ABRAuk Creusabro 4800

UK
CREUSABRO 4800
EASIER TO TRANSFORM, HARDER IN SERVICE
CREUSABRO 4800 offers the best possible balance

between exceptional wear resistance and improved workability.
Application markets of CREUSABRO 4800 are: mining,
quarrying, cement industry, steel production, public works
CREUSABRO 4800 is a high performance wear resistant

steel exhibiting on average a wear resistance 40 - 45 % higher
than conventional 400 HB water quenched steel in optimised
conditions (sufficient impact or pressure).
Chemical composition
C
Mn
Ni
Cr
Mo
0.20
1.6
~ 0.20
1.9
0.4
0.005
0.018
Mechanical properties in delivery condition (indicative values)

Hardness (HB)
YS (MPa)
UTS (MPa)
A (%)
KCVL 20 C
(J/cm)
Elasticity
modulus (GPa)
370
900
1200
12
40
205
Hardness:
340 - 400 HB (at delivery condition).
Toughness:
KcvL -20 C (-4 F): 40 J/cm (23.6 ft.lbs).
Metallurgical concept
Abrasion resistance is not exclusively connected to
the hardness of the steel in its as delivered condition.
Its composition and structure strongly influence
the actual performance in service. The Chemical
composition and manufacturing processes applied to
CREUSABRO 4800 develop a metallurgical structure,
which contributes strongly to the improvement of its
wear resistance through the following effects.
Surface reactive:
430
HB
CREUSABRO 4800
with substancial
hardening
+ 70 HB
in-service
Thanks to the hardenning
effect, hardness appear
when you need it
ORDINARY 400 HB STEEL

400
CREUSABRO 4800 originality is to be delivered

at an intentionnal limited hardness in order to bring to
subcontracter and manufacturer an easier way to work with.
Bending in easier conditions (limited power requested),
rolling in easier way (once again limited power requested),
machining easier due to homogeneous micro-structure.
360
Time
Processing information
Drilling:
Can be done with high speed tools, HSSCO type. (ex. AR.2.9.1.8
according to AFNOR, M42 according to AWS) Lubrification
with soluble oil diluted to 20 %.
Rolling:
Has to be done using the following conditions: 30 x th
(temperature of the piece 10 C.) Power necessary to roll
a plate will be about double than a S355 type steel.
Cold bending:
Can be done without any problem when the following
conditions are met:

N
o mark or scratches in shaped zones,
mainly on extrados face;

B
evelling by grinding of edge angle
specially on extended skin;

Eventually grinding to remove cutting slight defects;

Minimum internal bending radius (table below);

plate temperature > 10 C.
Internal minimum radius
Die opening minimum
perpendiculaire
3 x th
12 x th
parallle
4 x th
12 x th
The strength necessary to bend depends on UTS and

plate thickness as well as length bend and die opening V.
Thickness (mm (in))
Bending strength per meter

(tons/m)
5 (0.20)
70
10 (0.39)
130
20 (0.78)
250
Welding:
CREUSABRO 4800 can be welded by all traditional welding
processes: manual, semiautomatic under gas, automatic under
fluxes. For welds non exposed to wear, the following welding
rods can be used.
Allow for a tight bending angle to compensate spring back
effect.
Processus
AFNOR
DIN
AWS
Manuel
electrode
A81-309
E51 4/3 B
DIN 1913 Class

E51 43 B10
AWS 5-1
Class E7016
ou 7018
A81311 GS2
DIN 8559 SG2
AWS A-5-18
Class ER 70S4
ou ER70S6
DIN 8559
SGB1 CY 4255
AWS-520
Class ER 71T5
Process
input
(kJ/cm)
pre/post heating thickness (mm)
Gas metal arc welding
15
Ri
Semiautomatique
A81350 TGS
sous flux
51 BH
TGS 47 BH
Flame cutting:
All the classical flame cutting processes can be used:
oxygas, plasma, laser. whatever the flame cutting process used,
the following conditions are good enough to avoid any risk of
cold cracking.
30 40 50 60 70 80 90
30
Sheald metal arc welding
10
20
products temperature
Thickness 60 mm
Thickness > 60 mm
10 C
without preheating
preheating : 150 C
< 10 C
preheating : 150 C
preheating : 150 C
Submerged arc welding
30
without pre heating
Hot forming:
Please refer to our technical documentation.
Milling:
Shall be done with HSSCO tools
(AR.6.5.2.5. according to AFNOR, M35 according to AISI
or AFNOR AR.12.0.5.5/AISI T15).
20
pre/post heating a 75 C
pre/post heating a 125 C
For weld bead exposed to wear, please ask for advice on

the choice of welding products and processes and parameters.
Welded area must be free of grease, water, oxides Electrodes
and flux shall be dried according to supplier recommendations.
The following preheating conditions shall be met (weld without
excessive stresses).
Dimension tolerance
According with EN 10051 (December 1997).
Thickness range
3 to 150 mm
Size range
Delivery condition
Width 1000 to 3000 mm
5 up to 20:
termomechanical treated
Lenght up to 6000 mm
> 20 50: oil quenched
Other sizes: please contact us
> 50: WQI water quenched
General note
If further informations are required, please request a copy of our technical guide.
Contact
A. Arley Road, Saltley, Birmingham B8 1BB, United Kingdom
T. +44 121 326 3100 F. +44 121 326 3105
E. [email protected] W. www.abraservice.com/uk/
Abraservice UK is the trading name of International Metal Services UK Ltd. Registered in England company no. 1059839.
March 2011

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UK

CREUSABRO 4800 offers the best possible balance

CREUSABRO 4800 is a high performance wear resistant

Mechanical properties in delivery condition (indicative values)

ORDINARY 400 HB STEEL

CREUSABRO 4800 originality is to be delivered

Die opening minimum

The strength necessary to bend depends on UTS and

Thickness (mm (in))

Bending strength per meter

DIN 1913 Class

DIN 8559 SG2

pre/post heating thickness (mm)

Gas metal arc welding

Submerged arc welding

without pre heating

pre/post heating a 125 C

For weld bead exposed to wear, please ask for advice on

Width 1000 to 3000 mm

> 20 50: oil quenched

Other sizes: please contact us

> 50: WQI water quenched

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