Vs HardwareManual H 5914 8501 01 A
Vs HardwareManual H 5914 8501 01 A
Vs HardwareManual H 5914 8501 01 A
H-5914-8501-01-A
Disclaimer
August 2014
Safety
The VS150 is a ruggedised field instrument
designed to provide fast, efficient 3D laser
scans of underground voids where access is
limited, dangerous or prohibitive. The VS150
portable battery and wireless box is designed as
an optional product that complements the Void
Scanner Mk3 unit. It is essential that the unit
and all accessories are operated in accordance
with the instructions in this user manual and
it is the responsibility of the user to ensure
that, in the event of a failure on any part of the
Renishaw system, the motion system remains
safe.
In the case of motion systems with powers or
speeds capable of causing injury, it is essential
that appropriate safety protection measures
are included in the machine usage. Further
guidance can be found in the European
Standard EN292 Safety of machinery General
principles of design Risk assessment and risk
reduction.
Laser safety
2.
EC compliance
Contents
Customer information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1
1.2
1.3
2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1
4.2
4.3
4.4
4.5
4.6
4.7
4.10
Contents
Contents
ii
In use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2.2
In storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.3
In transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
7.2
7.2.4
7.2.5
9 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
10
Customer information
1.1
Dear customer
We congratulate you on the purchase of a VS150 system. You are now the owner of a high-quality
laser measurement system. The system is designed to be easy to operate, however, we would
ask you to take the time to carefully work through these operating instructions before using the
instrument and to keep the manual with the instrument at all times.
If your system requires servicing or calibration, or if there are questions arising beyond the scope of
this manual, contact Renishaws Service and Support Centre. Contact details can be found on the
back page of this manual.
Alternatively, for information on your local Renishaw-approved service centre, visit our website
www.renishaw.com.
To ensure best service, please make a note of the serial number, which can be found on the
instrument.
1.2
Product warranty
Unless otherwise specified, Renishaw plc warrants the equipment for a period of 12 months from
the date of delivery. This warranty is given subject to the following conditions:
Renishaw plc shall be under no liability in respect of any defects in the equipment arising from
any drawing, design or specification supplied or modification requested by the customer.
Renishaw plc shall be under no liability in respect of defects arising from wilful damage,
negligence, abnormal working conditions, failure to follow Renishaws instructions (whether oral
or in writing), misuse or alteration or repair of the equipment without Renishaws approval.
Following authorised return of the equipment, which must be made by the customer on freight
prepaid basis, Renishaw will examine the equipment and, if the claim is justified in Renishaws
opinion, will repair the defective equipment or will make replacement without charge. Renishaw
will have no further liability to the customer.
Customer
information
1-1
1.3
User manual
Customer
information
It is important that you read this manual carefully before using the instrument.
1-2
2.
3.
This hardware manual describes the VS150 probe and all accessories supplied with a standard
system.
Section 7.2 gives a brief overview of a typical deployment. Some troubleshooting tips are also
offered in Section 8, which address some of the most common problems and questions that arise
from users of the VS150.
This manual has been compiled with care, however, should you discover any errors we would be
grateful if you could contact Renishaw directly.
Reproduction in whole or in part, including utilisation in machines capable of reproduction or
retrieval, without the express written permission of Renishaw plc is prohibited. Reverse engineering
is also prohibited.
The information in this document is subject to change without notice.
2 Introduction
The VS150 Mk3
Introduction
2.1
2-1
Introduction
2-2
2.2 Applications
This unique instrument is suitable for a large number of surveying and measuring functions, some
of which are listed below:
Stope surveys
Tunnel profiling
Laser safety
The VS150 is supplied with the standard laser module described below which has an integrated
red-dot laser pointer.
3.1
The laser classification of the VS150 is a Class 2M laser product in compliance with the British and
European standards for the safety of laser products BS EN 60825-1: 2007.
Wavelength 650 nm
Peak power < 1mW CW
VISIBLE/INVISIBLE LASER
RADIATION. DO NOT STARE
INTO BEAM OR VIEW DIRECTLY
WITH OPTICAL INSTRUMENTS.
CLASS 2M LASER PRODUCT
WARNING: Visible and invisible laser radiation. Do not stare into the beam.
All the laser safety labels are located upon the laser module head.
Only qualified and trained persons should be assigned to operate the VS150 with red-dot laser
pointer. When not in use, the laser should be stored in a location where unauthorised personnel
cannot gain access.
We recommend that the instrument is not directly pointed at peoples eyes, especially if they are
using binoculars. Do not unnecessarily look into the transmitter lens of the VS150 laser module.
Laser safety
3-1
Laser safety
3-2
Equipment description
The sections below describe each individual element of a standard VS150 system.
4.1
VS150 probe
The VS150 instrument consists of a laser module held between two pivots within a yoke. The yoke
itself is held on the end of the horizontal mount.
Laser module
Vertical pivot
Yoke
Horizontal
pivot
Collar
Horizontal
housing
Main cable
connector
Equipment
description
4-1
Equipment
description
4-2
Red-dot
pointer
Transmitting
optics
Receiving
optics
Equipment
description
Main cable
connected
in probe
4-3
Boom
adaptor
Figure 4: Connector port location with boom adaptor
5/8 in
thread for
prism or
adaptor
M6 1
thread for
prism
Equipment
description
5/8 in
thread for
spigot
4-4
5/8 in
thread for
prism or
adaptor
4.2
Interface box
The VS150 unit is supplied with an interface box. This box acts as a power/data splitter.
Connection
with VS150
Power input
Serial data
cable to PC
A 4-pin connector labelled Scanner which connects to the VS150 data/power cable. This cable
delivers power to the VS150 and also enables two-way data communications between the
VS150 and the controlling PC.
A 6-pin connector labelled Power which accepts power, either from the dc power cable with
crocodile clip battery connectors, or from an ac source with the power supply unit (PSU). See
Section 4.5, Alternative external power connections.
A 3-pin connector labelled Data which connects to the supplied serial data cable, which in turn
connects to the operating PC serial port to establish serial-based communications. See Section
4.3, Data cable.
The interface box is not required if you operate the VS150 with the supplied battery pack (see
Section 4.4, Battery pack) or if the optional WiFi box is used (see Section 4.10, WiFi box).
4.3
Data cable
The VS150 is operated and controlled via a PC or handheld device operating Cavity Profiler VS
software. A cable is supplied to connect the PC to the interface box or to the battery pack.
Equipment
description
4-5
Equipment
description
4.4
Battery pack
4-6
Figure 10: Power and data connections using the battery pack
4.5
As well as the supplied battery pack, the VS150 may be powered from any 12 V dc battery using
the blue cable supplied. This cable incorporates two crocodile clips with which to connect to the
positive (red) and negative (black) terminals of the battery.
A mains power supply unit (PSU) is also supplied which is rated for use at 110 V ac 240 V ac. A
standard kettle cable connects the PSU to the mains socket.
Both the dc and mains cables are supplied with 6-pin connectors that connect to the Power port on
the interface box, or the Power/Scanner port on the battery pack.
Equipment
description
A separate battery charger is supplied, which plugs directly into the mains and connects to the
battery pack through the 4-pin Power/Scanner connection. A fully discharged battery requires 12
to 16 hours to fully recharge from the mains supply. The battery charger is supplied with a selection
of plug types to fit mains sockets around the world. An LED on the charger will show an amber light
while charging and a green light when the battery is fully charged.
4-7
Equipment
description
4.6
The VS150 is supplied with 13.5 m of toughened power/data cable. The cable incorporates a rightangled 6-pin bayonet connector which attaches to the VS150 probe.
At the other end of the cable is a 4-pin bayonet connector which attaches to the interface box, the
battery pack, or the WiFi box, depending on how the unit is being used.
4-8
A boom adaptor is supplied to allow the VS150 probe to be deployed on various platforms, e.g. a
boom or standard survey tripod. The boom adaptor is in two parts: the main bracket and a separate
cylindrical spigot. See Figure 13.
The main bracket incorporates a brass screw which connects to the 5/8 in thread on the underside
of the VS150 probe. The accompanying spigot screws into the back of the boom adaptor and then
into the 5/8 in thread on the base of the VS150 horizontal housing.
To attach the boom adaptor to the VS150 probe, locate the probe on the bracket and screw the
spigot into the 5/8 in thread located on the base of the probe. Then screw the single brass screw on
the bracket into the 5/8 in thread on the underside of the probe.
The boom adaptor itself has a single standard 5/8 in female thread to enable the probe to be
mounted horizontally on a survey tripod or boom.
The spigot can be used to mount the VS150 on a number of third-party booms and customised
deployment devices.
Brass screw
for mounting
on VS150
Spigot
5/8-in thread
for mounting
Equipment
description
4.7
4-9
Equipment
description
4.8 Prisms
4-10
The VS150 is supplied with a 360 mini prism. This prism can be used to position and orientate the
scanner when the instrument is deployed on a boom or tripod. The prism has a 5/8 in thread at one
end and an M6 1 thread on the other end. These match with a 5/8 in thread on the collar of the
probe and an M6 thread on the end of the horizontal housing.
A surveyor can target the prism on the VS150 to establish the position of the unit. A second prism
may be attached to the far end of the deployment boom. Shooting to both prisms will then give the
azimuth of the deployment. Functionality in Cavity Profiler VS software can assist with these
calculations.
The position where the prism is mounted on the VS150 is configured in Cavity Profiler VS
software to ensure the coordinates of the instrument are correctly calculated. The origin of all angle
and range information from the unit is a position in the centre of the vertical axis of rotation inside
the laser module.
The prism constant of the supplied prism is 30 mm.
Transit case
The VS150 system is supplied in a rugged transit case designed to transport the instrument,
surface unit, boom adaptor, battery and cables. The case helps to protect the instrument from minor
shocks and from the environment. It is recommended that the transit case be used at all times
when transporting and storing the equipment.
Take care to dry the VS150 probe and accessories before packing them into the transit case.
4.10
WiFi box
The WiFi box is an optional accessory that houses a rechargeable battery and wireless module.
The WiFi box negates the need for a separate battery pack, power cable, data cable and interface
box.
The WiFi box can be used with the VS150 to allow personnel to retreat further from the scanner.
The unit may also be attached to the probe boom that is extended into the unsafe area, or placed
on an unmanned vehicle that is remotely driven into the unsafe area. You can then carry out
scanning operations without having to route a data cable or power cable to the scan site. You can
be situated in a safe area nearby, receiving scan data wirelessly, directly to your laptop.
The WiFi box connects to the VS150 probe via the standard 13.5 m power/data cable, or via the
1.5 m power/data cable supplied with the box. Connection to the PC is then via wireless data
communications.
A separate WiFi box manual is available which contains set-up and operational instructions
together with full hardware specifications.
Equipment
description
4.9
4-11
Equipment
description
4.11 Boom
4-12
The VS150 is designed to be deployed on a boom for surveys of stopes and inaccessible areas.
Renishaw can offer a standard boom as an optional accessory with the unit. Alternatively, many
users design their own boom or other deployment device to suit their specific operational and site
requirements.
To assist the design and customisation of such a boom, the relevant drawings and dimensions
of the probe and the boom adaptor are reproduced opposite. Further information is available on
request.
Equipment
description
4-13
Equipment
description
4-14
5.1 General
Any attempt to dismantle or repair a VS150 system and accessories by unauthorised personnel can
be hazardous and costly. Maintenance carried out by the operator, therefore, should be restricted to
the cleaning and inspection of external surfaces, lenses and operating controls.
5.2
Preventative maintenance
Preventative maintenance to be carried out by the operator should include the following:
5.2.1
In use
Avoid directing the VS150 probe towards the sun or other high-power infrared light sources.
Avoid mechanical shock.
Avoid manually moving the scan head, either horizontally or vertically, as this can strain the
mechanics within the probe.
Clean and dry the equipment before, during and after use.
The battery pack supplied will benefit from being kept fully charged and maintaining steady use.
Recharging the battery after a short period of use will not affect its performance or life expectancy.
Ensure the tripod, boom or other deployment system is securely set up and on stable ground
to avoid the instrument being knocked over or tipped by strong winds. When moving from one
instrument set-up to another, always detach the VS150 probe from the tripod or boom and carry the
two items separately.
Do not use paint solvents to clean the instrument. You may use HPLC-grade
(>99.8%) acetone in combination with lint-free cotton wool buds or wipes to
clean the lenses and RDP window of the laser module. You may apply a mild
detergent using a cloth to clean the metalwork.
Repeated exposure to acetone may cause skin dryness or cracking. It is
recommended that personal protective equipment (PPE) such as eye-shields
and/or face-shields as well as protective gloves is used when dispensing and
using HPLC-grade acetone.
Maintenance and
care of the VS150
5-1
Maintenance and
care of the VS150
5.2.2
5-2
In storage
In transportation
Correctly pack the equipment in the supplied transit case for transportation. Do not allow the
equipment to slide around inside transport vehicles or containers.
5.2.4 General
Carry out regular functional testing of the system. Detect and report damage, malfunctions or poor
performance to a Renishaw-approved service centre.
Arrange a yearly calibration. Contact Renishaw or your local service and support centre for details.
The control and processing software for the VS150 is known as Cavity Profiler VS.
Cavity Profiler VS enables the VS150 to be controlled remotely during field operations. It allows
real-time viewing of collected data, analysis and editing of all datasets, the integration of further
scans and the exporting of data to third-party packages.
Full details of the software are outlined in the accompanying Cavity Profiler VS manual.
Cavity Profiler VS
software
6-1
Cavity Profiler VS
software
6-2
Operational guidelines
7.1
System limitations
The minimum calibrated range of the laser is 0.5 m. At shorter distances, readings may still be
recorded, but their precision will be severely diminished.
7.2
The VS150 can be used for a wide variety of jobs in a variety of applications. However, the following
section gives the step-by-step routine for a simple stope survey with a boom-mounted VS150 and
should be regarded as a template for any simple operations with the unit.
7.2.1 Preparation
Prior to deployment of the VS150, check the area from which the deployment will take place.
Consider the following:
Operational
guidelines
7-1
Operational
guidelines
7-2
Available space to unfold the boom and lay out the cable
Potential interference from passing traffic that may disturb the equipment mid-scan
Power supply: supplied battery pack, other 12 V battery, WiFi box or ac power
Size of void: can this be scanned from one location? Are all areas of interest visible and in
range from the proposed instrument location?
Atmospheric conditions: thick dust clouds, mist or high humidity, very bright lights pointing
straight at the proposed laser location
7.2.2
Connecting equipment
Operational
guidelines
Boom
7-3
Prism on VS150
Prism on boom
Void
Tunnel
Boom
Prism on VS150
Tunnel
Void
Operational
guidelines
7.2.3
7-4
In Cavity Profiler VS, create a new project. Enter a name for the project, then open the Site
manager window and add a station position.
If known at this stage, enter the prism coordinates, azimuth and prism position (if they are not
known at this stage, they can be entered once the scan is complete). Click Accept to connect to
the VS150 and enter Scanning mode.
Select the density of scan required by entering an increment. Give the scan a name as required,
then select the pattern of scan to be used most commonly Horizontal or Vertical.
7.2.4
The scan will now progress without further user intervention. During the scan, the Scanning mode
window will display an update of the amount of scan time remaining and the status of the power
supply.
In the graphics window, the scan can be monitored in real time. Any obstructions or problems will
be immediately apparent.
The operator should take care to ensure that the boom and the VS150 are not moved during the
scan. Any movement will cause the scan to be distorted and inaccurate.
7.2.5
On completion of the scan, the VS150 will park and the Cavity Profiler VS software will display
the text report.
A warning message will indicate if any movement was detected during the scan. If so, the operator
will need to judge whether another scan will be required.
The scan data displayed in the graphics window will allow a quick assessment of the quality of
the scan and of the amount of data collected. If required, further scans can now be begun using a
different scan increment or pattern.
If the coordinates of the prism and azimuth of the deployment were not entered prior to the scan,
these can be entered now. In the project tree, click the station and then the Display details button
to open the Edit Station position window. Edit the information as required.
If further scans are required to fill in gaps in the point cloud, these can be carried out in another
Cavity Profiler VS project. Ensure that the prism positions and azimuth that are used for each
scan are accurately located on the same coordinate system. The scans should then fit together
when exported to a third-party package.
It is recommended that the Cavity Profiler VS project be backed up onto a USB drive before the
PC is closed down.
Troubleshooting guide
The following list provides a guide to basic faults or problems which may occur during day-to-day
operation of the VS150, along with their possible causes and a recommended course of action
to take. It is strongly advised that, should any fault occur which is not listed, or the recommended
action not rectify the fault, contact should be made with Renishaw plc, or the nearest agent or
service centre.
Instrument does not power up when connected to power
Cause
Remedy
Reference in manual
Section 4, Equipment
description
Cannot connect to PC
Cause
Remedy
Reference in manual
Section 4, Equipment
description
Remedy
Reference in manual
Section 1, Customer
information
Troubleshooting
guide
8-1
Troubleshooting
guide
8-2
Cause
Remedy
Reference in manual
Section 1, Customer
information
Remedy
Reference in manual
Azimuth calculated
incorrectly
Section 7.2.2,
Connecting equipment
Remedy
Reference in manual
Line-of-sight blocked by
rocks, pillars, debris etc.
Section 7, Operational
guidelines
Cause
Remedy
Reference in manual
Remedy
Reference in manual
Troubleshooting
guide
8-3
Troubleshooting
guide
8-4
Class 2M*
Vertical
Horizontal
Motion
Pitch-and-roll sensors
Type
Pitch-and-roll accuracy
Pitch-and-roll range
Physical data
Construction
Water and dust resistant
Operational temperature range
Transit case dimensions
+135 to 135
0 to 360
Servo-driven gear systems with manual
clutches
Accelerometer based
0.2
360
Machined aluminium and stainless steel
IP65
10 C to 45 C
620 mm 480 mm 240 mm
Specifications
9 Specifications
9-1
Specifications
9-2
Probe weight
System in transit case weight
External power input
Power consumption during scan
5 kg
23 kg
10 to 15 V dc and 110 to 240V ac
Approx 0.8 A
* Viewing laser output with optical instruments designed for use at a distance (e.g. binoculars)
may pose an eye hazard.
** Max measuring ranges are recorded against Kodak white card (90% reflectivity).
Declaration of conformity
The Void Scanner 150 (VS150) Mk3 system shall meet or exceed the requirements of the following
technical standards:
BS EN 61326-1: 2013
BS EN 60825-1: 2007
Safety of machinery. General principles of design. Risk assessment and risk reduction
BS EN 60068-2-64: 2008
Environmental testing. Test methods. Test Fh. Vibration, broadband random (digital control) and
guidance
BS EN 60068-2-31: 2008
Environmental testing. Tests Test Ec: Rough handling shocks, primarily for equipment-type
specimens
The Void Scanner 150 (VS150) Mk 3 Portable Battery and WiFi Unit shall meet or exceed the
requirements of the following technical standards:
BS EN 61326-1: 2013
BS EN 61010: 2010
Safety requirements for electrical equipment for measurement, control and laboratory use
Part 1: General requirements
Declaration of
Troubleshooting
guide
conformity
10
10-1
Declaration of
Troubleshooting
guide
conformity
10-2
Renishaw plc
Redwood House, Northminster
Business Park, York, North
Yorkshire, YO26 6QR, UK
*H-5914-8501-01*