Eng MGT Training 2015 IFPT
Eng MGT Training 2015 IFPT
Eng MGT Training 2015 IFPT
May 26th-28th,
2014 - IFP Training
September 2nd-4th,
Training contents
In each Engineering discipline:
Explain the design basis and criteria
Clarify the technical vocabulary
Provide basic technical knowledge
Explain the discipline activities
Show the disciplines deliverables
Explain the sequence of the work with easy to read flow diagrams
Highlight the interfaces with other disciplines
http://www.editionstechnip.com/en/catalogue-detail/1111/oil-gas-engineering-guide-the.html
CD
Training slides (1500 nos)
Great for your tablets!
My pedagogy
All matters are explained by means of example. Thats the best way
to learn!
I ask first before I present anything
You will be asked to find out by yourselves
The purpose is to make the brain wiring for the future
2014 - IFP Training
Training Agenda
Day 1
Engineering in the Project: Role, Organization, Documents,
Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL
Training Agenda
Day 2
Hands-on mini EPC Project
Key aspects of Engineering
Management of changes
2014 - IFP Training
Training Agenda
Day 3
The main challenge: meeting the Project schedule
FEED
EPC
Training Agenda
Day 1
Engineering in the Project: Role, Organization, Documents,
Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL
gate
FEL-2
BASIC Engineering/Conceptual
FEL-3
FEED
Content: Technical
assessment, milestone
schedule, estimated cost
range
Deliverables: Functional
requirements, economic
evaluation
By: Company
By: Contractor
By: Contractor
FEL-1
Business Planning Phase
Basic Engineering/FEED
Client
Documents
submitted to
client
Process Design
Package (PDP)
Approval/
Comments
Vendors / SubContractors
Inquiries
Quotations
Engineering
Client
Engineering basis for EPC call for
tender
Material Requisitions for LLI
2014 - IFP Training
P&IDs
H&M balance
Piping
Instrumentation
Process
data sheet
Equipment specification
Layout
Civil
Electrical
Rotating
Pressure vessels
Fired equipment
Heat exchangers
Packages etc.
Vendor
drawings
Training Agenda
Day 1
Engineering in the Project: Role, Organization, Documents,
Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL
Specifications
What difference can you see between the 2 sets of specifications?
Design criteria for civil, structural and building
engineering
Safety concept
Design philosophy for cathodic protection
Specification for pipe supports design
Training Agenda
Day 1
Engineering in the Project: Role, Organization, Documents,
Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL
PROCESS
Design basis and criteria
Process Simulations, Process Flow Diagrams, HMB, equipment list
Process description
Equipment sizing
P&IDs
Piping specification and sizing
Instrument process specification
Process and Emergency shutdown
Flare study
Operating manual
Design margins
Design Pressure and Temperature criteria
Equipment sizing criteria
Line sizing criteria
Control valve sizing criteria
PROCESS
Design basis and criteria
Process Simulations, Process Flow Diagrams, HMB, equipment list
Process description
Equipment sizing
P&IDs
Piping specification and sizing
Instrument process specification
Process and Emergency shutdown
Flare study
Operating manual
Process simulations
Simulator settings
Input
- Feed composition and
conditions
- Flow scheme
- Thermodynamic model
- Equipment performance
Output
- Stream flows and
composition
- Equipment duty
Depicts the various Equipment within a Process (or Utility) Unit and their sequence
During operation:
Reference drawing for operator, work permit, plant modifications etc.
At design stage:
Defines the design basis for Piping & Instrumentation disciplines
Serves to show and agree the operating and maintenance features between
Engineer and Owner or between Engineer and Vendor
Serves to show the interface with equipment/package vendors
Perform HAZOP review
Normal operation
Redundancy for critical instruments / safety switches
Shutdown
Check valves
Start-up
Pressurization
warm-up / purge lines
Maintenance
Equipment isolation & bypass: valves, spectacle/blind
Nitrogen injection, vent
Drains
Control and ON/OFF valves isolation
Instrument isolation
P&ID
representation
Details
P&ID
Review
IFR
HAZOP
IFD
IFC
2014 - IFP Training
Piping MTO
& PO
Quiz
Which revision of P&IDs has the following purpose/contents?
Purpose
Collect Client comments
Perform PID review
Perform HAZOP
Perform Piping MTO for 1st Piping purchase
Freeze Control system I/O list
Issue Piping ISOs
Contents
Comments from all disciplines
IFR
IFD
IFC
IFR
IFD
IFC
Engineer
PFD, H&MB
P&IDs
Generic
Line sizing
Plot Plan
recommendations
Material selection
Basic requirement
MSD
Item
Training Agenda
Day 1
Engineering in the Project: Role, Organization, Documents,
Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL
Process design
PFDs
H&M balance
Process
data sheet
Equipment specification
Rotating
Pressure vessels
Fired equipment
Heat exchangers
Packages etc.
Look at the PDS and MDS in your exercise book. What additional
information is contained in the MDS? What does Mechanical
design entail?
Mechanical Design
The vessel wall thickness is calculated so that with all
loadings, i.e.,
Internal pressure
External pressure
Weight
Seismic
Wind
Other external loads
2014 - IFP Training
Equipment / Mechanical
What is a package ?
What is, for Engineering, the purpose
to order as a package ?
What is usually ordered as a package ?
Which is the responsible discipline ?
Which document is produced to specify
a package ? By whom ?
Centralized control
Test
Identify the documents issued by Engineering to order each type of
equipment
Equipment
Duty
spec
MDS
Particular
General
Specification Specification
MR
Pressure Vessel
Rotating equipment
Reactor
Heat Exchanger Shell &
Tube
Heat Exchanger Other type
Package
Fired heater
Training Agenda
Day 1
Engineering in the Project: Role, Organization, Documents,
Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL
HAZOP
hands-on exercise
0,998
0,070
Delayed
Ignition
Explosion/
Flash-fire
Consequence Event
Frequency (ev/y)
0,002
7,779E-03
1,520E-05
1,11E-01
Release/yr
0,949
Dispersion
9,827E-02
0,120
Explosion
1,774E-05
0,880
Flash fire
1,301E-04
Dispersion
5,133E-03
0,930
0,028
0,051
0,972
Yes
5%
Frequency (event/year)
Jet fire ESD & FF
7,779E-03
Probability of delayed ignition (2.8%)Jet
takes
into account
fire no ESD & FF
1,520E-05
equipment explosion protection (Ex) Explosion
1,774E-05
Flash Fire
1,301E-04
Dispersion
1,034E-01
No
B04a/b/c/d
Training Agenda
Day 1
Engineering in the Project: Role, Organization, Documents,
Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL
Overturning
axis
Input
Loads: dead, operating,
test, live, wind, seismic,
Soil data: bearing
capacity, angle of
friction, unit weight,
boyancy
Dimensions to test
De-stabilizing
moment
Stabilizing
moment
Stability check
for sliding and
overturning
Bearing
pressure check
2014 - IFP Training
Calculation
Pipe-rack design
What is usually the governing load?
What is the governing design criteria?
Training Agenda
Day 1
Engineering in the Project: Role, Organization, Documents,
Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL
Layout/principles
Define the respective position of the 6
items as per good plant layout practice
PREVAILING WIND
4
2
Piping installation
Line diagram
Plot
Plan
Piping
line
diagram
Piping
studies
& layout
Piping 3D
modelling
Piping
isometric
drawing
Stress
OK?
Piping
isometric
drawing IFC
By whom?
For which lines?
PFD
Plot
Plan
Process
eqt list
Piping
line
diagram
Piping
studies &
layout
Stress
OK?
Piping
isometric
drawing
IFC
?
IFD
P&IDs
IFC
P&IDs
Piping
isometric
drawing
IFR
P&IDs
Piping 3D
modelling
Quiz
Training Agenda
Day 1
Engineering in the Project: Role, Organization, Documents,
Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL
Case of Package
controlled by Central
Process Control
System
Training Agenda
Day 1
Engineering in the Project: Role, Organization, Documents,
Generalities
General documents, Design basis and design criteria
The engineering disciplines
PROCESS
MECHANICAL
SAFETY & ENVIRONMENT
CIVIL
PLANT LAYOUT & PIPING
INSTRUMENTATION
ELECTRICAL
Electrical Engineering
Electrical Engineering
Process
Piping &
Layout
Document?
Document?
Vendor
Document?
Electrical
Electrical
Document?
Equipment
specs
2014 - IFP Training
Document?
Electrical
Training Agenda
Day 2
Hands-on mini EPC Project
Key aspects of Engineering
Management of changes
2014 - IFP Training
Training Agenda
Day 2
Hands-on mini EPC Project
Key aspects of Engineering
Management of changes
2014 - IFP Training
CONTRACTOR identifies, in the course of the design, that the capacity of one
utility unit foreseen in the DESIGN PACKAGE is not enough. A unit with
increased capacity is required.
2.
1.
67
Training Agenda
Day 2
Hands-on mini EPC Project
Key aspects of Engineering
Management of changes
2014 - IFP Training
Discipline
Paris (%)
India (%)
Process/HSE Design
Equipment
Electrical
Civil
Piping
Instrumentation
Engineering resources
The different category of Engineering personnel:
draftsman / designer / engineer / lead engineer
Civil Designer
Preparation of design deliverables based on
Engineers plans
Key responsibilities
Education
Work experience
Management responsibilities
Computer skills
Training Agenda
Day 2
Hands-on mini EPC Project
Key aspects of Engineering
Management of changes
2014 - IFP Training
Training Agenda
Day 2
Hands-on mini EPC Project
Key aspects of Engineering
Management of changes
2014 - IFP Training
Engineering
Discipline
Engineering Deliverable
Pressure vessels
Heat exchangers
Rotating
Piping
Buildings
Painting, insulation
Steel structure
CFT
PROPOSAL
BID APPRAISAL
CTR commitment on LS
FID
EPC
CCFT
CCFT
SELECTION OF
CONTRACTOR
ENGINEERING
CONTRACT
CCFT
CTR commitment on LS
EPC
FID
Training Agenda
Day 2
Hands-on mini EPC Project
Key aspects of Engineering
Origin of changes
Identify the likely impact of the Engineering reviews on the design
Plot
Plan
New
New
New
valves instruments accesses
HAZID
HAZOP
QRA
P&ID
review
3D
model
review
SIL
review
Training Agenda
Day 3
The main challenge: meeting the Project schedule
FEED
EPC
Training Agenda
Day 3
The main challenge: meeting the Project schedule
FEED
EPC
Safety Engineering
Training Agenda
Day 3
The main challenge: meeting the Project schedule
FEED
EPC
Training Agenda
Day 3
The main challenge: meeting the Project schedule
FEED
EPC
Milestone status
Milestone
Planned
Forecast
Actual
LLI PO PLaced
50% Eqt PO
1st steel PO
1st Piping PO
50% Isometrics
Piping workfront curve
Cumulative tons of IFC isos
Quantities follow-up
Commodity
Steel (tons)
Piping (tons)
Elec cables (km)
Forecast
2014 - IFP Training
Concrete (m3)
Initial
Please guess
Field Engineering Manager (4 years) for EPC Off-shore (FPSO) 1bln USD Project
Contract Manager (3 years) for 700mln USD and 1bln USD EPC
Training experience
May 26th-28th
September 2nd-4th
http://www.ifptraining.com/course/engineering-management-5283.html