Internal Use Only

Website http://biz.lgservice.com
SERVICE MANUAL
MODEL: DP132

DVD-VIDEO PLAYER
SERVICE MANUAL
MODEL: DP132
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS
IN THIS MANUAL.

P/NO : AFN75933452

SEPTEMBER, 2013

CONTENTS
SECTION
SECTION
SECTION
SECTION

1 ........ SUMMARY
2 ........ CABINET & MAIN CHASSIS
3 ........ ELECTRICAL
4 ........ REPLACEMENT PARTS LIST

1-1

SECTION 1
SUMMARY
CONTENTS

PRODUCT SAFETY SERVICING GUIDELINES FOR DVD PRODUCTS .................................................. 1-3

SERVICING PRECAUTIONS .......................................................................................................................... 1-4
GENERAL SERVICING PRECAUTIONS
INSULATION CHECKING PRODEDURE
ELECTROSTATICALLY SENSITIVE (ES) DEVICES
THE PROCESS OF USB DOWNLOAD ......................................................................................................... 1-5
SPECIFICATIONS ............................................................................................................................................ 1-8

1-2

PRODUCT SAFETY SERVICING GUIDELINES FOR DVD PRODUCTS

IMPORTANT SAFETY NOTICE
This manual was prepared for use only by properly trained audio-video service
technicians.
When servicing this product, under no circumstances should the original design be
modified or altered without permission from LG Corporation. All components should
be replaced only with types identical to those in the original circuit and their physical
location, wiring and lead dress must conform to original layout upon completion of
repairs.
Special components are also used to prevent x-radiation, shock and fire hazard.
These components are indicated by the letter x included in their component designators and are required to maintain safe performance. No deviations are allowed
without prior approval by LG Corporation.
Circuit diagrams may occasionally differ from the actual circuit used. This way,
implementation of the latest safety and performance improvement changes into the
set are not delayed until the new service literature is printed.

CAUTION: Do not attempt to modify this product in any way. Never perform customized installations without manufacturers approval. Unauthorized modifications
will not only void the warranty, but may lead to property damage or user injury.
Service work should be performed only after you are thoroughly familiar with these
safety checks and servicing guidelines.

GRAPHIC SYMBOLS
The exclamation point within an equilateral triangle is intended to
alert the service personnel to important safety information in the
service literature.
The lightning flash with arrowhead symbol within an equilateral
triangle is intended to alert the service personnel to the presence of
noninsulated dangerous voltage that may be of sufficient magnitude
to constitute a risk of electric shock.
The pictorial representation of a fuse and its rating within an equilateral triangle is intended to convey to the service personnel the
following fuse replacement caution notice:
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK
OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND
RATING AS MARKED NEAR EACH FUSE.

SERVICE INFORMATION
While servicing, use an isolation transformer for protection from AC line shock. After
the original service problem has been corrected, make a check of the following:

TIPS ON PROPER INSTALLATION

1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting shelf
space over, or close to, a heat duct, or in the path of heated air flow.
2. Avoid conditions of high humidity such as: outdoor patio installations where dew
is a factor, near steam radiators where steam leakage is a factor, etc.
3. Avoid placement where draperies may obstruct venting. The customer should
also avoid the use of decorative scarves or other coverings that might obstruct
ventilation.
4. Wall- and shelf-mounted installations using a commercial mounting kit must
follow the factory-approved mounting instructions. A product mounted to a shelf
or platform must retain its original feet (or the equivalent thickness in spacers) to
provide adequate air flow across the bottom. Bolts or screws used for fasteners
must not touch any parts or wiring. Perform leakage tests on customized installations.
5. Caution customers against mounting a product on a sloping shelf or in a tilted
position, unless the receiver is properly secured.
6. A product on a roll-about cart should be stable in its mounting to the cart.
Caution the customer on the hazards of trying to roll a cart with small casters
across thresholds or deep pile carpets.
7. Caution customers against using extension cords. Explain that a forest of extensions, sprouting from a single outlet, can lead to disastrous consequences to
home and family.

FIRE AND SHOCK HAZARD

1. Be sure that all components are positioned to avoid a possibility of adjacent
component shorts. This is especially important on items trans-ported to and from
the repair shop.
2. Verify that all protective devices such as insulators, barriers, covers, shields,
strain reliefs, power supply cords, and other hardware have been reinstalled per
the original design. Be sure that the safety purpose of the polarized line plug has
not been defeated.
3. Soldering must be inspected to discover possible cold solder joints, solder
splashes, or sharp solder points. Be certain to remove all loose foreign particles.
4. Check for physical evidence of damage or deterioration to parts and components, for frayed leads or damaged insulation (including the AC cord), and
replace if necessary.
5. No lead or component should touch a high current device or a resistor rated at 1
watt or more. Lead tension around protruding metal surfaces must be avoided.
6. After reassembly of the set, always perform an AC leakage test on all exposed
metallic parts of the cabinet (the channel selector knobs, antenna terminals,
handle and screws) to be sure that set is safe to operate without danger of
electrical shock. DO NOT USE A LINE ISOLATION TRANSFORMER DURING
THIS TEST. Use an AC voltmeter having 5000 ohms per volt or more sensitivity
in the following manner: Connect a 1500 ohm, 10 watt resistor, paralleled by a
.15 mfd 150V AC type capacitor between a known good earth ground water pipe,
conduit, etc.) and the exposed metallic parts, one at a time. Measure the AC voltage across the combination of 1500 ohm resistor and .15 mfd capacitor. Reverse
the AC plug by using a non-polarized adaptor and repeat AC voltage measurements for each exposed metallic part. Voltage measured must not exceed 0.75
volts RMS. This corresponds to 0.5 milliamp AC. Any value exceeding this limit
constitutes a potential shock hazard and must be corrected immediately.

1-3

SERVICING PRECAUTIONS
CAUTION: Before servicing the DVD covered by this service
data and its supplements and addends, read and follow the
SAFETY PRECAUTIONS. NOTE: if unforeseen circumstances create conflict between the following servicing precautions
and any of the safety precautions in this publication, always
follow the safety precautions.
Remember Safety First :
General Servicing Precautions
1. Always unplug the DVD AC power cord from the AC power
source before:
(1) Removing or reinstalling any component, circuit board,
module, or any other assembly.
(2) Disconnecting or reconnecting any internal electrical
plug or other electrical connection.
(3) Connecting a test substitute in parallel with an electrolytic capacitor.
Caution: A wrong part substitution or incorrect polarity
installation of electrolytic capacitors may result in an
explosion hazard.
2. Do not spray chemicals on or near this DVD or any of its
assemblies.
3. Unless specified otherwise in this service data, clean electrical contacts by applying an appropriate contact cleaning
solution to the contacts with a pipe cleaner, cotton-tipped
swab, or comparable soft applicator.
Unless specified otherwise in this service data, lubrication
of contacts is not required.
4. Do not defeat any plug/socket B+ voltage interlocks with
which instruments covered by this service manual might be
equipped.
5. Do not apply AC power to this DVD and / or any of its electrical assemblies unless all solid state device heat sinks are
correctly installed.
6. Always connect the test instrument ground lead to an
appropriate ground before connecting the test instrument
positive lead. Always remove the test instrument ground
lead last.
Insulation Checking Procedure
Disconnect the attachment plug from the AC outlet and
turn the power on. Connect an insulation resistance meter
(500V)
to the blades of the attachment plug. The insulation resistance
between each blade of the attachment plug and accessible
conductive parts (Note 1) should be more than 1Mohm.
Note 1: Accessible Conductive Parts include Metal panels,
Input terminals, Earphone jacks,etc.

Electrostatically Sensitive (ES) Devices

Some semiconductor (solid state) devices can be damaged
easily by static electricity. Such components commonly are
called Electrostatically Sensitive (ES) Devices. Examples
of typical ES devices are integrated circuits and some field
effect transistors and semiconductor chip components.
The following techniques should be used to help reduce the
incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any
electrostatic charge on your body by touching a known
earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should
be removed for potential shock reasons prior to applying
power to the unit under test.
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface such
as aluminum foil, to prevent electrostatic charge buildup or
exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder
ES devices.
4. Use only an anti-static solder removal device. Some solder
removal devices not classified as anti-static can generate
electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
an electrical charge sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective
package until immediately before you are ready to install
it. (Most replacement ES devices are packaged with leads
electrically shorted together by conductive foam, aluminum
foil, or comparable conductive material).
7. Immediately before removing the protective material from
the leads of a replacement ES device, touch the protective
material to the chassis or circuit assembly into which the
device will be installed.
Caution: Be sure no power is applied to the chassis or
circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged
replacement ES devices. (Normally harmless motion such
as the brushing together of your clothes fabric or the lifting
of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)

1-4

THE PROCESS OF USB DOWNLOAD

Please follow the below process to download a program with disc
1. Turn on the DVD-player.
Note: Be sure that there is no disc in DVD-player.
2. Press SETUP button on Remote control.
3. Choose a DISPLAY menu by using the cursor button and then choose a TV Aspect menu.
And choose 16:9 menu.

4. Press the 1 --> 3 --> 9 --> 7 --> 1 --> 3 --> 9(Numerical button) --> Enter key on remote control
to confirm the system information.
5. Remember or write the model.

6. Change the program file name of new version to the model.

Example:
New ver. program file: LG_DV_LVB00B70000EHS_V1.9.ROT
Model: LG_DV_LVB00B70008EHS.ROT
Change New ver. program file like this LG_DV_LVB00B70008EHS.ROT
If you dont change the file name like that,disc download isnt be worked.
7. Copy the changed file to a USB memory stick or burn it to CD-R/RW.

1-5

8. Insert the copied USB memory stick or Disc to DVD-player.

9. Press the RETURN button on the DVD Player. (USB only)

10. If the below picture appears on the screen. Press PLAY button on Remote controller.
While this menu appears, please dont eject disc or take out USB.

11. After the below picture appears on the screen. New DVD program will download from USB
Memory stick or Disc automatically. Do not eject or take out the USB memory stick.

1-6

12. After USB download is completed, DVD-player displays below picture automatically.

13. Do power off of DVD-Player.

14. Remove the Disc or USB memory stick.
15. Turn on the DVD-player.
Select the initial Language and Press Enter button.
Then, Select Enter and Press Enter button.

16. Do it again the process 1, 2, 3, 4 to confirm the version.

17. Do power off of DVD-Player again.

1-7

SPECIFICATIONS
Power requirements

AC 200 ~ 240 V, 50 / 60 Hz

Power consumption

9W

Dimensions (W x H x D)

(250 x 37.5 x 203) mm

Net weight (Approx.)

0.9 kg

Operating temperature

0 C to 40 C

Operating humidity

5 % to 90 %

Laser

Semiconductor laser

Signal system

NTSC

Bus Power Supply (USB)

DC 5 V

VIDEO OUTPUT

1.0 V (p-p), 75 , sync negative, RCA jack x 1

ANALOG AUDIO OUTPUT

2.0 Vrms (1 kHz, 0 dB), 600 , RCA jack (L, R) x 1

200 mA

Design and specifications are subject to change without prior notice.

1-8

SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
EXPLODED VIEWS ......................................................................................................................................... 2-2
1. CABINET AND MAIN FRAME SECTION ................................................................................................. 2-2
2. PACKING ACCESSORY SECTION ......................................................................................................... 2-3

2-1

EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION
250
462

A43

A26

283

CABLE2

462
300

CABLE1

A47

A
B

SMPS
BOARD

A
B

A44

MAIN
BOARD

A46

260

261

2-2

2. PACKING ACCESSORY SECTION

801

Owners manual

813

Plug Assy 3 way

808

900

804

802A

802

Battery(AAA)

Remote control

Packing sheet

802B

Box carton

2-3

MEMO

2-4

SECTION 3
ELECTRICAL
CONTENTS
ONE POINT REPAIR GUIDE ...............................................................................................3-2
1. NO BOOTING WHEN YOU TURN THE UNIT ON ................................................................................. 3-2
2. NO VIDEO OUTPUT WHEN YOU TURN THE UNIT ON ...................................................................... 3-7
3. NO AUDIO OUTPUT WHEN YOU TURN THE UNIT ON ...................................................................... 3-8

ELECTRICAL TROUBLESHOOTING GUIDE......................................................................3-9

1.
2.
3.
4.

SMPS TROUBLESHOOTING FLOW ..................................................................................................... 3-9

POWER CHECK FLOW ....................................................................................................................... 3-10
SYSTEM OPERATION FLOW .............................................................................................................. 3-11
SYSTEM TEST FLOW .......................................................................................................................... 3-12

DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING ..........................3-18

1. SYSTEM 27MHZ CLOCK, RESET, FLASH R/W SIGNAL ................................................................... 3-18

2. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION) .......................................................... 3-20
3. LENS CONTROL RELATED SIGNAL (NO DISC CONDITION) .......................................................... 3-20
4. LASER POWER CONTROL RELATED SIGNAL ................................................................................. 3-21
5. SPINDLE CONTROL WAVEFORM ...................................................................................................... 3-22
6. FOCUS ON WAVEFORM ..................................................................................................................... 3-22
7. TRACKING CONTROL RELATED SIGNAL (SYSTEM CHECKING)................................................... 3-23
8. SPHE8202RQ-D AUDIO COAXIAL OUTPUT (SPDIF) ........................................................................ 3-24
9. SPHE8202RQ-D VIDEO OUTPUT WAVEFORM................................................................................. 3-24
10. AUDIO OUTPUT FROM SPHE8202RQ-D/128 .................................................................................... 3-25

WIRING DIAGRAM .............................................................................................................3-26

CIRCUIT DIAGRAMS .........................................................................................................3-27
1.
2.
3.
4.
5.

SMPS CIRCUIT DIAGRAM .................................................................................................................. 3-27

POWER SUPPLY, M_DRIVER, OPU_CONNECTOR CIRCUIT DIAGRAM ........................................ 3-29
SPHE8202RQ, FLASH, SDRAM CIRCUIT DIAGRAM ......................................................................... 3-31
AUDIO AMPLIFY, AUDIO OUTPUT, MUTE, VIDEO BUFFER, VIDEO OUTPUT CIRCUIT DIAGRAM ..... 3-33
FRONT LED DISPLAY, KEY CONTROL CIRCUIT DIAGRAM ............................................................ 3-35

CIRCUIT VOLTAGE CHART ..............................................................................................3-37

1. MPEG & SDRAM .................................................................................................................................. 3-37
2. ICs ......................................................................................................................................................... 3-38
3. TRANSISTORS ..................................................................................................................................... 3-38

PRINTED CIRCUIT BOARD DIAGRAMS ..........................................................................3-39

1. MAIN P.C.BOARD ................................................................................................................................ 3-39
2. SMPS P.C.BOARD ............................................................................................................................... 3-41

3-1

ONE POINT REPAIR GUIDE

1. NO BOOTING WHEN YOU TURN THE UNIT ON

When you plug power cord and turn the unit on, LED light wont turn red, the unit wont
read disc nornally.

1-1. Please check every output voltage.

1) Please check if output voltage 3.3 V from main board Q4 C polarity is normal.
If output voltage 3.3 V is not normal, please check the working status of SMPS board.
2) Please check if output voltage 5 V from main board XP9 pin11 is normal.
If output voltage 5 V is not normal, please check the working status of SMPS board.
3) Please check if output voltage 1.2 V from main board Q5 C polarity is normal.
If output voltage 1.2 V is not normal, please check the working status of main board Q5.

XP9

Q5

Q4

< Main Board Top View >

3-2

ONE POINT REPAIR GUIDE

When you plug power cord and turn the unit on, LED light wont turn red, the unit wont
read disc nornally.

1-2. Please check main board IC U1 singal and its peripheral circuit.
1) Please check if output voltage 3.3 V from U1 pin4, pin32, pin78, pin83 is normal.
If output voltage 3.3 V is not normal, please check 3.3 V power circuit of main board.
2) Please check if output voltage 1.2 V from U1 pin10, pin77, pin86 is normal.
If output voltage 1.2 V is not normal, please check 1.2 V power circuit of main board.
3) Please check if oscillating frequency 27 MHz of main board Y2 crystal is normal.
If oscillating frequency 27 MHz is not normal, please check if Y2 and its peripheral circuit is in failure.
4) Please check if frequency 135 MHz of U1 pin31 RAM_CLK is normal.
If oscillating frequency 135 MHz is not normal, please check if U1 is in failure.

Y2

U1

< Main Board Top View >

3-3

ONE POINT REPAIR GUIDE

When you plug power cord and turn the unit on, LED light wont turn red, the unit wont
read disc nornally.

1-3. Please check main board IC U2 singal and its peripheral circuit.
1) Please check if output voltage 3.3 V from IC U2 pin1, 3, 9, 14, 27, 43, 49 is normal.
If output voltage 3.3 V is not normal, please check 3.3 V power circuit of main board.
2) Please check every singal connected between IC U2 and IC U1, especially including DATA and
ADDRESS signal.
If DATA and ADDRESS signal is not normally output, please check if U2 is in failure.

U1

< Main Board Top View >

3-4

U2

ONE POINT REPAIR GUIDE

When you plug power cord and turn the unit on, LED light wont turn red, the unit wont
read disc nornally.

1-4. Please check main board IC U3 singal and its peripheral circuit.
1) Please check if output voltage 3.3 V from IC U3 pin8 is normal.
If output voltage 3.3 V is not normal, please check 3.3 V power circuit of main board.
2) Please check every singal connected between IC U3 and IC U1, especially including CE,DATA and
CLK signal.
If CE, DATA and CLK signal is not normally output, please check if U3 is in failure.

U1

U3

< Main Board Top View >

3-5

ONE POINT REPAIR GUIDE

When you plug power cord and turn the unit on, LED light wont turn red, the unit wont
read disc nornally.

1-5. Please check main board IC U4 singal and its peripheral circuit.
1) Please check if output voltage 5 V from U4 pin8, pin19 is normal.
If output voltage 5 V is not normal, please check 5 V power circuit of main board.
2) Please check every singal connected between IC U4 and IC U1, especially including F+, F-, T+, T-,
SP+, SP-, SL+, SL- signal to drive MD.
If F+, F-, T+, T-, SP+, SP-, SL+, SL- signal is not normally output, please check if U4 is in failure.

U4

U1

< Main Board Top View >

3-6

ONE POINT REPAIR GUIDE

2. NO VIDEO OUTPUT WHEN YOU TURN THE UNIT ON

When you plug power cord and turn the unit on, LED light will turn red, the unit will read
disc nornally, but it wont have video output.

2-1. Please check the solder joint status of main board connector P1.
If P1 has cold solder joint, P2 pins should be oxidated, and please replace P1.

2-2. Please check CVBS signal of main board IC U1 pin69.

If CVBS signal is not normally output, please check if U1 is in failure.

P1

U1

< Main Board Top View >

3-7

ONE POINT REPAIR GUIDE

3. NO AUDIO OUTPUT WHEN YOU TURN THE UNIT ON

When you plug power cord and turn the unit on, LED light will turn red, the unit will read
disc nornally, but it wont have audio output.

3-1. Please check the solder joint status of main board connector P1.
If P1 has cold solder joint, P1 pins should be oxidated, and please replace P1.

3-2. Please check the working status of main board IC U927.

If output voltage 5 V from U927 pin7 is not normal, please check 5 V power circuit of main board.
If AL and AR signal from U927 pin1, pin2, pin9, pin10 is not normally output, please check if U927 is in failure.

3-3. Please check the working status of main board IC U1.

If AL and AR signal from U1 pin65, pin66 is not normally output, please check if U1 is in failure.
P1

U927

U1

< Main Board Top View >

3-8

ELECTRICAL TROUBLESHOOTING GUIDE

1. SMPS TROUBLESHOOTING FLOW
No +5 V
YES
Is the
F501(T2AL) normal?

NO

Replace the F501

(Use the same ICW)

NO

Replace
the D501/ D502/ D503/ D504

YES
Is the D501/D502/D503/D504
normal?
YES
Is the
U501(TNY176)
normal?

NO

Replace the U501

YES
Is the D505
normal?

NO

Replace the D505

YES
Is there
about 2.5V at the
U503 Pin1?

NO

Replace the U503

YES
Is the U502
normal?

NO

YES
Power line of main
PCB(DVD) is short

3-9

Replace the U502

ELECTRICAL TROUBLESHOOTING GUIDE

2. POWER CHECK FLOW
A.

B.
No 3.3 V

Is M5V
supplied to Q4
collector?

No 1.2 V

NO

NO

Is M5V
supplied to Q5
collector?

YES

Check or Replace Q4.

YES

Replace the R17(1.8R/2W)

Replace the R20(5.6R/1W)

NO

Is M5V
supplied to Q5
collector?
YES

Check or Replace Q5

3-10

ELECTRICAL TROUBLESHOOTING GUIDE

3. SYSTEM OPERATION FLOW
Power on

1. MCU initializes SERVO,DSP & RISC registers

2. Write RISC code to SDRAM
3. Reset RISC

Show HELLO

YES

Tray closed?
NO
Tray close to closed position

SLED at inner side?

YES

NO
SLED moves to inner position

1. Judge whether have disc and disc type

2. Jump to related disc reading procedure

YES

Recieve OPEN/
CLOSE Key?
NO
1. Execute pressed Key & IR key
2. System operation routine loop

1. Stop playback & open Tray

2. Display tray open message & LOGO
NO
YES

Receive
CLOSE Key?

3-11

ELECTRICAL TROUBLESHOOTING GUIDE

4. SYSTEM TEST FLOW
TEST

Check the AC
Voltage Power PCBA
(110V or 220V)

NO

Replace power PCBA

YES
Make sure the main PCBA dont short .

NO

Repair or Replace main PCBA

power PCBA connected to AC voltage

Is the DC
voltage outputs OK?
(5 V)

NO

Repair or Replace power PCBA

YES
Is 3.3V
and 1.2V DC outputs normal
on main PCBA?

NO

Check or replace Q4 or Q5

YES
Connect to PC RS232 cable and
update the FLASH memory code.

Update FLASH
successfully?

NO

YES

3-12

1.
2.
3.
4.
5.

Check 27MHz system clock.

Check system reset circuit.
Check FLASH R/W enable signal WR, HOLD.
Check RS232 SIGNALS.
Check FLASH Memory related circuit.

ELECTRICAL TROUBLESHOOTING GUIDE

RESET or power on.

Show SET?

NO

Flash
memory operates
properly?

NO

YES

Check connection lines

between FLASH &
SPHE8202RQ-D and the
FLASH access time whether is
suitable or not.

YES

SPHE8202RQ-D
VIDEO outputs
properly?

NO

Check the related

circuit of SPHE8202RQ-D

NO

Check the filtering and

amp circuit of TV signal.

NO

Check the load

OPEN & CLOSE switch.

NO

Check the Tray control IO pins

on SPHE8202RQ-D & CD5890.

NO

Check the Tray control

amplifying circuit on Motor driver.

YES
Have TV
signal output?

Set language

YES
YES
Check AV cable
connection to TV set.
Does
tray move inside
when it is not at closed
position?

NO

Normal
OPEN_SW & CLOSE_
SW signals?
YES
Normal
OPEN & CLOSE
signal?

YES

YES
Normal
FAN_TRAY+ & FAN_
TRAY- signal?
YES

Check the cable connection

between main PCBA and loader.

3-13

ELECTRICAL TROUBLESHOOTING GUIDE

Does
the SLED move
to inner side when it is
at outter position?

NO

Motor
Driver DMEA
Pin is High?

NO

Check the connection

line of DMEA signal.

NO

Check the related

circuit of SCO

NO

Check the amp

circuit on motor driver.

NO

Check FCO
connection on SPHE8202RQ-D
and motor driver.

NO

Check the amp

circuit on motor driver.

YES
Is SPDCO
DC Level Higher
than 1.65V?
YES
SP+
& SP- output
properly?

YES

YES
Check the cable
connection with MECHA.

Do not put in disc

and tray close.

Optical Lens
has movements for
searching
focus?

NO

Proper
FCO outputs to
motor driver?
YES

YES

Proper
FOC+ & FOCoutputs?
YES

Check cable connect on

with pick-up head.

3-14

ELECTRICAL TROUBLESHOOTING GUIDE

Laser
turns on when
reading disc?

NO

DVDLDO,
CDLDO output
properly?

NO

Check the laser power

circuit on SPHE8202RQ-D and
connedting to power transistor.

NO

Check the related circuit on

laser power transistor

YES
Collector
voltage of power
transistor is OK?

YES

YES
Check cable connection
between transistor ouput
and pick-up head.
NO
Put disc in?

Laser off

YES
Disc ID
is correct?

NO

Proper PUHRF
signal on OPU

NO

Check the related circuit

on PUHRF signal.

YES
YES

Does
spindle rotate?

Check DVDLDO &

CDLDO signal

NO

Proper
SCO signal on
SPHE8202RQ-D

NO

Check SCO related

circuit on SPHE8202RQ-D.

YES
YES

SLED+
& SLED- output
properly?
YES

Check the cable

connection between
spindle and main PCBA.

3-15

NO

Check the spindle control

amp circuit of motor driver

ELECTRICAL TROUBLESHOOTING GUIDE

Focus on OK?

NO

Proper
signals on A,B,C,D of
SPHE8202RQ-D

NO

Check connections
between SPHE8202RQ-D
and pick-up head.

NO

Check the FCO

connection on SPHE8202RQ-D
and motor driver.

NO

Check the focus control

amp circuit on motor driver

NO

Check the TCO

connection on SPHE8202RQ-D
and motor driver

NO

Check the tracking control

amp circuit on motor driver

YES
Check
FCO signal on
SPHE8202RQ-D
YES
YES

FOC+ &
FOC- output
properly?
YES
Check cable connection
on pick-up head.

Track on OK?

NO

Properly
TCO signal on
SPHE8202RQ-D?
YES
RAD+ &
RAD- output
properly?

YES

YES
Check cable connection
on pick-up head.

Disc is play?

NO

Check PUHRF
signal waveform.

YES
E

3-16

ELECTRICAL TROUBLESHOOTING GUIDE

Normal
Audio output when
disc playback?

NO

Audio
AMP received correct
data stream?

NO

Check connection between

SPHE8202RQ-D & Audio AMP.

NO

Check the related

circuit of Audio AMP.

NO

Check communication
lines on SPHE8203R.

YES
Normal
Audio AMP out?
YES

YES
Check Audio filter,
amplify, mute circuit.

Normal
IR.VFD & Front
panel key
functions?

YES

TEST END

NO

Communications between
IR.VFD Front panel key
& SPHE8202RQ-D is
normally?
YES

Check the cable

connection on Front panel.

3-17

DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING

1. SYSTEM 27MHz CLOCK, RESET, FLASH R/W SIGNAL
1) SPHE8202RQ-D main clock is at 27MHz (Y2)

1
CLKOUT

R25

Y2

75

27MHz/30PPM

R26
C21

C22

33pF/50V/NP0 33pF/50V/NP0

GND

FIG 1-1

2) SPHE8202RQ-D reset is active high.

3.3V

DVCC3

CLKIN

100K

R56

POCN
RESET

27K
RESET

R128

FIG 1-2

3-18

RESET1

1K

C99

C41

2.2uF/10V/Y5V

0.1uF/25V/Y5V

GND

TP17

3) RS232 waveforn during procedure (Downloading)

TXD
TP47
TP46
TP48

5 Debug
6

M+5V

RXD

TP45

Port
1
2
3
4

V_V_SYNC
V_H_SYNC

GND

XP6

1
2
3
4
4PIN/2.0mm

FIG 1-3

4) Flash CE# enable signal and SCK signal during Downloading

CS

DVCC3
R90
R61

SCK

C52
0.1uF/25V/Y5V
GND

FIG 1-4

3-19

10K SPI_CE
SPI_D0
10K

GND

DVCC3

1
2
3
4

U3

CE# VDD
SO HOLD#
WP# SCK
VSS
SI

8
7
6
5

SPI_16Mb_EN25T160

R60

10K
SPI_CLK
SPI_D1

C51
0.1uF/25V/Y5V
GND

2. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)

TP50

FOCUS_S

TR_B1

2
3

REGO2

10

10

11

U4

SPDL_S

REGO1

TRAY+

R12

SL-

TRAY-

R21

SL+

7
29

LOAD-

11
_MOT+
OPVIP1
OPVIN1

R65

10
SP_MOT-

11

12
FACT-

13

FACT+

14

MUTE

TR_B1

BIAS

REGO2

GND 8

12

VINFC

VINTK

VINSL

TR_B2

REGO1

RESET

FWD

VINLD

REV

GND

GND

GND

VCC1

VCTL

VOTR-

VCCD

VOTR+

VCC2

VOSL+

VOLD-

VOSL-

VOLD+

VOFC-

VOTK-

VOFC+

VOTK+

28

DRVSB

27

VREF2

26

TRACK_S

25

12

TR_B2

24

RESET

23

SLED_S

22
30
21

GND

C4

20
19
18

SL_MOT+

R22

17

SL_MOT-

R23

16

TACT-

15

TACT+

AM5890S

9
FIG 2-1

3. LENS CONTROL RELATED SIGNAL (NO DISC CONDITION)

TP50

13
FOCUS_S

TR_B1

2
3

REGO2

13
14

SPDL_S

REGO1

TRAY+

R12

SL-

TRAY-

R21

SL+

15

29
GND 8

LOAD-

10

/Y5V
SP_MOT+
XOPVIP1
XOPVIN1

R65

SP_MOT-

11

12
FACT-

13

FACT+

14

15 14
FIG 3-1

3-20

U4

VINFC

MUTE

TR_B1

BIAS

REGO2

VINTK

VINSL

TR_B2

REGO1

RESET

FWD

VINLD

REV

GND

GND

GND

VCC1

VCTL

VOTR-

VCCD

VOTR+

VCC2

VOSL+

VOLD-

VOSL-

VOLD+

VOFC-

VOTK-

VOFC+

VOTK+

AM5890S

28

DRVSB

27

VREF2

26

TRACK_S

25

TR_B2

24

RESET

23

SLED_S

22
30
21

GND

20
19
18

SL_MOT+

17

SL_MOT-

16

TACT-

15

TACT+

4. LASER POWER CONTROL RELATED SIGNAL

16
17

TP64
TP59
TP58
TP55
TP56
TP63
TP57
TP65
TP66
TP62
TP67

GND

XP5
24PIN/0.5mm

27
28

18

TOP

24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

R
1

PUHRF
A
B
F

P
VREF1
E
CDVR#
DVDVR#
PUH_CDLD
DVDMDI
PUH_DVDLD

18

25
26

FIG 4-1 (NO DISC CONDITION)

FACTFACT+
TACT+
TACTC
D

GND

GND
C29
/25V/Y5V

16

TP20
TP44
TP43
TP42
TP61

17
18

RF3.3V

RF3.3V

16

CE13
+

C37

0.1uF/25V/Y5V
GND

FIG 4-2 (CD)

CDLDO

P+5V

47uF/16V

R47

R48

5.1

5.1

Q9

PNP_MMBT8550CLT1
R27

TP8

10K

TRAY-

P+5V

16
17

LD

18

FIG 4-3 (DVD)

3-21

C23

0.1uF/25V/Y5V

C25

0.1uF/25V/Y5V

R36
R38

100
100

GND
CDVR
DVDVR
DVDMDI
CDMDI

CE14
47uF/16V

17
DVDLDO

Q10
PNP_MMBT8550CLT1

TP6

TP9

LDSW
TP5

TP7

5. SPINDLE CONTROL WAVEFORM

TP50

19

FOCUS_S

TR_B1

2
3

REGO2

19

SPDL_S

REGO1

TRAY+

R12

SL-

TRAY-

R21

SL+

7
29

20

GND 8

SP_MOT-

11

12

20

/Y5V

21

LOAD-

SP_MOT+
XOPVIP1
XOPVIN1

R65

10

FACT-

13

FACT+

14

U4

VINFC

MUTE

TR_B1

BIAS

REGO2

VINTK

VINSL

TR_B2

REGO1

RESET

FWD

VINLD

REV

GND

GND

GND

VCC1

VCTL

VOTR-

VCCD

VOTR+

VCC2

VOSL+

VOLD-

VOSL-

VOLD+

VOFC-

VOTK-

VOFC+

VOTK+

28

DRVSB

27

VREF2

26

TRACK_S

25

TR_B2

24

RESET

23

SLED_S

22
30
21

GND

20
19
18

SL_MOT+

17

SL_MOT-

16

TACT-

15

TACT+

AM5890S

21
FIG 5-1

6. FOCUS ON WAVEFORM

22
23

TP50

22

24

FOCUS_S

TR_B1

2
3

REGO2
SPDL_S

REGO1

SL-

SL+

7
29

FIG 6-1 (CD)

GND 8

LOAD-

10

22

SP_MOT-

11

12
FACT-

13

FACT+

14

23 24
23
24

FIG 6-2 (DVD)

3-22

U4

VINFC

MUTE

TR_B1

BIAS

REGO2

VINTK

VINSL

TR_B2

REGO1

RESET

FWD

VINLD

REV

GND

GND

GND

VCC1

VCTL

VOTR-

VCCD

VOTR+

VCC2

VOSL+

VOLD-

VOSL-

VOLD+

VOFC-

VOTK-

VOFC+

VOTK+

AM5890S

28

DRVSB

27

VREF2

26

TRACK_S

25

TR_B2

24

RESET

23

SLED_S

22
30
21

GND

C4 0.1uF/25V/Y5V

20
19
18

SL_MOT+

R22

SL-

17

SL_MOT-

R23

SL+

16

TACT-

15

TACT+

GND

7. TRACKING CONTROL RELATED SIGNAL (SYSTEM CHECKING)

25
26
27

TP50

FOCUS_S

TR_B1

2
3

REGO2

FIG 7-1 (CD)

SPDL_S

REGO1

SL-

SL+

7
29
GND 8

LOAD-

10

25

SP_MOT-

11

12
FACT-

13

FACT+

14

U4

VINFC

MUTE

TR_B1

BIAS

REGO2
VINSL

TR_B2

REGO1

RESET

FWD

VINLD

REV

GND

GND

GND

VCC1

VCTL

VOTR-

VCCD

VOTR+

VCC2

VOSL+

VOLD-

VOSL-

VOLD+

VOFC-

VOTK-

VOFC+

VOTK+

AM5890S

26
27

FIG 7-2 (DVD)

3-23

VINTK

28

DRVSB

27

VREF2

26

TRACK_S

25

25

TR_B2

24

RESET

23

SLED_S

22
30
21

GND

C4 0.1uF/25V/Y5V

20
19
18

SL_MOT+

R22

SL-

17

SL_MOT-

R23

SL+

16

TACT-

15

TACT+

26 27

GND

8. SPHE8202RQ-D AUDIO COAXIAL OUTPUT (SPDIF)

TP68
SPDIF_OUT

28

R113
200
C87

28

R1160.1uF/25V/Y5V

C88

100

10pF/50V/NP0

GND

SPDIF Circuit

FIG 8-1

9. SPHE8202RQ-D VIDEO OUTPUT WAVEFORM

1) 100% COLOR BAR

FIG 9-1

3-24

FB9

500/800mA

COAX
C114
47pF/50V/N

10. AUDIO OUTPUT FROM SPHE8202RQ-D/128

FIG 10-1

3-25

FR

CVBS

FL

COAX

P1

AUDIO & VIDEO

XP5

24PIN*0.5

AMP&LPF

64M SDRAM
M12L64164A

16M SPI
FLASH
EN25T1

AM5890S

MOTER
DRIVER

SPHE8202RQ-D
6PIN*2.0

XP4

SPSP+
HOMESW
GND
SLSL+

24
1

1
INSW
GND

XP3

TDL-5 LOADER+Doree TDT-DM00

DVD LOADER

WIRING DIAGRAM

2PIN*2.0

12PIN*2.0

12

XS301
12PIN*2.0

KEY+USB

3-26

12

MIC
M5V
KEY2
LED
KEY1
POWERKEY
IR_IN
GND
USB5V
GND
USB_DP
USB_DM

MAIN BOARD

XP2

POWER
SUPPLY
PI176

CIRCUIT DIAGRAMS

IMPORTANT SAFETY

NOTE :

WHEN SERVICING THIS CHASSIS, UNDER NO

CIRCUMSTANCES SHOULD THE ORIGINAL
DESIGN BE MODIFIED OR ALTERED WITHOUT
PERMISSION FROM THE LG CORPORATION. ALL
COMPONENTS SHOULD BE REPLACED ONLY WITH
TYPES IDENTICAL TO THOSE IN THE ORIGINAL
CIRCUIT. SPECIAL COMPONENTS ARE SHADED

1. SMPS CIRCUIT DIAGRAM

ON THE SCHEMATIC FOR EASY IDENTIFICATION.

THIS CIRCUIT DIAGRAM MAY OCCASIONALLY
DIFFER FROM THE ACTUAL CIRCUIT USED. THIS
WAY, IMPLEMENTATION OF THE LATEST SAFETY
AND PERFORMANCE IMPROVEMENT CHANGES
INTO THE SET IS NOT DELAYED UNTIL THE NEW
SERVICE LITERATURE IS PRINTED.

1. Shaded( ) parts are critical for safety. Replace only

with specified part number.
2. Voltages are DC-measured with a digital voltmeter
during Play mode.

12

11

optional
LF501

CE501
+
15uF/500V

D504

C501
CE502
+
15uF/500V

NC/20mH

NC

Drain
NC
BP/M

EN/UV

TNY176

F501
10ohm/2W

R502

R503

150K

150K

D505

U501

FB501

1500pF/1KV

NC

1N4007/1A/1000V

4
3

R501
10K

2
ZD502
1

NC/BZX79C9V1

D501

1N4007/1A/1000V

D503

1N4007/1A/1000V

D502

1N4007/1A/1000V

10

1N4007/1A/1000V

L501

T501

C503
NC

CE503
+
10uF/50V

10

D506
FR104/1A/400V
2

L502

6.8uH

<IREF>

+5V

SR360/3A/60V

R506

D508

11

CE504
+
10uF/50V

CE506
+

CE507
+

1500uF/16V

470uF/16V

GND_POWER
R505

680
12.4K/1%

1
2

R511

R509

U502
LTV-817S-B

R508

470

2.2K

BZX79C9V1

1
2

ZD501

R510

100K

10K

C502

0.1uF/50V/X7R

CN501
2PIN/7.92mm

U503

CY501

1
H431

1000pF/250VAC

R513

R507

NC

12K/1%

CAUTION:
Danger if fuse is incorrectly replaced.
Replace only with the type identical to fuse rating
and(or) model name described in main label.

Warning
Parts that are shaded are critical with
respect to risk of fire or electrical shock.

3-27

3-28

2. POWER SUPPLY, M_DRIVER, OPU_CONNECTOR CIRCUIT DIAGRAM

22
13

12

FROM POWER BOARD

19 10

Servo analog +5V

M+5V

P+5V

11

TP21
M+5V
C3
0.1uF/50V/Y5V
GND

+12V: +12V(+-10%)
+5V: +5V(+-2.5%)

10

FOCUS_S

TR_B1

REGO2

SPDL_S

REGO1

TRAY+

R12

SL-

TRAY-

R21

SL+

M+5V

C2
0.1uF/50V/Y5V

TP50

U4

20 11

10
11

SP_MOTSP_MOT+
XOPVIP1
XOPVIN1

GND

R65

12

1
FACT-

13

FACT+

14

28

VINTK

VINSL

TR_B2

REGO1

RESET

FWD

VINLD

REV

GND

VCC1

VCTL
VCCD

VOTR+

VCC2

VOSL+

VOLD-

VOSL-

VOLD+

VOFC-

VOTK-

VOFC+

VOTK+

VREF2

26

TRACK_S

25

12 25

TR_B2

24

RESET

23

SLED_S

RESET CIRCUIT
M+5V

22
30

GND

VOTR-

DRVSB

27

21

GND

C4 0.1uF/25V/Y5V

GND

19
SL_MOT+

R22

SL-

R23

SL+

17

SL_MOT-

16

TACT-

15

TACT+

FOCUS_S
SLED_S
SPDL_S
TRACK_S
DRVSB
IN_OUT_SW
INSW
HOMESW
VREF2
TRAY+
LDSW

3K

GND

XOPVIP1
XOPVIN1

26 27

RESET
USB_POWER
PCON/LED

27
28

TP71

GND

M+5V

R17

1.8/2W

STANDBY:40mA
Imax: 570mA
5.6/1W

TOP

R20

STANDBY:15mA
Imax: 202mA

8202 kernel +1.2V

TR_B1

DVCC3

Q4

TR_B2

PNP_3CA8550C

R18
20K/1%

VCC1.2
Q5
PNP_3CA8550C

TP18

REGO2

CE2
100uF/16V

+ CE4

TP19

C17
0.1uF/50V/Y5V

100uF/16V

REGO1

TP72

24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

R19
12K/1%

GND

CE13
+

C37

0.1uF/25V/Y5V

R47

47uF/16V

GND

FACTFACT+
TACT+
TACTC
D

CDLDO

R48

5.1

R27

TP8

10K

LED
KEY1
KEY2
IR_IN

TP7

CE14
47uF/16V

USB_DM1
USB_DP1
USB_VCC
MIC_IN

17

5.1

Q9

P+5V
M+5V

DVDLDO

Q10

PNP_MMBT8550CLT1

PUHRF
A
B
F

PNP_MMBT8550CLT1

POWER_KEY
M+5V

TP6

TP9

4
4
4
4
4
4
4
4
4

DVDVR
CDVR
DVDLDO
CDLDO
VREF1

4
4
4
4
4

FOCUS_S
SLED_S
SPDL_S
TRACK_S
DRVSB
IN_OUT_SW
INSW
HOMESW
VREF2
TRAY+
LDSW

4
4
4
4
4
4
4
4
4
4
4

XOPVIP1
XOPVIN1

4
4

RESET

USB_POWER

PCON/LED

LED
KEY1
KEY2
IR_IN

4
4
4
4

USB_DM1
USB_DP1
USB_VCC
MIC_IN

4
4
4
4

P+5V
M+5V

5
5

POWER_KEY

M+5V

LDSW
TP5

TRAY-

P+5V
VREF1

C23

0.1uF/25V/Y5V

C25

0.1uF/25V/Y5V

CDVR#
DVDVR#
PUH_CDLD
DVDMDI

R36
R38

100
100

GND
CDVR
DVDVR
DVDMDI
CDMDI

PUH_DVDLD

TP20
TP44
TP43
TP42

GND

GND

16
P+5V

25
26

STANDBY:25mA
Imax: 368mA

XP5
24PIN/0.5mm

RF3.3V

RF3.3V

18

GND
C11

C29

TP61

C12

1000pF/50V/X7R 1000pF/50V/X7R

0.1uF/25V/Y5V

TP64
TP59
TP58
TP55
TP56
TP63
TP57
TP65
TP66
TP62
TP67

A
B
C
D
E
F
PUHRF
DVDMDI
CDMDI

1K
R134

18

A
B
C
D
E
F
PUHRF
DVDMDI
CDMDI
DVDVR
CDVR
DVDLDO
CDLDO
VREF1

R133

20

AM5890S

9 15 14
21 23 24

BIAS

GND

GND 8
LOADC97
0.1uF/25V/Y5V

MUTE

TR_B1
REGO2

29

GND

VINFC

GND

GND

GND

GND
TP34

TP33

TP36

TP35

TP37

TP26

SLED- 6
SLED+ 5
GND
4
HOMESW3
2
SP+
1
SP-

R10

R2 R3 R4 R5

4.7K

4.7K 4.7K 4.7K 4.7K

TO FRONT PANEL

R34
USB_DM1
USB_DP1

C8 C14

C9 C10
100pF/50V/NP0

: WAVEFORM NUMBER

C7

100pF/50V/NP0

0.1uF/25V/Y5V

C6
100pF/50V/NP0

R39

POWERKEY

100pF/50V/NP0

INSW

33
1K
220
220
220
0

100pF/50V/NP0

R159
R9
R8
R6
R7
R33

TP40

1
2
3
4
5
6
7
8
9
10
11
12
13
14

1
2
3
4
5
6
7
8
9
10
11
12
13
14

USB_DM
USB_DP
GND
USB_VCC(protect)
GND
IR
powerkey
KEY1(DATA)
LED (CLOCK)
KEY2(STB)
M+5V
MIC

XP3

GND
INSW

DVCC3

GND

XP9

USB_VCC
IR_IN
POWER_KEY
KEY1
LED
KEY2
M+5V

SP_MOT+
SP_MOT-

XP4
6PIN/2.0mm

TP49

2
1

2
1

2PIN/2.0mm

R62

R63

R64
1K

TP28

SL_MOT+
SL_MOT-

HOMESW
IN_OUT_SW
INSW

GND

R28

LOAD-

10K

TP41
C58

Use INSW and GND for DOREE LAODER

14PIN/2.0mm

GND
TP30TP32

C60
1000pF/50V/X7R

6
5
4
3
2
1

4.7K

TP29

1000pF/50V/X7R

TP69

1K

TP25
TP27

DVCC3

TP31

GND

3-29

3-30

3. SPHE8202RQ, FLASH, SDRAM CIRCUIT DIAGRAM

12

A
B
C
D
E
F
PUHRF
DVDMDI
CDMDI

DVCC3

SDRAM +3.3V
SD_VCC3

0.1uF/25V/Y5V

0.1uF/25V/Y5V

GND

11

C56

C57

0.1uF/25V/Y5V

C55

C54

0.1uF/25V/Y5V

TP22

DVCC3

Close to SDRAM

RF +3.3V

DVCC3

10K SPI_CE
SPI_D0
10K

R90
R61

RF3.3V

Close to 8202R
GND

10

C52
0.1uF/25V/Y5V

C42

C43

0.1uF/25V/Y5V

0.1uF/25V/Y5V

C16

0.1uF/25V/Y5V

GND

1
2
3
4

U3

CE# VDD
SO HOLD#
WP# SCK
VSS
SI

8
7
6
5

M_D0
R60

10K
SPI_CLK
SPI_D1

SPI_16Mb_EN25T160

M_D1
M_D2

C51

GND

M_D5
M_D6

GND

C50

SD_VCC3

CLKIN

33pF/50V/NP0 33pF/50V/NP0

2.2

RF3.3V

FOCUS_S
TRACK_S
SPDL_S
SLED_S
TRAY+
LDSW
DRVSB

SD_VCC3

M_D12
M_D11

GND

M_D10
M_D9

XOPVIP1
XOPVIN1
HOMESW

SD_VCC3

M_D8

GND
RAM_CLK
SD_CKE R93

M_DQM1
4.7K

IN_OUT_SW
INSW
VREF2

SD_VCC3

M_A11
M_A9
M_A8
M_A7
M_A6
M_A5
M_A4

IR_IN
KEY1
KEY2
LED
USB_DM1
USB_DP1
USB_VCC

GND

PCON/LED
USB_POWER
RESET
CVBS
AOUT_FR
AOUT_FL
AUDIO_MUTE_CTL
SPDIF_OUT

VVCC3
GND

USB_DM
USB_DP

FOCUS_S
TRACK_S
SPDL_S
SLED_S
TRAY+
LDSW
DRVSB

3
3
3
3
3
3
3

XOPVIP1
XOPVIN1
HOMESW

3
3
3

IN_OUT_SW
INSW
VREF2

3
3
3

IR_IN
KEY1
KEY2
LED
USB_DM1
USB_DP1
USB_VCC

3
3
3
3
3
3
3

PCON/LED
USB_POWER
RESET

3
3
3

MIC_IN

POWER_KEY
M+5V

47uF/16V

3
3
3
3
3

5
CVBS
5
AOUT_FR
5
AOUT_FL
AUDIO_MUTE_CTL5
5
SPDIF_OUT

MIC_IN

1K

DVDVR
CDVR
DVDLDO
CDLDO
VREF1

POWER_KEY

M+5V

VCC1.2

C45

C46

C47

C48

C49

C5

0.1uF/25V/Y5V

0.1uF/25V/Y5V

0.1uF/25V/Y5V

0.1uF/25V/Y5V

0.1uF/25V/Y5V

Close to 8202R

0.1uF/25V/Y5V

DVCC3

C35

CDLDO
DVDMDI
CDMDI

0.1uF/25V/Y5V
RF3.3V

C36

0.1uF/25V/Y5V

C31
C32

TRACK_S
680pF/50V/NP0
1000pF/50V/X7RFOCUS_S

RF3.3V
GND

TP1 TP2

GND

C33
C34

0.1uF/25V/Y5V
0.1uF/25V/Y5V
C53

GND
TP3 TP4

VREF1
VREF2

GND

R41
R42

91K
20K

SPDL_S
R43
2.2K
SLED_S
R44
2.2K
DVDVR
0.1uF/25V/Y5V DRVSB
POWER_KEY
INSW
IN_OUT_SW

SD_CKE
R45
2.2K
R46
1K
CDVR
SPI_CE
SPI_D0
SPI_CLK
SPI_D1
TRAY+

CDLDO
DVDMDI
CDMDI
SRV_AVDD
V21
V165
DA_AVSS
DA_TEO
DA_FEO
DA_AVDD
SPDC_OUT
SC_OUT
DVDVR
DMEA
SD_D1/GPIO4
SD_D0/GPIO5
SD_CLK/GPIO6
TRAYIN/SD_SMD/GPIO7
TRAYOUT/SD_D3/GPIO8
SD_D2/GPIO9
CDVR
SPI_CE
SPI_D0
SPI_CLK
SPI_D1
TRAY+

ADAC_AVSS
ADAC_AVDD
ADAC_AVDD
VREF
AOUT_LS
AOUT_RS
ADAC_AVSS
AOUT_SUBW
AOUT_CENTER
AIN_R
AD_AVDD
AD_AVSS
GPIO29
SPDIF_OUT
M_A3
M_A2
M_A1
M_A0
M_A10
M_BA1/GPIO27
M_BA0
M_RAS
M_CAS
M_WE
M_DQM0
M_A4

SPHE8202RQ-D

64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39

GND
AVCC3
DAC_VREF

GND

C30

+ CE10

10uF/16V

0.1uF/25V/Y5V

GND

AD_VCC3
GND
SPDIF_OUT
M_A3
M_A2
M_A1
M_A0
M_A10
M_BA1
M_BA0
M_RAS
M_CAS
M_WE
M_DQM0
M_A4

M+5V

USB Protect Circuit

TP16

R31

USB_VCC

0
USB_DM
USB_DP
0.1uF/25V/Y5V

USB_DM1
USB_DP1

C38

U1

1
2
3
4
DVCC3
5
RESET1
6
GND
7
IR_IN
AUDIO_MUTE_CTL 8
9
10
VCC1.2
11
V_H_SYNC
12
V_V_SYNC
13
M_D0
14
M_D1
15
M_D2
16
M_D3
17
M_D4
18
M_D5
19
M_D6
20
M_D7
21
M_D15
22
M_D14
23
M_D13
24
M_D12
25
M_D11
26
M_D10
27
M_D9
28
M_D8
29
M_DQM1
30
GND
31
M_CLK
32
DVCC3
33
M_A11
34
M_A9
35
M_A8
36
M_A7
37
M_A6
38
M_A5

103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128

VFD_CLK/GPIO16
VFD_STB/GPIO17
VFD_DATA/GPIO18
VDD_33
RESET_B
VSS
IR/GPIO19
GPIO20
GPIO21
VDD_18
M_DQM2/GPIO22
M_DQM3/GPIO23
M_D0
M_D1
M_D2
M_D3
M_D4
M_D5
M_D6
M_D7
M_D15
M_D14
M_D13
M_D12
M_D11
M_D10
M_D9
M_D8
M_DQM1
VSS
M_CLK
VDD_33
M_A11/GPIO25
M_A9
M_A8
M_A7
M_A6
M_A5

DVDLDO
APC_AVSS
OPVIN
OPVIP
CDE
CDF
DVDA
DVDB
DVDC
DVDD
RFIS
AGCCAP
AD_AVDD
AD_AVSS
LDSW/GPIO40
HOME/GPIO39
VDD_18
CLKOUT
CLKIN
PLL_VDD
PLL_VSS
USB_AVSS
USB_DM
USB_DP
USB_AVDD
VDD_18
TV_AVSS
TV_DAC3
TV_DAC2
TV_DAC1
TV_AVDD
TV_AVSS
TV_AVDD
TV_DAC0
V_FSADJ
V_COMP
AOUT_R
AOUT_L

102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65

DVDLDO

TP24

CLKOUT
CLKIN

GND

Close to 8202R
GND

GND

M_D14
M_D13

+ CE8

DVCC3
GND
GND

100uF/16V

XOPVIN1
XOPVIP1
E
F
A
B
C
D
PUHRF
C26 1uF/10V/Y5V
C27 0.1uF/25V/Y5V
GND
RF3.3V
GND
LDSW
HOMESW

4.7K

C20
0.1uF/25V/Y5V

VCC1.2

R32

AVCC3

R160

Internal DA +3.3V
CE7
+

GND

M_D15

SDRAM_64Mb_M12L64164A-75H

C22

GND

5.6

54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28

100K

C21

Close to 8202R

GND

VSS
DQ15
VSSQ
DQ14
DQ13
VDDQ
DQ12
DQ11
VSSQ
DQ10
DQ9
VDDQ
DQ8
VSS
NC
UDQM
CLK
CKE
NC
A11
A9
A8
A7
A6
A5
A4
VSS

R30

R26

27MHz/30PPM

VVCC3
GND
VVCC3

VVCC3

GND

R24

GND

VDD
DQ0
VDDQ
DQ1
DQ2
VSSQ
DQ3
DQ4
VDDQ
DQ5
DQ6
VSSQ
DQ7
VDD
LDQM
WE
CAS
RAS
CS
BA0
BA1
A10/AP
A0
A1
A2
A3
VDD

3
3
3
3
3
3
3
3
3

CVBS
V_FSADJ
V_COMP
AOUT_FR
AOUT_FL

Y2

75

0.1uF/25V/Y5V
0.1uF/25V/Y5V

47uF/16V

R25

DVCC3

Video DAC +3.3V

C98 0.1uF/25V/Y5V
GND

1
CLKOUT

C19

SD_VCC3

M_BA0
M_BA1
M_A10
M_A0
M_A1
M_A2
M_A3

VCC1.2
GND

TP23

CE6
+

GND

M_D7

Internal AD +3.3V

9
500/200mA

SD_VCC3

SD_VCC3
M_DQM0
M_WE
M_CAS
M_RAS

GND

FB7

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

SD_VCC3

M_D3
M_D4

0.1uF/25V/Y5V

AD_VCC3
C18
0.1uF/25V/Y5V
Close to 8202R

DVDVR
CDVR
DVDLDO
CDLDO
VREF1

U2

A
B
C
D
E
F
PUHRF
DVDMDI
CDMDI

TP47
TP46
TP45

D9

D10

33pF/50V/NP0

DVCC3

2
R56

TP17

R128

GND

RESET1

1K

C99

C41

2.2uF/10V/Y5V

0.1uF/25V/Y5V

C24

33

V_V_SYNC
V_H_SYNC

GND

10pF/50V/NP0
RAM_CLK

R29

27K
RESET

5 Debug
M+5V

Port
1
2
3
4

R51

R52

15K

15K

33pF/50V/NP0

LED
KEY2
KEY1

TP48

XP6

TO USB

1
2
3
4

READER BORAD

GND

4PIN/2.0mm

: WAVEFORM NUMBER
GND

3-31

3-32

4. AUDIO AMPLIFY, AUDIO OUTPUT, MUTE, VIDEO BUFFER, VIDEO OUTPUT CIRCUIT DIAGRAM
AUDIO_MUTE_CTL

TP68

12

SPDIF_OUT
SPDIF_OUT

R113

28

AOUT_FL

200
C87

11

FB9

AOUT_FR

500/800mA

R1160.1uF/25V/Y5V

C88

100

10pF/50V/NP0

COAX

TP13

R114
C101

P+5V

CE364

10uF/16V R94

R136

10K

R109

47

GND
CE363

10uF/16V
R102

C106
R137

10K

GND

1uF/16V/Y5V
AOUT_FR

5.1K

C103

M+5V

AOUT_FR

CVBS

P+5V

M+5V

100K
U927

1000pF/50V/X7R
AOUT_FL

47pF/50V/NP0

AOUT_FL

R126

C104

P+5V

SPDIF Circuit

27K

100pF/50V/NP0

C114

SPDIF_OUT

GND

GND

GND

10

CVBS

AUDIO_MUTE_CTL4

5.1K

4
1uF/16V/Y5V
10

TP15

-IN1

OUT1

PVDD

EN
CN
CP

GND
PVSS

OUT2

-IN2

R124

3
5
6

LCH

100

R135
C94 1uF/16V/Y5V

R127

RCH

100

AUDIO_MUTE
AUDIO_MUTE_CTL

C111

R132
47K

R131

AS5904

470

0.1uF/25V/Y5V

100K

C102

C100

1000pF/50V/X7R

100pF/50V/NP0

R115

27K

GND
GND

6
GND
TP14

TP54
TP53
TP52
TP51

TP60
TP70

P1

COAX

3
R91

R92

CE23

5
4

CVBS_O
RCH

220uF/16V

C79

GND

D1

100pF/50V/NP0

LCH

C86
100pF/50V/NP0

RCA/4h

GND

75/1%

1.0uH/25mA

L1

GND

CVBS

C64
1000pF/50V/X7R

C68
1000pF/50V/X7R

GND GND

: WAVEFORM NUMBER
A

GND

3-33

3-34

5. FRONT LED DISPLAY, KEY CONTROL CIRCUIT DIAGRAM

+5V

2 +5V

12
2 GND_POWER

GND

GND_POWER

GND_POWER

11
1
2
3
4
5
6
7
8
9
10
11
12
13
14

IR1

+5V
KEY2
LED
KEY1
IR_IN
GND
USB5V
FGND
USB_DP
USB_DM

IRM_8.3mm

IR
GND
VCC

10

1
2
3
4
5
6
7
8
9
10
11
12
13
14

K303

+5V

1
2
3

XS2

14PIN/2.0mm

POWER

R308

IR_IN

C302
100pF/50V/NP0
C303
100pF/50V/NP0

K301

C304

C305

47pF/50V/NP0

1uF/50V/Y5V

470

OPEN/CLOSED

8
NOTE:
KEY1 USE GPIO 2 DATA ;
KEY2 USE GPIO 1 STB ;
LED USE GPIO 0 CLK ;

+5V

R307
2K

LED301
LED_RED

ON RED

LED

R305

4.7K

USB

LED CONTROL:
H: ON
L: STANDBY

NOTE: R1 for Jumper

P301
USB

Q1
NPN_3DG3904M

1
2
3
4
5
6
7
8

USB5V
USB_DM
USB_DP

USB_DP1
C306
NC/100pF/50V/NP0
C307
NC/100pF/50V/NP0

R306
C301
1uF/10V/Y5V/NC

2.2K

LOAD

NOTE:

T=250ms

3-35

3-36

CIRCUIT VOLTAGE CHART

1. MPEG & SDRAM
Part

2. ICs

Part

3.15-3.45

0.015

0.023

3.15-3.45

3.318
3.310
0

3.324
3.315
0

3.15-3.45

0.004

0.42
0.42

0.481

3.15-3.45

3.15-3.45
0

3.15-3.45

3.15-3.45

3.15-3.45

3.15-3.45

2.517
0
3.318
3.318
0
0
3.318
0.620
0
0
0.160
0.129
3.317
0
0

3.059
0
0.006
3.313
0.171
0.177
3.314
2.231
1.673
0
1.708
1.651
3.313
1.543
1.713

3.317

3.327

0
0
0
0

0.487
0.459
0.018
0.007

3.15-3.45
3.15-3.45

3-37

3.15-3.45

3.15-3.45

3.15-3.45

3.15-3.45

3.15-3.45

3.15-3.45

3.15-3.45

3.15-3.45

3.15-3.45

3.317
0.408
3.317
0.423
0.410
0
0.412
0.427
3.317
0.429
0.403
0
0 394
0.394
3.317
3.317
3.318
3.303
3.302
0
0
0.01
0
0
0
0
0
3.317
0
0
0
0
0
0
0
0
0
3.317
1.648
3.317
0.004
0
0.405
3.318
0.405
0.404
0
0.405
0.405
3.318
0.400
0.396
0
0.398
0
3.318
0
3.315
0
0
0
3.317
3.317

3-38

3.323
1.036
3.323
1.071
1.124
0
1.117
1.196
3.323
1.045
0.692
0
0 549
0.549
3.322
1.652
2.995
2.865
2.871
0
0.393
0.167
0.059
0.129
0.128
0.245
0.277
3.322
0
0.297
0.296
0.296
0.293
0.091
0.084
0.084
0.009
3.318
1.357
1.647
0.007
0
1.015
3.323
1.042
0.852
0
0.959
1.224
3.323
0.837
0.925
0
0.692
0
2.453
0.446
3.322
0
0.019
0.512
3.325
3.25

Part
BB431BLP
PC123
TNY176PN

U503
U502
U1

2.49
5.05
0.968

0
4.12
5.8

4.14
0
6 7 8

3. TRANSISTORS
Part
MMBT8550LT1
MMBT8550LT1
SS8550C
SS8550C
MMBT3904LT1

Q9 (MAIN PCB)
Q10 (MAIN PCB)
Q4 (MAIN PCB)
Q5 (MAIN PCB)
Q1 (FRONT PCB)

0
2.436
3.343
1.251
0

3.327
3.089
4.02
3.172
0

AT138BV3-12

IR1

3.48

3.328
2.385
3.301
2.542
0.672

0.912
293

PRINTED CIRCUIT BOARD DIAGRAMS

1. MAIN P.C.BOARD
(TOP VIEW)

(BOTTOM VIEW)

3-39

3-40

2. SMPS P.C.BOARD
(TOP VIEW)

(BOTTOM VIEW)

3-41

3-42

NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.