Procedure For Steel Door Windows and Ventilators

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The document outlines specifications and procedures for steel doors, windows, and ventilators including material specifications, fabrication process, inspection requirements.

Standard rolled steel sections of fusion welding quality S-42-W designation conforming to IS: 2062-1984 are used. The sections also conform to IS: 7452-1990 for structural steel.

Flash butt welding is the process used for fabrication.

Page 1 of 3

Client
Contractor
Procedure No.

M/S. INDIAN OIL CORPN. LTD. PJPL PROJECT, PANIPAT


M/S. INDCON PROJECTS & EQUIPMENT LTD., NEW DELHI

INDCON-PJPL-STN-PNP-CIVIL-14

PROCEDURE FOR STEEL DOOR WINDOWS


AND
VENTILATORS

20.08.07

Anuj

Vijay

GSB

REV. NO.

DATE

DRN. BY

CHKD.BY

APPV.BY

Approved (IOCL)

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PROCEDURE FOR STEEL DOOR WINDOWS AND VENTILATORS


CONTACT NO: -

17614132 dated 28-07-2007 for combined Civil, Mechanical,


Electrical, & Instrumentation works at Kohand, Nabha and
Jalandhar stations of PJPL project.

PROCEDURE NO: - INDCON-PJPL-STN-PNP-CIVIL-14


Steel doors, windows, ventilators etc. shall be manufactured from standard rolled
steel section. The steel shall be of fusion welding quality S-42-W designation
conforming to IS: 2062-1984.
In all respects the steel section shall conform to IS: 7452-1990 for structural
steel. Types, overall sizes, sides opening and position shall be as per IS: 1038.
The weight and different rolled, used in fabrication shall conform to those
specified in IS: 1038. Lowest panel of the door, called as kick panels shall be
provided of 1.25 mm MS sheet on either face of the door frames. The process of
welding adopted shall be flash butt welding.
The steel doors and windows shall be according to the specified size and design.
The sizes of doors, windows and ventilator opening shall be calculated so as to
allow 1.25 cm clearance on all the four sides of the frame to allow for easy fittings
in to the opening. The actual size of the doors, windows and ventilators shall not
vary by more than +1.5 mm. All steel doors, windows, ventilators etc. shall be
provided with a shop-priming coat. All steel doors, windows and ventilators shall
be painted with two coats of ready mixed paint.
The glazing work in ordinary glass panels of not less than 4 mm thickness shall
be provided. The glass panels shall be free from flaws, specks or bubbles and
shall have square corner and straight edge. Special metal sash putty of approved
make such as special gold size or equivalent conforming IS: 419-1967 shall be
used for fixing glass panels. Putty shall be applied between glass panels and
glazing bars. Putty shall be painted with in 2 to 3 weeks after glazing to avoid its
cracking. Quantity of putty shall not be less than 185 gm/m of glass perimeter.

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INSPECTION & TEST PLAN FOR STEEL DOOR WINDOW AND VENTILATORS
Project
: Panipat Jalandhar Pipeline Project.
Client
: M/S. INDIAN OIL COPRN. LTD. ( Pipeline Division, NRPL )
Contractor : M/s. Indcon Projects & Equipment Ltd., New Delhi.
Doc. No.: INDCON-PJPL-STN-PNP-CIVIL-14
S.N
O.
1.
2.
3.

Activity Description
Layout, lines and levels
Check for dimensions of steel sections
Check for thickness & quality of glass
sheets
Check for fitment of door and window
frames
Inspection post installation of door &
windows

4.
5.

W
RM
R

Inspection by
INDCON

Verification by
IOCL

W
W
W

R
W
W

Records to be
maintained
by INDCON
Register
Register
Register

RM

Register

Register

- Witness
- Random Check
- Review Documents

07.09.07

Rev.

Date

For review &


Approval
Description

Prepared by
(INDCON)

Checked by
(INDCON)

Approved
by
(INDCON)

Reviewed &
approved by IOCL

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