Quotation Summary

(FISHER
Customer: INDIAN OIL CORP LTD
Contact:
Customer Reference: PO. RDR15P170E /
24610485 dt. 04/12/2015

Emerson Process Management Chennai Pvt

Ltd
Contact: Ilamaran.R
Sales Office Reference: 20273993
Quote: 875H-IR-150908-0021338 /
F15/P12/20_10CLDigboi
Date Last Modified: 18/12/2015

Rev: OR

Item Rev

Qty

Description/Tags

NPS 2 EZ 667 Size 40 DVC2000 67CF Series Acc Special

Product Process Level 3
Tag: 01-HIC-1802-A, 01-HIC-1802-B, 01-HIC-1802-C,

NPS 3 EZ 667 Size 40 DVC2000 67CF Series Acc Special

Product Process Level 3
Tag: 01-HIC-1803-A, 01-HIC-1803-B, 01-HIC-1803-C,

NPS 3 EZ 667 Size 40 DVC2000 67CF Series Acc Special

Product Process Level 3
Tag: 85-FV-2302 A,

NPS 3 EZ 667 Size 40 DVC2000 67CF Series Acc Special

Product Process Level 3
Tag: 85-PV-2302 A,

NPS 6 ET 667 Size 76 DVC2000 67CF Series Acc Special

Product Process Level 3
Tag: 85-PV-2302 B,

Est. Lead Time

(FISHER

Control Valves Specification Sheet

Customer: INDIAN OIL CORP LTD

Contact:
Customer Reference: PO. RDR15P170E /
24610485 dt. 04/12/2015

Qty: 3
Rev:
Item: 1
Tags: 01-HIC-1802-A,01-HIC-1802-B4O1-HIC1802-C

Emerson Process Management Chennai Pvt Ltd

Contact: Ilamaran.R
Sales Office Reference: 20273993
Quote: 875H-IR-150908-0021338 /
F15/P12/20_10CLDigboi
Date Last Modified: 18/12/2015

Lead Time:
Rev: OR

Service Description: Light KERO Ex AVU

1 Fluid: Light KERO
SERVICE CONDITIONS
2 Liquid Flow Rate (01)
3 Inlet Pressure (P1)
4 Pressure Change (dP)
5 Temperature (T1)
6 SG
7 Dynamic Viscosity (Mu)
8 Vapor Pressure (Pv)
9 Sizing Coefficient (Cv)
10
11 (Allowed / Calculated)
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

Crit. Pres. PC: 60.00000 kg/cm2a

Normal
Maximum
5.9000
8.5000
5.30000
4.20000
0.50000
0.50000
150.0000
150.0000
0.775
0.775
0.770
0.770
0.10000
0.10000
8.575
12.354
71.14
82.05
< 50
< 50

Units:
m3/h
kg/cm2g
kg/cm2
deg C
cP
kg/cm2a
% Open
dB(A)

PIPE LINE
Size, Schedule In: 2 in, SCH STD
Size, Schedule Out: 2 in, SCH STD
Insulation:
VALVE BODY/BONNET Type: Globe
Size: NPS 2 ANSI CL300
Max Press/Temp: 5.3 kg/cm2g/150 deg C
Fisher/EZ
Mfg/Model:
Body/Bonnet Matl: WCC Steel 20B101
Liner Matl/ID:
End Connection In: CL300 RF Flg
End Connection Out: CL300 RF Flg
Flg Face Finish: 125-250 AARH
End Ext/Matl:
Flow Direction: Up
BONNET Type: Plain
Lub-Iso Valve: No Lube: No

53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69

Packing Material: Double PTFE Press/Vac

Packing Type:
Bolting: B7/2H
Metal 86
TRIM Type:
Size: 1 Inch Travel: 3/4 Inch
Characteristic: Equal Percent
Balanced/Unbalanced: Unbalanced
Rated Cv: 15.9 FI: 0.92 Xt: 0.905
S31600 SST/Stellited
Material:
Seat Material: S31600 SST/Stellited
Cage Material:
Stem Material: S20910 SST

70
71
72
73

29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52

SPECIAL ACCESS.
NEC Class: Group: Div:
*1/2" OD SST Tubings & Fittings offered
*SPARES: Gland packing, body gasket, Seat gasket
and Seal ring- 1 Set/Tag Offered as Applicable
*NACE MR0103 Offered

74
75
76
77
78

ACTUATOR Type: Spring & Diaphragm

Fisher/667
Mfg/Model:
Size: 40 Eff Area: 69 in2
On/Off: No Modulating: Yes
Spring Action: Down,Close
Max Allow Press: 70 psig
Min Req'd Press: 33 psig
Available Air Supply Pressure
Min:
Max:
Bench Range: 6-30 psi
Act Orientation: Vertically up
Handwheel Type: None
Air Failure Valve: Close Set at:
4 to 20 mA dc
Input Signal:
POSITIONER Type: SMART
Mfg/Model: Fisher/DVC2000/HART
Communicating-HC
Incr Signal Output: Opens the valve
Gauges: LCD display By-Pass: NA
Cam Characteristic: Linear
ATEX, Intrinsic Safe
SWITCHES
Type: None Qty:
Mfg/Model:
Contacts/Rating:
Actuation Points:

AIRSET
79 Mfg/Model: Fisher/67CFR
38 psig
80 Set Pressure:
81 Filter: 5 Microns Gauges: Output
82
83 TESTS Hydro Press:
84 ANSI/FCI Leak Class: ANSI CL IV
85
86
Orig App
Rev
Date Revision

*Paint: Body-Aluminium, Actuator- Green

0 9 JAN

V4a..u.-I V
I

APPROVED
2016

INSTRUMENT SECTION
IOU (AOD) DIGBOI

SITS'
00(011216
_,5eep-a-e4-4a4- _71a4
SITN)
Indian Oil Corporation. Ltd. (AOD)
DIGBOI REFINERY
DIGBOI - 786 171

(FISHER

Valve/Regulator Sizing Calculation

Emerson Process Management Chennai Pvt Ltd

Customer: INDIAN OIL CORP LTD
Contact: Ilamaran.R
Contact:
Lead Time:
Customer Reference: PO. RDR15P170E / Sales Office Reference: 20273993
24610485 dt. 04/12/2015
Rev: Qty: 3 Quote: 875H-IR-150908-0021338 / 875H- Rev: OR
Item: 1
20273993
Tags: 01-HIC-1802-A,01-HIC-1802-B4O1-HIC- Date Last Modified: 18/12/2015
1802-C
Description: NPS 2 EZ 667 Size 40 DVC2000 67CF Series Acc Special Product Process Level 3
Service Description: Light KERO Ex AVU
Sizing Type: Liquid Flow is Turbulent Solving for: Cv Noise is Hydrodynamic Flow is
Volumetric
Units Normal Maximum
Variable Name
SERVICE & SIZING
Light KERO Light KERO
Liquid
0.775 0.775
Specific Gravity (SG)
kg/cm2g 5.30000 4.20000
Inlet Pressure (P1)
kg/cm2 0.50000 0.50000
Pressure Change (dP)
deg C 150.0000 150.0000
Temperature (T1)
Volumetric Flow Rate Liquid (01) m3/h 5.9000 8.5000
0.920 0.920
Pressure Recovery Factor (FI)
0.300 0.360
Valve Style Modifier (Fd)
0.600 0.600
Cavitation Coefficient (Kc)
0.770 0.770
cP
Dynamic Viscosity (Mu)
kg/cm2a 0.10000 0.10000
Vapor Pressure (Pv)
kg/cm2a 60.00000 60.00000
Critical Pressure (Pc)
psi 14.690 14.690
Atmospheric Pressure
in
Pipe Size Up
Pipe Schedule Up
in
Pipe Size Down
Pipe Schedule Down
Nominal Valve Diameter (dv) in

2
2
STD STD
2
2
STD STD
2.000 2.000

Sizing Coefficient (Cv)

Application Ratio (Ar)
dP Cavitation
dP Choked

8.575 12.354
0.080 0.097
kg/cm2 3.73969 3.07969
kg/cm2 5.27980 4.34876

NOISE CALCULATION
Hydrodynamic Trim
1m)
Valve Lpa (LpAe

Standard Trim Standard Trim

dB(A) <50 <50

VELOCITY OUTPUTS
V1 Pipe
V2 Pipe
Item Notes:

m/s 0.7567 1.0902

m/s 0.7567 1.0902

V4p1VAjpai-1,,
sp-re ol oil' 6,

APPROVES
0 9 JAN 2016
---------RUMENT SECTION
!INSTRUMENT
SECTION
(A00)
010801
!INST

..75a4
_73eepanie
SITM
Indian Oil Corporation. Ltd. (AMA
DIGBOI REFINERY
DIGBOI - 786 171

Actuator Sizing Calculation

(FISHER

Emerson Process Management Chennai Pvt Ltd

Customer: INDIAN OIL CORP LTD
Contact: Ilamaran.R
Contact:
Customer Reference: PO. RDR15P170E / Sales Office Reference: 20273993
24610485 dt. 04/12/2015
Rev: Qty: 3 Quote: 875H-IR-150908-0021338 / 875HItem: 1
20273993
Date Last Modified: 18/12/2015
Tags: 01-HIC-1802-A,01-HIC-1802-B4O1-HIC1802-C
Description: NPS 2 EZ 667 Size 40 DVC2000 67CF Series Acc Special Product Process Level 3
Service Description: Light KERO Ex AVU
Value
Variable Name
33.108
PS Required
2.0
BodySizeList
1.000
Port Diameter
0.785
Unbalanced Area
0.750
Valve Travel
.5
Valve Stem Size
75.000
Valve Friction
0.000
Additional Friction
40.000
Seat Load Force
5.30000
P1 Max
0.000
P2 Min
0.000
Unbalance Force @ Open
0.000
Fluid Negative Gradient
0.000
dP Flowing
No
With Side MO
Yes
40
1E8052
6.000
30.000
2210.000
0.187
2071.433
33.108
413.933
213.000
259.840
75.000
5.999
30.021
5.141
30.021
1.087
1.087
2.233

Works
Actuator Size
Spring
Product Lower Bench Set
Product Upper Bench Set
Spring Rate
Spring Windup
MAXSLOAD
PS Required
Actuator Thrust Down
Actuator Thrust Up
Valve Thrust Down
Valve Thrust Up
Lower Bench Set
Upper Bench Set
Lower Stroking
Upper Stroking
Lower Friction Band (+/-)
Upper Friction Band (+/-)
Lower Operating
Item Notes:

Lead Time:
Rev: OR

Units
psig
in
in
in2
in
in
lbf
Ibf
lbf/in
kg/cm2g
psig
lbf
in
bar

psig
psig
I bf/in
in
lbf
psig
Ibf
Ibf
Ibf
lbf
psig
psig
psig
psig
psig
psig
psig

APPROVI

0 9 JAN 201E
INSTRUMENT SECTION
IOU (AOO) DIG8OI

SITE
0 SI 01 I I 6
..2%
SITM
(A0D)
Indian OA Corporation. Ltd.
DIGBOI REFINERY
- 786 171

Control Valves Specification Sheet

(FISHER

Customer: INDIAN OIL CORP LTD

Contact:
Customer Reference: PO. RDR15P170E /
24610485 dt. 04/12/2015

Rev:
Qty: 3
Item: 2
Tags: 01-HIC-1803-A,01-HIC-1803-B4O1-HIC1803-C

Emerson Process Management Chennai Pvt Ltd

Contact: Ilamaran.R
Sales Office Reference: 20273993
Quote: 875H-IR-150908-0021338 /
Fl 5/P12/20_10CLDigboi
Date Last Modified: 18/12/2015

Lead Time:
Rev: OR

Service Description: Heavy KERO Ex AVU

Fluid: Heav KERO HC+H2S
SERVICE CONDITIONS
Liquid Flow Rate (QI)
Inlet Pressure (P1)
Pressure Change (dP)
Temperature (T1)
SG
Dynamic Viscosity (Mu)
Vapor Pressure (Pv)
Sizing Coefficient (Cv)

2
3
4
5
6
7
8
9
10
11 (Allowed / Calculated)
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52

Crit. Pres. PC: 60.00000 k./cm2a

Normal
Maximum
19.8000
4.20000
5.30000
0.50000
0.50000
150.0000
150.0000
0.825
0.825
1.820
1.820
0.10000
0.10000
42.439
29.692
66.61
75.81
< 50
< 50

Units:
m3/h
kg/cm2g
kg/cm2
deg C
cP
kg/cm2a
% Open
dB(A)

PIPE LINE
Size, Schedule In: 3 in, SCH STD
Size, Schedule Out: 3 in, SCH STD
Insulation:
VALVE BODY/BONNET Type: Globe
Size: NPS 3 ANSI CL300
Max Press/Temp: 5.3 kg/cm2g/150 deg C
Fisher/EZ
Mfg/Model:
Body/Bonnet Matl: WCC Steel 20B101
Liner MatI/ID:
End Connection In: CL300 RF Flg
End Connection Out: CL300 RF Flg
Flg Face Finish: 125-250 AARH
End Ext/Matl:
Flow Direction: Up
BONNET Type: Plain
Lub-Iso Valve: No Lube: No
Packing Material: Double PTFE Press
Packing Type:
Bolting: B7/2H
Metal 86
TRIM Type:
Size: 2 Inch Travel: 1 1/8 Inch
Characteristic: Equal Percent
Balanced/Unbalanced: Unbalanced
Rated Cv: 71.6 FI: 0.92 Xt: 0.874
S31600 SST/Stellited
Material:
Seat Material: S31600 SST/Stellited
Cage Material:
Stem Material: S20910 SST

SPECIAL ACCESS.
NEC Class: Group: Div:
*1/2" OD SST Tubings & Fittings offered
*SPARES: Gland packing, body gasket, Seat gasket
and Seal ring- 1 Set/Tag Offered as Applicable
*NACE MR0103 Offered

53 ACTUATOR Type: Spring & Diaphragm

Fisher/667
54 Mfg/Model:
55 Size: 40 Eff Area: 69 in2
Yes
56 On/Off: No Modulating:
57 Spring Action: Down,Close
58 Max Allow Press: 70 psig
59 Min Req'd Press: 33 psig
60 Available
Air Supply Pressure

Min:
61 Max:

62 Bench Range: 10-30 psi
63 Act Orientation: Vertically up
None
64 Handwheel Type:

Set at:
65 Air Failure Valve: Close
66
4 to 20 mA dc
67 Input Signal:
68 POSITIONER Type: SMART
69 Mfg/Model: Fisher/DVC2000/HART
Communicating-HC
70 Incr Signal Output: Opens the valve
71 Gauges: LCD display By-Pass: NA
72 Cam Characteristic: Linear
73 ATEX, Intrinsic Safe
SWITCHES

Qty:
74 Type: None
75 Mfg/Model:
76 Contacts/Rating:
77 Actuation Points:
78
AIRSET

Fisher/67CFR
79 Mfg/Model:

80 Set Pressure:
38 psig
Gauges: Output
81 Filter: 5 Microns
82
83 TESTS Hydro Press:
84 ANSI/FCI Leak Class: ANSI CL IV
85
86

Revision Orig App
Rev Date

APPROVE]

*Paint: Body-Aluminium, Actuator- Green

0 9 JAN 2016

SITC
03101\16

des'''cc
401..
V;;k

INSTRUMENT SECTION
IOCL (AN) DIG1301

SITN)
Indian Oil Corporatlo . Ltd. (AOCI)
DIGBOI REFINERY

(FISHER

Valve/Regulator Sizing Calculation

Emerson Process Management Chennai Pvt Ltd

Customer: INDIAN OIL CORP LTD
Contact: Ilamaran.R
Contact:
Lead Time:
Customer Reference: PO. RDR15P170E / Sales Office Reference: 20273993
24610485 dt. 04/12/2015
Rev: Qty: 3 Quote: 875H-IR-150908-0021338 / 875H- Rev: OR
Item: 2
20273993
Tags: 01-HIC-1803-A,01-HIC-1803-B4O1-HIC- Date Last Modified: 18/12/2015
1803-C
Description: NPS 3 EZ 667 Size 40 DVC2000 67CF Series Acc Special Product Process Level 3
Service Description: Heavy KERO Ex AVU
Sizing Type: Liquid Flow is Turbulent Solving for: Cv Noise is Hydrodynamic Flow is
Volumetric
Units Normal Maximum
Variable Name
SERVICE & SIZING
Heavy Heavy
Liquid
KERO(HC+H2 KERO(HC+H2
S)
S)
0.825 0.825
Specific Gravity (SG)
kg/cm2g 5.30000 4.20000
Inlet Pressure (P1)
kg/cm2 0.50000 0.50000
Pressure Change (dP)
deg C 150.0000 150.0000
Temperature (T1)
Volumetric Flow Rate Liquid (01) m3/h 19.8000 28.3000
0.920 0.920
Pressure Recovery Factor (FI)
0.300 0.370
Valve Style Modifier (Fd)
0.600 0.600
Cavitation Coefficient (Kc)
1.820 1.820
cP
Dynamic Viscosity (Mu)
kg/cm2a 0.10000 0.10000
Vapor Pressure (Pv)
kg/cm2a 60.00000 60.00000
Critical Pressure (Pc)
psi 14.690 14.690
Atmospheric Pressure
in
Pipe Size Up
Pipe Schedule Up
in
Pipe Size Down
Pipe Schedule Down
Nominal Valve Diameter (dv) in

3
3
STD STD
3
3
STD STD
3.000 3.000

Sizing Coefficient (Cv)

Application Ratio (Ar)
dP Cavitation
dP Choked

29.692 42.439
0.080 0.097
kg/cm2 3.73969 3.07969
kg/cm2 5.27980 4.34876

NOISE CALCULATION
Hydrodynamic Trim
Valve Lpa (LpAe1m)

Standard Trim Standard Trim

dB(A) < 50 < 50

VELOCITY OUTPUTS
V1 Pipe
V2 Pipe
Item Notes:

m/s 1.1527 1.6475

m/s 1.1527 1.6475

V.LHV%
siTe

APPROVE
0 9 JAN

2016

ecr ION
10CL (AGO) DIGBOI

nwrit illekIT

0Y-s#0
ockDo
.5eep-ao-ha4stT ion. Ltd. (AGO)
at
Indian Oil Corpora
010301 REFINERY
DiGBOI - 736 171

( FISHER

Actuator Sizing Calculation

Emerson Process Management Chennai Pvt Ltd
INDIAN OIL CORP LTD
Customer:

Ilamaran.R
Contact:
Contact:


Lead Time:
Sales Office Reference: 20273993
Customer Reference: PO. RDR15P170E /
24610485 dt. 04/12/2015


Rev: OR
Quote: 875H-IR-150908-0021338 / 875HRev: Qty: 3
Item: 2
20273993

Date Last Modified: 18/12/2015
Tags: 01-HIC-1803-A,01-HIC-1803-B4O1-HIC1803-C
Description: NPS 3 EZ 667 Size 40 DVC2000 67CF Series Acc Special Product Process Level 3
Service Description: Heavy KERO Ex AVU
Value
Variable Name
33.142
PS Required
3.0
BodySizeList
2.000
Port Diameter
3.140
Unbalanced Area
1.125
Valve Travel
.5
Valve Stem Size
75.000
Valve Friction
0.000
Additional Friction
40.000
Seat Load Force
5.30000
P1 Max
0.000
P2 Min
Unbalance Force @ Open 0.000
0.000
Fluid Negative Gradient
0.000
dP Flowing
No
With Side MO
Works
Actuator Size
Spring
Product Lower Bench Set
Product Upper Bench Set
Spring Rate
Spring Windup
MAXSLOAD
PS Required
Actuator Thrust Down
Actuator Thrust Up
Valve Thrust Down
Valve Thrust Up
Lower Bench Set
Upper Bench Set
Lower Stroking
Upper Stroking
Lower Friction Band (+/-)
Upper Friction Band (+/-)
Lower Operating
Item Notes:

V. V

Yes
40
1E8054
10.000
30.000
1230.000
0.561
2073.780
33.142
690.030
213.000
563.032
75.000
10.000
30.055
6.570
30.055
1.087
1.087
1.841

Units
psig
in
in
in2
in
in
Ibf
Ibf
Ibf/in
kg/cm2g
psig
Ibf
in
bar

psig
psig
Ibf/in
in
Ibf
psig
Ibf
Ibf
Ibf
Ibf
psig
psig
psig
psig
psig
psig
psig

APPROVEI
09 JAN 2016
SECTION
INSTRUMENT
IOCL (AOD) DIGBOI

SITM
Indian Oil Corporation. Ltd. (A0D)
DIGBOI REFINERY

DIGBOI - 786 171

( FISHER

Control Valves Specification Sheet

Customer: INDIAN OIL CORP LTD

Contact:
Customer Reference: PO. RDR15P170E /
24610485 dt. 04/12/2015

Qty: 1
Rev:
Item: 3
Tags: 85-FV-2302 A

Emerson Process Management Chennai Pvt Ltd

Contact: Ilamaran.R
Sales Office Reference: 20273993
Quote: 875H-IR-150908-0021338 /
F15/P12/2010CLDigboi
Date Last Modified: 18/12/2015

Service Description: LDO Ex DCU

Fluid: Coker LDO HC+H2S

Units:
SERVICE CONDITIONS
m3/h
2 Liquid Flow Rate (01)
kg/cm2g
3 Inlet Pressure (P1)
kg/cm2
4 Pressure Change (dP)
deg C
5 Temperature (T1)
6 SG
cP
7 Dynamic Viscosity (Mu)
kg/cm2a
8 Vapor Pressure (Pv)
9 Sizing Coefficient (Cv)
% Open
10
dB(A)
11 (Allowed / Calculated)
12

PIPE LINE
3 in, SCH STD
13 Size, Schedule In:
3 in, SCH STD
14 Size, Schedule Out:
15 Insulation:
Type: Globe
16 VALVE BODY/BONNET
ANSI CL300
17 Size: NPS 3
4.7 kg/cm2g/150 deg C
18 Max Press/Temp:
Fisher/EZ
19 Mfg/Model:
WCC Steel 20B101
20 Body/Bonnet Matl:
21 Liner Matl/ID:
CL300 RF FIg
22 End Connection In:
CL300 RF FIg
23 End Connection Out:
125-250 AARH
24 Flg Face Finish:
25 End Ext/Matl:
Up
26 Flow Direction:
Plain
27 BONNET Type:
Lube: No
28 Lub-Iso Valve: No
Double PTFE Press
29 Packing Material:
30 Packing Type:
31 Bolting: B7/2H
Metal 86
32 TRIM Type:
Travel: 1 1/8 Inch
33 Size: 2 Inch
Equal Percent
34 Characteristic:
Unbalanced
35 Balanced/Unbalanced:
0.92 Xt: 0.874
36 Rated Cv: 71.6 FI:
S31600 SST/Stellited
37 Material:
S31600 SST/Stellited
38 Seat Material:
39 Cage Material:
S20910 SST
40 Stem Material:
41
42
SPECIAL ACCESS.
43 NEC Class: Group: Div:
44 1/2 OD SST Tubings & Fittings offered
45 * SPARES: Gland packing, body gasket, Seat gasket
46 and Seal ring- 1 Set/Tag Offered as Applicable
47 *NACE MR0103 Offered
48
49
50
51
Actuator- Green
52

Lead Time:
Rev: OR

Crit. Pres. PC: 60.00000 k./cm2a

Normal
Maximum
3.50000
0.50000
150.0000
0.896
11.500
0.10000
21.879
60.87
< 50

4.70000
0.50000
150.0000
0.896
11.500
0.10000
14.065
53.36
< 50

53 ACTUATOR Type: Spring & Diaphragm

Fisher/667
54 Mfg/Model:
55 Size: 40 Eff Area: 69 in2
Yes
56 On/Off: No Modulating:
57 Spring Action: Down,Close
58 Max Allow Press: 70 psig
59 Min Req'd Press: 33 psig
Air Supply Pressure
60 Available

Min:
61 Max:

62 Bench Range: 10-30 psi
63 Act Orientation: Vertically up
None
64 Handwheel Type:

Set at:
65 Air Failure Valve: Close
66
4 to 20 mA dc
67 Input Signal:
68 POSITIONER Type: SMART
69 Mfg/Model: Fisher/DVC2000/HART
Communicating-HC
70 Incr Signal Output: Opens the valve
71 Gauges: LCD display By-Pass: NA
72 Cam Characteristic: Linear
73 ATEX, Intrinsic Safe
SWITCHES

Qty:
74 Type: None
75 Mfg/Model:
76 Contacts/Rating:
77 Actuation Points:
78
AIRSET
Fisher/67CFR
79 Mfg/Model:
38 psig
80 Set Pressure:
Output
Gauges:
81 Filter: 5 Microns
82
83 TESTS Hydro Press:
ANSI CL IV
84 ANSI/FCI Leak Class:
85
86
Orig App
Revision
Date
Rev

A PR VED
9 JAI 2C15
INSTRUMENT SECTION
10CL (AOD) DIGBOI
16

.25eepzi.-46
Indian Oil Corporation. Ltd. (AOD)
DIGBOI REFINERY
DIGBOI - 786 171

(FISHER

Valve/Regulator Sizing Calculation

Emerson Process Management Chennai Pvt Ltd

Customer: INDIAN OIL CORP LTD
Contact: Ilamaran.R
Contact:
Customer Reference: PO. RDR15P170E / Sales Office Reference: 20273993
24610485 dt. 04/12/2015
Rev: Qty: 1 Quote: 875H-IR-150908-0021338 / 875HItem: 3
20273993
Date Last Modified: 18/12/2015
Tags: 85-FV-2302 A
Description: NPS 3 EZ 667 Size 40 DVC2000 67CF Series Acc Special Product Process Level 3
Service Description: LDO Ex DCU
Sizing Type: Liquid Flow is Turbulent
Variable Name
SERVICE & SIZING
Liquid
Specific Gravity (SG)
Inlet Pressure (P1)
Pressure Change (dP)
Temperature (T1)
Volumetric Flow Rate Liquid (01)
Pressure Recovery Factor (FI)
Valve Style Modifier (Fd)
Cavitation Coefficient (Kc)
Dynamic Viscosity (Mu)
Vapor Pressure (Pv)
Critical Pressure (Pc)
Atmospheric Pressure
Pipe Size Up
Pipe Schedule Up
Pipe Size Down
Pipe Schedule Down
Nominal Valve Diameter (dv)

Units

kg/cm2g
kg/cm2
deg C
m3/h

cP
kg/cm2a
kg/cm2a
psi
in
in
in

Sizing Coefficient (Cv)

Application Ratio (Ar)
dP Cavitation
dP Choked

kg/cm2
kg/cm2

NOISE CALCULATION
Hydrodynamic Trim
Valve Lpa (LpAe1m)

dB(A)

VELOCITY OUTPUTS
V1 Pipe
V2 Pipe
Item Notes:

ViiiJ4 V
1 ' SITE
DO~ ol)l

m/s
m/s

Solving for: Cv

Lead Time:
Rev: OR

Flow is
Volumetric

Noise is Hydrodynamic

Normal

Maximum

Coker
LDO(HC+H2S)
0.896
4.70000
0.50000
150.0000
9.0000
0.920
0.180
0.600
11.500
0.10000
60.00000
14.690

Coker
LDO(HC+H2S)
0.896
3.50000
0.50000
150.0000
14.0000
0.920
0.230
0.600
11.500
0.10000
60.00000
14.690

3
STD
3
STD
3.000

3
STD
3
STD
3.000

14.065
0.089
3.37969
4.77196

21.879
0.113
2.65969
3.75628

Standard Trim
< 50

Standard Trim
< 50

0.5240
0.5240

0.8150
0.8150

APPROVI D
09

JAN 2011

INSTRUMENT SE TION
_ ... A . Ir." Flit BOI

(YiosoN
vA

'-

avc,
et10,

_eeituzi-112c74.
SITIV)
Indian Oil Corporation. Ltd. (AOD)
DIGBOI REFINERY
DIG801- 786 171

Actuator Sizing Calculation

(FISHER

Emerson Process Management Chennai Pvt Ltd
INDIAN OIL CORP LTD
Customer:

Contact:

Contact: Ilamaran.R
Lead Time:
Sales Office Reference: 20273993
Customer Reference: PO. RDR15P170E /
24610485 dt. 04/12/2015



Rev: OR
Rev:
Quote: 875H-IR-150908-0021338 / 8751-'Item: 3
Qty: 1
20273993

Date Last Modified: 18/12/2015
Tags: 85-FV-2302 A
Description: NPS 3 EZ 667 Size 40 DVC2000 67CF Series Acc Special Product Process Level 3
Service Description: LDO Ex DCU
Variable Name


PS Required
BodySizeList
Port Diameter

Unbalanced
Area
Valve Travel

Valve Stem Size

Valve Friction

Additional Friction

Seat Load
Force

P1 Max
P2 Min

Unbalance Force @ Open

Fluid Negative
Gradient

dP Flowing
With Side MO
Works
Actuator Size
Spring
Product Lower Bench Set
Product Upper Bench Set
Spring Rate
Spring Windup
MAXSLOAD
PS Required
Actuator Thrust Down
Actuator Thrust Up
Valve Thrust Down
Valve Thrust Up
Lower Bench Set
Upper Bench Set
Lower Stroking
Upper Stroking
Lower Friction Band (+/-)
Upper Friction Band (+/-)
Lower Operating
Item Notes:

Units
Value

psig
33.142

3.0 in
2.000 in
3.140 in2
in
1.125

.5
in
75.000
lbf
0.000 Ibf
40.000 lbf/in
kg/cm2g
4.70000

0.000 psig
0.000 Ibf
0.000 in
bar
0.000
No
Yes
40
1E8054
10.000
30.000
1230.000
0.561
2073.780
33.142
690.030
213.000
536.236
75.000
10.000
30.055
6.958
30.055
1.087
1.087
2.229

psig
psig
lbf/in
in
Ibf
psig
Ibf
lbf
Ibf
lbf
psig
psig
psig
psig
psig
psig
psig

APPROVEI
0 9 JAN 2016
INST tiUMENT SECTION
10CL (ADM DIGBOI j

TE
OSIC0116

eepczodea,t .212-$

SITM

Indian Oil Corporation. Ltd. (AOD)

DIGBOI REFINERY
- 786 171

Control Valves Specification Sheet

FISHER

Customer: INDIAN OIL CORP LTD
Contact:
Customer Reference: PO. RDR15P170E /
24610485 dt. 04/12/2015
Rev: Qty: 1
Item: 4
Tags: 85-PV-2302 A

Emerson Process Management Chennai Pvt Ltd

Contact: Ilamaran.R
Sales Office Reference: 20273993
Quote: 875H-IR-150908-0021338 /
F15/P12/2010CLDigboi
Date Last Modified: 18/12/2015

Lead Time:
Rev: OR

Service Description: LDO Ex DCU

MI Fluid: Coker LDO HC+H2S

SERVICE CONDITIONS
Liquid Flow Rate (01)
Inlet Pressure (P1)
Pressure Change (dP)
Temperature (T1)
SG
Dynamic Viscosity (Mu)
Vapor Pressure (Pv)
Sizing Coefficient (Cv)

2
3
4
5
6
7
8
9
10
11 (Allowed / Calculated)
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52

PIPE LINE
Size, Schedule In:
Size, Schedule Out:
Insulation:
VALVE BODY/BONNET
Size: NPS 3
Max Press/Temp:
Mfg/Model:
Body/Bonnet Matl:
Liner MatI/ID:
End Connection In:
End Connection Out:
Flg Face Finish:
End Ext/Matl:
Flow Direction:
BONNET Type:
Lub-Iso Valve: No
Packing Material:
Packing Type:
Bolting: B7/2H
TRIM Type:
Size: 2 Inch
Characteristic:
Balanced/Unbalanced:
Rated Cv: 71.6 FI:
Material:
Seat Material:
Cage Material:
Stem Material:

Crit. Pres. PC: 60.00000 k/cm2a

Normal
Maximum
9.0000
14.0000
4.70000
3.50000
0.70000
0.70000
150.0000
150.0000
0.896
0.896
11.500
11.500
0.10000
0.10000
11.887
18.491
51.19
57.79
< 50
< 50

Units:
m3/h
kg/cm2g
kg/cm2
deg C
cP
kg/cm2a
% Open
dB(A)

3 in, SCH STD

3 in, SCH STD
Type: Globe
ANSI CL300
4.7 kg/cm2g/150 deg C
Fisher/EZ
WCC Steel 20B101
CL300 RF Flg
CL300 RF Flg
125-250 AARH
Up
Plain
Lube: No
Double PTFE Press

Metal 86
Travel: 1 1/8 Inch
Equal Percent
Unbalanced
0.92 Xt: 0.874
S31600 SST/Stellited
S31600 SST/Stellited
S20910 SST

SPECIAL ACCESS.
NEC Class: Group: Div:
*1/7' OD SST Tubings & Fittings offered
*SPARES: Gland packing, body gasket, Seat gasket
and Seal ring- 1 Set/Tag Offered as Applicable
*NACE MR0103 Offered

*Paint: Bodv-Aluminium. Actuator- Green

53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78

ACTUATOR Type: Spring & Diaphragm

Fisher/667
Mfg/Model:
Size: 40 Eff Area: 69 in2
On/Off: No Modulating: Yes
Spring Action: Down,Close
Max Allow Press: 70 psig
Min Req'd Press: 33 psig
Available Air Supply Pressure
Min:
Max:
Bench Range: 10-30 psi
Act Orientation: Vertically up
Handwheel Type: None
Air Failure Valve: Close Set at:
4 to 20 mA dc
Input Signal:
POSITIONER Type: SMART
Mfg/Model: Fisher/DVC2000/HART
Communicating-HC
Incr Signal Output: Opens the valve
Gauges: LCD display By-Pass: NA
Cam Characteristic: Linear
ATEX, Intrinsic Safe
SWITCHES

Qty:
Type: None
Mfg/Model:
Contacts/Rating:
Actuation Points:

AIRSET

Fisher/67CFR
79 Mfg/Model:
38 psig
80 Set Pressure:

Output
Gauges:
81 Filter: 5 Microns
82
83 TESTS Hydro Press:
ANSI CL IV
84 ANSI/FCI Leak Class:
85
86

Orig App
Revision
Rev
Date

AP RO EL
0 .c1, JAN Oi5
N

SI TE'
og of I

SECTIO
RU
IN TMENT
CL
(AOD)
DIGBOI
\._ 10

SITM
Indian Oil Corporation. Ltd. (AOD)
DIGBOI REFINERY
UIG601- 786 171

LFISHER

Valve/Regulator Sizing Calculation

Emerson Process Management Chennai Pvt Ltd

Customer: INDIAN OIL CORP LTD
Contact: Ilamaran.R
Contact:
Customer Reference: PO. RDR15P170E / Sales Office Reference: 20273993
24610485 dt. 04/12/2015
Rev: Qty: 1 Quote: 875H-IR-150908-0021338 / 875HItem: 4
20273993
Date Last Modified: 18/12/2015
Tags: 85-PV-2302 A
Description: NPS 3 EZ 667 Size 40 DVC2000 67CF Series Acc Special Product Process Level 3
Service Description: LDO Ex DCU
Sizing Type: Liquid Flow is Turbulent
Variable Name
SERVICE & SIZING
Liquid
Specific Gravity (SG)
Inlet Pressure (P1)
Pressure Change (dP)
Temperature (T1)
Volumetric Flow Rate Liquid (QI)
Pressure Recovery Factor (FI)
Valve Style Modifier (Fd)
Cavitation Coefficient (Kc)
Dynamic Viscosity (Mu)
Vapor Pressure (Pv)
Critical Pressure (Pc)
Atmospheric Pressure
Pipe Size Up
Pipe Schedule Up
Pipe Size Down
Pipe Schedule Down
Nominal Valve Diameter (dv)

Units

kg/cm2g
kg/cm2
deg C
m3/h

cP
kg/cm2a
kg/cm2a
psi
in
in
in

Sizing Coefficient (Cv)

Application Ratio (Ar)
dP Cavitation
dP Choked

kg/cm2
kg/cm2

NOISE CALCULATION
Hydrodynamic Trim
Valve Lpa (LpAe1m)

dB(A)

VELOCITY OUTPUTS
V1 Pipe
V2 Pipe
Item Notes:

m/s
m/s

Solving for: Cv

Lead Time:
Rev: OR

Flow is
Volumetric

Noise is Hydrodynamic

Normal

Maximum

Coker LDO
(HC+H2S)
0.896
4.70000
0.70000
150.0000
9.0000
0.920
0.180
0.600
11.500
0.10000
60.00000
14.690

Coker LDO
(HC+H2S)
0.896
3.50000
0.70000
150.0000
14.0000
0.920
0.230
0.600
11.500
0.10000
60.00000
14.690

3
STD
3
STD
3.000

3
STD
3
STD
3.000

11.887
0.124
3.37969
4.77196

18.491
0.158
2.65969
3.75628

Standard Trim
< 50

Standard Trim
< 50

0.5240
0.5240

0.8150
0.8150

APPROVI D
0 9 JAN gill

INSTRUE
IOCL AGO) WOWS

-25eep-aidecal,
Indian Oil Corporation. Ltd. (A0D)
DIGBOI REFINERY
DIGBOI - 786 171

ti

Actuator Sizing Calculation

(FISHER

Customer: INDIAN OIL CORP LTD

Contact:
Customer Reference: PO. RDR15P170E /
24610485 dt. 04/12/2015
Rev: Qty: 1
Item: 4

Emerson Process Management Chennai Pvt Ltd

Contact: Ilamaran.R
Sales Office Reference: 20273993

Quote: 875H-IR-150908-0021338 / 875H20273993

Date Last Modified: 18/12/2015
Tags: 85-PV-2302 A
Description: NPS 3 EZ 667 Size 40 DVC2000 67CF Series Acc Special Product Process Level 3
Service Description: LDO Ex DCU
Variable Name
PS Required
BodySizeList
Port Diameter
Unbalanced Area
Valve Travel
Valve Stem Size
Valve Friction
Additional Friction
Seat Load Force
P1 Max
P2 Min
Unbalance Force @ Open
Fluid Negative Gradient
dP Flowing
With Side MO
Works
Actuator Size
Spring
Product Lower Bench Set
Product Upper Bench Set
Spring Rate
Spring Windup
MAXSLOAD
PS Required
Actuator Thrust Down
Actuator Thrust Up
Valve Thrust Down
Valve Thrust Up
Lower Bench Set
Upper Bench Set
Lower Stroking
Upper Stroking
Lower Friction Band (+/-)
Upper Friction Band (+/-)
Lower Operating
Item Notes:

Value
33.142
3.0
2.000
3.140
1.125
.5
75.000
0.000
40.000
4.70000
0.000
0.000
0.000
0.000
No
Yes
40
1E8054
10.000
30.000
1230.000
0.561
2073.780
33.142
690.030
213.000
536.236
75.000
10.000
30.055
6.958
30.055
1.087
1.087
2.229

Lead Time:
Rev: OR

Units
psig
in
in
in2
in
in
lbf
lbf
lbf/in
kg/cm2g
psig
lbf
in
bar

psig
psig
lbf/in
in
lbf
psig
lbf
lbf
lbf
lbf
psig
psig
psig
psig
psig
psig
psig

APPRVED
2(11S

U.

INSTR UUMENT SECTION

IO (AGM DIGBOI

051 tollic
SITM
Indian Oil Corporation. Ltd. (AIM)
DIG801 REFINERY
DIGeOf - 786 171

(FISHER )

Control Valves Specification Sheet

Emerson Process Management Chennai Pvt Ltd

Customer: INDIAN OIL CORP LTD
Contact: Ilamaran.R
Contact:
Customer Reference: PO. RDR15P170E / Sales Office Reference: 20273993
24610485 dt. 04/12/2015
Rev: Qty: 1 Quote: 875H-IR-150908-0021338 /
Item: 5
F15/P12/20 10CLDigboi
Date Last Modified: 18/12/2015
Tags: 85-PV-2302 B

Lead Time:
Rev: OR

Service Description: HSD header

1 Fluid: HSD(HC+H2S)
SERVICE CONDITIONS
2 Liquid Flow Rate (QI)
3 Inlet Pressure (P1)
4 Pressure Change (dP)
5 Temperature (T1)
6 SG
7 Dynamic Viscosity (Mu)
8 Vapor Pressure (Pv)
9 Sizing Coefficient (Cv)
10
11 (Allowed / Calculated)
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52

Crit. Pres. PC: 60.00000 kg/cm2a

Normal
Maximum
52.0000
65.0000
4.50000
3.00000
0.20000
0.20000
150.0000
150.0000
4.300
4.300
50.000
50.000
0.10000
0.10000
281.486
351.858
75.52
86.90
< 50
< 50

Units:
m3/h
kg/cm2g
kg/cm2
deg C
cP
kg/cm2a
% Open
dB(A)

PIPE LINE
Size, Schedule In: 6 in, SCH STD
Size, Schedule Out: 6 in, SCH STD
Insulation:
VALVE BODY/BONNET Type: Globe
Size: NPS 6 ANSI CL300
Max Press/Temp: 4.5 kg/cm2g/150 deg C
Fisher/ET
Mfg/Model:
Body/Bonnet Matl: WCC Steel 20B101
Liner Matl/ID:
End Connection In: CL300 RF Flg
End Connection Out: CL300 RF Flg
Flg Face Finish: 125-250 AARH
End Ext/Matl:
Flow Direction: Down
BONNET Type: Plain
Lub-Iso Valve: No Lube: No

53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69

Packing Material: Double PTFE Press

Packing Type:
Bolting: B7/2H
Metal 87
TRIM Type:
Size: 7 Inch Travel: 2 Inch
Characteristic: Equal Percent
Balanced/Unbalanced: Balanced
Rated Cv: 394.0 FI: 0.85 XI: 0.78
S31600 SST/Stellited
Material:
Seat Material: S31600 SST/Stellited
Cage Material: CF8M SST/ENC
Stem Material: S20910 SST

70
71
72
73

SPECIAL ACCESS.
NEC Class: Group: Div:
*1/2" OD SST Tubings & Fittings offered
*SPARES: Gland packing, body gasket, Seat gasket
and Seal ring- 1 Set/Tag Offered as Applicable
*NACE MR0103 Offered

74
75
76
77
78

ACTUATOR Type: Spring & Diaphragm

Fisher/667
Mfg/Model:
Size: 76 Eff Area: 156 in2
On/Off: No Modulating: Yes
Spring Action: Down,Close
Max Allow Press: 50 psig
Min Req'd Press: 33 psig
Available Air Supply Pressure
Min:
Max:
Bench Range: 15-26 psi
Act Orientation: Vertically up
Handwheel Type: None
Air Failure Valve: Close Set at:
4 to 20 mA dc
Input Signal:
POSITIONER Type: SMART
Mfg/Model: Fisher/DVC2000/HART
Communicating-HC
Incr Signal Output: Opens the valve
Gauges: LCD display By-Pass: NA
Cam Characteristic: Linear
ATEX, Intrinsic Safe
SWITCHES
Type: None Qty:
Mfg/Model:
Contacts/Rating:
Actuation Points:

AIRSET
79 Mfg/Model: Fisher/67CFR
38 psig
80 Set Pressure:
81 Filter: 5 Microns Gauges: Output
82
83 TESTS Hydro Press:
84 ANSI/FCI Leak Class: ANSI CL IV
85
86
Orig App
Revision
Rev
Date

APPROV1 D
*Paint: Body-Aluminium, Actuator- Green

I ' SI T E
0 9l00 116

INSTRUMENT SECTION
IOU (AGO DIGBOI

eep.,2,idea.4 .2)ca-dSITIO

Indian Oil Corporation. Ltd. (A0D)

DIGBOI REFINERY
DGBOI - 786 171

Valve/Regulator Sizing Calculation

(FISHER

Emerson Process Management Chennai Pvt Ltd

Customer: INDIAN OIL CORP LTD
Contact: Ilamaran.R
Contact:
Lead Time:
Customer Reference: PO. RDR15P170E / Sales Office Reference: 20273993
24610485 dt. 04/12/2015
Rev: Qty: 1 Quote: 875H-IR-150908-0021338 / 875H- Rev: OR
Item: 5
20273993
Date Last Modified: 18/12/2015
Tags: 85-PV-2302 B
Description: NPS 6 ET 667 Size 76 DVC2000 67CF Series Acc Special Product Process Level 3
Service Description: HSD header
Sizing Type: Liquid Flow is Turbulent Solving for: Cv Noise is Hydrodynamic Flow is
Volumetric
Units Normal Maximum
Variable Name
SERVICE & SIZING
HSD(HC+H2S) HSD(HC+H2S)
Liquid
4.300 4.300
Specific Gravity (SG)
kg/cm2g 4.50000 3.00000
Inlet Pressure (P1)
kg/cm2 0.20000 0.20000
Pressure Change (dP)
deg C 150.0000 150.0000
Temperature (T1)
Volumetric Flow Rate Liquid (QI) m3/h 52.0000 65.0000
0.850 0.850
Pressure Recovery Factor (FI)
0.240 0.250
Valve Style Modifier (Fd)
0.600 0.600
Cavitation Coefficient (Kc)
cP 50.000 50.000
Dynamic Viscosity (Mu)
kg/cm2a 0.10000 0.10000
Vapor Pressure (Pv)
kg/cm2a 60.00000 60.00000
Critical Pressure (Pc)
psi 14.690 14.690
Atmospheric Pressure
in
Pipe Size Up
Pipe Schedule Up
in
Pipe Size Down
Pipe Schedule Down
Nominal Valve Diameter (dv) in

6
6
STD STD
6
6
STD STD
6.000 6.000

Sizing Coefficient (Cv)

Application Ratio (Ar)
dP Cavitation
dP Choked

281.486 351.858
0.037 0.051
kg/cm2 3.25969 2.35969
kg/cm2 3.92892 2.84517

NOISE CALCULATION
Hydrodynamic_Trim
Valve Lpa (Lpe1m)

Standard Trim Standard Trim

dB(A) < 50 < 50

VELOCITY OUTPUTS
V1 Pipe
V2 Pipe
Item Notes:

m/s 0.7746 0.9683

m/s 0.7746 0.9683

Viitax: V

APPRO' ED
0 9 JAN 2016
INSTRUMENT SECTION
IOCL (AOD) 01GBOI

'TE

I
Indian Oil Corpora
anion.
tion. Ltd. (AOD)
DIGBOI REFINERY
DIGBOI - 786 171

`,1

Actuator Sizing Calculation

(FISHER

Customer: INDIAN OIL CORP LTD

Contact:
Customer Reference: PO. RDR15P170E /
24610485 dt. 04/12/2015
Rev: Qty: 1
Item: 5

Emerson Process Management Chennai Pvt Ltd

Contact: Ilamaran.R

Sales Office Reference: 20273993

Lead Time:

Quote: 875H-IR-150908-0021338 / 875H- Rev: OR

20273993
Date Last Modified: 18/12/2015
Tags: 85-PV-2302 B
Description: NPS 6 ET 667 Size 76 DVC2000 67CF Series Acc Special Product Process Level 3
Service Description: HSD header
Variable Name
PS Required
BodySizeList
Port Diameter
Unbalanced Area
Valve Travel
Valve Stem Size
Valve Friction
Additional Friction
Seat Load Force
P1 Max
P2 Min
Unbalance Force @ Open
Fluid Negative Gradient
dP Flowing
With Side MO
Works
Actuator Size
Spring
Product Lower Bench Set
Product Upper Bench Set
Spring Rate
Spring Windup
MAXSLOAD
PS Required
Actuator Thrust Down
Actuator Thrust Up
Valve Thrust Down
Valve Thrust Up
Lower Bench Set
Upper Bench Set
Lower Stroking
Upper Stroking
Lower Friction Band (+/-)
Upper Friction Band (+/-)
Lower Operating
Item Notes:

Vi.fak4 V '

Value
28.488
6.0
7.000
0.810
2.000
.75
112.000
0.000
80.000
4.50000
0.000
0.000
0.000
0.000
No
Yes
76
1N1286
15.000
26.000
840.000
2.786
4020.072
28.488
2340.072
424.000
1923.136
112.000
15.000
25.770
14.668
25.770
0.718
0.718
2.673

Units
psig
in
in
in2
in
in
lbf
lbf
lbf/in
kg/cm2g
psig
Ibf
in
bar

psig
psig
lbf/in
in
lbf
psig
Ibf
Ibf
lbf
lbf
psig
psig
psig
psig
psig
psig
psig

APPROVED
0 9 JAN 2016
INSTRUMENT SECTION,
IOCL (AOD) DIGBOI )

' Syr t

091 co 1 16
Zbeepao-dea4,
SITN)
Indian Oil Corporatton. Ltd. (AOD)
DIGBOI REFINERY
DIG601 - 786 171

dr

FEATURES PICTORIALLY TYPICAL ORIENTATION MAY DIFFER

17/. AR

TYPE D C2000
1/2-1/. NPT
CONDUIT CONN
2 PLACES

0333

TYPE 67CFR
1/1.-18 NPT
SUPPLY CONN
5 9 /.

NPS 2 CLASS 300

RF FLANGES

APPROVED
0 9 jAN 20113
SLIM
Indian Cii Corporation. Ltd. (AOD)
DIGBOI REFINERY
- 786 171

It4STRUMENT SECTION
IOU (A00) DIGBOI

AR = ACTUATOR REMOVAL CLEARANCE

TOTAL CALCULATED ASSEMBLY WEIGHT .1- in,
TYPE
DVC2000

TYPE

667

siTe
oolDICIL

IL

54 kg

TYPE

RD Dec/31/15
GVK Decr31,15

ERSON.
EM

Proms Management
FOSEER1

EZ VALVE BODY SIZE

667 DIAPHRAGM ACTUATOR SIZE 40

SERIAL NO.: 14106659 to IA106661

CUST ITEM:

67CFR
VALVE CLOSES ON AIR FAILURE

FA - E.

DIMENSIONS CERTIFIED CORRECT Br FISHER Ca ITBOLS

GUST: INDIAN OIL CORPORATION LIMITED
DUST REF NO.: RDR15P170E / 24610485
FISHER REF NO.: 233699
TAG NO.: 01-HIC-1802-A.01-HIC-180243.01-HIC-1802-0

SUPPLY

UNLESS OTHERWISE SPECIFIED:

UNIT OF N1EASUPE: MM

Dec/31/15

DAC NO.

;72699-10

FEATURES PICTORIALLY TYPICAL ORIENTATION MAY DIFFER

171. AR

TYPE DVC2000
1/2-14 NPT
CONDUIT CONN
2 PLACES

0 333

TYPE 67CFR
1/4-18 NPT
SUPPLY CONN

594

NPS 3 CLASS 300

RF FLANGES

APPROVED
-

; G,2.2)ciza.
5!IM
Ctirp,14tion Ltd. (ACID)
LJ,163()I REFINERY
- 786 171

.14LtAlvt
I SITE

09101f 14

99 ;AM 2V)
INSTRUMENT SECTION
lOGL (A00) DIGBOI

AR = ACTUATOR REMOVAL CLE 1,RAI ICE

TOTAL CALCULATED ASSEMBLY WEIGHT 10%,

UNLESS OTHERWISE SPECIFIED:

UNIT OP MEASURE: MM

94 kg
DIMENSIONS CERTIFIED CORRECT G FISHER COI ITROLS

SUPPLY
TYPE
67CFR

VALVE CLOSES ON AIR FAILURE

OUST: INDIAN OIL CORPORATION LIMITED

CUST REF NO.: RDR15P170E / 24610485
FISHER REF NO.: 233699
T AG NO.: 01-HIC-1803-A.01-HIC-1803-43.01-HIC-1803-C
SERIAL NO.: IA106662 to IA106664
GUST ITEM:

CH D.

EMERSON.
Process Management

rF

EZ VALVE BODY SIZE 3

667 DIAPHRAGM ACTUATOR SIZE 40

DWO NO
AP D.
SC LE

233699-20

FEATURES PICTORIALLY TYPICAL ORIENTATION MAY DIFFER

174 AR

TYPE DVC2000
1/2-14 NPT
CONDUIT CONN
2 PLACES

- 0 333

TYPE 67CFR
1/4-18 NPT
SUPPLY CONN

594

NPS 3 CLASS 300

RF FLANGES

APPROVED
159

0930

318

cl TE
o si ol1 16

o4i
L
IndiaiiDIGBoireFi
0'4 '154174
td.iy(AOD)
IPP.fiffeh+td. (A00)

03e,61101116

SECTION
INSTRUMENT
ES01
N)
DIG
0CL ( A

DIG80).F7 786-rup00R REMOVAL CLE LR At ICE

TOT AL CALCULATED ASSEMBLY WEIGHT .1- 10%:
TYPE
667

TYPE
DVC2000

UNLESS OTHERWISE SPECIFIED:

UNIT OF MEASURE: MM

94 kg
ENSIONS CERTIFIED CORRECT Br FISHER

ca

DATE Dec 31 15

TRDLS

CUST: INDIAN OIL CORPORATION LIMITED

OUST REF NO.: RDR15P170E / 24610485
F!SHER REF NO.: 233599
TAG NO.: 55-F V-2302 A

EZ VALVE BODY SIZE 3

667 DIAPHRAGM ACTUATOR SIZE LO

SUPPLY
TYPE
67CFR

VALVE CLOSES ON AIR FAILURE

SERIAL NO.: 14135665

("JST ITEM:

EMERSON.
Proms Management

(FIS6.ER'i

DON.

RS

Dec/31/15

CH D.

GVK

Dec/31/15

AR D.
SC LE

AC

Dec/31/15

NONE

TCM 30
DWG. NO.

233699 30

FE

FEATURES PICTORIALLY TYPICAL ORIENTATION MAY DIFFER

1 7L

TYPE DVC2000
1/2-14 NPT
CONDUIT CONN
2 PLACES

AR

0 333

TYPE 67CFR
1/-18 NPT
SUPPLY CONN

594

NPS 3 CLASS 300

RF FLANGES

APPROVED
0 9 JAM 20'6

SITE
cA101116

cA.tr_
vA"
#54116416

STA4
r
Indian Oil Cmrporation. Ltd. (ADD)
DIC3801 REFINERY
- - 786
n
HtMOVAL CLEF-RMICE
TYPE "1

f-TYPE
DVC2000

TOTAL CALCULATED ASSEMBLY WEIGHT .1- 10%:

94 kg

UNLESS OTHER /vISE SPECIFIED:

UNIT OF MEASURE: MM

DIMENSIONS CERTIFIED CORRECT B' =ISHER COI TROLS

SUPPLY
TYPE

67CFR

COST: INDIAN OIL CORPORATION LIMITED

GUST REF NO.: RDR15P170E / 24610485
FISHER REF NO.: 233699
TAG NC.: 85-PV-2302 A

DATE Dec 31;15

EZ VALVE BODY SIZE 3

667 DIAPHRAGM ACTUATOR SIZE 40

SERIAL NO.: IA106566

OUST ITEM:
Dec/31/15

VALVE CLOSES ON AIR FAILURE

113 JSEEF..

INSTRUMENT SECTION
IOCL (A0131 DIGBOI

she 7,r,s 2015

EMERSON

ProcamManagement

X Dec/31/15

ITEM 40
ONO. NO.

233599-40

FEATURES PICTORIALLY TYPICAL

ORIENTATION MAY DIFFER

0 473

231 AR

7-

217

TYPE DVC2000
1/2-14 NPT
CONDUIT CONN
2 PLACES

TYPE 67CFR
1/4-18 NPT
SUPPLY CONN.
880

\-7

APPROVED
252

1
67

0 9 JAN 20113
7-NPS 6 CLASS 300
RF FLANGES

SUPPLY
TYPE
67CFR

INSTRUMENT SECTION
tA0O) DIGBOI

VALVE CLOSES ON AIR FAILURE

135
AR = ACTUATOR REMOVAL CLEARANCE
TOTAL CALCULATED ASSEMBLY WEIGHT 10%:

UNLESS OTHERWISE SPECIFIED:

UNIT OF MEASURE: MM

254 kg

236

DATE De= 3

DIMENSIONS CERTIFIED CORRECT BY FISHER CONTROLS

VifiA4 V '
poi 11 14
FISHER'

473

CUST: INDIAN OIL CORPORATION LIMITED

CUST REF NO.: RDR15P170E / 24610485
FISHER REF NO.: 233699
TAG NO.: 85-PV-2302 B

a-41 461"k ..67-4SITN)

Corporation. Ltd. (ADD)

Indtafi CA
:1.-.3;301 REFINERY
- 786 171

CT VALVE BODY SIZE

657 DIAPHRAGM ACTUATOR SIZE 76

SERIAL NO.: IA106667

DUST ITEM:

1[
Fisher Conyols in L LLC 2015

OWN. RS

014m.

EMERSON_
Process Management

Apva

05<

Dec/31/15
Deci31/15

ITEM 50
OWO. NO.

Dec/31/15

SC ALE

NONE

233699-50

PE V

( sso-slimilt-.)

QUALITY PLAN - CONTROL VALVES(Globe &Rotary)

ErvIEkSCIIINL.

Process Managef-nent

PLAN NO : FISHER 20273993 STD GAP TYPE - A Rev.0 dt. 22.12.2015

CUSTOMER REF :RDR15P170E / 24610485,dt04-12-2015

CUSTOMER : M/s. INDIAN OIL CORPORATION LIMITED

FISHER REF : 233699

PROJECT

SL
NO.
1

ACTIVITY
Compliance with
Specifications & GA drgs
for all components
Conformity of material
of body/bonnet
(as applicable)
Hydro test

Assembly leak tightness

test
(pneumatic)
Seat leak test

Actuator pressure test

Calibration check

8
9

Functional test on
accessories
Visual inspection

10

Dimensional check

11

Packing & shipping

12

Document submission to
customer along with Invoice.
Warrenty certificate,
Relevant documents
as per Approved OAP

INSPN SCOPE
FISHER CUS or TPIA
Al

QUALITY
CHARACTERISTICS
Ensure compliance

METHOD OF
CHECK
To correlate
documents

QUANTUM OF
CHECK
100%

REFERENCE
DOCUMENT
Order specs &
GA drawings

ACCEPTANCE
CRITERIA
Order specs &
GA drawings

QUALITY
RECORDS
Serial cards /
Inspection tags

Physical, Chemical &

Mechanical

Verify certificate

100%

Relevant ASME std

Relevant ASME std

Certificates (MTC)
(EN 1024 3.1)

Leak check

Test for leakage

at 1.5 times
rated pressure
Test for leakage
at gasket joints by
applying 80 psi air
Check for leak

100%

As per ISA S 75.19

Fisher procedure
FGS 4L1
As per Fisher
procedure FGS 4L1

No leak

Inspection Certificate

Al

No leak

Inspection Certificate

Al

As per ANSI / FCI 70.2

Inspection Certificate

Al

Test to 5 psi above

spring range
Verification by checking
travel visually against
travel indicator
Verify functional
correctness
appearance, name plate

Check for leak

100%

- Inspection Certificate

Al

Visual

100%

As per Fisher
procedure FGS 4L5
ANSI / FCI 70.2
Fisher spec
FMP 201.1
Data sheet

Data sheet

Compliance in
Inspection certificate

Al

Visual

100%

Data sheet

Data sheet

Al

Visual

100%

Measurement

100%

Data sheet &

GA drawings
GA drawings

Al

Face to Face
Overall dimensions
Check compliance

Data sheet &

GA drawings
GA drawings

Al

Visual

100%

Fisher procedure

Fisher procedure

Compliance in
Inspection Certificate
Compliance in
Inspection Certificate
Compliance in
Inspection Certificate
Packing list

Al

--

Check compliance

Review

100%

Order spec &

Relevant std

Order spec &

Relevant std

Final documentation

Al

--

Leak check

Testing as per applicable

leakage class

100%

100%

* IBR Provisional report only will e provided unng customer '

No leak

. -

VII V TE
osID11,4

DOCUMENT CODE
INSPECTION / WITNESS CODE
R : DOCUMENT REVIEW
Al : 100% INSPECTION
W : 10% WITNESS OF THE LOT OFFERED ( Irrespective of the Size , Rating and Material )

CUSTOMER APPROV

PPROVED
0 9 JAN 2016

INSTRUMENT SECTION
MCI 0D)
(A DIGI501

b/19 extA;3y) ecirtd_

9i4/zeieLLA-'4 . .
&tat uzuic tkit Galt-12AatLev) c-Cqad
Lei 4.e
r&-Ma.11: