Basics of Valves
Basics of Valves
Basics of Valves
There are many valve designs, types and models, with a wide range of industrial
applications. All satisfy one or more of the functions identified above. Valves are
expensive items, and it is important that a correct valve is specified for the function,
and must be constructed of the correct material for the process liquid.
Regardless of type, all valves have the following basic parts: the body, bonnet, trim
(internal elements), actuator, and packing. The basic parts of a valve are illustrated in
the image on the right.
Valve Body
The valve body, sometimes called the shell, is the primary boundary of a pressure
valve. He serves as the main element of a valve assembly because it is the framework
that holds all the parts together.
The body, the first pressure boundary of a valve, resists fluid pressure loads from
connecting piping. It receives inlet and outlet piping through threaded, bolted, or
welded joints.
The valve-body ends are designed to connect the valve to the piping or equipment
nozzle by different types of end connections, such as butt or socket welded, threaded or
flanged.
Valve bodies are cast or forged in a variety of forms and each component have a
specific function and constructed in a material suitable for that function.
Valve Bonnet
The cover for the opening in the body is the bonnet, and it is the second most
important boundary of a pressure valve. Like valve bodies, bonnets are in many designs
and models available.
A bonnet acts as a cover on the valve body, is cast or forged of the same material as
the body. It is commonly connected to the body by a threaded, bolted, or welded joint.
During manufacture of the valve, the internal components, such as stem, disk etc., are
put into the body and then the bonnet is attached to hold all parts together inside.
In all cases, the attachment of the bonnet to the body is considered a pressure
boundary. This means that the weld joint or bolts that connect the bonnet to the body
are pressure-retaining parts. Valve bonnets, although a necessity for most valves,
represent a cause for concern. Bonnets can complicate the manufacture of valves,
increase valve size, represent a significant cost portion of valve cost, and are a source
for potential leakage.
Valve Trim
Valve's trim is a collective name for the replaceable parts, in a valve. A typically Trim
design includes a disk, seat, stem, and sleeves needed to guide the stem.
A valve's performance is determined by the disk and seat interface and the relation of
the disk position to the seat. Because of the trim, basic motions and flow control are
possible. In rotational motion trim designs, the disk slides closely past the seat to
produce a change in flow opening. In linear motion trim designs, the disk lifts
perpendicularly away from the seat so that an annular orifice appears.
The disc is the part which allows, throttles, or stops flow, depending on its position. In
the case of a plug or a ball valve, the disc is called plug or a ball. The disk is the third
most important primary pressure boundary. With the valve closed, full system pressure
is applied across the disk, and for this reason, the disk is a pressure related component.
Disks are usually forged, and in some designs, hard surfaced to provide good wear
properties. Most valves are named, the design of their disks.
Seat(s)
The seat or seal rings provide the seating surface for the disk. A valve may have one or
more seats. In the case of a globe or a swing-check valve, there is usually one seat,
which forms a seal with the disc to stop the flow. In the case of a gate valve, there are
two seats; one on the upstream side and the other on the downstream side. A gate
valve disc has two seating surfaces that come in contact with the valve seats to form a
seal for stopping the flow.
To improve the wear-resistance of the seal rings, the surface is often hard-faced by
welding and then machining the contact surface of the seal ring. A fine surface finish of
the seating area is necessary for good sealing when the valve is closed. Seal rings are
not usually considered pressure boundary parts because the body has sufficient wall
thickness to withstand design pressure without relying upon the thickness of the seal
rings.
Valve Stem
The valve stem provides the necessary movement to the disc, plug or the ball for
opening or closing the valve, and is responsible for the proper positioning of the disk. It
is connected to the valve hand wheel, actuator, or the lever at one end and on the
other side to the valve disc. In gate or globe valves, linear motion of the disc is needed
to open or close the valve, while in plug, ball and Butterfly valves, the disc is rotated to
open or close the valve.
Stems are usually forged, and connected to the disk by threaded or other techniques.
To prevent leakage, in the area of the seal, a fine surface finish of the stem is
necessary.
There are five types of valve stems:
used when space is limited to allow linear movement, and the flow medium does not
cause erosion, corrosion or abrasion of the stem material.
Sliding Stem
This valve stem does not rotate or turn. It slides in and out the valve to open or
close the valve. This design is used in hand-operated lever rapid opening valves. It is
also used in control valves are operated by hydraulic or pneumatic cylinders.
Rotary Stem
This is a commonly used model in ball, plug, and Butterfly valves. A quarter-turn
motion of the stem opens or closes the valve.
In the main Menu "Valves" you will find some links to detailed (large) images of rising
and NON Rising Stem valves.
Yoke Nut
A Yoke nut is an internally threaded nut and is placed in the top of a Yoke by which the
stem passes. In a Gate valve e.g., the Yoke nut is turned and the stem travels up or
down. In the case of Globe valves, the nut is fixed and the stem is rotated through it.
Valve Actuator
Hand-operated valves are usually equipped with a handwheel attached to the valve's
stem or Yoke nut which is rotated clockwise or counter clockwise to close or open a
valve. Globe and gate valves are opened and closed in this way.
Hand-operated, quarter turn valves, such as Ball, Plug or Butterfly, has a lever for
actuate the valve.
There are applications where it is not possible or desirable, to actuate the valve
manually by handwheel or lever. These applications include:
When the time for opening, closing, throttle or manually controlling the valve is
longer, than required by system-design criteria
Gear Actuators
Pneumatic Actuators
Hydraulic Actuators
Solenoid Actuators
For more information about Actuators see main Menu "Valves" -Valve Actuators-
Classification of Valves
The following are some of the commonly used valve classifications, based on
mechanical motion:
Linear Motion Valves. The valves in which the closure member, as in gate, globe,
diaphragm, pinch, and lift Check Valves, moves in a straight line to allow, stop, or
throttle the flow.
Rotary Motion Valves. When the valve-closure member travels along an angular or
circular path, as in butterfly, ball, plug, eccentric- and Swing Check Valves, the
valves are called rotary motion valves.
Quarter Turn Valves. Some rotary motion valves require approximately a quarter
turn, 0 through 90, motion of the stem to go to fully open from a fully closed
position or vice versa.
Linear Motion
Rotary Motion
Quarter Turn
Gate
YES
NO
NO
Globe
YES
NO
NO
Plug
NO
YES
YES
Ball
NO
YES
YES
Butterfly
NO
YES
YES
Swing Check
NO
YES
NO
Diaphragm
YES
NO
NO
Pinch
YES
NO
NO
Safety
YES
NO
NO
Relief
YES
NO
NO
Valve Types
Linear Motion
Rotary Motion
Quarter Turn
Class Ratings
Pressure-temperature ratings of valves are designated by class numbers. ASME B16.34,
Valves-Flanged, Threaded, and Welding End is one of the most widely used valve
standards. It defines three types of classes: standard, special, and limited. ASME
B16.34 covers Class 150, 300, 400, 600, 900, 1500, 2500, and 4500 valves.
Summary
On this page are defined a number of basic information from valves.
As you may have seen in the main Menu "Valves", you can find also information about
several and often applied valves in Petro and chemical industry.
It can give you an impression, and good understanding of the differences between the
various types of valves, and how these differences affect the valve function. It will help
to a proper application of each type of valve during the design and the proper use of
each type of valve during operation.