Top209 PDF
Top209 PDF
TOPSwitch Family
Three-terminal Off-line PWM Switch
Product Highlights
Cost Effective Switcher for Low Power Applications
Replaces linear power supplies
Replaces discrete switcher and 20 to 50 components
cuts cost, increases reliability
Stand-by power supplies for Green or energy efficient
products such as personal computers, monitors, UPS,
copiers, fax machines, etc.
Housekeeping or "keep-alive" power supply applications
such as TV, appliances, industrial control and personal
computers
Meets 'Blue Angel' low power stand-by specification
Controlled MOSFET turn-on reduces EMI and EMI filter
costs
80% smaller and lighter compared to linear supply
50% smaller compared to discrete switcher
Over 80% Efficiency in Flyback Topology
Built-in start-up and current limit reduce DC losses
Low capacitance 700 V MOSFET cuts AC losses
CMOS controller/gate driver consumes only 6 mW
70% maximum duty cycle minimizes conduction losses
Simplifies Design Reduces Time to Market
Supported by reference design boards
Integrated PWM Controller and 700 V MOSFET in
industry standard eight pin DIP package
Only one external capacitor needed for compensation,
bypass and start-up/auto-restart functions
Easily interfaces with both opto and primary feedback
Wide-Range
DC Input
D
CONTROL
TOPSwitch
PI-2043-052397
ORDER
PART
NUMBER
PACKAGE
TOP209P
DIP-8
TOP209G
SMD-8
TOP210PFI
DIP-8
TOP210G
SMD-8
230 VAC or
110 VAC
w/Doubler
85-265
VAC
0-4 W
0-2 W
0-8 W
0-5 W
Description
The TOP209/210 implements all functions necessary for an
off-line switched mode control system: high voltage N-channel
power MOSFET with controlled turn-on gate driver, voltage
mode PWM controller with integrated oscillator, high voltage
start-up bias circuit, bandgap derived reference, bias shunt
regulator/error amplifier for loop compensation and fault
August 1997
TOP209/210
VC
0
CONTROL
DRAIN
ZC
SHUTDOWN/
AUTO-RESTART
SHUNT REGULATOR/
ERROR AMPLIFIER
5.7 V
4.7 V
INTERNAL
SUPPLY
5.7 V
POWER-UP
RESET
+
-
VI
LIMIT
IFB
THERMAL
SHUTDOWN
WITH
HYSTERESIS
CONTROLLED
TURN-ON
GATE
DRIVER
OSCILLATOR
DMAX
CLOCK
SAW
LEADING
EDGE
BLANKING
PWM
COMPARATOR
MINIMUM
ON-TIME
DELAY
RE
SOURCE
PI-1742-011796
DRAIN Pin:
Output MOSFET drain connection. Provides internal bias
current during start-up operation via an internal switched highvoltage current source. Internal current sense point.
CONTROL Pin:
Error amplifier and feedback current input pin for duty cycle
control. Internal shunt regulator connection to provide internal
bias current during normal operation. It is also used as the
supply bypass and auto-restart/compensation capacitor
connection point.
SOURCE Pin:
Control circuit common, internally connected to output
MOSFET source.
SOURCE (HV RTN) Pin:
Output MOSFET source connection for high voltage return.
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SOURCE 1
N/C 2
N/C
N/C 3
N/C
CONTROL 4
DRAIN
P Package (DIP-8)
G Package (SMD-8)
PI2044-040901
TOP209/210
Auto-restart
IB
DMAX
DMIN
ICD1 2.5
6.5
IC (mA)
PI-2047-060497
VC
5.7 V
4.7 V
IC
Charging CT
DRAIN
VIN
Off
0
Switching
(a)
IC
Charging CT
VC
ICD2
Discharging CT
ICD1
Discharging CT
5.7 V
4.7 V
8 Cycles
0
95%
DRAIN
VIN
Off
5%
Off
Off
0
Switching
Switching
(b)
CT is the total external capacitance
connected to the CONTROL pin
PI-1124A-060694
Figure 5. Start-up Waveforms for (a) Normal Operation and (b) Auto-restart.
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TOP209/210
Bandgap Reference
All critical TOPSwitch internal voltages are derived from a
temperature-compensated bandgap reference. This reference
is also used to generate a temperature-compensated current
source which is trimmed to accurately set the oscillator frequency
and MOSFET gate drive current.
Oscillator
The internal oscillator linearly charges and discharges the
internal capacitance between two voltage levels to create a
sawtooth waveform for the pulse width modulator. The oscillator
sets the pulse width modulator/current limit latch at the beginning
of each cycle. The nominal frequency of 100 kHz was chosen
to minimize EMI and maximize efficiency in power supply
applications. Trimming of the current reference improves
oscillator frequency accuracy.
Pulse Width Modulator
The pulse width modulator implements a voltage-mode control
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TOP209/210
VIN
VIN
DRAIN
0
VOUT
0
IOUT
0
VC
IC
1
PI-1742-011796
Shutdown/Auto-restart
To minimize TOPSwitch power dissipation, the shutdown/
auto-restart circuit turns the power supply on and off at a duty
cycle of typically 5% if an out of regulation condition persists.
Loss of regulation interrupts the external current into the
CONTROL pin. VC regulation changes from shunt mode to the
hysteretic auto-restart mode described above. When the fault
condition is removed, the power supply output becomes
regulated, VC regulation returns to shunt mode, and normal
operation of the power supply resumes.
Hysteretic Overtemperature Protection
Temperature protection is provided by a precision analog
circuit that turns the output MOSFET off when the junction
temperature exceeds the thermal shutdown temperature
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TOP209/210
General Circuit Description
Figure 7 shows a low-cost, DC input, flyback switching power
supply using the TOP210 integrated circuit. This 5 V, 4 W
power supply operates from a DC voltage derived from rectified
and filtered AC mains voltage of 85 to 265 VAC. The 5 V
output is indirectly sensed via the primary bias winding. The
output voltage is determined by the TOPSwitch CONTROL pin
shunt regulator voltage (VC), the voltage drops of rectifiers D2
and D3, and the turns ratio between the bias winding and output
winding of T1. Other output voltages are also possible by
adjusting the transformer turns ratios.
The high voltage DC bus is applied to the primary winding of
T1. Capacitor C1 filters the high voltage supply, and is only
D2
1N5822
L1
3.3 H
+5 V
VR1
BZY97C120
120 V
C2
330 F
10 V
C3
100 F
10 V
5
D1
UF4005
D3
1N4148
2
DC
INPUT
C1
10 nF
400 V
T1
D
TOPSwitch
S
R1
15
TRD1
CONTROL
RTN
U1
TOP210
C5
47 F
10 V
CIRCUIT PERFORMANCE:
Line Regulation - 1.5%
(104-370 VDC)
Load Regulation - 5%
(10-100%)
Ripple Voltage 25 mV
PI-2045-041798
Figure 7. Schematic Diagram of a Minimum Parts Count 5 V, 4 W Bias Supply Using the TOP210.
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TOP209/210
1
+
BR1
DFO6M
C1
10 F
200 V
RA
470 k
-
T1
T1RD2
VR1
BZY97-C200
JP1*
JUMPER
D2
MBR360
8
D1
UF4005
L2
12 mH min.
0.2A
F1
2A
C9
10 F
200 V
TOPSwitch
CONTROL
U1
TOP210
C2
330 F
16 V
R1
6.8
3
D3
1N4148
C5
47 F
10 V
C6
47nF
250VAC
X2
L
N
J1
12 V
3 H
2
RB
470 k
L1
C3
120 F
16 V
R2
330
1W
RTN
CIRCUIT PERFORMANCE:
Line Regulation - 1%
(85-132 VAC) or
(170-265 VAC)
Load Regulation - 5%
(10-100%)
Ripple Voltage 50 mV
Meets CISPR-22 Class B
C7
1nF
250 VAC
Y1
PI-2046-052397
Figure 8. Schematic Diagram of a 12 V, 8 W 110/220 VAC Input Power Supply Using the TOP210.
C1 and C9, are necessary only when JP1 is not installed. D1 and
VR1 clamp the leading-edge voltage spike caused by transformer
leakage inductance to a safe value and reduce ringing. The
power secondary winding is rectified and filtered by D2, C2,
L1, and C3 to create the 12 V output voltage. R2 provides a preload on the 12 V output to improve load regulation at light loads.
The bias winding is rectified and filtered by D3, R1, and C5 to
create a bias voltage to the TOP210. L2 and Y1-capacitor C7
attenuate common-mode emission currents caused by highvoltage switching waveforms on the DRAIN side of the primary
winding and the primary to secondary capacitance. L2 and C6
attenuate differential-mode emission currents caused by the
fundamental and harmonics of the trapezoidal primary current
waveform. C5 filters internal MOSFET gate drive charge
current spikes on the CONTROL pin, determines the autorestart frequency, and together with R1, compensates the control
loop.
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TOP209/210
Key Application Considerations
Use a Kelvin connection to the SOURCE pin for the CONTROL
pin bypass capacitor as shown in Figure 9.
Minimize peak voltage and ringing on the DRAIN voltage at
turn-off. Use a Zener or TVS Zener diode to clamp the DRAIN
voltage.
Under some conditions, externally provided bias or supply
current driven into the CONTROL pin can hold the TOPSwitch
in one of the 8 auto-restart cycles indefinitely and prevent
starting. Shorting the CONTROL pin to the SOURCE pin will
reset the TOPSwitch. To avoid this problem when doing bench
evaluations, it is recommended that the VC power supply be
turned on before the DRAIN voltage is applied.
SOURCE
TOP210 PFI
High Voltage
Return
SOURCE
Bias/Feedback
Return
Bias/Feedback
Input
CONTROL
DRAIN
Bypass
Capacitor
TOP VIEW
Figure 9. Recommended PC Layout for the TOP209/210.
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PI-1744-011796
TOP209/210
ABSOLUTE MAXIMUM RATINGS(1)
DRAIN Voltage ........................................... - 0.3 to 700 V
CONTROL Voltage ..................................... - 0.3 V to 9 V
CONTROL Current ............................................... 100 mA
Conditions
Parameter
Symbol
Min
Typ
Max
TOP209
55
70
85
TOP210
90
100
110
64
67
70
Units
CONTROL FUNCTIONS
Output
Frequency
fOSC
Maximum
Duty Cycle
DMAX
Minimum
Duty Cycle
DMIN
IC = 4 mA, TJ = 25 C
TOP209
0.5
1.5
2.5
See Figure 10
TOP210
1.0
1.8
3.0
-11
-16
-21
IC = 4 mA, TJ = 25 C
PWM
Gain
See Figure 4
PWM Gain
Temperature Drift
See Note A
External
Bias Current
IB
Dynamic
Impedance
ZC
IC = 4 mA, TJ = 25 C
See Figure 11
%/mA
%/mA/C
-0.05
See Figure 4
kHz
1.5
2.5
mA
10
15
22
Dynamic Impedance
%/C
0.18
Temperature Drift
SHUTDOWN/AUTO-RESTART
CONTROL Pin
Charging Current
IC
Charging Current
Temperature Drift
Auto-restart
Threshold Voltage
VC(AR)
TJ = 25 C
VC = 0 V
-2.4
-1.9
-1.2
VC = 5 V
-2
-1.5
-0.8
mA
See Note A
0.4
%/C
S1 open
5.7
A
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TOP209/210
Conditions
Parameter
Symbol
Min
Typ
Max
Units
5.0
SHUTDOWN/AUTO-RESTART (cont.)
UV Lockout
Threshold Voltage
S1 open
4.4
4.7
Auto-restart
Hysteresis Voltage
S1 open
0.6
1.0
Auto-restart
Duty Cycle
S1 open
Auto-restart
Frequency
S1 open
1.2
Hz
CIRCUIT PROTECTION
0.150
0.230
TOP210
0.230
0.300
ILIMIT
Leading Edge
Blanking Time
tLEB
IC = 4 mA
150
ns
Current Limit
Delay
tILD
IC = 4 mA
100
ns
145
30
Thermal Shutdown
Temperature
TOP209
Self-protection
Current Limit
di/dt = 40 mA/s, TJ = 25 C
IC = 4 mA
125
Thermal Shutdown
Hysteresis
Power-up Reset
Threshold Voltage
10
A
8/97
VC(RESET)
S2 open
2.0
3.3
4.2
TOP209/210
Conditions
Parameter
Symbol
Min
Typ
Max
TJ = 25 C
31.2
36.0
TJ = 100 C
51.4
59.4
Units
OUTPUT
ON-State
Resistance
RDS(ON)
ID = 25 mA
See Note B
VDS = 560 V, TA = 125 C
OFF-State
Current
IDSS
Breakdown
Voltage
BVDSS
tR
Measured
100
ns
in a Typical
Flyback Converter Application
50
ns
Rise
Time
Fall
Time
tF
DRAIN Supply
Voltage
See Note C
250
700
36
SUPPLY
Shunt Regulator
Voltage
VC(SHUNT)
IC = 4 mA
5.5
Shunt Regulator
Temperature Drift
CONTROL Supply/
Discharge Current
5.8
6.1
50
ICD1
0.6
1.2
ppm/C
1.6
mA
ICD2
0.5
0.8
1.1
NOTES:
A. For specifications with negative values, a negative temperature coefficient corresponds to an increase in magnitude
with increasing temperature, and a positive temperature coefficient corresponds to a decrease in magnitude with
increasing temperature.
B. The breakdown & leakage measurements can be accomplished by using the TOPSwitch auto-restart feature. The
divide-by-8 counter in the auto-restart circuitry disables the output MOSFET from switching in 7 out of 8 cycles. To
place the TOPSwitch in one of these cycles, the following procedure can be carried out using the modified circuit of
Figure 12:
A
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11
TOP209/210
NOTES: (continued)
i. The 470 5 W load resistor at the DRAIN pin should be shorted. S1 & S2 should stay closed.
ii. The 40 V output supply should be replaced with a curve tracer capable of forcing 700 V.
iii. The curve tracer should initially be set at 0 V. The 0-50 V variable supply should be adjusted through a voltage
sequence of 0 V, 6.5 V, 4.2 V, and 6.5 V.
iv. The breakdown and the leakage measurements can now be taken with the curve tracer. The maximum
voltage from the curve tracer must be limited to 700 V under all conditions.
C. It is possible to start up and operate TOPSwitch at DRAIN voltages well below 36 V. However, the CONTROL pin
charging current is reduced, which affects start-up time and auto-restart frequency and duty cycle. Refer to the
characteristic graph on CONTROL pin charge current (IC) vs. DRAIN voltage for low voltage operation characteristics.
t2
t1
HV
90%
90%
DRAIN
VOLTAGE
t
D= 1
t2
10%
0V
PI-1745-011796
120
100
80
60
40
Dynamic
1
=
Impedance Slope
20
0
0
PI-2048-050798
10
470
5W
S2
470
C
S1
0.1 F
40 V
47 F
0-50 V
NOTE: This test circuit is not applicable for current limit or output characteristic measurements.
PI-1733-122095
12
A
8/97
TOP209/210
BENCH TEST PRECAUTIONS FOR EVALUATION OF ELECTRICAL CHARACTERISTICS
The following precautions should be followed when testing
TOPSwitch by itself outside a power supply. The schematic
shown in Figure 12 is suggested for laboratory testing of
TOPSwitch.
When the DRAIN supply is turned on, the part will be in the
auto-restart mode. The CONTROL pin voltage will be
oscillating at a low frequency from 4.7 to 5.7 V and the DRAIN
is turned on every eighth cycle of the CONTROL pin oscillation.
1.0
PI-1123A-060794
1.2
Output Frequency
(Normalized to 25 C)
1.1
1.0
0.8
0.6
0.4
0.2
0.9
-50 -25
25
50
-50 -25
25
50
0.8
0.6
0.4
0.2
PI-2074-070897
1.0
CONTROL Pin
Charging Current (mA)
PI-1125-041494
Current Limit
(Normalized to 25 C)
1.2
VC = 5 V
1.6
1.2
0.8
0.4
0
-50 -25
25
50
20
40
60
80
100
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13
TOP209/210
Typical Performance Characteristics (cont.)
COSS vs. DRAIN VOLTAGE
OUTPUT CHARACTERISTIC
200
150
100
50
0
0
PI-1730-121995
TCASE=25 C
TCASE=100 C
250
100
PI-1734-011596
300
10
10
200
50
Power (mW)
40
30
20
10
2
0
0
200
400
14
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400
600
600
TOP209/210
DIP-8
DIM
inches
D S .004 (.10)
mm
8
0.370-0.385
9.40-9.78
B
C
G
H
0.245-0.255
0.125-0.135
0.015-0.040
0.120-0.135
6.22-6.48
3.18-3.43
0.38-1.02
3.05-3.43
J1
J2
K
L
M
0.060 (NOM)
0.014-0.022
0.010-0.012
0.090-0.110
0.030 (MIN)
1.52 (NOM)
0.36-0.56
0.25-0.30
2.29-2.79
0.76 (MIN)
N
P
Q
0.300-0.320
0.300-0.390
0.300 BSC
7.62-8.13
7.62-9.91
7.62 BSC
-E-
-D-
A
M
Notes:
1. Package dimensions conform to JEDEC
specification MS-001-AB for standard dual
in-line (DIP) package .300 inch row spacing
(PLASTIC) 8 leads (issue B, 7/85)..
2. Controlling dimensions are inches.
3. Dimensions shown do not include mold
flash or other protrusions. Mold flash or
protrusions shall not exceed .006 (.15) on
any side.
4. D, E and F are reference datums on the
molded body.
J1
-FH
K
Q
J2
L
P08A
PI-2076-041101
SMD-8
Heat Sink is 2 oz. Copper
As Big As Possible
D S .004 (.10)
-E-
E S .010 (.25)
.420
.046 .060
.080
.086
.186
.286
-D-
A
M
.060 .046
Pin 1
J1
-F.004 (.10)
J3
G08A
DIM
inches
mm
A
B
C
G
H
J1
J2
J3
J4
K
L
M
P
0.370-0.385
0.245-0.255
0.125-0.135
0.004-0.012
0.036-0.044
0.060 (NOM)
0.048-0.053
0.032-0.037
0.007-0.011
0.010-0.012
0.100 BSC
0.030 (MIN)
0.372-0.388
0-8
9.40-9.78
6.22-6.48
3.18-3.43
0.10-0.30
0.91-1.12
1.52 (NOM)
1.22-1.35
0.81-0.94
0.18-0.28
0.25-0.30
2.54 BSC
0.76 (MIN)
9.45-9.86
0-8
J4
J2
.010 (.25) M A S
G
H
Notes:
1. Package dimensions conform to JEDEC
specification MS-001-AB (issue B, 7/85)
except for lead shape and size.
2. Controlling dimensions are inches.
3. Dimensions shown do not include mold
flash or other protrusions. Mold flash or
protrusions shall not exceed .006 (.15) on
any side.
4. D, E and F are reference datums on the
molded body.
PI-2077-042601
A
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15
TOP209/210
The PI Logo, TOPSwitch, TinySwitch and EcoSmart are registered trademarks of Power Integrations, Inc.
Copyright 2001, Power Integrations, Inc.
WORLD HEADQUARTERS
AMERICAS
Power Integrations, Inc.
5245 Hellyer Avenue
San Jose, CA 95138 USA
Main:
+1 408-414-9200
Customer Service:
Phone:
+1 408-414-9665
Fax:
+1 408-414-9765
e-mail: [email protected]
TAIWAN
Power Integrations
International Holdings, Inc.
17F-3, No. 510
Chung Hsiao E. Rd.,
Sec. 5,
Taipei, Taiwan 110, R.O.C.
Phone:
+886-2-2727-1221
Fax:
+886-2-2727-1223
e-mail: [email protected]
CHINA
Power Integrations
International Holdings, Inc.
Rm# 1705, Bao Hua Bldg.
1016 Hua Qiang Bei Lu
Shenzhen, Guangdong 518031
China
Phone:
+86-755-367-5143
Fax:
+86-755-377-9610
e-mail: [email protected]
KOREA
Power Integrations
International Holdings, Inc.
Rm# 402, Handuk Building
649-4 Yeoksam-Dong,
Kangnam-Gu,
Seoul, Korea
Phone:
+82-2-568-7520
Fax:
+82-2-568-7474
e-mail: [email protected]
JAPAN
Power Integrations, K.K.
Keihin-Tatemono 1st Bldg.
12-20 Shin-Yokohama 2-Chome
Kohoku-ku, Yokohama-shi
Kanagawa 222-0033, Japan
Phone:
+81-45-471-1021
Fax:
+81-45-471-3717
e-mail: [email protected]
APPLICATIONS HOTLINE
World Wide +1-408-414-9660
16
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APPLICATIONS FAX
World Wide +1-408-414-9760