home position.
Pressing the Stop key will bring the Scanner back to its original position.
H. SCAN TEST
Purpose/Use
To check that the Exposure Lamp turns ON properly and the Scanner moves properly.
I.
<Step>
1. Press the Start key to start the scan test.
Pressing the Stop key will stop the scan test.
Purpose/Use
Adjustment / Setting
Setting/
Procedure
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ADMINISTRATOR NUMBER REGISTRATION is used to register or change the administrator number required when entering the Admin. Management function of the Utility
mode.
<Step>
1. Using the 10-Key Pad, type the 6-digit administrator number (000000 to 999999) to be
registered or changed.
2. Press the [Yes] key to register the administrator number.
10.3.7
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10.3.6
Setting range
REDUCTION2
70%
51% to 70%
REDUCTION1
81%
71% to 99%
EXPANSION1
122%
101% to 140%
EXPANSION2
141%
141% to 199%
Setting name
Setting range
REDUCTION2
70%
51% to 70%
REDUCTION1
81%
71% to 99%
EXPANSION1
115%
101% to 140%
EXPANSION2
141%
141% to 199%
Adjustment / Setting
B. Metric
C. Inch
Setting name
Setting range
REDUCTION2
64%
51% to 64%
REDUCTION1
78%
65% to 99%
EXPANSION1
121%
101% to 128%
EXPANSION2
129%
129% to 199%
D. China
Setting name
Setting range
REDUCTION2
70%
51% to 70%
REDUCTION1
81%
71% to 99%
EXPANSION1
115%
101% to 140%
EXPANSION2
141%
141% to 199%
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Setting range
REDUCTION2
70%
51% to 70%
REDUCTION1
78%
71% to 99%
EXPANSION1
115%
101% to 140%
EXPANSION2
141%
141% to 199%
Setting range
REDUCTION2
64%
51% to 64%
REDUCTION1
78%
65% to 99%
EXPANSION1
121%
101% to 128%
EXPANSION2
129%
129% to 199%
G. OEM1 US
Setting name
Setting range
REDUCTION2
64%
51% to 64%
REDUCTION1
77%
65% to 99%
EXPANSION1
129%
101% to 154%
EXPANSION2
155%
155% to 199%
Adjustment / Setting
10.3.8
FACTORY TEST
Setting/
Procedure
B. RAM TEST
Purpose/Use
Write or read data to/from RAM memory to make sure of normal operation.
Setting/
Procedure
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CLEAR DATA
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To clear the setting values listed on the right, resetting them to the default values.
Setting/
Procedure
NOTE
After Memory Clear has been executed, be sure to turn OFF and ON the Power
Switch.
B. PM COUNTER
Purpose/Use
C. MAINTENANCE COUNTER
Purpose/Use
Adjustment / Setting
Purpose/Use
E. APPLICATION COUNTER
Purpose/Use
F. SCAN COUNTER
Purpose/Use
H. MISFEED COUNTER
Purpose/Use
I.
TROUBLE COUNTER
Purpose/Use
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To clear the values adjusted with ADF SENSOR ADJUST and the values adjusted with
Org. Width Detect.
Adjustment / Setting
Setting/
Procedure
108