Design Analysis VRV
Design Analysis VRV
Design Analysis VRV
DESIGN ANALYSIS
4.1
Overview
4.2
Internal and external cooling load is a vital criteria to estimate the building cooling load.
Internal load can be described as heat produce by occupants, machine and lighting.
4.2.1
The area of the house is on 10 north of the Earths equatorial plane. The house
coordinate is 541N latitude and 10054E. Using window heat gain software, the values of
window heat gain in Btu/(hr) unit can be obtained by key in the parameter such as window
orientation, solar heat gain coefficient value (SHGC) and latitude of the location. Solar heat gain
is influenced by the glazing type, the number of panes, and any glass coatings. Solar heat gain of
glazing ranges from above 80% for uncoated water-white clear glass to less than 20% for
highly reflective coatings on tinted glass. A typical double-pane IGU has a SHGC of around
0.70. This value decreases somewhat by adding a low-E coating and decreased substantially
when adding a tint. In this project, all windows is covered with tint and assuming clearness and
sunshine percentage is 1 and 100%, type of concrete is old surface and SHGC value is 0.22, the
solar heat gain is available in Appendix 2 as well as NFRC label (National Fenestration Rating
Council). Base on building survey, all windows are exposing to the sunlight and each of the solar
gain will be calculated accordingly. From Appendix 2, the solar heat gain occurring in May at
12:00pm for 10 North of East is U= 390 Btu/(hr)(sq.ft) and U= 360 Btu/(hr)(sq.ft) for 10
South of West. Thus, the cooling load for each window will be calculated as per below formula:-
Hence
qs = 360*7.53 = 2,710.8 Btu/hr
4.2.2
Walls and Roofs can have an important effect on interior comfort conditions in both the
residential and non-residential sectors. Walls and roofs come into direct contact with the exterior
environmental conditions. Several factors can be utilized to reduce energy consumption and
improve interior comfort conditions. Light colored exterior walls can help to reduce interior
temperatures by reducing solar heat gain. In addition, shade trees and bushes can reduce this heat
gain. For roof, insulation in the attic is important because the attic is a large source of heat gain
from the roof.
Total Equivalent Temperature Difference (TETD) is used to account for the added heat
transfer due to the sun shining on exterior walls, roofs, and windows, and the capacity of the wall
and roof to store heat. The TETD is substituted for T in the equation for conduction. For this
project, a heat transfer software will be used to determine the heat gain through wall and roof.
Resistance value (R), which is thermal resistance of a material that will be used is determine by
the material itself and for this case the wall is common brick type which give R=0.8 and roof is
ceramic tile which give R = 2.31. Referring to Appendix 2, the equivalent temperature difference
(ETD) for all areas occurring at 12pm is and transmission coefficient (U) for 6 inch thickness of
medium weight concrete, define as below:-
The cooling load calculation for wall that expose to the sunlight is describe as below:-
Wall CLTD
Roof CLTD
Bedroom #2 roof
Given,
U = 0.17 Btu/(hr)(sq.ft), A = 2.13 * 5.58 = 11.89 ft2
Hence
qs = 0.17*11.89*4675.3 = 9450.18 Btu/hr
4.2.3
The transmission coefficient for ceiling and floor can be found from Appendix 2. According
to the transmission coefficient table, the U value for bottom and top surface is 0.61 Btu/(hr)
(sq.ft) while outdoor and indoor temperature are 30C (86) and 26C (78.8) respectively. The
total of heat gain thru ceiling and floor is as below:-
Hence
qs = 0.61*7.53*(86.0-78.8) = 33.07 Btu/hr
The heat gain come from people consist of two types which are sensible and latent heat. The
calculation is based on Appendix 2. In building survey, the maximum of person that stay in this
house are four (4) people. The example calculation as below:-
Qs = qs x N x CLF
QL = N x q1
Main Hall
Estimate number of people will occupied at this area is at a time is 4,
Qs= 4*210 = 1260
qL= 4*140 = 840
Master Bedroom
Estimate number of people will occupied at this area is at a time is 2,
Qs= 2*210 = 420
qL= 2*140 = 280
Bedroom #2
Estimate number of people will occupied at this area is at a time is 2,
Qs= 2*210 = 420
qL= 2*140 = 280
Bedroom #3
Estimate number of people will occupied at this area at a time is 1,
Qs= 1*210 = 210
qL= 1*140 = 140
Bedroom #4
Estimate number of people will occupied at this area at a time is 1,
Qs= 1*210 = 210
qL= 1*140 = 140
Dining Hall
Estimate number of people will occupied at this area at a time is 6,
Qs= 6*210 = 1260
qL= 6*140 = 840
Family Area
Estimate number of people will occupied at this area at a time is 4,
Qs= 4*210 = 840
qL= 4*140 = 560
Heat gain from lighting can be determined using equation Q=W x 3.4 x BF x CLF.
According to Appendix 2, the fluorescent lamp has typical value of 1.5 W/sq.ft. Below is the
calculation for sensible heat gain by lighting:-
Master Bedroom
A = 3.28 * 6.56 = 21.52 ft2
qs = 1.5*21.52*1.25*3.41= 137.59 Btu/hr
Bedroom #2
A = 2.13 * 5.58 = 11.89 ft2
Bedroom #3
A = 2.13 * 5.58 = 11.89 ft2
qs = 1.5*11.89*1.25*3.41= 76.02 Btu/hr
Bedroom #4
A = 1.64 * 4.59 = 7.53 ft2
qs = 1.5*7.53*1.25*3.41= 48.14 Btu/hr
Dining Hall
A = 6.56 * 6.89 = 45.20 ft2
qs = 1.5*45.20*1.25*3.41= 289.0 Btu/hr
Family Area
A = 1.64 * 4.60 = 7.544 ft2
qs = 1.5*7.544*1.25*3.41= 48.23 Btu/hr
After the entire cooling load has been determined for each area, the next step is to find the
total cooling load for entire house. The total cooling load will help to determine the selection of
VRV model that suitable with the load. This is important due to undersize of the system will
cause the desired temperature unable to achieve and oversize the system will cause the waste of
energy. Table 4.1 show the list of the cooling load for each area and the total cooling load for
entire house.
Table 4.1: Summarized of Cooling Load
Floor
Location
Main Hall
Dining Hall
Family Area
Window
6,364.80
16,272
2,715.84
Bedroom #4
Master
Bedroom
Bedroom #2
Bedroom #3
NA
2,710.80
8,392.80
4,280.40
4,280.40
350
48.14
33.07
496.1
183.8
NA
17,104.11
9450.18
9,450.18
94.52
52.22
52.22
Total
Cooling
Capacity
(Btu/hr)
8,927.59
19,043.29
4,899.20
3,142.01
700
137.59
700
350
76.02
76.02
26,925.10
14,742.59
14,208.82
Total
91,888.60
As per table 4.1, total cooling load is 91,888.60 Btu/hr without considering any safety
factor. Safety factor is to be applied to all rooms to cover up the error of the calculation. To get
an ideal and effective air conditioner system, safety factor of 10% is applied. The value after
adding 10% safety factor are called Effective Room Total Heat (ERTH). Table 4.2 determine the
actual total capacity after safety factor of 10% is applied.
Floor
Location
Main Hall
Dining Hall
Family Area
Bedroom #4
Master
Bedroom
Bedroom #2
Bedroom #3
TOTAL
Total Cooling
Capacity
(Btu/hr)
8,927.59
19,043.29
4,899.20
Effective Room
Cooling Load
(Btu/Hr)
9,820.35
20,947.62
5,389.12
3,142.01
3,456.21
26,925.10
14,742.59
14,208.82
91888.6
29,617.61
16,216.85
15,629.70
101,077.46
After safety factor been applied to the existing cooling, the new total cooling load is 101,077.46
Btu/hr. The selection of the model will be based on comparison of design capacity of that model
versus cooling load required by the house. After some survey and market research, Daikin VRV
system with model number RXQ12THY1(E) is suitable since this model provide cooling
capacity up to 114,000 Btu/hr and maximum of indoor unit that can be connected is 20.
Table 4.21 shows the specification for Daikin VRV model RXQ12THY1(E). As per
below specification, the recommended total pipe length is 3,280 ft and the weight for outdoor
unit itself is 185 kg. Although manufacturers routinely increase the maximum allowable
refrigerant pipe run, the longer the lengths of refrigerant pipes, the more expensive the initial and
operating costs. For most VRV units, the maximum allowable vertical distance between an
outdoor unit and its farthest indoor unit is approximately 150 ft (46 m). The maximum
permissible vertical distance between two individual indoor units is approximately 45 ft (14 m)
and the maximum actual refrigerant piping lengths allowable between outdoor and farthest
indoor units is up to 490 ft (149 m). For indoor unit, there are 4 models that need to be used base
on cooling load requirement. Indoor units are available in multiple configurations such as wallmounted, ceiling-mounted cassette suspended, and concealed ducted types. For this project, wall
mounted type has been choose due to flexibility and ease of installation. Starting from 7,500
Btu/hr to 30,000 Btu/hr cooling capacity will be used to cool down from 3,456.21 Btu/hr up to
29,617.61 Btu/hr cooling load. The list of indoor unit as indicate in table 4.2.1.
Wall
Wall
Wall
Wall
Type
mounted type
mounted type
mounted type
mounted type
Cooling Capacity
7500
9500
18000
30000
Below table is total cost to purchase indoor and outdoor unit for Daikin VRV [1].
Indoor
Quantity
Location
Model/ Type
Outdoor
Rated
Cooling
Capacity
(Btu/h)
Price
(RM)
9500
2,187
18000
3,000
7500
1,820
7500
1,820
30000
4,551
18000
3,000
18000
3,000
108,500
19,378
Quantity
Model
Rated
Cooling
Capacity
(Btu/h)
Price
(RM)
RXQ12THY1
114,000
28,500
114,000
28,500
FXAQ09P
1
Main Hall
Wall mounted
type
FXAQ18P
Dining Hall
Wall mounted
type
FXAQ07P
Kitchen
Wall mounted
type
FXAQ07P
Bedroom
#4
Master
Bedroom
Bedroom
#2
Bedroom
#2
Wall mounted
type
FXAQ30P
Wall mounted
type
FXAQ12P
Wall mounted
type
FXAQ12P
Wall mounted
type
Sub Total
47,878
ITEM
AMOU
NT
BEFOR
E GST
(RM)
DESCRIPTION
Supply material and manpower to
install indoor and outdoor Variable
Refrigerant Volume c/w accessories,
fittings, pipe works, conduit wiring,
bracket and support for Floor 1 (Hall,
Dining, Family Area and Bedroom #4).
*Total refrigerant pipe length
approximately (204ft) *Total
manpower is 4
Supply material and manpower to
install indoor and outdoor Variable
Refrigerant Volume c/w accessories,
fittings, pipe works, conduit wiring,
bracket and support for Floor 2
(Master Bedroom, Bedroom #2 and
Bedroom #3).
*Total refrigerant pipe length
approximately (71ft) *Total
manpower is 4
UNIT
QTY
Lot
5,133
5,441
Lot
4,387
4,650
Lot
1,500
1,590
11,020
11,681
Grand Total
Model
FXAQ09P
Main Hall
Dining
Hall
Family
Area
Bedroom
#4
AMOUN
T
AFTER
GST
(RM)
Power
Consumption
Hours
per
day
Energy
Consumption
per year (kwh)
RM per
year
30 Watt
98.55
21.4
30 Watt
98.55
21.4
20 Watt
65.7
14
20 Watt
65.7
14
Wall mounted
type
FXAQ18P
Wall mounted
type
FXAQ07P
Wall mounted
type
FXAQ07P
Wall mounted
type
Master
Bedroom
Bedroom
#2
Bedroom
#2
Outdoor
Unit
FXAQ30P
70 Watt
229.95
53.6
30 Watt
98.55
21.4
30 Watt
98.55
21.4
9.62 K.watt
31601
6889
Total
Electricity
Cost per year
(RM)
7056.2
Wall mounted
type
FXAQ12P
Wall mounted
type
FXAQ12P
Wall mounted
type
RXQ12THY1E
Below table is total cost for repair and maintenance for VRV
Cost Items
Maintenanc
e
Fan coil
filter
change
Check/clean
fan coil
condensate
systems
Replace
DOAS air
filters
(outdoor)
Subtotal
maintenanc
e
Repair/Repl
ace
Fan coil
motor
replacemen
t1
Perio
d
years
Qty.
Labor
Cost
(RM)
Material
Cost
(RM)
Annu
al
Cost
(RM)
0.5
315
280
1,316
245
560
813
175
80
257
2,386
10
976
9824
1,123
Replace
DOAS fan
bearings
Replace
refrigerant
Subtotal
repair/repla
ce
10
140
337
49
10
760
1336
220
1,392
Total
R&M
3,777
Figure Refrigerant pipes must remain clean, dry, and leak free. When stored prior to
installation, the edges of refrigerant pipes need to be sealed. Nitrogen gas must be used during
welding to prevent oxidation of the interiors of refrigerant pipes. A detailed installation manual
must be followed. The installer should be familiar with the control options available for VRF
systems. Each individual indoor unit can be controlled by a programmable thermostat or a
multiple indoor units serving the same zone can be controlled by the same thermostat.
Model
Quantity
Location
Main Hall
LG
Dining
Hall
Panasonic
Family
Area
LG
Bedroom
#4
LG
Master
Bedroom
LG
Brand
Indoor
Rated
Cooling
Capacity
(Btu/h)
Price
before
GST (RM)
Price after
GST (RM)
9500
3,826
4,056
18000
4,016
4,257
7500
3,179
3,370
7500
3,179
3,370
30000
7,255
7,690
BSNQ096B8A5
Wall mounted
type
PC18HKF
Wall mounted
type
ARNU073SBL4
Wall mounted
type
ARNU073SBL4
Wall mounted
type
LS307HV3
Wall mounted
type
LS120HEV
Bedroom
#2
LG
Bedroom
#3
LG
Wall mounted
type
12000
3,788
4,015
12000
3,788
4,015
96,500
29,031
30,773
LS120HEV
Total
Wall mounted
type
30,773
ITEM
DESCRIPTION
Supply material and manpower to
install indoor and outdoor Split unit
c/w accessories, fittings, pipe works,
conduit wiring, bracket and support for
Floor 1 (Hall, Dining, Family Area and
Bedroom #4).
*Total manpower is 4 (RM150/head)
*Wiring RM250/unit
UNIT
QTY
Lot
AMOUN
T
BEFORE
GST
(RM)
AMOUN
T
AFTER
GST
(RM)
3,850
4,081
Lot
Lot
1
Grand Total
3,100
3,286
1,500
8,450
1,590
8,957
Model
Brand
BSNQ096B8A5
Main Hall
Wall mounted
type
Dining
Hall
PC18HKF
Wall mounted
type
Family
Area
Bedroom
#4
Master
Bedroom
Bedroom
#2
Bedroom
#3
LG
Panasonic
ARNU073SBL4
Wall mounted
type
LG
FXAQ07PVJU
Wall mounted
type
LG
LS307HV3
Wall mounted
type
LG
LS120HEV
Wall mounted
type
LG
LS120HEV
Wall mounted
type
LG
Power
Consumpti
on (kw)
Hour
s
per
day
Energy
Consump
tion per
year
(kwh)
RM per
year
2.8
9198
2,005
5.28
17344
3,780
2.1
6898
1,503
2.1
6898
1,503
2.77
9099
1,983
1.17
3843
838
1.17
3843
838
Total
Electricity
Cost per
year (RM)
12450
Below table is total cost for repair and maintenance for Split AC
Cost Items
Maintenance
Replace air
filters
(indoor)
Check/clean
fan coil
condensate
systems
Replace air
filters
(outdoor)
Perio
d
years
Qty.
Labor
Cost
(RM)
Materi
al Cost
(RM)
Annu
al
Cost
(RM)
0.5
35
154
504
105
280
393
84
175
267
Subtotal
maintenance
Repair/Repla
ce
Fan coil
motor
replacement
Replace
capacitor
Replace
thermo
sensor
Replace
refrigerant
Subtotal
repair/replac
e
1,164
10
490
3000
392
10
35
315
37
10
35
140
19
10
105
980
118
567
Total
R&M
1,730
CHAPTER 5
DISCUSSION
5.1
Introduction
It is important to know how much the total of the cooling load of a project so that a good
selection can be done and to avoid waste. With the availability of calculation and formula, the
cooling load of each area can be determined. Once the total of cooling load has been discovered,
then only searching activity for the suitable system can be done. Every manufacturer will provide
information such as cooling load capacity of a model. When the differentiation between cooling
load requirement and cooling load capacity is executed, then only the specific model can be
selected by choosing the lesser of the differentiation so that the efficiency can be maintained and
optimized.
5.2
Figure 5.1 is comparison chart between VRV and Split AC for total capital cost. For
initial cost, the VRV capital cost is 12% or RM 5,690 higher than Split AC due to the price of
outdoor VRV it is expensive. However the final decision for system selection will be based on
operational cost and Return on Investment (ROI).
5.3
Figure 5.2 shows a comparison of repair and maintenance cost between variable
refrigerant volume and split air conditioner. The information is obtained from Daikin and LG
HVAC website [2]. Normal maintenance for a VRV, similar to that of any DX system, consists
mainly of changing filters and cleaning coils. The large number of compressors in a VRV may
create a higher probability of compressor failure, although the redundancy also leads [3]. Both
systems will be schedule to service every 6 month and annually based on the preventive
maintenance schedule. In this case, the service cost for VRV is RM 601 higher than split AC due
to price of material and labor cost as VRV is more high technology than split AC. For repair cost,
the recommendation is to replace every 10 years and the amount has been divided accordingly so
that 1 year of service cost can be figured out. This comparison is applicable for 1 year of service
and ROI will be calculated for 10 years of service to determine which system is most profitable.
5.4
The energy efficiency of VRV systems derives from several factors. The VRF essentially
eliminates duct losses, which are often estimated to be between 10% to 20% of total airflow in a
ducted system.3 VRV systems typically include two to three compressors, one of which is
variable speed, in each condensing unit, enabling wide capacity modulation. This approach
yields high part-load efficiency, which translates into high seasonal energy efficiency, because
HVAC systems typically spend most of their operating hours in the range of 40% to 80% of
maximum capacity [3]. From figure 5.4, it is very obvious that the indoor VRV unit consume
very less energy compared with split AC and this give a maximum saving in electricity. The VRV
outdoor unit may consume more energy, but its still much lower than split AC.
5.5
Figure 5.5 shows a comparison of operational cost between VRV and split air conditioner
system. The total operating hours in one year is estimated as 3240 hours including public
holidays and weekends. In this case, VRV system has a lower operational cost compared to split
air conditioner. Operational cost of VRV for one year is RM 7,027 while operational cost for split
air conditioner in one year is RM 12,450. In one year, cost saving of RM 5,423 could be
generated if VRV system is been used.
5.6
In many cases, the initial cost of a VRF system is higher than that of a split air
conditioner system. Figure 5.6 is comparison chart between VRV and Split AC for overall cost in
one year operation. The VRV system is spending approximately RM 23,503 higher than split air
conditioner and this is normal due to the VRV system depend on payback period in order to gain
saving. This overall cost is calculated for 1 year period, including capital cost which gives an
advantage to split air conditioner system. For long term standpoint and to gain back the VRV
investment, an ROI analysis is required.
5.6
ROI = 10 Years
5.7
Observation from table 4.1, the total cooling load is 91,888.60 Btu/hr and the total
effective cooling load is 101,077.46 Btu/hr in order to provide cooling for a 2 storey terrace
house that have a built up 1000 sq/ft. From the table it can be seen also that the heat gain
through the wall has the highest value due to material of the wall is poured concrete 80 lb/ft 3 with
thickness 6 inches. The most important factor in finalizing the selection is to make the cost
comparison. Once the specification of a model has met the requirement of the project, purchase
cost can be obtained by doing internet survey or directly contact with the supplier.
When the purchase cost for VRV and split unit is available, the cost of installation can be
obtained by engaging the qualified contractor that has experience installing this system. When all
the costs are available, comparison can be made by checking which system has lowered cost and
suitable with this project. Based on the analysis performed, the most suitable air conditioning
system for this project is variable refrigerant volume because is more cost effective compared to
split air conditioner. The VRV is capable to save RM 4,822 yearly, return back the investment in
10 years and generate RM 48,220 cost saving after 20 years of operation.
CHAPTER 6
VRV systems offer controls that match the space cooling loads to that of the indoor coil
over a range of operation. Variable speed compressors and fans in the outdoor units modulate
their speed, saving energy at part-load conditions. Outdoor sections should be sized to match
building peak loads, not the sum of the peak load for each zone, reducing the capacity of outdoor
units when compared to a conventional unitary system. The system offers designers and
occupants the ability to choose multiple individualized zones, which improves system
controllability. The system capabilities and limitations should be evaluated carefully to determine
the suitability of the VRV for a project and to optimize its design.
APPENDIX 2
Solar heat gain table for cooling load calculation
Reference
VRV PRICE