ATech Catalog VOL 6
ATech Catalog VOL 6
ATech Catalog VOL 6
U
OL M
6
Table of Contents
4-5
6-7
8
9
10
11-15
16
17-19
20-26
Engine Control Fundamentals - 3610
Engine Control Systems Operation - 3620
Engine Diagnostic Fundamentals - 3630
Troubleshooting Skill Development -3631
NATEF GROUP
Automobile
I. Electrical/Electronic Systems
Troubleshooting Trainer - 1801B
Courseboards - 1810A, 1820A, 1830, and 1840
Fault Board - 1800FB
Interactive Keypad - 1802
Automotive Electricity Courseboard - 1811
Automotive Electronics Courseboard - 1821
S.E.T. - 18002TR
Optional Submounts
S.E.T. Troubleshooting Trainer - 18002TT
S.E.T. Virtual Trainer - 18002VT1
S.E.T. Virtual Trainer - 18002VT2
II. Engine Performance
GM J1850 OBD II - 2652
Intermittent Fault Box - 2112
Floor Model Legs - TFM/TFMJ
GM J1850 OBD II - 2652(DRY)
Electronic Ignition (EI) System - 1772
Integrated Electronic Ignition System - 1792
GM Direct Ignition System - 1711F
27-45
S.E.T. Virtual Trainer - 18002VT3
Starting System - 811C
Charging System - 812C
Lighting System - 821C
Wiper/Washer System - 830C
Power Window System - 840C
Power Door Lock System - 850C
Power Seat System - 860C
Electrical/PWM/Fault Trainer - 2210
CAN Network System - 3802
Applied Electrical Trainer - 4810
46-55
Injector/Fuel Pump System - 670
Automotive Technology Trainer - 600
Evaporative Emission System - 640
Engine Performance - 650
GM Six-Cylinder Cutaway - 680
Toyota Hybrid Cutaway - 680 Special
56-57
Suspension and Steering - 500
58
Drum/Disc Brake (2-Wheel) - 400-2W
59-61
Fan Speed Control Trainer - 311
A/C Compressor Cutaway - 382
62-63
Transfer Case Cutaway - 1230
64-65
Manual Transmission (RWD) Cutaway - 130
Manual Transaxle (FWD) Cutaway - 140
66
Engine Start Cart - 91
Medium/Heavy Truck
I. Diesel Engine
Diesel Technology Trainer - 600D
Diesel Engine Performance Trainer - 650D
Diesel Engine Performance Trainer - 650HD
II. Brakes
Tractor Air-Brake System - 6410
Trailer Air-Brake System - 6420
67-70
GM 6.5L Diesel Injection Pump System - 6601
GM 6.5L Diesel ECM System - 6611
71-72
Three Axle Air-Brake System - 6430
Diesel Cutaways
Cutaway/Models
Certification Plan
Diesel Certification Plan
73
74
75-85
86-87
/company/atech-training-inc
/atechtraining
/ATechTraining
@ATechTraining
Turfway Park
Newport Aquarium
Contact ATech Training to add your name to the workshop list for consideration.
AUTOMOTIVE CLASSROOM
ATech Trainers
Automotive Electricity/Electronics
with optional Computer Based Instruction.
Rest Rooms
Automotive Shop
Instructional Courseware
ATech offers complete courseware, including Student Manuals and Instructor Guides, prepared for use with each
instruction module. All worksheets are provided with a site license that permits free copying and distribution to
students. Factory reference books and service information are included with many courseware packages, along
with NATEF Student Record Keeping Sheets. There are over 50 manuals of performance-based courseware available from ATech, providing each student with individualized, hands-on study, including on-trainer and on-vehicle
activities. Instructor Guides along with worksheet answers and other materials are included to facilitate the administration of the training programs.
Office Space
Storage Space
Learning Resources
ATech Trainers
ATech Trainers
ATech Trainers
70
20
Rest Room
10
20
Rest Room
10
Clean Up Area
with Student Lockers
45
Secure Storage
Area
25
45
25
35
20
15
40
Automotive Shop
(Bay Areas)
Office Space
(Instructors Use)
25
Storage Space
(For Instructional and
Miscellaneous Supplies)
25
120
35
35
50
35
35
Automotive Technology
&
Lab Integration
model 830C
model 840C
model 812C
model 1552
model 18002TT
ALS
model 600
model 1772
model 650
model 2652
Student Computer
Instructor Computer
Student Computer
model 1801
Student Computer
model 2815
model 3600
Lab Integration
Representative Fault Insertion Screens:
ATech 800 Series Trainers
Lab Integration
Representative Fault Insertion Screens:
ATech 300 Series Trainers
Lab Integration
Representative Fault Insertion Screens:
ATech 3600 Series Trainers
Lab Integration
Representative Fault Insertion Screens:
ATech 1800 Series Trainers
1800 Series
Starting System
model 811C
Lighting System
model 821C
Charging System
model 812C
Instructors Computer
Wiper/Washer System
model 830C
ATechs Next Generation Smarter Car configuration simultaneously allows a class of students to study and
troubleshoot separate electrical/electronic systems.
Features:
Alternative Energy
Model Car with Reversible Fuel Cell
Dr FuelCell Model Car
Details:
Ready to use immediately; no additional materials required
Quick class preparation with experiment materials that can be copied and printed
Robust design and exceptional quality
Variable setups - fuel cell, solar operation and
hybrid
Hands-on teaching of renewable energies
Correlation with US National Science Education
Standards
Extensive features
Flexible applications
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229
Fax: 859-485-7299
E-mail: [email protected]
Web Site: www.atechtraining.com
Ring Binder
CD-ROM
Automotive Technology
ATech Training, Inc.
Page 17
NEW
tnership
Developed in par
ry players
with key indust
fessors
and leading pro
Automotive Technology
Tablet-PC not included
ATech Training, Inc. 12290 Chandler Drive Walton, KY 41094 Ph: 859-485-7229 Fax: 859-485-7299 E-mail: [email protected]
STEM Activity
Hands-On
What is included:
Recruit Students
3 Cars
Gears
3 Controllers
3 Stopwatches
Batteries
Activity Sheet
Record Sheet
Tape
STEM
Activity
Recruitment
by
Automotive Technology
Walton, KY
ATech Training, Inc.
Page 19
Features:
Activities Include:
Troubleshooting section that can insert 47 possible faults into starting circuits for diagnosis in Training or
Advance Mode
ATech Training, Inc.
Page 20
Features:
Activities Include:
Troubleshooting section that can insert 19 possible faults into charging circuits for diagnosis in Training or
Advance Mode
ATech Training, Inc.
Page 21
Automotive Technology
Engine Performance
Troubleshooting Trainer
model 3601
The automotive fundamental
programs include the Engine
Performance Troubleshooting
Trainer (model 3601). This platform will support models 3610,
3620 and 3630 computer-based
courses and provides students
with hands- on reinforcement.
Classroom Management
Each program includes an Instructors Management Program (IMP). With menu selections from the IMP, the
student USB drive is prepared and records can be accumulated and transferred to the instructors computer.
Centralized storage of student records over a MicrosoftTM network is also available. Program includes remote
fault insertion capability. Remote faulting cant be used when using a student USB.
ATech Training, Inc.
Page 23
Temperature Resistance
relationships displayed on screen
Built-in digital multimeter with
interactive probes
Real-world DTCs shown on
scan tool readout screen
Ohmmeter prompt given to
disconnect circuit power
Connectors can be disconnected
Fuse can be removed and ground
disconnected
Electrical/Electronic Systems
ATechs Electricity and Electronics programs include four hands-on courses developed specifically for
automotive/auto body/truck students and technicians. These courses require ATechs Troubleshooting Trainer
(model 1801B).
...Automotive Electricity/Electronics is a difficult subject for high school students...Weve found that ATech
trainers, with their hands-on approach, have kept the students on task for longer periods of time without
getting bored. Were looking forward to a greater percentage of our students mastering electrical/electronic
tasks through use of the ATech system.
...thank you for your companys participation
Cape Cod Regional Technical High School
in the development of the Automotive
Electronics Course hardware and workstation
exercises. Your company has met and exceeded
Program Courses:
our expectations in terms of quality, timing and
confidentiality on all accounts.
Automotive Need-to-Know Courses:
- Automotive Electricity - model 1810A
Tech Training Program Manager,
- Automotive Electronics - model 1820A
Ford Customer Service
Automotive Technician Courses:
- Automotive Sensors and Actuators - model 1830
- Automotive Computer Concepts - model 1840 (Requires 1802 Keypad)
Program Features:
Used by Bosch, Ford, Chrysler, Nissan in U.S., Canada, Mexico, China, Brazil, Taiwan, Australia, Chile,
Vietnam, Saudi Arabia, and Kuwait
Used by hundreds of public and private schools since 1986
Includes On-Trainer, Troubleshooting and In-Shop Worksheets
A proven product for more than 30 years
Modular Design - Easy Updating
For More Information:
- Optional Fault Board - model 1800FB (installed in trainer)
Toll Free: 1-888-738-9924
- Interactive Keypad - model 1802
Phone: 859-485-7229
- Computer Based Instruction models 1810W and
Fax: 859-485-7299
1820W (see page 24)
E-mail: [email protected]
Electrical/Electronic Systems
Automotive Electricity Courseboard model 1811
The Automotive Electricity Courseboard (model 1811) is a hands-on study of basic automotive electricity that
includes a Courseboard and USB drive containing the Student Manual and Instructor Guide. Also included with
the courseware package is an on-site copy license to allow for the reproduction of instructional materials for use
in the classroom.
The Automotive Electricity Courseboard features real fixed components and wire terminals. 12-volt power
supply not included. Does not include fault insertion capability.
Activities Include:
UNIT I - Introduction to Electricity
UNIT IV - Use of Service Manual Schematics/Automotive
Series Circuit - Use of Voltmeter
Circuits
Parallel Circuit - Use of Ammeter
Ignition Key Warning Circuit
Series-Parallel Circuits - Use of Ohmmeter
Electric Cooling Fan Circuit
Brake Warning Circuit
UNIT II - Electrical Behavior
Heater Blower Circuit
Series Circuits 1, 2, 3, and 4
Headlight Circuit
Parallel Circuits 1, 2, 3, and 4
Dome Light Circuit
Series-Parallel Circuits 1, 2, and 3
UNIT III - Use of Troubleshooting Equipment/Automotive Circuits
Trunk Release Circuit
Horn Circuit
Back-Up Lamp Circuit
Tail Light & Brake Light Circuits
Starter Motor Circuit
Turn Signal Circuit
ATech Training, Inc.
Page 28
Electrical/Electronic Systems
Automotive Electronics Courseboard model 1821
The Automotive Electronics Courseboard (model 1821) is a hands-on study of basic automotive electronics that
includes a Courseboard and USB drive containing the Student Manual and Instructor Guide. Also included in
this courseware package is an on-site copy license to allow for the reproduction of instructional materials for
use in the classroom.
The Automotive Electronics Courseboard features real fixed components and wire terminals. 12-volt power
supply not included. Does not include fault insertion capability.
Activities Include:
UNIT I - Introduction to Electronics
UNIT IV - More Electronics
Electricity to Electronics
The Capacitor
The Digital Multi-Meter
The Photo Resistor
Why use a DMM?
Combined Electronics
UNIT II - Introduction to Semiconductors/Diodes
Diode Behavior
The Diode as a Rectifier
The Light Emitting Diode (LED)
The Clamping Diode
The Zener Diode
Automotive Technology
UNIT III - Transistor Circuits
The Transistor Circuit
The Amplifier
Transistor Troubleshooting
Combining Transistors
Electrical/Electronic Systems
Factory Training Programs
ATech was involved
with the design and
manufacturing of the
electricity and
electronic trainers
currently used by
General Motors,
Chrysler, Ford,
Nissan, Bosch, Honda
and
Volkswagen.
Im impressed with
ATechs superior
dedication to quality
training. It clearly
shows in both product
design and customer
service. General
Motors is pleased!
GM Service
Technology Group
Electrical/Electronic Systems
Optional Submounts
Fuel Injector
500-008-001
Small Motor
500-008-003
Negative Thermal
Coefficient Resistor
500-008-005
Positive Thermal
Coefficient Resistor
500-008-004
Electrical/Electronic Systems
Locking Suitcase
Electrical/Electronic Systems
GM S.E.T. Troubleshooting Trainer Continued
Electrical/Electronic Systems
GM S.E.T. Virtual Trainer
This ATech software is a low cost complement/alternative to the GM S.E.T. project board. The program provides
a virtual simulation of the GM S.E.T. Trainer and the instructional resources to perform the experiments from the
GM Electrical/Electronics Stage 1, Stage 2, and Stage 3 courses.
Experiment circuit illustrated in schematic
Operational schematic; i.e., switch operates on
both pictorial circuit and schematic
Operational schematic ties components to
symbols
Electrical/Electronic Systems
GM S.E.T. Virtual Trainer - Stage 1
model 18002VT1
Properties of Electricity
Ohms Law
Series Circuits
Parallel Circuits
Series-Parallel Circuits
Circuit Faults
Electromagnetic Induction
Network Version Available - model
18002VT1N
Computers
Sensor Inputs
Actuator Outputs
Series-Parallel Circuits
Network Version Available - model
18002VT3N
Electrical/Electronic Systems
The ATech Starting System Trainer (model 811C) is part of an electrical system program which presents the live
operation and study of starter motor systems. This trainer allows for instructor demonstration, student hands-on
reinforcement, and troubleshooting practice. Powered by a 12VDC automotive battery (not included). The Starting System is based on a CAN platform vehicle.
Features:
New vehicle components, connectors, and factory wire colors.
Provides an advanced level of instruction by duplicating actual on-vehicle troubleshooting procedures.
Intermittent and hard faults can be inserted using the Instructor Management Program (IMP) via a computer connected to the trainer or over the ATech Lab System (ALS).
Hard faults can be inserted by using the built in keypad on the Starting System Trainer.
Ability to perform actual service manual test procedures.
Compatible with ATechs Instructor Management Program (IMP).
Courseware includes Instructor Guide, Student Manual, and Service Manual Information.
Battery posts are protected against polarity reversal.
Includes external power supply for uninterrupted fault operation.
User interface displays built-in scan tool data.
Automotive Technology
Electrical/Electronic Systems
The ATech Charging System Trainer (model 812C) is part of an electrical system program which presents the
live operation and study of charging systems. This trainer allows for instructor demonstration, student handson reinforcement, and troubleshooting practice. Powered by a 12VDC automotive battery (not included). The
Charging System Trainer is based on a CAN platform vehicle.
Features:
New vehicle components, connectors, and factory wire colors.
Provides an advanced level of instruction by duplicating on-vehicle troubleshooting procedures.
Intermittent and hard faults can be inserted using the Instructor Management Program (IMP) via a
computer connected to the trainer or over the ATech Lab System (ALS).
Hard faults can be inserted by using the built in keypad on the Charging System Trainer.
Ability to perform service manual test procedures.
Compatible with ATechs Instructor management Program (IMP).
Courseware includes Instructor Guide, Student Manual, and Service Manual Information.
Battery posts are protected against polarity reversal.
Includes external power supply for uninterrupted fault operation.
User interface displays built in scan tool data.
Automotive Technology
Electrical/Electronic Systems
The ATech Lighting System Trainer (model 821C) is designed to teach computer and network-controlled automotive lighting system operation. This trainer allows for instructor demonstration, student hands-on reinforcement, and troubleshooting practice. Powered by a 12VDC automotive battery or a 12VDC/23AMP (minimum)
power supply (not included).
Features:
New vehicle components, connectors, and factory wire colors.
Provides an advanced level of instruction by duplicating actual on-vehicle troubleshooting procedures.
Intermittent and hard faults can be inserted using the Instructor Management Program (IMP) via a
computer connected to the trainer or over the ATech Lab System (ALS).
Hard faults can be inserted by using the built in keypad on the Power Windows System Trainer.
Ability to perform actual service manual test procedures.
Compatible with ATechs Instructor Management Program (IMP).
Courseware includes Instructor Guide, Student Manual, and Service Manual Information.
Battery posts are protected against polarity reversal.
Includes external power supply for uninterrupted fault operation.
User interface displays built-in scan tool data.
Automotive Technology
Electrical/Electronic Systems
The ATech Wiper/Washer System Trainer (model 830C) is part of an electrical system program which presents the live operation and study of wiper/washer systems. This trainer allows for instructor demonstration,
student hands-on reinforcement, and troubleshooting practice. Powered by a 12VDC automotive battery or a
12VDC/23A power supply (not included).
Features:
New vehicle components, connectors, and factory wire colors.
Provides an advanced level of instruction by duplicating actual on-vehicle troubleshooting procedures.
Intermittent and hard faults can be inserted using the Instructor Management Program (IMP) via a
computer connected to the trainer or over the ATech Lab System (ALS).
Hard faults can be inserted by using the built in keypad on the Wiper/Washer System Trainer.
Ability to perform actual service manual test procedures.
Compatible with ATechs Instructor Management Program (IMP).
Courseware includes Instructor Guide, Student Manual, and Service Manual Information.
Battery posts are protected against polarity reversal.
Includes external power supply for uninterrupted fault operation.
User interface displays built in scan tool data.
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 Fax: 859-485-7299
E-mail: [email protected]
Web Site: www.atechtraining.com
ATech Training, Inc.
Page 39
Automotive Technology
Electrical/Electronic Systems
The ATech Power Windows System Trainer (model 840C) is designed to teach computer and network-controlled automotive power window operation. This trainer allows for instructor demonstration, student hands-on
reinforcement, and troubleshooting practice. Powered by a 12VDC automotive battery or a 12VDC/23A power
supply (not included). The Power Windows System is based on a CAN platform vehicle.
Features:
New vehicle components, connectors, and factory wire colors.
Provides an advanced level of instruction by duplicating actual on-vehicle troubleshooting procedures.
Intermittent and hard faults can be inserted using the Instructor Management Program (IMP) via a
computer connected to the trainer or over the ATech Lab System (ALS).
Hard faults can be inserted by using the built in keypad on the Power Windows System Trainer.
Ability to perform actual service manual test procedures.
Compatible with ATechs Instructor Management Program (IMP).
Courseware includes Instructor Guide, Student Manual, and Service Manual Information.
Battery posts are protected against polarity reversal.
Includes external power supply for uninterrupted fault operation.
Automotive Technology
Electrical/Electronic Systems
The ATech Power Door Lock System Trainer (model 850C) is designed to teach computer and network-controlled automotive door lock and theft deterrent system operation. This trainer allows for instructor demonstration, student hands-on reinforcement, and troubleshooting practice. Powered by a 12VDC automotive battery or
a 12VDC/23A power supply (not included).
Features:
Automotive Technology
Electrical/Electronic Systems
The ATech Power Seat System Trainer (model 860C) is part of an electrical system program which presents the
live operation and study of power seat systems. This trainer allows for instructor demonstration, student handson reinforcement, and troubleshooting practice. Powered by a 12VDC automotive battery or 12VDC/23A power
supply (not included). The Power Seat System is based on a CAN platform vehicle.
Features:
Actual vehicle components, connectors, and factory wire colors.
Provides an advanced level of instruction by duplicating actual on-vehicle troubleshooting procedures.
Intermittent and hard fault codes can be inserted using the Instructor Management Program (IMP) via
a computer connected to the trainer or over the ATech Lab System (ALS).
Hard faults can be inserted by using the built in keypad on the Power Seat System Trainer.
Ability to perform actual service manual test procedures.
Compatible with ATechs Instructor Management Program (IMP).
Courseware includes Instructor Guide, Student Manual, and Service Manual Information.
Battery posts are protected against polarity reversal.
Includes external power supply for uninterrupted fault operation.
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 Fax: 859-485-7299
E-mail: [email protected]
Web Site: www.atechtraining.com
ATech Training, Inc.
Page 42
Automotive Technology
Electrical/Electronic Systems
Electrical/PWM/Fault Trainer model 2210
Subject Areas:
Voltage
Current
Resistance
Power
Voltage Drop
Series Circuits
Parallel Circuits
Series-Parallel Circuits
Ohms Law Relationships
Ohms Law Calculations
Pulse Width Modulation Control
Circuit Operation
Fault Diagnosis
This trainer is intended to provide instructors the flexibility to not only create their own circuits but to develop
the corresponding measurement and diagnostic procedures as needed for Electricity, PWM, and Faulting.
Contact ATech for information on customizing this trainer for your needs.
ATech Training, Inc.
Page 43
Electrical/Electronic Systems
Activities:
Reading and Clearing DTCs
Driver Information Center Warning Message Display
Instrument Panel Cluster Response to CAN
Messaging
Radio Module Response to CAN Messaging
Diagnostic Circuit Check
Power Mode Test
On-Star Operations
Theater Lighting Effects
Body Control Module Operation
Features:
New vehicle components, connectors, and factory wire colors.
Provides an advanced level of instruction by duplicating actual on-vehicle troubleshooting procedures.
Intermittent and hard faults can be inserted using the Instructor Management Program (IMP) via a
computer connected to the trainer or over the ATech Lab System (ALS).
Hard faults can be inserted by using the built in keypad on the GM LAN Network.
Ability to perform actual service manual test procedures.
Compatible with ATechs Instructor Management Program (IMP).
Courseware includes Instructor Guide, Student Manual, and Service Manual Information.
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 Fax: 859-485-7299
E-mail: [email protected]
Web Site: www.atechtraining.com
ATech Training, Inc.
Page 44
Automotive Technology
Electrical/Electronic Systems
Applied Electrical Trainer model 4810
The Applied Electrical Trainer (AET) is a self-contained training device for the study of electricity and electrical
circuits.
Subject Areas:
Voltage
Current
Resistance
Power
Voltage Drop
Series Circuits
Parallel Circuits
Series-Parallel Circuits
Meter Usage Including Prefix Conversion
Ohms Law Voltage/Current and Resistance/
Current Relationships
Ohms Law Value Calculations
Diagnostic Testing
This training unit also has the flexibility to allow instructors to create their own circuits and/or tests for
measurement and evaluation. Optional Submounts and Storage Case available.
ATech Training, Inc.
Page 45
Engine Performance
This trainer offers a hands-on study of OBD II technology with complete powertrain control, OBD II
monitors, standard diagnostic features and performance of trip/drive cycles.
NO OTHER CLASSROOM TRAINERS OFFER THESE FEATURES.
Engine Performance
Intermittent Fault Box model 2112
Features:
The Intermittent Fault Box provides a means of faulting
circuits in vehicles.
Faulted circuits are connected through standard banana
jacks. The following faults can be inserted:
Open
Incorrect Resistance
Short to Ground
Short to Voltage
Fault duration switch.
Time between fault switch.
Hard and intermittent switch.
ATechs support and assistance for our training center personnel have been superb. Instructors have
commented as to the fast and on-target response of the ATech support staff. One other item must be mentionedno other company has ever given Ford 10 years of warranty service on any product quality and their dedication
to superior product support.
Ford Motor Company Training Director
Automotive Technology
ATech Training, Inc.
Page 47
Engine Performance
Trainer Options:
Optional Floor Model Legs model TFM or TFMJ
Fuel Injection and Ignition Trainer Interface:
(Required for connection of ignition system to
fuel injection trainer)
GM OBD II - GM Electronic Ignition System
Cable (model 2657)
Dry Option: Simulated Fuel Injection/Pump
- GM OBD II (Dry) - model 2652 DRY
Engine Performance
Electronic Ignition (EI) System model 1772
Features:
The Electronic Ignition (EI) Trainer
demonstrates the operation of a GM six
cylinder electronic ignition system
Uses actual automotive components including:
Hall-Effect Crankshaft Position Sensor
(CKP-A)
Magnetic Generator Type Crankshaft
Position Sensor (CKP-B)
Hall-Effect Type Camshaft Position Sensor
(CMP)
Ignition Control Module
Three Dual-Tower (Waste Spark) Coils
6 Spark Plugs and Spark Plug Wires
24 Window/7X Crankshaft Wheel
Camshaft Wheel
Aids in developing real-world system skills
and knowledge
DVOM test points and harness disconnect
switches for the following signals:
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 Fax: 859-485-7299
E-mail: [email protected]
Web Site: www.atechtraining.com
Automotive Technology
Engine Performance
Integrated Electronic Ignition System
model 1792
Engine Performance
Automotive Technology Trainer model 600
Features:
The Automotive Technology Trainer or car clip is a
late model recycled front-wheel-drive vehicle.
Assists in the Study and Diagnosis of most Automobile
Systems Including:
Engine Performance
Electrical/Electronic
Suspension/Steering
Brake
Heating/Air Conditioning
Transmission
Aids in Developing Real-World System Skills and Knowledge
Performs Actual Service Manual Diagnostic Procedures
Includes an ATech Fault/Simulator Panel with Multiple Faulting Options and Features Including:
Real-Time voltage readouts for Various Selectable Sensors
Individual or Multiple Sensors are selectable for Voltage Substitution
Voltage Adjustment Potentiometers for each Sensor
Interactive Demonstration/Study of Fuel Control by Oxygen Sensor Feedback
Demonstrates Catalytic Convertor Punch-Through
Investigates Downstream Oxygen Sensors Control of Fuel Trim
And much more...
Trainer Sits on Casters for Ease of Mobility
Courseware is Included (Service Manual Sold Separately)
ATech Training, Inc.
Page 51
Engine Performance
Evaporative Emission System model 640
This ATech Trainer presents the live operation and study of a late-model General Motors Enhanced Evaporative
Emissions (EVAP) System. The trainer will run the GM Service Bay EVAP Test using either its built-in scan
tool or a Tech 2TM. Realistic EVAP system faults, including system leaks, can be inserted via a built-in keypad, a
local computer or via the optional ATech Lab System (ALS) to give students troubleshooting practice. Students
follow manufacturers diagnostic procedures when troubleshooting system faults. Diagnosing system leaks is
enhanced by the clear hoses when using a smoke machine. Tech 2TM and Smoke Machine are NOT included
with the trainer. Includes Courseware.
Activities Include:
Description and operation of the EVAP system trainer
Analyzing and interpreting schematics and manufacturers
troubleshooting and service procedures
System diagnosing and troubleshooting
Engine Off Natural Vacuum (EONV) test demonstration
Automotive Technology
Engine Performance
Engine Performance Trainer model 650
GM
GDI
Ford
VVT
Commo
sle
y
r
h
C
n Rail
Turbo
Import
Features:
Late Model Recycled Vehicle (Front or Rear Wheel Drive)
Includes Following Automotive Systems:
Engine (4 8 Cylinder, Gas or Diesel)
Transmission (Automatic or Manual)
Heat/Ventilation/Air Conditioning
Electrical
Exhaust
Engine Cooling
Emissions
Includes an ATech Fault/Simulator Panel With Multiple Faulting Options/Features:
Real-Time Voltage Readouts Or Various Selectable Sensors
Individual or Multiple Sensors Are Selectable For Voltage Substitutions
Voltage Adjustment Potentiometers For Each Sensor
Interactive Demonstration/Study of Fuel Control by Oxygen Sensor Feedback
Demonstrates Catalytic Convertor Punch-Through
Investigates Downstream Oxygen Sensors Control of Fuel Trim
Data Link connector (DLC) for Scan Tool diagnostics
Breakout Box With Test Points For Every PCM Pin
Aids In Developing Real-World System Skills and Knowledge
Performs Actual Service Manual Diagnostic Procedures
Courseware Included (Service Manual Sold Separately)
Powder Coated Frame Mounted On Casters For Ease Of Mobility
Engine Performance
GM Six-Cylinder Cutaway model 680
GM Six-Cylinder Cutaway
SIDE VIEW (model 680)
The Engine Cutaway Trainer (model 680) is a complete GM 60 V-6 engine with sections cut away to expose
the internal mechanical operating systems. Intake, Exhaust, Cooling, and Lubrication systems are color coded to
provide visual cues and allow for easy identification. This training unit includes an electric motor which rotates
the engine at a low RPM to show the operation and interaction of the internal working components.
The Engine Cutaway Trainer uses actual late model engine and transaxle.
Cutaway Views:
Engine
Pistons
Cam Operations
Rings
Crank Operations
Oil Filter
Oil Pick-up
Intake Manifold
Oil Pump
Exhaust Manifold
Coolant System
Cylinder Walls
Water Pump
Fuel Rail
Power Steering Pump
Ignition
A/C Compressor
Transaxle
EGR
Flywheel
Throttle Body
Torque Converter
Timing Chain
Valve Body
Intake Valve with Seat
Clutches
ATech Training, Inc.
Page 54
Engine Performance
Toyota Hybrid Cutaway Trainer model 680 Special
Automotive Technology
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 Fax: 859-485-7299
E-mail: [email protected]
Web Site: www.atechtraining.com
Automotive Technology
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 Fax: 859-485-7299
E-mail: [email protected]
Web Site: www.atechtraining.com
The trainer uses an actual SIR System that electrically responds and operates as in the automobile. The Air Bag
portion of the trainer is a non-functional disarmed unit. The Supplemental Inflatable Restraint System is based
on a CAN platform vehicle.
Features:
Actual vehicle components, connectors, and factory wire colors.
Provides an advanced level of instruction by duplicating actual on-vehicle troubleshooting procedures.
Intermittent and hard fault codes can be inserted using the built-in keypad, a single computer or the
ATech Lab System (ALS).
Ability to perform actual service manual test procedures.
Compatible with ATechs Instructor Management Program (IMP).
Courseware includes Instructor Guide, Student Manual, and Service Manual Information.
Crash simulation using sensor impact push switches and bag deployment strobe.
Study of removal and installation of system components.
Performing airbag disposal procedures.
Includes power supply.
User interface displays built-in scan tool data.
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 Fax: 859-485-7299
E-mail: [email protected]
Web Site: www.atechtraining.com
Automotive Technology
ATech Training, Inc.
Page 57
Brakes
Courseware Included
Side View
Activities Include:
Front View
ATech Training, Inc.
Page 59
Principles of Refrigeration
Basic Refrigerant Cycle
Compressors & Control Components
Condenser and Evaporator
Receiver-Dryer/Accumulator
Metering Components
Safety Precautions & Environmental
Concerns
Refrigerant System Tests
Leak Detection
Refrigerant System Recovery, Recycling &
Recharging
Cooling Fan Operation
Cooling Fan Diagnosis
Air Distribution Overview and Controls
Blower Controls and Diagnosis
Automatic Climate Control Operation
Automatic Climate Control Diagnostics
Strategy-Based Diagnosis
Automotive Technology
ATech Training, Inc.
Page 60
Activities Include:
Automotive Technology
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 Fax: 859-485-7299
E-mail: [email protected]
Web Site: www.atechtraining.com
ATech Training, Inc.
Page 61
Automatic Transmission/Transaxle
Electronic Automatic Transaxle Rebuild
model 1210
Recycled Transaxle
Rotating Rebuild Stand with Component Storage and Drain Pan
Powder-Coated Frame
NATEF Record Keeping Sheets Included
ATech is extremely professional with creative presentations... [and] is commended for originating the ASE/
NATEF Student Record-Keeping Shareware... This effort is just another example of their professionalism and
sincere interest in quality trained technicians.
Rock Valley College
Rockford, IL
During the Train the Trainer program for the LX5, many of the instructors were curious as to how ATech
could make the trainer operate so realistically. Subsequently, the back was removed to view the internal
components. The group was amazed. This trainer is, without a doubt, the most professionally designed and
constructed trainer GM has ever had built. GM 3.5 Liter - LX5 Ignition
General Motors
Training Center Director
ATech Training, Inc.
Page 62
Automatic Transmission/Transaxle
The Transfer Case Cutaway Trainer presents the viewing and operation of a Transfer Case. It provides handson experience to complete NATEF Tasks.
Actual late-model transfer case
Case cutaway painted to enhance viewing
Handle allows rotation of gears
Mounted on a powder-coated metal stand
Automotive Technology
Engine Repair
Engine Repair/Engine Start Cart
model 90/91
Recycled Engine with Rotating Rebuild
Stand - model 90
Engine Start Cart with necessary components
to start engines - model 91
NATEF Record Keeping Sheets Included
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 Fax: 859-485-7299
E-mail: [email protected]
In addition to ATechs on-going support of public and private education, we work very closely with the
automotive industry. Our users include:
AC Delco
Allied Signal
American Honda Motor Company
Atlanta Metro (MARTA)
Automatic Transmission Rebuilders
AVIS Rental Car Company
B & B Electronics
Bridgestone/Firestone
Briggs-Weaver
Canadian Military Forces
Caterpillar
Chinese Automobile Company
Cincinnati Metro (SORTA)
Correctional Facilities
CT Transit
Chrysler
Delphi Delco Electronic System
Egyptian Air Force
Federal Mogul/Champion Spark Plug
Ferrari
Ferret Instruments
Pierce Transit
Porsche
Quaker State of Mexico
Robert Bosch Corp.
Royal Guard Oman
Santa Clara Valley Transit
Snap-On Tools
SPX
Standard Motor Products
Sun Tran
United States Air Force
United States Army
United States Government
United States Navy Research
United States Postal Service
Universal Technical Institute
VazMotor Company (Russia)
Volkswagen
Volvo
Wyotech
and many more...
Diesel Engine
Medium/Heavy Truck
GM 6.5L Diesel Injection Pump System
model 6601
Actual Fuel Injector Pump Operation
Variable Control of Injection Timing
Variable Control of Engine Load
Visible Individual Fuel Injector Output
Stanadyne Rotary Injection Pump
Allows for Speeds from 0 to 2500 RPM
Courseware Included
Automotive Technology
Diesel Engine
Diesel Engine Performance Trainer model 650D
New or Remanufactured Running
Engine
Powder-Coated Stand
Heavy Duty Casters
Vibration Control Engine
Mounting
Radiator Cooling System with
Expansion Tank
Turbo Intercooler
Clutch Drive Fan with Belt and
Pulleys
Instrument Panel
Duramax
Throttle Control
Diesel Particulate Filter (select models)
Charging System
Starting System
Battery
Fuel Cell
Electronic Control Module
Electronic Data Link
Urea SCR Diesel Exhaust Fluid (select
models)
EGR (select models)
Diesel Oxidation Catalyst (select models)
Caterpillar
Diesel Engine
Diesel Engine Performance Trainer model 650HD
The Diesel Engine Performance Trainer (model 650HD) presents the live operation and study of a fully functional diesel engine. The trainer has a new diesel engine and components, depending upon customer request.
The trainer includes fuel, air handling control, cooling, and exhaust after treatment systems.
Includes:
Diesel Engine
Diesel Technology Trainer model 600D
The Diesel Technology Trainer (model 600D) presents the live operation and study of a late model diesel pickup
truck. It provides an advanced level of instruction by duplicating actual on-vehicle troubleshooting procedures.
Requires 12VDC automotive batteries (included).
Diesel Particulate Filter System (DPF)
Has a fully functional engine, transmission, front brake system (rear lines are sealed), steering system,
suspension system, fuel injection system, glow plug system, emission control, instrument panel, front
and rear lighting system, and a Air Conditioning system
Simulator/Fault Insertion Box for inserting realistic faults into the system
Compatible with actual service manual test procedures
Performs DPF regeneration with scan tool
Portable via rolling casters
Urea SCR Diesel Exhaust Fluid (select models)
EGR (select models)
Diesel Oxidation Catalyst (select models)
Contact ATech Training, Inc. for Engine Availability.
For More Information:
Toll Free: 1-888-738-9924
Phone: 859-485-7229 Fax: 859-485-7299
E-mail: [email protected]
Web Site: www.atechtraining.com
ATech Training, Inc.
Page 70
Automotive Technology
Brakes
Medium/Heavy Truck
Compressor Failure
Secondary Tank Failure
Park Brake Apply and Release
Tractor to Trailer Hook-up
The ATech Air-Brake Training Systems are complete programs for presenting the real-world operation and study
of Three Axle and Tractor/Trailer Air-Brake Systems. The trainers demonstrate FMVSS 121 Air-Brake Systems.
* Courseware included with models 6410 & 6430 only. See page 72.
ATech Training, Inc.
Page 71
Brakes
Medium/Heavy Truck
Air-Brake Components:
Compressor Failure
Primary Tank Failure
Secondary Tank Failure
Normal Brake Operation
Park Brake Apply and Release
Courseware Included:
Courseware includes Operations Manual, Modern Diesel
Technology - Brakes, Steering & Suspension Systems
Manual, Modern Diesel Technology - Brakes, Steering
& Suspension and Hydraulics Job Sheets Manual,
Instructors CD to accompany Modern Diesel
Technology: Brakes, Suspension & Steering Systems,
USB Flash Drive containing Bendix Workbook - Air
Brake Systems, Handout - Bendix Air Brake Systems
Workbook, Troubleshooting Sheet and the Air Brake
Handbook. NATEF Task Record Keeping Sheets are
included with the courseware to assist the instructor in
recording the progress of each student as NATEF tasks
are completed.
Diesel Cutaways
Cutaways/Models
Steam Engine
model VB 9220
Turbo
model 10460
Planetary Gear
model ART 1069
ATechs recommended certification program covers all the requirements to meet ASE certification. It also includes additional trainers that will challenge and enhance student competency. The Electrical/Electronics module is recommended as Phase 1. Phase 1 trainers include the computer based GM S.E.T. Virtual Trainer Stages
1, 2, and 3 or the 1800 series with computer based instruction. This virtual training is the most up-to-date learning environment for students. Traditional book-based programs are also available.
Phase 1 - Electrical/Electronics
Traditional GM S.E.T.
or
or
Virtual GM S.E.T.
While students are progressing through the basic electrical/electronics module, they should also cover the Shop
Orientation and Safety modules.
Lighting System
model 821C
Starting System
model 811C
Any of the 9 Advanced Electrical/Electronics System Modules can be studied in any order.
Engine Repair
model 90/91
EVAP System
model 640
Planetary Gear
model ART 1069
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Automotive Technology
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