Layher Scaff
Layher Scaff
Layher Scaff
W a t e r t i g h t .
Quality management
certified according to
DIN EN ISO 9001:2000
by TV-CERT
U n i q u e .
Complete range
Protective systems
1948
1953
1958
1965
SpeedyScaf System
1974
u 1984
1985
u 1998
u 1999
Protect System
Keder Roof System
2001
2002
2004
FIPRO Deck
u 2006
2007
Table of contents
69
10 13
18 19
14 17
u Mobile Roofs
u Protect System
20 23
24
u Safety systems
27
25
26
u Layplan Software
Your Benefit
u High cost effectiveness
Because of the small number of building elements for the trusses and bracing, the investment costs for the roof system remain at a very
low level in comparison to the achievable income.
u Fast assembly
The assembly of the Layher Keder Roof System is particularly easy and fast because only a few different components are needed, and
bracing is only required in every fifth field of the trusses.
u Universal applications
The very high-quality appearance of the Layher Keder Roof System permits a wide variety of uses outside of the traditional domain of
construction. For example, it can even be used to cover stages or grandstands.
u One system two designs
The Keder Roof System can be assembled as either a shed or gable roof so that the proper building form for every situation can be
implemented.
u Full compatibility
Of course, the Layher Keder Roof System is fully compatible to the SpeedyScaf and Allround Scaffolding systems and is a useful addition
to the Layhers modular scaffolding.
u 5972.150
u 5971.300
u 5971.110
u 5971.100
Bracing elements
u 5974.207 Stiffener 2.07 x 0.50 m
for 2.07 m truss spacing
u 5974.207 / 5971.257
u 5971.299 / 5971.297
u 5971.207 / 5972.257
u 5971.120 / 130
u 5971.180
u 5971.170
u 5971.160
Span
Truss external
dimension
Eaves section
I
II
III
IV
V
6.10 m
9.00 m
11.80 m
14.60 m
18.00 m
7.15 m
10.00 m
12.80 m
15.60 m
19.60 m
2
2
2
2
2
Lattice beam
2.13 m
Lattice beam
3.00 m
Roof tarpaulin
0
0
0
0
2
0
2
2
4
4
11.00 m
14.00 m
17.00 m
20.00 m
24.00 m
Lattice beam
3.00 m
Roof tarpaulin
0
0
1
1
2
2
3
3
11.00 m
14.00 m
17.00 m
20.00 m
24.00 m
17.00 m
20.00 m
24.00 m
2
0
2
0
0
Shed roof design, roof pitch 15 20, max. snow load 0.25 kN/m as per DIN 1055-5:
Model
Span
Truss external
dimension
I
II
III
IV
V
VI
VII
VIII
4.60 m
5.90 m
7.50 m
8.90 m
10.50 m
11.90 m
13.50 m
15.10 m
5.60 m
7.10 m
8.60 m
10.10 m
11.60 m
13.10 m
14.60 m
16.10 m
1
1
1
1
1
1
1
1
0
1
0
1
0
1
0
1
10
Your Benefit
u High cost effectiveness
Many components, such as the lattice beams, can be used for other applications so that the investment is quickly paid back to you.
The lightweight cassette roof is compatible with all Layher scaffolding systems.
u Fast assembly
The low weight of components allows for fast, safe, and easy handling. The components are made primarily of aluminium. With Layhers
proven snap-on claws and insert connections, the assembly is nearly tool free.
u Low total weight
With a weight of just 13 kg/m including lattice trusses and bracing elements, this roof system is convincing in all aspects.
u Distinctive appearance
The translucent roof cassettes permit work in daylight conditions regardless of the weather while also providing a visual impression
of lightness.
u Absolute safety
The PVC covering of the roof cassettes is resistant to penetration by falling persons in accordance with GS Bau 18 (certificate number
BAU 07015). Additionally, it has low inflammability, is hailproof, impervious to many chemicals, and naturally UV and light resistant.
11
The translucent lightweight cassettes are very well suited for roofing
temporary warehouses.
Mobile Roofs
With only few additional components the Layher lightweight
cassette roof can be made mobile. The mobile roof can then be
moved section by section to match the building progress, thus
making it unnecessary to cover the entire construction site.
Further details about this can be found on page 18.
12
u 5938.004
u 4903.425
u 4903.525
4903.425
4903.525
4903.625
4903.725
u 4903.625
Bracing elements
u 5940.257 Stiffener with claws, horizontal
u 5972.257 Ledger 2.57 m
u 5939.100 Horizontal diagonal brace 2.87 m
for post spacing 1.00 m
u 5940.257
u 5972.257
u 5939.100
u 5939.125
u 5939.200
u 5939.225
u 5936.000
u 5936.100
u 5937.xxx
5937.075
5937.100
5937.125
5937.200
5937.400
u 5938.014 / 5938.015
u 5938.003
u 5942.078 / 5943.078
u 5942.228 / 5943.228
13
The following shows the assembly steps without a crane. The roof can also be completely assembled with a crane.
Span
External
dimensions
Tie length
Lattice beam
4.25 m
Lattice beam
5.25 m
Lattice beam
6.25 m
Lattice beam
7.25 m
I
II
III
IV
V
VI
VII
VIII
IX
X
XI
8.28 m
10.24 m
12.21 m
14.17 m
16.63 m
18.59 m
20.56 m
22.52 m
24.48 m
27.41 m
28.91 m
9.42 m
11.38 m
13.35 m
15.31 m
17.77 m
19.73 m
21.70 m
23.66 m
25.62 m
29.55 m
30.05 m
6.58 m
8.54 m
10.50 m
12.47 m
14.93 m
16.89 m
18.85 m
20.81 m
22.78 m
26.70 m
27.20 m
2
0
0
0
4
2
2
2
0
0
2
0
2
0
0
0
2
0
0
0
0
4
0
0
2
0
0
0
2
0
4
0
0
0
0
0
2
0
0
0
2
0
4
0
If dead weights and snow loads are crucial for the stability of the roof structure, variant 1 is recommended, while variant 2 must be used if lifting loads
(wind loads) are crucial. On this page the assembly of variant 1 is shown graphically. The assembly sequence for variant 2 is identical.
Upper side of roof
Underside of roof
Assembly variant 1
Underside of roof
Assembly variant 2
14
The Layher
Cassette Roof System
Your Benefit
u Solid and persuasive technology
The Layher cassette roof is extremely robust and designed for frequent assembly and disassembly. The design of the elements has been
proven itself countless times on challenging building sites.
u Extreme spans
For a snow load of 0.75 kN/m, spans up to 23.2 m can be covered with a single tie for a reduced snow load of 0.25 kN/m, as much as
27.1 m. Larger spans are possible through additional structural measures such as corner bracing or corner struts.
u Very simple material supply
To permit material supply to the site, the Layher cassette roof can be opened at any location by simply removing one or more roof cassettes
by hand. Specially designed handles facilitate this process even more.
u Outstanding safety
With the innovative and practical rope safety system, you are excellently protected during both assembly and dismantling. You have the
highest safety as well as very good mobility.
u System-independent
The cassette roof can be assembled on almost all standard scaffolding systems without problem. As a supporting structure no custom
solutions are required!
The Layher
Cassette Roof System
Extremely versatile to use
15
Major events
The Layher Cassette Roof System is also very frequently used for
large-scale stage roofing.
In addition to the large spans, the cassette roof is also characterised
by its high load-bearing capacity.
16
u 5902.200
The Layher
Cassette Roof System
Clever in the details
u 5902.300
u 5901.000
u 5917.000
u 5918.400 / 5918.600
Bracing elements
u 5907.000 Beam stiffener 2.57 m
u 2504.257 Tubular stiffener 2.57 m
u 5907.000
u 2504.257
The roof surface
u 5909.100 Roof cassette, corrugated metal 1.00 m
u 5909.200 Roof cassette, corrugated metal 2.00 m
u 5909.100 / 5909.200
u 5910.200
u 5911.000
u 5930.200
u 5913.000
u 5905.000
u 5915.000
u 5913.001
u 5904.000
The Layher
Cassette Roof System
17
13.30 m
15.30 m
17.30 m
17.30 m
19.20 m
19.20 m
21.20 m
21.20 m
23.20 m
25.10 m
27.10 m
External
dimensions
Tie
Roof beams
2.00 m
Roof beams
3.00 m
Ridge support
4.30 m
Snow load
15.10 m
17.10 m
19.10 m
19.10 m
21.00 m
21.00 m
23.00 m
23.00 m
25.00 m
26.90 m
28.90 m
no
no
no
yes
no
yes
no
yes
yes
yes
yes
2
0
4
4
2
2
0
0
10
8
6
2
4
2
2
4
4
6
6
0
2
4
1
1
1
1
1
1
1
1
1
1
1
0.75 kg/m
0.75 kg/m
0.25 kg/m
0.75 kg/m
0.25 kg/m
0.75 kg/m
0.25 kg/m
0.75 kg/m
0.75 kg/m
0.25 kg/m
0.25 kg/m
Remark: As a rule, instructions for assembly and use should always be followed!
18
Mobile Roofs
Your Benefit
u The mobile roof can be moved section by section to match the construction progress and only covers the area being worked on at the time.
That makes it unnecessary to build a protective roof over the entire site.
u
Slight variations in the alignment of the rails can be compensated with a transverse adjustment on the trolley.
u The bay width of the roof is independent from the bay widths of the support scaffolding giving you much more flexibility when assembling.
u For example, openings can be achieved by simply sliding the roof apart.
u The individual bays of the roof can be set down at a certain location with the crane, joined together, and then moved to its final destination.
19
Mobile Roofs
u 5941.300
u 5938.016
u 5938.018 / 0721.891
u 5938.017
u 5938.017 Trolley with lift-off preventer
u 5938.019 Connector for trolley
u 5938.019
u 4700.0xx
u 4905.065 / 4905.000
u 4922.000
u 4000.001
20
Your Benefit
u Universal
The Protect System is compatible with all available scaffolding systems: in standard dimensions with Layher Allround and SpeedyScaf
equipment, in custom dimensions with metric scaffolding systems.
u Fast
The logic of the assembly sequence ensures that it is accomplished easily, quickly, and with absolute safety. The wall cassettes are
assembled from the scaffolding, with several of them able to share the same holder.
u Versatile
The Layher Protect Systems applications are as varied as the daily challenges in the scaffolding construction trade. This enables the
investment in the system to be paid back much more quickly than expected.
u Watertight
In contrast to conventional tarpaulins, the Layher Protect System lets you achieve truly watertight construction sites. This also reduces the
noise and dust pollution significantly an advantage which opens up opportunities to new projects.
u Innovative
With a few accessories such as lighting or door elements, areas like staircases or site access can be completed in a way which is innovative,
safe, and of high quality.
21
Due to the fully surrounding rubber seal, the Protect cassettes are
highly dustproof, allowing a vacuum to be created for asbestos
clearance work so that contamination of the immediate environment
is hindered. Particularly in regards to interior renovations, the tightness of the seal is a distinctive advantage of the system, making it
often used for refurbishment of churches.
Event technology
The Layher Protect System stands out because of its attractive look
at numerous events.
In addition to the standard cassettes there are also light cassettes,
real glass cassettes, and door elements available, enabling you to
create with little effort a high-quality looking construction.
22
u 5980.xxx
u 5981.xxx
u 5983.xxx
u 5985.040
u 5985.011
The cassette holder
u 5986.011 SpeedyScaf holder for wall cassette
u 5986.011
u 5986.021
u 5986.031
u 5986.041
u 07xx.xxx
u 07xx.xxx
u 0714.194
u 07xx.xxx
23
Dimensions
0.73 x 1.00 m
1.09 x 1.00 m
1.57 x 1.00 m
2.07 x 1.00 m
2.57 x 1.00 m
3.07 x 1.00 m
Average weight/m
for cassette length 2.57 m
8.64 kg/m
5.02 kg/m
u Sound-insulation value of 20 dB(A) for the standard cassette as certified by the Fraunhofer Institute for Building Physics in Stuttgart
u Sound-insulation value of 26 dB(A) for the standard cassette as certified by the Fraunhofer Institute for Building Physics in Stuttgart
u Alternatively, on request: execution per ZTV-Lsw 88:1988 and evaluation per DB directive 800.2001
24
Keder tarpaulins
u 6227.207 Keder tarpaulin 2.07 x 4.00 m
u 6227.257 Keder tarpaulin 2.57 x 4.00 m
u 6227.307 Keder tarpaulin 3.07 x 4.00 m
u 6228.207 Keder tarpaulin 2.07 x 10.00 m
u 6228.257 Keder tarpaulin 2.57 x 10.00 m
u 6228.307 Keder tarpaulin 3.07 x 10.00 m
u 6229.100 Keder trim 10.00 x 0.30 m
u 6217.000 T-tie
For connecting the tarpaulins to one another
Description
Layhers Keder Rail System is a weather protection system for scaffolding comprising aluminium Keder Rails 2000 and ready-made Keder
tarpaulins.
It forms a continuous covering of the scaffolding surfaces to a level above the eaves of the building to be enclosed and is thus an almost watertight and dustproof enclosure. The aluminium Keder rails are connected with rail holders and grooved bolts to the scaffolding construction.
The wind loads that the weather protection system for scaffolding has to transmit must be calculated and verified in accordance with
DIN EN 12810/12811. The spacing of the rail holders is max. 1.0 m. Transmission of the forces must be structurally verified.
Structural strength verifications are available for Layher scaffolding.
25
Scaffolding tarpaulins
u 6215.257 Scaffolding tarpaulin 280 blue, 20.00 x 2.70 m
u 6215.307 Scaffolding tarpaulin 280 blue, 20.00 x 3.25 m
u 6218.257 B1 Scaffolding tarpaulin 280 blue, 20.00 x 2.70 m
u 6218.307 B1 Scaffolding tarpaulin 280 blue, 20.00 x 3.25 m
u 6217.257 Scaffolding tarpaulin 200 white, 20.00 x 2.70 m
u 6217.307 Scaffolding tarpaulin 200 white, 20.00 x 3.25 m
u 6219.xxx
u 6220.xxx
u 6241.000
u 6242.000
u 6220.000
Description
To protect passers-by and traffic during spraying and other dirt-creating site work, tarpaulins and nets are used to cover the faade scaffolding.
Layher scaffolding tarpaulins and nets meet the requirements of DIN 4420-1. Compliance with design parameters prevents objects falling from
the scaffolding level.
B1 tarpaulins belong to building material class B1 and have low inflammability as per DIN 4102.
Scaffolding tarpaulins are made of lattice-reinforced, UV-stabilized PE with axially welded eyelet bands (eyelet spacing 10 cm).
Scaffolding nets are made of highly tear-resistant, UV-stabilized netting with narrow-spaced webbing and pressed eyelet bands (eyelet spacing
10 cm).
26
Safety systems
5969.060
5938.021
5969.080
5969.050
Rope pre-tensioner
Ridge bracket
Intermediate element
Rope end tensioner
5935.025
5935.035
5969.040
5969.050
5969.060
5969.070
5969.080
Safety rope, 25 m
Safety rope, 35 m
Gripper
Rope end tensioner
Rope pre-tensioner
Fall arrester
Intermediate element
According to German BGV C22 regulations, equipment to prevent falls by personnel must be provided for work areas and walkways where the
height of the fall is more than 2.0 m.
u Safety harness AX 60 S
5969.150
u Y-connector
5969.600
u
u
u
u
6345.200
6345.400
6345.600
6345.500
Initial licenses
LayPLAN SpeedyScaf System
LayPLAN Allround Scaffolding System
LayPLAN Roof System Expansion Module
LayPLAN Allround Scaffolding System,
SpeedyScaf system and roof systems
6345.201
6345.401
6345.601
6345.501
Follow-up licences
LayPLAN SpeedyScaf System
LayPLAN Allround Scaffolding System
LayPLAN Roof System Expansion Module
LayPLAN Allround Scaffolding System,
SpeedyScaf system and roof systems
27
Description
u The simplicity of planning the scaffolding and roof construction
saves time and ensures safety.
u The material lists can be used as freight lists so that no
component is missed at the construction site.
u The plans can be printed out and assist in carrying out the
scaffolding construction on the site.
Layher Your dependable partner with more than 60 years of experience. Made by Layher means
Made in Germany. The Layher product range: Top Quality all from the same people.
SpeedyScaf
Allround Scaffolding
Event Systems
Protective Systems
Rolling Towers
Ladders
Post Box 40
D-74361 Gueglingen-Eibensbach
Phone +49 (0) 71 35 70 - 0
Fax +49 (0) 71 35 70 - 265
E-Mail [email protected]
www.layher.com