Welding Solutions For Pipelines: Voestalpine Böhler Welding
Welding Solutions For Pipelines: Voestalpine Böhler Welding
for Pipelines
As a part of the voestalpine Group, Austrias largest steel manufacturer and one of the
worlds leading suppliers of specialized steel products, we are a part of a global
network of metallurgy experts.
Our customers benefit from:
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Customer first
Absolute customer focus is our guiding principle. We see ourselves as a provider of
solutions to challenging welding projects. We ensure that our customers get the right filler
metals, use them correctly, and that all welding process parameters are adjusted for the
best possible performance. We consider it as our responsibility to guarantee that we
deliver to our customers, now and in the future, the best possible solutions. We also strive
to develop new products, optimize existing products, and streamline processes so as to
achieve very short turnaround times.
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Onshore Pipelines
We are one of the pioneering suppliers of arc welding consumables and are dedicated
to sophisticated applications in the pipeline onshore segment.
Climatic conditions
Climatic conditions may vary from desert temperatures of +50C/122F
to arctic subzero temperatures of -40C/-40F. Our weld metals are
designed to meet the high impact and tensile requirements even under
these severe conditions.
Corrosion conditions
As the media inside the pipelines are becoming more aggressive,
stainless steel and corrosion-resistant alloy (CRA) pipes are gaining in
importance. Chemical composition of the appropriate consumables
needs to be well-balanced in order the meet corrosion requirements.
Wall thickness
Even with changing pipe material towards higher tensile strength,
e.g., X60X80, significant wall thickness reductions under the same
operational conditions can be achieved. From the very early stages of
base metal developments we are working closely together with plate/
pipe manufacturers in order to provide state-of-the-art welding
consumables along with approved welding technologies (wall thickness reduction comparison X60X70X80 under same conditions).
20 mm
X60
15 mm
X80
17,2 mm
X70
Base materials
n Low-strength
Offshore Pipelines
Global demand for oil and gas continues to increase whild historic supplies are being
depleted. This is driving the upstream segment to increase exploration activities and
develop extraction techniques applicable to hostile offshore environments such as
the deep sea and the arctic.
Base materials
n Low-strength pipe steels API 5L / EN 10208 grade A-X60/L210-L415MB
n High-strength pipe steels API 5L / EN 10208 grade X65-X70/L450MB-L485MB
n Stainless steels grade 316L,
n Nickel base: alloy 625
n CRA
GMAW
SMAW
Welding Processes
voestalpine Bhler Welding offers a full range of consumables
for all relevant welding processes.
GTAW
GMAW
SAW
References
Contractor:
Project name:
Base material:
Subsea 7
Svalin
13% CR
Consumables:
Contractor: Bonatti
Project name:
Sdschiene
Base material:
L485 MB
Consumables:
Contractor:
Project name:
Base material:
Consumables:
Root pass:
Filler/Capping:
Repair:
REKAYASA INDUSTRI
Subsea Pipeline & ORF West Java
DNV 450
BHLER SG 3-P
(EN ISO: G 46 5 M G3Si1, AWS: ER70S-G)
BHLER Ti 70 Pipe-FD
(EN ISO: T 55 4 Mn1Ni P M 1 H5, AWS: E91T1-GM)
BHLER EML 5
(EN ISO: W 46 5 W2Si, AWS: ER70S-3)
BHLER FOX EV 65
(EN ISO: E 55 6 1 NiMo B 42 H5, AWS: E8018-G)
Saipem
Punj Lloyd
Argus
Max Streicher
Dodsal
Nacap
Technip
CPP
Stroygazconsulting
CNPC
Bonatti
Sicim
Denys
Techint
Allseas
Spiecapac
HABAU/PPS
Tekfen
Serimax
Subsea7
L&T
McConell Dowell
Stroytransgaz
A.Hak
Sdrohrbau
CCC
10
11
Joining 1/2
Process
Product Name
AWS Classification
SMAW
A5.1 E6010
2560-A E 38 3 C 2 1
A5.1 E6010
2560-A E 38 2 C 2 1
A5.1 E6010
2560-A E 38 3 C 2 1
Phoenix Cel 70
A5.1 E6010
2560-A E 42 2 C 2 5
A5.5 E7010-P1
2560-A E 42 3 C 2 5
Phoenix Cel 75
A5.5 E7010-P1
2560-A E 42 2 C 2 5
Phoenix K 50 R
A 5.1 E7016
2560-A E 42 3 B 3 2
A 5.1 E7016-1H4R
2560-A E 42 4 B 1 2 H5
Phoenix 120 K
A5.1 E7018-1
2560-A E 42 5 B 3 2 H5
BHLER FOX EV 50
A5.1 E7018-1H4R
2560-A E 42 5 B 4 2 H5
BHLER ER 70 S-2
A5.18 ER70S-2
BHLER EML 5
A5.18 ER70S-3
636-A W 46 5 W2Si1
Union I 2
A5.18 ER70S-3
636-A W 42 5 W2Si1
BHLER EMK 6
A5.18 ER70S-6
636-A W 42 5 W3Si1
Union I 52
A5.18 ER70S-6
636-A W 42 5 W3Si1
BHLER HL 46-MC
A5.18 E70C-6MH4
17632-A T46 3 M M 1 H5
BHLER TI 52-FD
A5.20 E71T-1MJH8
17632-A T 46 4 P M 1 H10/T 42 2 P C 1 H5
BHLER EMK 8
A5.18 ER70S-6
BHLER SG 3-P
A5.18 ER70S-G
Union K 52 S
A5.18 ER70S-6
Union K 56
A5.18 ER70S-6
Union K 56 S
A5.18 ER70S-6
Union K Nova
A5.18 ER70S-G
Unalloyed steels
GTAW
FCAW
GMAW
SAW
UV 418 TT
14174 SA FB 1 55 AC H5
UV 421 TT
SMAW
GTAW
FCAW
14174 SA FB 1 55 AC H5
Union S 2
A5.17 EM12
756 S2
Union S 3 Si
A5.17 EH12K
756 S3Si
A5.5 E7010-P1
2560-A E42 3 C 2 5
A5.5 E7010-A1
2560-A E 42 3 Mo C 2 5
A5.5 E8010-P1
2560-A E 46 3 1Ni C 2 5
Phoenix Cel 80
A5.5 E8010-P1
2560-A E 46 3 C 2 5
A5.5 E8010-P1
2560-A E 46 4 1Ni C 2 5
Phoenix Cel 90
A5.5 E9010-G
2560-A E 50 3 1Ni C 2 5
A5.5 E9010-P1
2560-A E 50 3 1Ni C 2 5
A5.5 E8016-GH4R
2560-A E 50 4 1Ni B 1 2 H5
BHLER FOX EV 60
A5.5 E8018-C3H4R
2560-A E 46 6 1Ni B 4 2 H5
Phoenix SH V 1
2560-A E 50 6 Mn 1Ni B 42 H5
BHLER FOX EV 65
A5.5 E8018-GH4R
E 55 6 1NiMo B 4 2 H5
A5.5 E9016-GH4R
18275-A E 55 4 ZMn2NiMo B 1 2 H5
BHLER FOX EV 70
A5.5 E9018-GH4R
18275-A E 55 6 1NiMo B 4 2 H5
Phoenix SH Ni 2 K 100
18275-A E 69 5 Mn 2 NiCrMo B 4 2 H5
BHLER FOX EV 85
A5.5 E11018-GH4R
18275-A E 69 6 Mn2NiCrMo B 4 2 H5
A5.5 E8045-P2
2560-A E 46 5 1Ni B 4 5
18275-A E 55 5 Z2Ni B 4 5
18275-A E 62 5 Z2Ni B 4 5
A5.5 E11018-G
18275-A E 69 3 Mn2NiMo B 4 5
A5.5 E12018-G
18275-A E 69 3 Mn2NiMo B 4 5
BHLER Ni 1-IG
636-A W3Ni1
Union I 1,2 Ni
A5.28 ER80S-G
636-A W 46 6 W3Ni1
Union I Ni1MoCr
A5.28 ER100S-G
16834-A W 55 6 ZMn3Ni0,9MoCr
Union RV 71
A5.20 E71T-1MJH4/E71T-1CH4
17632-A T 42 2 P M 1 H5/T 42 2 P C 1 H5
A5.29 E71T8-K6
A5.29 E71T8-Ni1
A5.29 E81T8-N2
Union MV Ni1
A5.28 E80C-Ni1H4
17632-A T 50 6 1 Ni MM 1 H5
Union RV Ni1
A5.29 E81T1-Ni1MJH4
T 50 6 1Ni P M 1 H5
BHLER TI 60-FD
A5.29 E81T1-Ni1
17632-A T 50 6 1Ni P M 1 H5
BHLER TI 70 PIPE-FD
A5.29 E91T1-GM
18276-A T 55 4 Mn1Ni P M 1 H5
BHLER TI 80 PIPE-FD
A5.29 E111T1-GMH4
18276-A T 69 4 Z P M 1 H5
EN ISO Norm
Medium
alloyed steels
Joining 2/2
Process
Product Name
AWS Classification
GMAW
BHLER SG 8-P
A5.28 ER80S-G
14341-A G 42 5 M G3Ni1
Union K Nova Ni
A5.28 ER80S-G
Union NiMo 80
A5.28 ER90S-G
A5.28 ER90S-G
Union I Ni 1 MoCr
A5.28 ER100S-G
16834-A G Z Mn3Ni0,9MoCr
Union S 2 NiMo 1
A5.23 ENi1
756 SZ2Ni1
Union S 3 NiMo 1
756 S3Ni1Mo
Union S 3 NiMoCr
756 SZ3Ni2,5CrMo
Union S 3 Ti B
A5.23 EG
14171 SZ
Union S 3 Mo Ti B
A5.23 EA2TiB
14171 SZ
A5.4 E316L-15
3581-A E 19 12 3 L B 2 2
A5.4 E316L-17
3581-A E 19 12 3 L R 3 2
A5.4 E2209-15
3581-A E 22 9 3 NL B 2 2
A5.4 E2209-17
3581-A E 22 9 3 NL R 3 2
A5.4 E2595-15
3581-A E 25 9 4 NL B 2 2
A5.9 ER316L
14343-A W 19 12 3 L
A5.9 ER2209
14343-A W 22 9 3 NL
Thermanit 22/09
A5.9 ER2209
14343-A W 22 9 3 NL
A5.9 ER2594
14343-A W 25 9 4 NL
A5.9 ER2594
14343-A W 25 9 4 NL
A5.22 E316LT1-4(1)
17633-A T 19 12 3 L P M(C) 1
A5.22 E2209T1-4(1)
17633-A T 22 9 3 NL P M(C) 1
A5.22 E2594T1-4(1)
A5.9 ER316LSi
14343-A W 19 12 3 LSi
A5.9 ER2209
14343-A G 22 9 3 NL
Thermanit 22/09
A5.9 ER2209
14343-A G 22 9 3 NL
A5.9 ER2594
14343-A G 25 9 4 NL
A5.9 ER2594
14343-A G 25 9 4 NL
SAW
SMAW
Stainless steels
GTAW
FCAW
GMAW
SAW
Marathon 431
14174 SA FB 2 DC
BHLER BB 202
Nickel base
SMAW
GTAW
FCAW
GMAW
SAW
14174 SA FB 2 DC
Thermanit GE-316L
A5.9 ER316L
14343-A S 19 12 3 L
A5.9 ER316L
14343-A S 19 12 3 L
Thermanit 22/09
A5.9 ER2209
14343-A S 22 9 3 NL
A5.9 ER2209
14343-A S 22 9 3 NL
UTP 6222 Mo
A5.11 ENiCrMo-3
Thermanit 625
A5.14 ERNiCrMo-3
18274 S Ni 6625
A5.14 ERNiCrMo-3
18274 S Ni 6625
Thermanit 625
A5.14 ERNiCrMo-3
18274 S Ni 6625
A5.14 ERNiCrMo-3
18274 S Ni 6625
UTP UP FX 504
14174 SA AB 2 AC
Thermanit 625
A5.14 ERNiCrMo-3
18274 S Ni 6625
A5.14 ERNiCrMo-3
18274 S Ni 6625
EN ISO Norm
Bhler Welding More than 2,000 products for joint welding in all conventional
arc welding processes are united in a product portfolio that is unique throughout the world.
Creating lasting connections is the brands philosophy in welding and between people.
UTP Maintenance Decades of industry experience and application know-how in the areas
of repair as well as wear and surface protection, combined with innovative and custom-tailored
products, guarantee customers an increase in the productivity and protection of their components.
Fontargen Brazing Through deep insight into processing methods and ways of application,
Fontargen Brazing provides the best brazing and soldering solutions based on proven products
with German technology. The expertise of this brands application engineers has been
formulated over many years of experience from countless application cases.
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