GR00005400 27 PDF

27-1
GROUP 27
REAR AXLE
CONTENTS
GENERAL INFORMATION . . . . . . . .
SERVICE SPECIFICATIONS. . . . . . .
27-2
27-2
ON-VEHICLE SERVICE . . . . . . . . . . .
27-4
WHEEL BEARING AXIAL PLAY CHECK . .
27-4
REAR HUB ROTARY-SLIDING

RESISTANCE CHECK . . . . . . . . . . . . . . . .
27-4
SEALANT. . . . . . . . . . . . . . . . . . . . . .
27-2
HUB BOLT REPLACEMENT. . . . . . . . . . . .
27-4
SPECIAL TOOLS. . . . . . . . . . . . . . . .
27-3
REAR AXLE HUB ASSEMBLY . . . . .
27-5
REMOVAL AND INSTALLATION . . . . . . . .
27-5
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
27-6
REAR AXLE
27-2
GENERAL INFORMATION
GENERAL INFORMATION
M1271000100304
The rear axle has the following features:

The wheel bearing is a unit ball bearing
(double-row angular contact ball bearing) which
incorporates the oil seals and is highly resistant
to a thrust load.
CONSTRUCTION DIAGRAM
ABS rotor for detecting the wheel speeds is

press-fitted to the rear hub in vehicles with ABS.
Oil seal
Rear hub
Trailing arm spindle

Wheel bearing
ABS rotor
AC300617AB
SERVICE SPECIFICATIONS
M1271000300483
Item
Limit
Wheel bearing axial play mm
0.05
Rear hub rotary-sliding resistance N
19
SEALANT
M1271000500261
Item
Specified sealant
Remark
Hub cap
3M ATD Part No.8663 or equivalent
Semi-drying sealant
REAR AXLE
27-3
SPECIAL TOOLS
SPECIAL TOOLS
M1271000600495
Tool
Number
Name
Use
MB990767
End yoke holder
Hub fixing
MB991618
Hub bolt remover
Hub bolt removal
MD998801
Remover
Removal of ABS rotor
MD998812
Installer cap
MD998813
Installer 100
MD998815
Installer adapter
B990767
MB991618
REAR AXLE
27-4
ON-VEHICLE SERVICE
ON-VEHICLE SERVICE
WHEEL BEARING AXIAL PLAY CHECK
M1271000900452
1. Remove the caliper assembly, and suspend the

caliper assembly with a wire and remove the
brake disc.
AC303736 AB
2. Check the bearings axial play. Place a dial gauge

against the hub surface; then move the hub in the
axial direction and check whether or not there is
axial play.
Limit: 0.05 mm
3. If the play exceeds the limit, the self-locking nut
should be tightened to the specified torque and
check the axial play again.
Tightening torque: 175 25 Nm
4. Replace the rear hub assembly if an adjustment
cannot be made to within the limit.
3. Wind a rope around the hub bolt and turn the hub
by pulling at a 90 angle with a spring balance.
Measure to determine whether or not the
rotary-sliding resistance of the rear hub is at the
limit value.
Limit: 19 N
4. If limit value is exceeded, loosen the self-locking
nut and then tighten it to the specified torque and
check the rear hub rotary sliding resistance again.
Tightening torque: 175 25 Nm
5. Replace the rear hub assembly if an adjustment
cannot be made to within the limit.
HUB BOLT REPLACEMENT

M1271001000258
1. Remove the caliper assembly and suspend it with

wire so that it does not fall.
2. Remove the brake disc.
MB991618
Hub bolt
AC302114 AD
REAR HUB ROTARY-SLIDING

RESISTANCE CHECK
M1271001100244
3. Use special tool hub bolt remover (MB991618) to

remove the hub bolts.
1. Remove the caliper assembly, and suspend the

caliper assembly with a wire and remove the
brake disc.
2. Turn the hub a few times to seat the bearing.
MB990767
Plain
washer
AC104588 AC
AC303737
4. Install the plain washer to the new hub bolt, and

install the bolt with a nut while holding the hub
with special tool end yoke holder (MB990767).
5. Install the brake disc, caliper assembly and
tighten the caliper assembly mounting bolts to the
specified torque 60 5 Nm.
REAR AXLE
27-5
REAR AXLE HUB ASSEMBLY

REMOVAL AND INSTALLATION
M1271002000381
CAUTION
Care must be taken not to scratch or damage the teeth of the ABS rotor. The ABS rotor must never
be dropped. If the teeth of the ABS rotor are chipped, resulting in a deformation of the ABS rotor,
it will not be able to accurately detect the wheel rotation speed, and the system will not function
normally.
The rear hub assembly should not be dismantled. When removing the rear hub assembly, the
wheel bearing inner race may be left at the spindle side. In this case, always replace the rear hub
assembly, otherwise the hub will damage the oil seal, causing oil leaks or excessive play.
<SPORT>
60 5 Nm
<COMFORT>
6
5
3
2
Semi-drying sealant:
3M ATD Part No. 8663 or
equivalent
4
175 25 Nm
AC304175 AB
<<A>>
1.
2.
3.
Removal steps
Caliper assembly
Brake disc
Hub cap
<<B>> >>B<< 4.
5.
<<C>> >>A<< 6.
Removal steps (Continued)

Self-locking nut
Rear hub assembly
ABS rotor
REAR AXLE
27-6
REMOVAL SERVICE POINTS
INSTALLATION SERVICE POINTS
<<A>> CALIPER ASSEMBLY REMOVAL

Secure the removed caliper assembly with wire, etc.
>>A<< ABS ROTOR INSTALLATION
<<B>> SELF-LOCKING NUT REMOVAL

!
CAUTION
When installing, take care not to deform the ABS

rotor.
CAUTION
Iron piece
ABS rotor
Rear hub
assembly
Iron piece
AC303738
Do not apply the vehicle weight to the wheel

bearing while loosening the self-locking nut, or
the wheel bearing will be damaged.
AC102209 AC
Press-fit the ABS rotor to the rear hub assembly.

>>B<< SELF-LOCKING NUT INSTALLATION
!
CAUTION
<<C>> ABS ROTOR REMOVAL

175 25 Nm
MD998812
MD998813
AC303739 AB
ABS rotor
MD998815
MD998801
Before securely tightening the self-locking nuts,

make sure there is no load on the wheel
bearings. Otherwise the wheel bearing will be
damaged.
Tighten the self-locking nut to the specified torque.
INSPECTION
M1271002100258
Rear hub assembly
AC210936 AC
Use the following special tools to press out ABS rotor

from the rear hub assembly.
Remover (MD998801)
Installer cap (MD998812)
Installer100 (MD998813)
Installer adapter (MD998815)
Check the rear hub assembly for crack or

damage.
Check the oil seal of the rear hub assembly for
crack or damage.
Check the ABS rotor for chipped teeth.

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27-1

WHEEL BEARING AXIAL PLAY CHECK . .

REAR HUB ROTARY-SLIDING

HUB BOLT REPLACEMENT. . . . . . . . . . . .

REAR AXLE HUB ASSEMBLY . . . . .

REMOVAL AND INSTALLATION . . . . . . . .

The rear axle has the following features:

ABS rotor for detecting the wheel speeds is

Trailing arm spindle

Wheel bearing axial play mm

Rear hub rotary-sliding resistance N

3M ATD Part No.8663 or equivalent

End yoke holder

Hub bolt remover

Hub bolt removal

Removal of ABS rotor

1. Remove the caliper assembly, and suspend the

2. Check the bearings axial play. Place a dial gauge

HUB BOLT REPLACEMENT

1. Remove the caliper assembly and suspend it with

REAR HUB ROTARY-SLIDING

3. Use special tool hub bolt remover (MB991618) to

1. Remove the caliper assembly, and suspend the

4. Install the plain washer to the new hub bolt, and

REAR AXLE HUB ASSEMBLY

REAR AXLE HUB ASSEMBLY

Removal steps (Continued)

REAR AXLE HUB ASSEMBLY

REMOVAL SERVICE POINTS

INSTALLATION SERVICE POINTS

<<A>> CALIPER ASSEMBLY REMOVAL

>>A<< ABS ROTOR INSTALLATION

<<B>> SELF-LOCKING NUT REMOVAL

When installing, take care not to deform the ABS

Do not apply the vehicle weight to the wheel

Press-fit the ABS rotor to the rear hub assembly.

<<C>> ABS ROTOR REMOVAL

Before securely tightening the self-locking nuts,

Rear hub assembly

Use the following special tools to press out ABS rotor

Check the rear hub assembly for crack or

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