Anti Migrasi Reaktif
Anti Migrasi Reaktif
Anti Migrasi Reaktif
DOI: 10.5923/j.textile.20140302.01
Instructor, Pak-Korea Garment Technology Institute Korangi, Karachi, City, 74500, Pakistan
2
Assistant Manager, Hira Terry Mills, Raewind-Manga Road, Lahore, Pakistan
Abstract In this project both natural and synthetic migration inhibitors were applied using different concentrations i-e
10g/L, 20g/L and 30g/L. After dyeing of fabric the dyed samples were test for: 1. Migration test; 2. Color depth; 3. Tensile/
Tear strength; 4. Bending length; 5. Wash fastness. The results showed that synthetic migration inhibitors efficiently
restrict dye particles movement as compared to natural migration inhibitors. The result also shows that natural migration
inhibitors make fabric stiff as compared to synthetic migration inhibitors. But on the other hand natural migration inhibitors
as compared to synthetic show good color depth and do not affect tensile and tear strength of fabric.
Keywords Fiber structure and formation, Diffusion of dye, Synthetic migration inhibitors
1. Literature Review
F.Somm and R.Buser, Sandoz AG worked on migration
problems during intermediate drying of pad dyeing and
concluded that many continuous dyeing faults are definitely
traceable to migration problem [17].
Nick j. Christle works on different natural and synthetic
thickeners for the thermosol and space dyeing processes in
general. Essential properties of the gums used in thermosol
and space dyeing and some typical procedures of the gum
preparation and techniques of application are given [18].
Allan H. Lambert and Robert J. Harper, worked on a
novel approach to restrict migration of reagents during
drying of cotton textiles is to add thermal gels such as
cellulose ethers. Methyl cellulose was applied along with a
cross linker, but methyl cellulose does not interfere with
cross linker, nor does it completely restrict migration [19].
Stanely P. Rowland, Noelie R. Bertoniere and Walter D.
king worked on reagent migration in fabric thickness in
pad-dry-cure finishing. Migration of DMDHEU in the
thickness direction of fabric was examined under conditions
of forced draft drying from 40 oC to 160oC. The subsequent
cured fabrics were subjected to de Boer migration measure to
clarify extents of migration of reagent residues to fabric
surface. Unbalanced and variable migrations observed for
forced draft drying in laboratory oven [20].
P. Bajaj, R. B. Chavan and Manjeet Bhatia worked on
cross-linked acid based thickeners their preparation and
* Corresponding author:
[email protected] (Wazeer Hussain Solangi)
Published online at http://journal.sapub.org/textile
Copyright 2014 Scientific & Academic Publishing. All Rights Reserved
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Wazeer Hussain Solangi et al.: Effect of Using Natural and Synthetic Anti Migrants
in Continuous Dyeing of Cotton with Reactive Dyes
Dichlorotriazine type reactive dyes contain two displaceable (reactive) chlorine groups. Monochlorotriazine type reactive
dyes are made by substituting one of the remaining chlorine atoms with an unreactive group leaving only one reactive group
on the dye molecule. Dichlorotriazine reactive dyes are more reactive and are usually applied at lower temperatures then
monochlorotriazine reactive dyes. Both types are widely used. Cyanuric chloride is a chromophoric blocking group.
Attachment of two chromophores through the triazine ring structure produce a dye with the color that would be produced by
physically mixing two chromophores. Thus attachment of a blue and a yellow chromophore through a triazine ring produces
a green dye. Although the structure produced by this method are too large to be reactive dyes, the technique used in making
direct dyes, CI direct green 26 is an example of a dye produced by this method.
Diazine reactive groups are also used in reactive dye molecules. Pyrimidine and quinoxaline are the most important of the
diazines in commercial reactive dyes.
The leaving groups (chlorine of other) on diazine rings are less reactive then those on triazinerings. The quinoxaline dyes
are less reactive then dichlorotriazine reactive dyes. Even though they may contain more than one halogen atom, the
reactivity of the other diazine types is similar to that of the monochlorotriazine types.
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Although chlorine is the most common leaving group on reactive dye molecules, many other leaving atoms and groups
have been described in patent literature. Three leaving groups other then chlorine that are found on commercial dyes are
fluorine, quartinary ammonium, and methyl sulfonyl. Following are the examples of dyes with these leaving groups.
temperature
2.5. Removal of Hydrolyzed Dye
Factors affecting are
Affinity
Electrolyte concentration
Temperature
2.6. Migration Inhibitors
A substance added to a dye to slow down its ability to
spread or bleed into a fabric as it is applied. Natural and
synthetic migration inhibitors are used in the industry.
Anti-migration agents used particularly for dyeing and
printing include polyvinyl methyl ethers of a mean
molecular weight of about 100,000, alginates, low
molecular weight cellulose ethers, polyethylene glycols of
mean molecular weights of from 8,000 to 10,000 and
special
polymers
of
poly
vinyl
caprolactam.
Migration-inhibiting agents which are to give useful results
in dyeing and printing followed by intermediate drying
should neither disturb the dye neither finish nor cause loss
in brilliance. In addition, the agent should have adequate
liquor stability, should not cause any hardening of the
handle and should have good solubility at room temperature.
Finally, small amounts should give good effects.
The turbidity point of these compounds is also of special
importance and should lie within a range from about 35 to
55C. Migration inhibitor for continuous dyeing, improves
surface levelness of dyeings. Migration inhibitors are
necessary to control dye particle movement during the
pre-drying phase.
2.7. Synthetic Migration Inhibitors
Synthetic migration inhibitors have mostly chemical
constitution of acrylic copolymer. Their ionic character is
anionic. They wash off easily hence no harshening of handle.
They are present in both colored and colorless forms but
mostly yellowish in color. Stable in hard water and to acids,
alkalis and electrolytes in the usual amounts. They are stable
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Wazeer Hussain Solangi et al.: Effect of Using Natural and Synthetic Anti Migrants
in Continuous Dyeing of Cotton with Reactive Dyes
at 20C and can be kept for a year or more than year but they
should be tightly reclosed after each withdrawal.
Synthetic migration inhibitors to be used in the experiment
are:
a) Thermaco MIN:
Ionic character:-Anionic
Physical form:-Colorless liquid
Specific gravity:-approx. 0.9
General stability:- stable to hard water and pH values
between 4 and 10.
Storage stability: - stable for more than one year at
20closed containers. Should not be stored at temperatures
above 40 C
Compatibility: - compatible with anionic and non-ionic
Auxiliaries.
Ecology/Toxicology:-The usual hygiene and safety rules
for handling chemicals should be observed in storage,
handling and use. The product must not be swallowed.
b) Thermacol MP:
Chemical constitution:- Aqueous solution of an acrylic
polymer
Ionic character:- Anionic
Specific gravity:- approx. 1
pH:- about 6
Compatibility:- compatible with anionic and nonionic
auxiliaries.
General stability: - stable in hard water and to acids,
alkalis and electrolytes in the usual amounts.
Storage stability: - stable for more than one year at 20C in
closed containers. Solidifies at temperatures below freezing
but after reverting to room temperature it is fully effective
again.
Ecology/Toxicology: - The usual hygiene and safety rules
for handling chemicals should be observed in storage,
handling and use. The product must not be swallowed.
c) Primasol FFAM:
No surfactant; no foaming; freely miscible with water.
Nature:-Acrylic Copolymer.
Physical form:-Yellowish viscous liquid.
Density:- 1.09 g/cm3 at 20 C
pH:- 6.5 - 7.5.
Storage:- Primasol FF-AM can be kept for at least 12
months in the original sealed containers at temperatures
between 5C and 25C. Once the containers have been
opened, their contents should be used up as rapidly as
possible, and they should be tightly reclosed after each
withdrawal.
Safety:- When using this product, the information and
advice given in our Safety Date sheet should be observed.
Due attention should also be given to the precautions
necessary for handling chemicals
Action:- Primasol FF-AM prevents the migration of
pigment articles during Intermediate drying of fabrics
produced from cellulosic fibers and their blends with
manmade fibers [10].
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Most CMCs dissolve rapidly in cold water and are mainly used for controlling viscosity without gelling (CMC, at typical
concentrations, does not gel even in the presence of calcium ions). Its control of viscosity allows use as thickener, phase and
emulsion stabilizer and suspending agent. CMC can be also used for its water-holding capacity as this is high even at low
viscosity; particularly when used as the Ca2+ salt. CMC is non-toxic, and is non-allergenic.
3. Experimental Work
3.1. Material and Equipment
To proceed with the proposed project material and methods are selected. Methods were performed in National Textile
University, Faisalabad with the exception of migration inhibitors which were acquired from CIBA and BASF chemicals.
The material and equipment used for the completion of the project are described below in detail.
Fabric
Chemicals
Equipments
3.1.1. Fabric Specifications
100% bleached cotton fabric was used in this work and its warp and weft count were 31s and its end per inch were 90 and
picks per inch were 59
3.1.2. Chemicals
The chemicals were used, are given below:
Table 1. 3.1.2. Chemicals
Serial #
Chemicals
Commercial name
Manufacturer
Migration inhibitor
Thermacol MP
Huntsman
Migration inhibitor
Primasol FFAM
BASF
Migration inhibitor
Thermacol MIN
Huntsman
Migration inhibitor
Sodium alginate
Migration inhibitor
Guar gum
Migration inhibitor
Caroboxymethyl cellulose
Reactive dye
Sandal dyestuff
Wazeer Hussain Solangi et al.: Effect of Using Natural and Synthetic Anti Migrants
in Continuous Dyeing of Cotton with Reactive Dyes
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3.1.3. Equipments
3.1.3.1. Application Equipments
The following machines described below were used for the completion of the project:
Padder (Manufacturer: Daiei kagakuaeikiseisakushu.Ltd)
Thermosol (Manufacturer: Daiei kagakuaeikiseisakushu.Ltd)
Table 2. 3.1.3.1. Application Equipments
Type of Test
Manufacturer
Test Standard
Washing fastness
AATCC Test
Method 140-2001
ISO 105 CO3
Colorfastness to crocking
Crock meter
ISO105*12
Migration test
Instrument used
Color strength
Spectrophotometer
Color-Eye Gretamacbeth
Tensile strength
Tensile tester
Daiei kagakuaeikiseisakushu.Ltd
ASTM 14-32
Tear strength
Daiei kagakuaeikiseisakushu.Ltd
ASTM 14-22
10 g/L
20g/ L
10g/ L
10g/ L, 20g/ L and 30g/L
The same procedure was repeated by taking 10g/ L, 20g/ L and 30g/L of migration inhibitors used-e sodium alginate,
Carboxymethyl cellulose, Guar gum, Thermacol MP, Primasol FFAM and Thermacol MIN. All other chemicals were remain
same in the whole experiment except the concentration of migration inhibitors. Migration test was performed on each sample
after padding then fabric was dried and cured.
drying temperature
120 C
curing temperature
180C
After dyeing hot washing and cold washing was done of each sample.
3.2.2. Migration Test
Fabric was impregnated with colorant and auxiliaries then fabric was padded and dried partially covering with a watch
glass and partial drying was done, and therefore migration to occur. The degree of migration was evaluated by visual
examination. AATCC Test Method 140-2001 was followed [23].
Visual examination was observed on a gray scale of 1-5 by reference to the Gray Scale for Color Change:
3.3. Results and Discussion
3.3.1. Effects of Migration Inhibitors
Natural migration inhibitors when use darting obtained was:
23
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Wazeer Hussain Solangi et al.: Effect of Using Natural and Synthetic Anti Migrants
in Continuous Dyeing of Cotton with Reactive Dyes
From the above results we observed as the concentration of migration inhibitor is increased the migration is less, and it was
also observed that synthetic migration inhibitors do their job well then natural migration inhibitors. Synthetic migration
inhibitors also reduce cleaning time hence increased productivity. In natural migration inhibitor, sodium alginate prevents
dye migration better than other natural migration inhibitors, while in synthetic migration inhibitors Primasol FFAM and
Thermacol MP prevents better dye migration.
3.3.2. Effect of Migration Inhibitors on Tensile and Tear Strength [24]
The results shows that synthetic migration inhibitors effect on tensile strength is negative as the tensile strength is
decreasing with the increasing concentration of migration inhibitor, due to acrylic acid component present in the polymer
structure of migration inhibitors causing degradation to some extent while natural migration inhibitors do not affect the
tensile strength of fabric too much.
3.3.2.1. Tear Strength
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The results in table and figure show that as the concentration of migration inhibitor increases the tear strength decreases.
However, in case of synthetic migration inhibitors more tear strength is lost as compare to migration inhibitors as the
concentration of migration inhibitor increases as migration inhibitors are thickeners so they increases stiffness of fabric which
becomes cause of decreasing tear strength.
3.3.2.2. Effect of Migration Inhibitors on Crock Fastness [25]
The results in table and figure shows that effect of migration inhibitors on crock fastness is not seen and they do not affect
the crocking properties of the fabric. Poor Crock fastness is due to the poor fixation of dye, as migration inhibitors do not take
any part in the fixation of dye so they do not affect the crock fastness values of fabric.
3.3.2.3. Effect of Migration Inhibitors on Wash Fastness [26]
The results in table and figure shows that effect on wash fastness by migration inhibitors is not seen, because migration
inhibitors have no any role in the fixation of dye as dye fixation is the key factor in wash fastness, more the dye fixation better
the wash fastness, however synthetic migration treated fabric has better wash fastness as compared to natural migration
inhibitors.
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Wazeer Hussain Solangi et al.: Effect of Using Natural and Synthetic Anti Migrants
in Continuous Dyeing of Cotton with Reactive Dyes
The results in table and figure shows that migration inhibitors has no any significant impact on CV-SUM, however,
CV-SUM of natural migration inhibitors is comparatively more than synthetic migration inhibitors due the fact that natural
migration inhibitors have cellulose components in its polymer structure, so dye is more attracted to the cellulose component,
resulting in better CV-SUM value of natural migration inhibitors.
3.3.2.5. Effect of Migration Inhibitors on % Strength
The results of application of different migration inhibitors are given below. The following table shows the effect of
migration inhibitors on the % strength of the samples.
The results in table and figure shows that natural migration inhibitors show good % strength then synthetic migration
inhibitors, due the fact that natural migration inhibitors have cellulose components in its polymer structure, so dye is more
attracted to the cellulose component, resulting in better % Strength value of natural migration inhibitors.
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4.1. Conclusions
Following conclusions are drawn after the project:
Synthetic migration inhibitors efficiently restrict dye
particle movement during drying but along with the
environmental concern.
Natural migration inhibitors are environmental friendly
but do not restrict dye particles movement efficiently.
Migration inhibitors have no any effect on wash
fastness as they have no any role in dye fixation.
Migration inhibitors also not have any impact on crock
fastness properties of dyed fabric.
Synthetic migration inhibitors do not cause stiffness in
fabric while natural cause to little extent.
Synthetic migration inhibitors also effect on Tensile/
Tear strength of fabric while natural migration inhibitors do
not effect strength of fabric.
CV-SUM and % strength of natural migration
inhibitors is better than synthetic migration inhibitors
because cellulosic component in natural migration
inhibitors have more dye affinity then acrylic based
synthetic migration inhibitors.
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http://catspitproductionsllc.com/dyemigration.aspx
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Wazeer Hussain Solangi et al.: Effect of Using Natural and Synthetic Anti Migrants
in Continuous Dyeing of Cotton with Reactive Dyes
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