DR Fixit Pidiseal PS 41G and 42P 112 1

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SEALANTS

Dr. Fixit Pidiseal PS 41G (Gun Grade)


and 42 P (Pouring Grade)

Description
Dr. Fixit Pidiseal PS is a two-part elastomeric sealant based on a liquid polysulphide polymer, which when mixed
with accelerator (curing agent) cures by chemical reaction to form a tough, flexible rubber seal. It is used for
construction, expansion & contraction joint application to seal the joint hermatically as it has excellent tensile
modulus, elongation, bonding, UV & ozone resistance and weathering durability.

Specification
Meets the requirement of BS 4254 - 1983, BS EN ISO11600 : 2003 Type F & G, Class 25 LM standard.

Areas of Application
Sealing of moving and construction joints as well as joints between different construction materials in high
rise buildings, roof terraces & ceilings, structural expansion joints running through the ceiling.
Internal and external wall claddings.
Sealing of joints in water retaining structures such as Reservoirs, Dams, Canals, and Culverts.
Vehicular and pedestrian traffic pavements of concrete.

Features & Benefits


Vertical sagging PS 41G is used for vertical sealing joints.
Pourable & self-levelling PS 42P is used for horizontal joint sealing.
Curing Cures at ambient temperature.
Elasticity High elasticity and forms tough seal.
Adhesion/Bonding - Bonds strongly to a wide range of building materials.
Cyclic Movements - Accommodates continuous and pronounced cyclic movements.
Shrinkage - Negligible.
UV & Ozone resistance - Resistant to sunlight (UV rays) and ozone.
Biodegradation - Good resistance to bio-degradation
Chemical resistance - Resistant to occasional spillage of dilute acids, alkalis, petrol, aviation fuels, diesel,
kerosene, lubricating oils etc.
Toxicity - It is Non-toxic.

Joint Design
For various reasons, different types of joints are provided with width / depth ratios, depending on the horizontal or vertical movements. The cured sealant should retain its original shape after the deformation due to
expansion/contraction. So width depth ratio is very important.
JOINT WIDTH (MM)

WIDTH /DEPTH RATIO

For 6 to 12 mm joint width

Depth shall be 1 : 1 (equal)

For 12 to 25 mm joint width

Depth shall be 2:1 (half)

For 25 to 50 mm joint width

Depth shall be half or less than half

MASKING TAPE

W
SEALANT
PIDIPRIME A
CONCRETE
BOND
BREAKER

75%

100%

125%

SEALANT AFTER
CONTRACTION
[ - 25% ]

SEALANT IN
NORMAL POSITION

SEALANT AFTER
EXPANSION
[ + 25% ]

BACKUP
MATERIAL

JOINT DESIGN - SEALANT APPLICATION

MOVEMENT ACCOMMODATION FACTOR (MAF)

Dr. Fixit Pidiseal 41G & 42P

TWO PART POLYSULPHIDE SEALANT

SEALANTS

Dr. Fixit Pidiseal PS 41G (Gun Grade)


and 42 P (Pouring Grade)

Method of Application
1 S U R FACE P R E PA R ATI O N

Joint edges should be sound and free from grease or oil contaminations. If spalled, it should be rectified properly by using polymer mortar or epoxy mortar.
Use a closed cell polyethylene foam sheet or rod as a back up material. Back up material is used to adjust
width to depth ratio and falling of sealant while application. Ex: Thermocol sheet can be used as a back up
material.
Fix a bond breaker tape over the backup material to prevent third surface adhesion.
Fix a masking tape on both sides of joint surface to get neat & clean appearance of joints after application of
sealant.

2 P R I M I N G

Prime only on two sides of the properly prepared joint surface with Dr. Fixit Pidiprime A by brush and allow it
to cure for minimum 20 minutes. Apply two coats of primer at an interval of 30 minutes. After priming is over,
sealants should be filled after 30 minutes and before 90 minutes. If 90 minutes is exceeded a fresh coat of
primer should be applied.

3 M IXI N G

The curing agent is to be poured in the tin with the base and mixed thoroughly with a slow speed electric
mixer (300 to 450 rpm) for approx. 5-6 minutes until a homogeneous and uniformly grey coloured material is
obtained.

4 A P P L I C ATI O N

After mixing fill the sealant in the joint using spatula. First, apply the sealant at both the bottom corners till
top then fill in the center and level it off. PS 41G is a thixotropic material, applied directly by spatula or can be
filled in plastic cartridges using filling device. Sealant filled cartridge to be inserted in to a hand-operated gun.
By applying nominal hand pressure sealant can be extruded and filled in the joint. PS 42P being a pourable
sealant, it is directly poured through the container in to joint, which self levels itself.

5 F I N IS H I N G

Tool PS 41G sealant immediately with tooling knife to ensure 100% contact and adhesion with the surface.
This also helps in removing any entrapped air. Finishing can be done by using soap solution (around 5% concentrated) by tooling sealant surface with soap solution wetted finger.

6 C L E A N I N G

After sealing the joint the tools and equipments should be cleaned immediately with kerosene or any other
cleaning solvents/thinners.

7 C U R I N G

Allow sealant to cure for minimum 7 days before carrying out any testing. Prevent the joints from water after
application at least for 24 hrs (best for 7 days).

Precautions & Limitations


Maximum width for application in a joint is 50 mm.
Do not expose the sealant to high temperatures.
Sealant will not adhere to substrates with contamination and traces of bitumen.
Adhesion of the sealant must only be on two opposite joint faces.
Do not carry out sealing operations during hot temperature conditions.
Use of shalitex board as a back up material should be avoided.
Pouring Grade version must only be applied in horizontal joints.
Application to be started only after 30 minutes of priming the substrate.

Dr. Fixit Pidiseal 41G & 42P

TWO PART POLYSULPHIDE SEALANT

SEALANTS

Dr. Fixit Pidiseal PS 41G (Gun Grade)


and 42 P (Pouring Grade)

Technical information
P H YS I C A L C H A R AC T E R IS TI C S
PROPERTIES

SPECIFICATION

RESULTS

Appearance
Base
Visual
Accelerator

Homogeneous, highly
viscous paste
Homogeneous, thin paste

Colour
Base

Off White

Accelerator

Visual

Mixed (92:8 pbwt)

Dark brown to black


Grey

Density (Mix)
PS 41G (kg/ ltr)

1.59 _+ 0.04

PS 42P (kg/ ltr)

1.53 _+ 0.03

Pot life
at 5C

BS 4254

at 30C

24 Hrs
2 Hrs

Setting time
at 5C

BS 4254

at 30C

120 Hrs
24 Hrs

Curing Time
at 5C

Approx. 8 weeks

at 30C

Approx. 10 days

C U R E D C H A R AC T E R IS TI C S
Hardness, Shore A

ASTM D 2240

12 - 20

Tensile Strength at break,


Kg/cm2

ASTM D 412

3-5

Elongation at break, (%)

ASTM D 412

500 - 600

Adhesion / Bond Strength,


Kg/2.5cm

BS 4254

34

Plastic Deformation, %

BS 4254

15

Staining

BS 4254

No stain

Movement Accommodation
Factor

25 % for butt joints and


50 % for lap joints

Service Temperature Range

- 15C to + 80C


PAC K I N G

DR.FIXIT PIDISEAL 41 G

DR.FIXIT PIDISEAL 42 P

DR.FIXIT PIDIPRIME A

1 kg (apprx 625 ml)

1 kg ( apprx 630 ml)

500 ml

4 kg (apprx 2500 ml)

4 kg (apprx 2520 ml)

6.5 kg (apprx 4060 ml)

6.5 kg (apprx 4100 ml)

Coverage
[S E A L A N T ]


Vol of sealant in ml
L=

W in mm X D in mm

Where, L = Length of the joint in linear meter,



W = width of the joint in mm

D = depth of the joint in mm

Dr. Fixit Pidiseal 41G & 42P

TWO PART POLYSULPHIDE SEALANT

SEALANTS

Dr. Fixit Pidiseal PS 41G (Gun Grade)


and 42 P (Pouring Grade)

PRIMER

6 to 8.5% of the Sealant quantity ( Depending upon the porosity of the substrate)

Shelf Life & Storage


Shelf life is 12 months from the date of manufacturing if stored in unopened container. The material should be
stored in cool and dry place.

Health & Safety Precautions





Some people are sensitive to solvents, resins and hardners so it is advisable to use hand gloves and goggles.
Avoid application on damp and moist substrates and at temperature below 5C.
Prescribed Priming is very important.
Should be stored at cool and dry place.

Note
Field services where provided does not constitute supervisory responsibility. Suggestions made by company either orally or in
writing may be followed, modified or rejected by the owner, engineer or contractor since they and not company are responsible for
carrying out procedures appropriate to the specification.

Other Product Categories Available


DR. FIXIT has wide range of Waterproofing & Construction chemicals which includes,
Waterproofing Products
Repair Products
Sealants
Flooring Products

Exterior Coating Products


Tile Fixing Range
Concrete Admixtures
Grouts

Pidilite Industries Limited


Construction Chemicals Division
Ramkrishna Mandir Road
Post Box No. 17411
Andheri (E) Mumbai 400059 INDIA
Tel +91-22-2835 7000 Fax +91-22-2835 7008
website www.doctor-fixit.com E-mail [email protected]

Toll Free No.: 1800-22-5502

DISCLAIMER The product information & application details given by the


company & its agents has been provided in good faith & meant to serve
only as a general guideline during usage. Users are advised to carry
out tests & take trials to ensure on the suitability of products meeting
their requirement prior to full scale usage of our products. Since the
correct identification of the problems, quality of other materials used
and the on-site workmanship are factors beyond our control, there are
no expressed or implied guarantee / warranty as to the results obtained.
The company does not assume any liability or consequential damage for
unsatisfactory results, arising from the use of our products.

Dr. Fixit Pidiseal 41G & 42P

TWO PART POLYSULPHIDE SEALANT

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