Case Wx210, Wx240 - SM
Case Wx210, Wx240 - SM
Case Wx210, Wx240 - SM
WX240
HYDRAULIC EXCAVATOR
Service manual
Print No. 9-91270 English
AVOID ACCIDENTS
Most accidents, whether they occur in industry, on the
farm, at home or on the road, are caused by the failure of some individuals to follow simple and fundamental safety rules and precautions. For this reason
MOST ACCIDENTS CAN BE PREVENTED by
recognising the real cause and doing something
about it before the accident occurs.
Regardless of the care used in the design and construction of any type of equipment, there are many
conditions that cannot be completely safeguarded
against without interfering in the reasonable accessibility and efficient operation.
A careful operator is the best insurance against an
accident. The complete observance of one simple
rule would prevent many serious accidents.
The rule is simple: never attempt to clean, lubricate or
maintain a machine while it is in motion.
WARNING
Prior to engaging in any maintenance, adjustment
or repair operation on machines having hydraulically, mechanically, and/or cable controlled
equipment (such as shovels, loaders, dozers, excavators etc.) be certain the equipment is lowered
to the ground.
If it is necessary to have the equipment partially
or fully raised to gain access to certain items, be
sure the equipment is suitably supported by means other than the devices used for controlling
the equipment.
SUMMARY
SAFETY INSTRUCTIONS
SECT. 0
SECT. 1
MACHINE STRUCTURE
SECT. 2
ELECTRICAL SYSTEM
SECT. 3
ELECTRONICS
SECT. 4
HYDRAULICS
SECT. 5
SECT. 6
REPAIR INSTRUCTIONS
SECT. 7
Service manual
Section 0 Safety Instructions
WX210 - WX240
9-91270
0-2
SAFETY INSTRUCTIONS
WX210 - WX240
The data contained in this handbook were valid at the time of publication. As we constantly
endeavour to improve our products and to provide additional options, modifications or
changes made in this context may have an impact on the procedures described in this
handbook. Please contact your local dealer if you find any discrepancies.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
SAFETY INSTRUCTIONS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
0-3
0-4
SAFETY INSTRUCTIONS
WX210 - WX240
Table of contents
PREFACE ....................................................................................................... 6
To the reader ................................................................................................................................... 6
Handling ......................................................................................................................................................... 6
Repair............................................................................................................................................................. 6
Further information material........................................................................................................................... 6
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
SAFETY INSTRUCTIONS
0-5
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
0-6
SAFETY INSTRUCTIONS
WX210 - WX240
PREFACE
40000000-en
To the reader
The Technical Manual (TM) has been written for
the repair specialist. It provides important information on carrying out repair work expertly.
Please go carefully through the Technical Manual as well as the Owners Manual for the hydraulic excavator before starting any repair work.
Use the Technical Manual as well as the
Owners Manual and spare-parts list as a reference book and source of information even if you
are familiar with hydraulic excavator technology.
Handling
The Technical Manual is divided into eight sections and covers the originally delivered version of
the machine. Any additions or modifications undertaken at a later date are not described in this
manual.
Repair
- Introduction
- Safety Instructions
- Performance Testing
- Owners Manual
- Troubleshooting
- Spare-parts catalogue
- Repair Instructions
- Annex
The Safety Instructions section describes the
recommended procedures to be observed in order
to prevent any risk of accidents to the operator
and to the personnel responsible for the works
and for machine servicing measures.
The Description of Functioning section provides
technical information on operating the main devices and systems.
The Technical Data and Special Tools section
lists service data, conversion tables and special
tools and servicing materials required.
The Performance Testing section gives the information required for carrying out performance
testing.
The Troubleshooting section contains information on detecting faults in the machine.
The Repair Instructions section gives the technical information needed to carry out servicing and
repair work on the machine, describes the equipment needed for servicing works, and provides
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
SAFETY INSTRUCTIONS
0-7
Information
and
precautionary
measures designed to prevent damage to the machine and other property.
life-threatening injury
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
0-8
SAFETY INSTRUCTIONS
WX210 - WX240
SAFETY INSTRUCTIONS
Personal safety instructions
40000004-en
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
SAFETY INSTRUCTIONS
a safety helmet
safety footwear
protective gloves
ear protectors
reflective clothing
waterproof clothing
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
0-9
0 - 10
SAFETY INSTRUCTIONS
WX210 - WX240
40000008-en
Fig. 1
Fig. 2
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WX210 - WX240
SAFETY INSTRUCTIONS
Fig. 3
0 - 11
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
0 - 12
SAFETY INSTRUCTIONS
Fig. 5
WX210 - WX240
Fig. 6
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
SAFETY INSTRUCTIONS
0 - 13
40000022-en
Adjust the drivers seat and the mirror before setting off.
Fig. 7
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
0 - 14
SAFETY INSTRUCTIONS
WX210 - WX240
Drive the machine out of the hazard zone. Warn others against approaching and touching the machine.
Fig. 8
Fig. 9
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
SAFETY INSTRUCTIONS
0 - 15
Always be prepared for the possibility of persons entering the hazard zone. Use the horn or another
signal to warn any persons in the
immediate vicinity.
Familiarize yourself with the meaning of all markings, signs and designations used in the operation
and come to an agreement on them
with the marshaller.
Fig. 10
Fig. 11
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
0 - 16
SAFETY INSTRUCTIONS
Lock superstructure..
WX210 - WX240
carefully
and
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
SAFETY INSTRUCTIONS
0 - 17
Fig. 12
Fig. 13
Fig. 14
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
0 - 18
SAFETY INSTRUCTIONS
To prevent overturning:
-
Fig. 15
WX210 - WX240
If the ground has a poor loadbearing potential, reinforce it before starting work.
Fig. 16
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
SAFETY INSTRUCTIONS
0 - 19
To prevent accidents:
-
Turn the ignition key to OFF position to switch off the engine. Then
withdraw the key.
Fig. 18
Fig. 17
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0 - 20
SAFETY INSTRUCTIONS
Fig. 19
WX210 - WX240
Fig. 20
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
SAFETY INSTRUCTIONS
Caving prevention
Fig. 21
0 - 21
Fig. 22
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
0 - 22
SAFETY INSTRUCTIONS
WX210 - WX240
40000024-en
Fig. 23
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
SAFETY INSTRUCTIONS
0 - 23
To prevent accidents:
-
Fig. 24
Fig. 25
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
0 - 24
SAFETY INSTRUCTIONS
Fig. 26
WX210 - WX240
Never carry out work on the machine without first securing it.
Always lower the working equipment or the tool onto the ground
before working on the machine.
Fig. 27
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
SAFETY INSTRUCTIONS
Fig. 28
0 - 25
Fig. 29
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
0 - 26
SAFETY INSTRUCTIONS
Prestressed units
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
SAFETY INSTRUCTIONS
Dismantling components
Never dismantle while the machine
is still at operating temperature.
Oils, greases, brake fluid or coolant
may have a high temperature and
thus result in burning or scalding.
Wait for the machine to cool down.
Depressurize pipelines and hoses,
cylinders, radiator, hydraulic tank,
compressed air reservoir and other
systems or units before starting
work.
Replace defective components in
good time to prevent greater damage.
Clean the defective component
carefully before dismantling it.
Mark dismantled components in the
correct sequence to facilitate installation.
When dismantling the component,
close exposed hose and pipe connections, open boreholes and housings with care to prevent dirt from
penetrating.
0 - 27
Ask your local authorities, collection points or dealer about the correct procedure for recycling or discarding waste.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
0 - 28
SAFETY INSTRUCTIONS
WX210 - WX240
Welding operations
Never perform welding operations
unless you are qualified to do so.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
SAFETY INSTRUCTIONS
0 - 29
Take care not to inhale the electrolyte vapours while topping up the
batteries.
Fig. 30
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
0 - 30
SAFETY INSTRUCTIONS
Prevention of scalding
WX210 - WX240
Engine oil, gearbox oil and hydraulic oil also heat up during operation.
The engine, hoses, lines and other
components also heat up.
Give the oil and the components
time to cool down before starting
servicing or inspection work.
Fig. 32
Fig. 31
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
SAFETY INSTRUCTIONS
0 - 31
Fire prevention
Checking for leakages:
-
Spilt fuel or lubricant, waste, lubricating grease, dirt, coal dust deposits and other flammable substances may cause fires.
Ensure that all electrical connections are clean and have a firm fit.
-Never start up the machine if cables or lines are loose, kinked, etc.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
0 - 32
SAFETY INSTRUCTIONS
WX210 - WX240
4100033
Fig. 33
Fig. 34
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
SAFETY INSTRUCTIONS
0 - 33
Fig. 35
Fig. 36
Fig. 37
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
0 - 34
SAFETY INSTRUCTIONS
WX210 - WX240
Never carry out welding or flamecutting work on pipes or lines carrying combustible fluids.
Fig. 38
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
SAFETY INSTRUCTIONS
0 - 35
Fig. 39
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
0 - 36
SAFETY INSTRUCTIONS
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
SAFETY INSTRUCTIONS
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0 - 37
0 - 38
SAFETY INSTRUCTIONS
WX210 - WX240
40000025-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
SAFETY INSTRUCTIONS
Observe
the
warning
and
instruction signs attached to the
machine.
Legend
1. Risk of injury from moving parts of the working equipment. Move the working equipment
only after all persons have left the hazard
zone.
2. This sign indicates that the working equipment
reaches far out over the machine and that
it can be moved without moving the machine.
3. Risk of injury from falling loads or moving
parts of the working equipment. Do not stand
under suspended loads or under the working equipment.
4. The CE mark indicates that this machine has
been built in compliance with the European directives concerning the safety of machines.
LWA indicates the level of noise emissions in
dBA (acc. to standard 2000/14/EC).
5. Lifting gear can be attached here when parts
of the machine are to be removed.
6. This sign
pressure.
0 - 39
specifies
the
prescribed
air
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
0 - 40
SAFETY INSTRUCTIONS
WX210 - WX240
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
SAFETY INSTRUCTIONS
Observe
the
warning
and
instruction signs attached to the
machine.
Keep the signs clean and legible.
Replace the signs immediately if
they are no longer legible.
New warning and instruction
signs can be obtained from our
spare-parts service. The part no.
for ordering is set out in the
spare-parts list of your machine.
0 - 41
Legend
1. Alternator, regulator and electronic modules
may be damaged, if the batteries are disconnected with the engine running. The engine
must therefore be shut off before the batteries
are disconnected and removed.
2. Hydraulic oil reservoir.
3. Hydraulic oil reservoir. Observe the Operator's Manual. The reservoir is filled with a
special hydraulic fluid (option).
4. Fuel tank.
5. Risk of injury from slewing superstructure
or moving machine. Slew the superstructure
and drive the machine only after all persons have left the hazard zone.
6. Fastening means must be attached here
when the machine is to be transported.
7. Control elements for the auxiliary heating
system (option).
8. This sign shows the layout of the machine
points to be regularly greased. The sign states
also the change intervals for consumables
and filters.
A detailed list of all regular servicing activities is contained in the inspection and maintenance schedules (Part 3 of these Operator's
Manual).
Always perform servicing in compliance with
the maintenance schedules.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
0 - 42
SAFETY INSTRUCTIONS
WX210 - WX240
Organizational measures
The Owners Manual must always be at hand at
the deployment site of the machine, e.g. in the
container provided.
In addition to the Owners Manual, observe and
instruct the user in all other generally applicable
statutory and other mandatory regulations relevant
to accident prevention and environmental protection.
These compulsory regulations may also deal, for
example, with the handling of hazardous substances, the issuing/wearing of personal protective
equipment, or traffic regulations.
The Owners Manual must be supplemented by
instructions covering the duties involved in supervising and notifying special organizational features,
such as job organization, working sequences or
deployed personnel.
The personnel assigned to work on the machine
must have read the operating instructions and in
particular the Safety Instructions section before
starting work. Reading the instructions after work
has begun is too late. This applies especially to
persons working only occasionally on the machine,
e.g. during setting-up or servicing.
Check at least occasionally whether the work is
being carried out in compliance with the Owners
Manual and with attention being paid to risks and
safety factors.
Long hair must be tied back or otherwise secured,
garments must be close-fitting, and no jewellery
including rings may be worn. Injury may result from
such items being caught up in the machinery or
catching on moving parts.
Use personal protective equipment wherever required by the circumstances or by law
40000059-en
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
SAFETY INSTRUCTIONS
0 - 43
Standard operation
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
0 - 44
SAFETY INSTRUCTIONS
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
SAFETY INSTRUCTIONS
Wear a safety harness when carrying out maintenance work at greater heights.
Keep all handles, steps, handrails, platforms, landings and ladders free from dirt, snow and ice.
Clean the machine, especially connections and
threaded unions, of any traces of oil, fuel or preservatives before carrying out maintenance/ repair
work. Never use aggressive detergents. Use lintfree cleaning rags.
Before cleaning the machine with water, steam jet
(high-pressure cleaning) or detergents, cover or
tape up all openings which have to be protected
against water, steam or detergent penetration for
safety and functional reasons. Special care must
be taken with electric motors and switchgear cabinets.
Ensure during cleaning of the machine that the
temperature sensors of the fire-warning and firefighting systems do not come into contact with hot
cleaning agents as this might activate the extinguishing system.
After cleaning, remove all covers and tapes applied
for that purpose.
After cleaning, examine all fuel, lubricant, and hydraulic fluid lines for leaks, loose connections,
chafe marks and damage. Any defects found must
be rectified without delay.
Always tighten any screwed connections that have
been loosened during maintenance and repair
work.
Any safety devices removed for set-up, maintenance or repair purposes must be refitted and
checked immediately upon completion of the maintenance and repair work..
Ensure that all consumables and replaced parts
are disposed of safely and with minimum environmental impact.
0 - 45
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
0 - 46
SAFETY INSTRUCTIONS
WX210 - WX240
Noise
During operation, all sound baffles of the machine
must be closed.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
Service manual
Section 1 Technical Data and
Special Tools
WX210 - WX240
9-91270
1-2
WX210 - WX240
The data contained in this handbook were valid at the time of publication. As we constantly
endeavour to improve our products and to provide additional options, modifications or
changes made in this context may have an impact on the procedures described in this
handbook. Please contact your local dealer if you find any discrepancies.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1-3
1-4
WX210 - WX240
Table of contents
Calculation Examples................................................................................................................... 36
Angles of Slope ............................................................................................................................................ 36
Travel Speed................................................................................................................................................ 36
Hydraulic outputs (pumps/motors) ............................................................................................................... 37
Stroking times of cylinders ........................................................................................................................... 37
Speeds of hydraulic motors ......................................................................................................................... 37
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
1-5
Spacers .......................................................................................................................................... 44
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1-6
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
1-7
40000205-en
Foreword
Anyone involved with commissioning, operating, inspecting and servicing for this construction machine
must read through and acquaint
himself with the
"OPERATING MANUAL"
and especially the Section
"FUNDAMENTAL
STRUCTIONS"
SAFETY
The Part Numbers given in the sections are not to be used when ordering spare parts. They are only intended to identify the component
being referred to.
IN-
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1-8
WX210 - WX240
Technical characteristics
40000477-en
Prospectuses in Annex
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
1-9
Fig. 1
WX210
P/N
Piston
Piston
rod
Length
Stroke
Length
Cylinder barrel
Piston rod
Eye
c
Width
D
Eye
d
Width
E
Monoblock boom
7211 3778
135
85
10501.8
6301.8
16803.6
90++0.25
0.05
116 00.5
100 ++0.25
0.05
106 00.5
Boom adjusting
7210 4531
135
85
15651.8
9851.8
25503.6
90 ++0.25
0.05
116 00.5
100 ++0.25
0.05
106 00.5
Stick cylinder
7210 4546
135
95
19751.8
14001.8
33753.6
80
116 00.5
80
116 00.5
Bucket cylinder
7211 3790
115
80
16601.8
10751.8
27353.6
70 ++0.25
0.05
96 00.5
80++0.25
0.05
96 00.5
Neck
33 27 103
180
100
1360
745
2105
110++0.457
0.370
1261.2
110++0.457
0.370
126 0.5
Piston
Piston
rod
Length
Stroke
Length
WX240
P/N
Cylinder barrel
Piston rod
Eye
c
Width
D
Eye
d
Width
E
Monoblock boom
7211 2074
145
90
16301.8
10501.8
26803.6
90++0.25
0.05
116 00.5
100 ++0.25
0.05
106 00.5
Boom adjusting
7210 4481
145
90
15651.8
9851.8
25503.6
90++0.25
0.05
116 00.5
100 ++0.25
0.05
106 00.5
Stick cylinder
7210 4471
145
95
19751.8
14001.8
33753.6
90++0.25
0.05
123 00.5
90 ++0.25
0.05
123 00.5
Bucket cylinder
7211 1697
125
85
16651.8
10751.8
27403.6
80 ++0.25
0.05
123 00.5
80++0.25
0.05
123 00.5
Neck
33 26 713
185
100
1360
745
2105
110++0.457
0.370
1261.2
110++0.457
0.370
126 00.5
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1 - 10
WX210 - WX240
Bucket-induced protrusion
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1 - 11
1 - 12
WX210 - WX240
40000206-en
Symbol
Unit
old
Conversion
new
Explanation
Remark
for rough
calculation
(appr. 2%
inexact)
SI - Units
Selection of
additional units
Length
mm, cm,
dm, m, km
mm, km
Area
mm, cm,
dm, m
mm, cm
V, Vn
mm, cm,
dm, m, l
mm, cm,
dm, l
Mass
mg, g, kg,
Mg=t, (kp s/m)
kg
mg, g,
Mg, t
Density
g/cm, kg/dm,
4
(kp s/m )
kg/m
g/cm,
kg/dm
Inertia
moment
kp m
kg m
Mg m
Specific
volume
m/kg
m/Mg
Volume
(kp m s)
m/kg, m/t
1 kp m s =
9,81 kg m
1 kp m s =
10 kg m
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
1 - 13
Symbol
Unit
old
Conversion
new
for exact
calculation
Explanation
Remark
for rough
calculation
(appr. 2%
inexact)
SI - Units
Selection of
additional units
ms, min, h,
d
Time
s, min, h,
d = day
Frequency
Hz
Hz
Rate of revolutions
U/min
1/s
1/min
Speed
m/s, km/h
m/s
km/h
Acceleration
m/s
m/s
Volume flow
m/s, m/min,
m/h
m/s
Mass flow
kg/s, kg/min,
kg/h
kf/s
Heat flow
(kcal/h)
kW, MW
1kcal/h =
1.163W
1kcal/h =
1.2W
b, bs
kg/PSh
g/PSh
kg/J
g/(kWh)
1g/(PSh) =
1.359g/(kWh)
1g/(PSh) =
1.36g/(kWh)
Specific fuel
and oil
consumption
1 Hz 1/s
s = min/60
m/min,
l/h
1W = 1J/s =
1Nm/s
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1 - 14
WX210 - WX240
Symbol
Unit
old
Conversion
new
for exact
calculation
Explanation
Remark
for rough
calculation
(appr. 2%
inexact)
Force
SI - Units
Selection of
additional units
(dyn, p)
N (Newton)
MN, kN,
mN
1kp =
1kg x 9,81m/s
= 9,81N
1kp = 10N
1N =
1kg x 1m/s =
1kg m/s
P, Pi,
Pe,
P, Pu
(kp/cm,at,atm)
(mWS, Torr)
(mmHg)
N/m
Pa (Pascal)
bar, mbar
1kp/cm =
0.981bar
1 atm =
1.013bar
1mWS =
0.098bar
1 kp/cm =
1bar
1mWS =
0.1bar
1 N/m =
1Pa
1Pa =
-5
10 bar
1bar =
5
10 N/m
Mechanical
stress
(kp/cm)
(kp/mm)
N/m, pa
N/mm
1 kp/mm =
9.81N/mm
1kp/cm =
9.81N/cm
1 kp/mm =
10N/mm
1kp/cm =
10N/cm
1N/m = 1Pa
Energy
(kpm)
J (Joule)
MJ, kJ,
kW h
1kpm = 9.81J
1kpm = 10J
3.6MJ =
1kWh
1J = 1NM =
1Ws
Heat capacy
(cal, erg)
J (Joule)
MJ, kJ,
kW h
1 kcal =
4.19kJ
Power
(PS), W
kW, MW
1PS =
0.735499 kW
1kW =
1.359622 PS
1PS =
0.74kW
1kW =
1.39 PS
(kp m)
Nm
Ncm
1kpm =
9.81Nm
1kpm =
10Nm
Pressure
(of Fluids)
3.6MJ =
1kWh
1J = 1NM =
1Ws
1W = 1J/s =
1Nm/s
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
1 - 15
40000207-en
in
ft
yd
mile
1 inch
0.0833
0.0278
1foot
12
0.3333
0.00019
1 yard
36
1 statute mile
63360
5280
1 UK nautic mile
72960
1 cm
1m
UK n mile
cm
2.54
0.0254
0.00016
30.48
0.3048
0.00057
0.00049
91.44
0.9144
1760
0.86842
1609.3
6080
2026.7
1.15151
1853.2
0.3937
0.0328
0.0109
39370
3.2808
1.0936
0.00062
yd
sqmile
0.01
0.00054
100
acre
cm
in
ft
1 square inch
0.0069
1 square foot
144
0.1111
1 square yard
1296
6.4516
1 square mile
1 acre
43560
1 cm
0.1550
1 m
1550.0
10.764
4840
1.1960
929.03 0.0929
0.00021
1
460
0.00156
8361.3 0.8361
4046.9
1
0.0001
10000
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1 - 16
WX210 - WX240
1 ft = 12 in = 304.8 mm
in
+0
+1
+2
+3
+4
+5
+6
+7
+8
+9
+10
+11
0.0254 0.0508 0.0762 0.1016 0.1270 0.1524 0.1778 0.2032 0.2286 0.2540 0.2794
0.3048 0.3302 0.3556 0.3810 0.4064 0.4318 0.4572 0.4826 0.5080 0.5334 0.5588 0.5842
0.6096 0.6350 0.6604 0.6858 0.7112 0.7366 0.7620 0.7874 0.8128 0.8382 0.8636 0.8890
0.9144 0.9398 0.9652 0.9906 1.0160 1.0414 1.0668 1.0922 1.1176 1.1430 1.1684 1.1938
1.2192 1.2446 1.2700 1.2954 1.3208 1.3462 1.3716 1.3970 1.4224 1.4478 1.4732 1.4986
1.5240 1.5494 1.5748 1.6002 1.6256 1.6510 1.6764 1.7018 1.7272 1.7526 1.7780 1.8034
1.8288 1.8542 1.8796 1.9050 1.9304 1.9558 1.9812 2.0066 2.0320 2.0574 2.0828 2.1082
2.1336 2.1590 2.1844 2.2098 2.2352 2.2606 2.2860 2.3114 2.3368 2.3622 2.3876 2.4130
2.4384 2.4638 2.4892 2.5146 2.5400 2.5654 2.5908 2.6162 2.6416 2.6670 2.6924 2.7178
2.7432 2.7686 2.7940 2.8194 2.8448 2.8702 2.8956 2.9210 2.9464 2.9718 2.9972 3.0226
10
3.0480 3.0734 3.0988 3.1242 3.1496 3.1750 3.2004 3.2258 3.2512 3.2766 3.3020 3.3274
11
3.3528 3.3782 3.4036 3.4290 3.4544 3.4798 3.5052 3.5306 3.5560 3.5814 3.6068 3.6322
12
3.6576 3.6830 3.7000 3.7338 3.7592 3.7846 3.8100 3.8354 3.8608 3.8862 3.9116 3.9370
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
1 - 17
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
410
420
430
440
450
460
470
480
490
500
510
520
530
540
550
560
570
580
590
600
610
620
630
640
650
660
670
680
690
700
7.376
14.751
22.127
29.502
36.878
44.254
51.629
59.005
66.380
73.756
81.132
88.507
95.883
103.258
110.634
118.010
125.385
132.761
140.136
147.512
154.888
162.263
169.639
177.014
184.390
191.766
199.141
206.517
213.892
221.268
228.644
236.019
243.395
250.770
258.146
265.521
272.897
280.273
287.648
295.024
302.399
309.775
317.151
324.526
331.902
339.278
346.653
354.029
361.404
368.780
376.156
383.531
390.907
398.282
405.658
413.033
420.409
427.785
435.160
442.536
449.911
457.287
464.663
472.038
479.414
486.790
494.165
501.541
508.916
516.292
8.113
15.489
22.864
30.240
37.616
44.991
52.367
59.742
67.118
74.494
81.869
89.245
96.620
103.996
111.372
118.747
126.123
133.498
140.874
148.250
155.625
163.001
170.376
177.752
185.128
192.503
199.879
207.254
214.630
222.006
229.381
236.757
244.132
251.508
258.884
266.259
273.635
281.010
288.386
295.761
303.137
310.513
317.888
325.264
332.639
340.015
347.391
354.766
362.142
369.517
376.893
384.269
391.644
399.020
406.396
413.771
421.147
428.522
435.898
443.273
450.649
458.025
465.400
472.776
480.151
487.527
494.903
502.278
509.654
517.030
8.851
16.226
23.602
30.978
38.353
45.729
53.104
60.480
67.856
75.231
82.607
89.982
97.358
104.734
112.109
119.485
126.860
134.236
141.612
148.987
156.363
163.738
171.114
178.490
185.865
193.241
200.616
207.992
215.368
222.743
230.119
237.494
244.870
252.245
259.621
266.997
274.372
281.748
289.123
296.499
303.875
311.250
318.626
326.001
333.377
340.753
348.128
355.504
362.879
370.255
377.631
385.006
392.382
399.757
407.133
414.509
421.884
429.260
436.635
444.011
451.386
458.762
466.138
473.513
480.889
488.265
495.640
503.016
510.391
517.767
9.588
16.964
24.339
31.715
39.091
46.466
53.842
61.217
68.593
75.969
83.344
90.720
98.095
105.471
112.847
120.222
127.598
134.973
142.349
149.725
157.100
164.476
171.851
179.227
186.603
193.978
201.354
208.729
216.105
223.481
230.856
238.232
245.607
252.983
260.359
267.734
275.110
282.485
289.861
297.237
304.612
311.988
319.363
326.739
334.115
341.490
348.866
356.241
363.617
370.992
378.368
385.744
393.119
400.495
407.871
415.246
422.622
429.997
437.373
444.749
452.124
459.500
466.875
474.251
481.626
489.002
496.378
503.753
511.129
518.505
10.326
17.701
25.077
32.453
39.828
47.204
54.579
61.955
69.331
76.706
84.082
91.457
98.833
106.209
113.584
120.960
128.335
135.711
143.087
150.462
157.838
165.213
172.589
179.965
187.340
194.716
202.091
209.467
216.843
224.218
231.594
238.969
246.345
253.721
261.096
268.472
275.847
283.223
290.598
297.974
305.350
312.725
320.101
327.477
334.852
342.228
349.603
356.979
364.354
371.730
379.106
386.481
393.857
401.232
408.608
415.984
423.359
430.735
438.111
445.486
452.862
460.237
467.613
474.989
482.364
489.740
497.115
504.491
511.866
519.242
11.063
18.439
25.815
33.190
40.566
47.941
55.317
62.693
70.068
77.444
84.819
92.195
99.571
106.946
114.322
121.697
129.073
136.449
143.824
151.200
158.575
165.951
173.327
180.702
188.078
195.453
202.829
210.205
217.580
224.956
232.331
239.707
247.083
254.458
261.834
269.209
276.585
283.960
291.336
298.712
306.087
313.463
320.838
328.214
335.590
342.965
350.341
357.717
365.092
372.468
379.843
387.219
394.594
401.970
409.346
416.721
424.097
431.472
438.848
446.224
453.599
460.975
468.350
475.726
483.102
490.477
497.853
505.229
512.604
519.980
11.801
19.177
26.552
33.928
41.303
48.679
56.055
63.430
70.806
78.181
85.557
92.933
100.308
107.684
115.059
122.435
129.811
137.186
144.562
151.937
159.313
166.689
174.064
181.440
188.815
196.191
203.567
210.942
218.318
225.693
233.069
240.445
247.820
255.196
262.571
269.947
277.323
284.698
292.074
299.449
306.825
314.200
321.576
328.952
336.327
343.703
351.078
358.454
365.830
373.205
380.581
387.957
395.332
402.708
410.083
417.459
424.834
432.210
439.586
446.961
454.337
461.712
469.088
476.464
483.839
491.215
498.590
505.966
513.342
520.717
12.539
19.914
27.290
34.665
42.041
49.417
56.792
64.168
71.543
78.919
86.295
93.670
101.046
108.421
115.797
123.173
130.548
137.924
145.299
152.675
160.051
167.426
174.802
182.177
189.553
196.929
204.304
211.680
219.055
226.431
233.807
241.182
248.558
255.933
263.309
270.684
278.060
285.436
292.811
300.187
307.562
314.938
322.313
329.689
337.065
344.440
351.816
359.192
366.567
373.943
381.318
388.694
396.070
403.445
410.821
418.196
425.572
432.948
440.323
447.699
455.074
462.450
469.826
477.201
484.577
491.952
499.328
506.704
514.079
521.455
13.276
20.652
28.027
35.403
42.778
50.154
57.530
64.905
72.281
79.656
87.032
94.408
101.783
109.159
116.534
123.910
131.286
138.661
146.037
153.412
160.788
168.164
175.539
182.915
190.290
197.666
205.042
212.417
219.793
227.168
234.544
241.920
249.295
256.671
264.046
271.422
278.798
286.173
293.549
300.924
308.300
315.676
323.051
330.427
337.802
345.178
352.553
359.929
367.305
374.680
382.056
389.432
396.807
404.183
411.558
418.934
426.310
433.685
441.061
448.436
455.812
463.187
470.563
477.939
485.314
492.690
500.065
507.441
514.817
522.192
14.014
21.389
8.765
36.140
43.516
50.892
58.267
65.643
73.018
80.394
87.770
95.145
102.521
109.896
117.272
124.648
132.023
139.399
146.774
154.150
161.526
168.901
176.277
183.652
191.028
198.404
205.779
213.155
220.530
227.906
235.282
242.657
250.033
257.408
264.784
272.159
279.535
286.911
294.286
301.662
309.038
316.413
323.789
331.164
338.540
345.916
353.291
360.667
368.042
375.418
382.793
390.169
397.545
404.920
412.296
419.671
427.047
434.423
441.798
449.174
456.550
463.925
471.301
478.676
486.052
493.427
500.803
508.179
515.554
522.930
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1 - 18
WX210 - WX240
Nm
710
720
730
740
750
760
770
780
790
800
810
820
830
840
850
860
870
880
890
900
910
920
930
940
950
960
970
980
990
1000
1010
1020
1030
1040
1050
1060
1070
1080
1090
1100
1110
1120
1130
1140
1150
1160
1170
1180
1190
1200
1210
1220
1230
1240
1250
1260
1270
1280
1290
1300
1310
1320
1330
1340
1350
1360
1370
1380
1390
1400
523.667
531.043
538.419
545.794
553.170
560.545
567.921
575.297
582.672
590.048
597.423
604.799
612.175
619.550
626.926
634.302
641.677
649.053
656.428
663.804
671.179
678.555
685.931
693.306
700.682
708.057
715.433
722.809
730.184
737.560
744.936
752.311
759.687
767.062
774.438
781.813
789.189
796.565
803.940
811.316
818.691
826.067
833.443
840.818
848.194
855.569
862.945
870.321
877.696
885.072
892.448
899.823
907.199
914.574
921.950
929.325
936.701
944.077
951.452
958.828
966.203
973.579
980.955
988.330
995.706
1003.082
1010.457
1017.833
1025.208
1032.584
524.405
531.781
539.156
546.532
553.907
561.283
568.659
576.034
583.410
590.785
598.161
605.537
612.912
620.288
627.663
635.039
642.415
649.790
657.166
664.542
671.917
679.293
686.668
694.044
701.419
708.795
716.171
723.546
730.922
738.297
745.673
753.049
760.424
767.800
775.175
782.551
789.927
797.302
804.678
812.053
819.429
826.805
834.180
841.556
848.931
856.307
863.683
871.058
878.434
885.809
893.185
900.561
907.936
915.312
922.687
930.063
937.439
944.814
952.190
959.565
966.941
974.317
981.692
989.068
996.443
1003.819
1011.195
1018.570
1025.946
1033.321
525.143
532.518
539.894
547.269
554.645
562.021
569.396
576.772
584.147
591.523
598.899
606.274
613.650
621.025
628.401
635.777
643.152
650.528
657.903
665.279
672.655
680.030
687.406
694.781
702.157
709.532
716.908
724.284
731.659
739.035
746.411
753.786
761.162
768.537
775.913
783.289
790.664
798.040
805.415
812.791
820.167
827.542
834.918
842.293
849.669
857.045
864.420
871.796
879.171
886.547
893.923
901.298
908.674
916.049
923.425
930.801
938.176
945.552
952.927
960.303
967.678
975.054
982.430
989.805
997.181
1004.557
1011.932
1019.308
1026.683
1034.059
525.880
533.256
540.631
548.007
555.383
562.758
570.134
577.509
584.885
592.260
599.636
607.012
614.387
621.763
629.138
636.514
643.890
651.265
658.641
666.017
673.392
680.768
688.143
695.519
702.895
710.270
717.646
725.021
732.397
739.772
747.148
754.524
761.899
769.275
776.651
784.026
791.402
798.777
806.153
813.529
820.904
828.280
835.655
843.031
850.406
857.782
865.158
872.533
879.909
887.284
894.660
902.036
909.411
916.787
924.163
931.538
938.914
946.289
953.665
961.041
968.416
975.792
983.167
990.543
997.918
1005.294
1012.670
1020.045
1027.421
1034.797
526.618
533.993
541.369
548.744
556.120
563.496
570.871
578.247
585.623
592.998
600.374
607.749
615.125
622.500
629.876
637.252
644.627
652.003
659.378
666.754
674.130
681.505
688.881
696.257
703.632
711.008
718.383
725.759
733.135
740.510
747.886
755.261
762.637
770.012
777.388
784.764
792.139
799.515
806.890
814.266
821.642
829.017
836.393
843.769
851.144
858.520
865.895
873.271
880.646
888.022
895.398
902.773
910.149
917.524
924.900
932.276
939.651
947.027
954.403
961.778
969.154
976.529
983.905
991.281
998.656
1006.032
1013.407
1020.783
1028.158
1035.534
527.355
534.731
542.106
549.482
556.858
564.233
571.609
578.984
586.360
593.736
601.111
608.487
615.863
623.238
630.614
637.989
645.365
652.740
660.116
667.492
674.867
682.243
689.618
696.994
704.370
711.745
719.121
726.496
733.872
741.248
748.623
755.999
763.375
770.750
778.126
785.501
792.877
800.252
807.628
815.004
822.379
829.755
837.130
844.506
851.882
859.257
866.633
874.009
881.384
888.760
896.135
903.511
910.886
918.262
925.638
933.013
940.389
947.764
955.140
962.516
969.891
977.267
984.642
992.018
999.394
1006.769
1014.145
1021.521
1028.896
1036.272
528.093
535.469
542.844
550.220
557.595
564.971
572.346
579.722
587.098
594.473
601.849
609.224
616.600
623.976
631.351
638.727
646.102
653.478
660.854
668.229
675.605
682.980
690.356
697.732
705.107
712.483
719.858
727.234
734.610
741.985
749.361
756.736
764.112
771.488
778.863
786.239
793.615
800.990
808.366
815.741
823.117
830.492
837.868
845.244
852.619
859.995
867.370
874.746
882.122
889.497
896.873
904.248
911.624
919.000
926.375
933.751
941.126
948.502
955.878
963.253
970.629
978.004
985.380
992.756
1000.131
1007.507
1014.882
1022.258
1029.634
1037.009
528.830
536.206
543.582
550.957
558.333
565.708
573.084
580.459
587.835
595.211
602.586
609.962
617.338
624.713
632.089
639.464
646.840
654.216
661.591
668.967
676.342
683.718
691.094
698.469
705.845
713.220
720.596
727.972
735.347
742.723
750.098
757.474
764.850
772.225
779.601
786.976
794.352
801.728
809.103
816.479
823.854
831.230
838.605
845.981
853.357
860.732
868.108
875.484
882.859
890.235
897.610
904.986
912.362
919.737
927.113
934.488
941.864
949.240
956.615
963.991
971.366
978.742
986.118
993.493
1000.869
1008.244
1015.620
1022.996
1030.371
1037.747
529.568
536.944
544.319
551.695
559.070
566.446
573.822
581.197
588.573
595.948
603.324
610.699
618.075
625.451
632.826
640.202
647.578
654.953
662.329
669.704
677.080
684.456
691.831
699.207
706.582
713.958
721.333
728.709
736.085
743.460
750.836
758.211
765.587
772.963
780.338
787.714
795.090
802.465
809.841
817.216
824.592
831.968
839.343
846.719
854.094
861.470
868.845
876.221
883.597
890.972
898.348
905.724
913.099
920.475
927.850
935.226
942.602
949.977
957.353
964.728
972.104
979.479
986.855
994.231
1001.606
1008.982
1016.357
1023.733
1031.109
1038.484
530.305
537.681
545.057
552.432
559.808
567.184
574.559
581.935
589.310
596.686
604.062
611.437
618.813
626.188
633.564
640.939
648.315
655.691
663.066
670.442
677.817
685.193
692.569
699.944
707.320
714.696
722.071
729.447
736.822
744.198
751.573
758.949
766.325
773.700
781.076
788.451
795.827
803.203
810.578
817.954
825.330
832.705
840.081
847.456
854.832
862.208
869.583
876.959
884.334
891.710
899.085
906.461
913.837
921.212
928.588
935.963
943.339
950.715
958.090
965.466
972.842
980.217
987.593
994.968
1002.344
1009.719
1017.095
1024.471
1031.846
1039.222
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
1 - 19
Nm
1410
1420
1430
1440
1450
1460
1470
1480
1490
1500
1510
1520
1530
1540
1550
1560
1570
1580
1590
1600
1610
1620
1630
1640
1650
1660
1670
1680
1690
1700
1710
1720
1730
1740
1750
1760
1770
1780
1790
1800
1810
1820
1830
1840
1850
1860
1870
1880
1890
1900
1910
1920
1930
1940
1950
1960
1970
1980
1990
2000
2010
2020
2030
2040
2050
2060
2070
2080
2090
2100
1039.959
1047.335
1054.711
1062.086
1069.462
1076.837
1084.213
1091.589
1098.964
1106.340
1113.715
1121.091
1128.467
1135.842
1143.218
1150.594
1157.969
1165.345
1172.720
1180.096
1187.471
1194.847
1202.223
1209.598
1216.974
1224.349
1231.725
1239.101
1246.476
1253.852
1261.228
1268.603
1275.979
1283.354
1290.730
1298.105
1305.481
1312.857
1320.232
1327.608
1334.983
1342.359
1349.735
1357.110
1364.486
1371.861
1379.237
1386.613
1393.988
1401.364
1408.740
1416.115
1423.491
1430.866
1438.242
1445.617
1452.993
1460.369
1467.744
1475.120
1482.495
1489.871
1497.247
1504.622
1511.998
1519.374
1526.749
1534.125
1541.500
1548.876
1040.697
1048.073
1055.448
1062.824
1070.199
1077.575
1084.951
1092.326
1099.702
1107.077
1114.453
1121.829
1129.204
1136.580
1143.955
1151.331
1158.707
1166.082
1173.458
1180.833
1188.209
1195.585
1202.960
1210.336
1217.711
1225.087
1232.463
1239.838
1247.214
1254.589
1261.965
1269.341
1276.716
1284.092
1291.467
1298.843
1306.219
1313.594
1320.970
1328.345
1335.721
1343.097
1350.472
1357.848
1365.223
1372.599
1379.975
1387.350
1394.726
1402.101
1409.477
1416.853
1424.228
1431.604
1438.979
1446.355
1453.730
1461.106
1468.482
1475.857
1483.233
1490.609
1497.984
1505.360
1512.735
1520.111
1527.487
1534.862
1542.238
1549.613
1041.435
1048.810
1056.186
1063.561
1070.937
1078.312
1085.688
1093.064
1100.439
1107.815
1115.191
1122.566
1129.942
1137.317
1144.693
1152.069
1159.444
1166.820
1174.195
1181.571
1188.947
1196.322
1203.698
1211.073
1218.449
1225.824
1233.200
1240.576
1247.951
1255.327
1262.703
1270.078
1277.454
1284.829
1292.205
1299.581
1306.956
1314.332
1321.707
1329.083
1336.458
1343.834
1351.210
1358.585
1365.961
1373.337
1380.712
1388.088
1395.463
1402.839
1410.215
1417.590
1424.966
1432.341
1439.717
1447.093
1454.468
1461.844
1469.219
1476.595
1483.970
1491.346
1498.722
1506.097
1513.473
1520.849
1528.224
1535.600
1542.975
1550.351
1042.172
1049.548
1056.923
1064.299
1071.675
1079.050
1086.426
1093.801
1101.177
1108.552
1115.928
1123.304
1130.679
1138.055
1145.430
1152.806
1160.182
1167.557
1174.933
1182.309
1189.684
1197.060
1204.435
1211.811
1219.187
1226.562
1233.938
1241.313
1248.689
1256.064
1263.440
1270.816
1278.191
1285.567
1292.943
1300.318
1307.694
1315.069
1322.445
1329.821
1337.196
1344.572
1351.947
1359.323
1366.698
1374.074
1381.450
1388.825
1396.201
1403.576
1410.952
1418.328
1425.703
1433.079
1440.455
1447.830
1455.206
1462.581
1469.957
1477.333
1484.708
1492.084
1499.459
1506.835
1514.210
1521.586
1528.962
1536.337
1543.713
1551.089
1042.910
1050.285
1057.661
1065.036
1072.412
1079.788
1087.163
1094.539
1101.915
1109.290
1116.666
1124.041
1131.417
1138.792
1146.168
1153.544
1160.919
1168.295
1175.670
1183.046
1190.422
1197.797
1205.173
1212.549
1219.924
1227.300
1234.675
1242.051
1249.427
1256.802
1264.178
1271.553
1278.929
1286.304
1293.680
1301.056
1308.431
1315.807
1323.182
1330.558
1337.934
1345.309
1352.685
1360.061
1367.436
1374.812
1382.187
1389.563
1396.938
1404.314
1411.690
1419.065
1426.441
1433.816
1441.192
1448.568
1455.943
1463.319
1470.695
1478.070
1485.446
1492.821
1500.197
1507.573
1514.948
1522.324
1529.699
1537.075
1544.450
1551.826
1043.647
1051.023
1058.398
1065.774
1073.150
1080.525
1087.901
1095.276
1102.652
1110.028
1117.403
1124.779
1132.155
1139.530
1146.906
1154.281
1161.657
1169.032
1176.408
1183.784
1191.159
1198.535
1205.910
1213.286
1220.662
1228.037
1235.413
1242.788
1250.164
1257.540
1264.915
1272.291
1279.667
1287.042
1294.418
1301.793
1309.169
1316.544
1323.920
1331.296
1338.671
1346.047
1353.422
1360.798
1368.174
1375.549
1382.925
1390.301
1397.676
1405.052
1412.427
1419.803
1427.178
1434.554
1441.930
1449.305
1456.681
1464.056
1471.432
1478.808
1486.183
1493.559
1500.934
1508.310
1515.686
1523.061
1530.437
1537.812
1545.188
1552.564
1044.385
1051.760
1059.136
1066.512
1073.887
1081.263
1088.638
1096.014
1103.390
1110.765
1118.141
1125.516
1132.892
1140.268
1147.643
1155.019
1162.394
1169.770
1177.146
1184.521
1191.897
1199.272
1206.648
1214.024
1221.399
1228.775
1236.150
1243.526
1250.902
1258.277
1265.653
1273.028
1280.404
1287.780
1295.155
1302.531
1309.906
1317.282
1324.657
1332.033
1339.409
1346.784
1354.160
1361.536
1368.911
1376.287
1383.662
1391.038
1398.414
1405.789
1413.165
1420.540
1427.916
1435.292
1442.667
1450.043
1457.418
1464.794
1472.170
1479.545
1486.921
1494.296
1501.672
1509.048
1516.423
1523.799
1531.174
1538.550
1545.926
1553.301
1045.122
1052.498
1059.874
1067.249
1074.625
1082.000
1089.376
1096.751
1104.127
1111.503
1118.878
1126.254
1133.630
1141.005
1148.381
1155.756
1163.132
1170.508
1177.883
1185.259
1192.634
1200.010
1207.385
1214.761
1222.137
1229.512
1236.888
1244.264
1251.639
1259.015
1266.390
1273.766
1281.142
1288.517
1295.893
1303.268
1310.644
1318.020
1325.395
1332.771
1340.146
1347.522
1354.897
1362.273
1369.649
1377.024
1384.400
1391.776
1399.151
1406.527
1413.902
1421.278
1428.654
1436.029
1443.405
1450.780
1458.156
1465.531
1472.907
1480.283
1487.658
1495.034
1502.409
1509.785
1517.161
1524.536
1531.912
1539.288
1546.663
1554.039
1045.860
1053.236
1060.611
1067.987
1075.362
1082.738
1090.114
1097.489
1104.865
1112.240
1119.616
1126.991
1134.367
1141.743
1149.118
1156.494
1163.870
1171.245
1178.621
1185.996
1193.372
1200.748
1208.123
1215.499
1222.874
1230.250
1237.625
1245.001
1252.377
1259.752
1267.128
1274.503
1281.879
1289.255
1296.630
1304.006
1311.382
1318.757
1326.133
1333.508
1340.884
1348.260
1355.635
1363.011
1370.386
1377.762
1385.137
1392.513
1399.889
1407.264
1414.640
1422.016
1429.391
1436.767
1444.142
1451.518
1458.894
1466.269
1473.645
1481.020
1488.396
1495.771
1503.147
1510.523
1517.898
1525.274
1532.649
1540.025
1547.401
1554.776
1046.597
1053.973
1061.349
1068.724
1076.100
1083.476
1090.851
1098.227
1105.602
1112.978
1120.354
1127.729
1135.105
1142.480
1149.856
1157.231
1164.607
1171.983
1179.358
1186.734
1194.109
1201.485
1208.861
1216.236
1223.612
1230.988
1238.363
1245.739
1253.114
1260.490
1267.865
1275.241
1282.617
1289.992
1297.368
1304.743
1312.199
1319.495
1326.870
1334.246
1341.622
1348.997
1356.373
1363.748
1371.124
1378.500
1385.875
1393.251
1400.626
1408.002
1415.377
1422.753
1430.129
1437.504
1444.880
1452.255
1459.631
1467.007
1474.382
1481.758
1489.134
1496.509
1503.885
1511.260
1518.636
1526.011
1533.387
1540.763
1548.138
1555.514
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1 - 20
WX210 - WX240
Nm
2110
2120
2130
2140
2150
2160
2170
2180
2190
2200
2210
2220
2230
2240
2250
2260
2270
2280
2290
2300
2310
2320
2330
2340
2350
2360
2370
2380
2390
2400
2410
2420
2430
2440
2450
2460
2470
2480
2490
2500
2510
2520
2530
2540
2550
2560
2570
2580
2590
2600
2610
2620
2630
2640
2650
2660
2670
2680
2690
2700
2710
2720
2730
2740
2750
2760
2770
2780
2790
2800
1556.251
1563.627
1571.003
1578.378
1585.754
1593.129
1600.505
1607.881
1615.256
1622.632
1630.007
1637.383
1644.759
1652.134
1659.510
1666.885
1674.261
1681.637
1689.012
1696.388
1703.763
1711.139
1718.515
1725.890
1733.266
1740.641
1748.017
1755.393
1762.768
1770.144
1777.520
1784.895
1792.271
1799.646
1807.022
1814.397
1821.773
1829.149
1836.524
1843.900
1851.275
1858.651
1866.027
1873.402
1880.778
1888.153
1895.529
1902.905
1910.280
1917.656
1925.031
1932.407
1939.783
1947.158
1954.534
1961.909
1969.285
1976.661
1984.036
1991.412
1998.787
2006.163
2013.539
2020.914
2028.290
2035.666
2043.041
2050.417
2057.792
2065.168
1556.989
1564.365
1571.740
1579.116
1586.491
1593.867
1601.243
1608.618
1615.994
1623.369
1630.745
1638.121
1645.496
1652.872
1660.247
1667.623
1674.999
1682.374
1689.750
1697.125
1704.501
1711.876
1719.252
1726.628
1734.003
1741.379
1748.755
1756.130
1763.506
1770.881
1778.257
1785.633
1793.008
1800.384
1807.759
1815.135
1822.510
1829.886
1837.262
1844.637
1852.013
1859.389
1866.764
1874.140
1881.515
1888.891
1896.267
1903.642
1911.018
1918.393
1925.769
1933.145
1940.520
1947.896
1955.271
1962.647
1970.022
1977.398
1984.774
1992.149
1999.525
2006.901
2014.276
2021.652
2029.027
2036.403
2043.779
2051.154
2058.530
2065.905
1557.727
1565.102
1572.478
1579.853
1587.229
1594.604
1601.980
1609.356
1616.731
1624.107
1631.482
1638.858
1646.234
1653.609
1660.985
1668.361
1675.736
1683.112
1690.487
1697.863
1705.239
1712.614
1719.990
1727.365
1734.741
1742.116
1749.492
1756.868
1764.243
1771.619
1778.995
1786.370
1793.746
1801.121
1808.497
1815.873
1823.248
1830.624
1837.999
1845.375
1852.750
1860.126
1867.502
1874.877
1882.253
1889.628
1897.004
1904.380
1911.755
1919.131
1926.507
1933.882
1941.258
1948.633
1956.009
1963.385
1970.760
1978.136
1985.511
1992.887
2000.262
2007.638
2015.014
2022.389
2029.765
2037.141
2044.516
2051.892
2059.267
2066.643
1558.464
1565.840
1573.215
1580.591
1587.967
1595.342
1602.718
1610.093
1617.469
1624.844
1632.220
1639.596
1646.971
1654.347
1661.722
1669.098
1676.474
1683.849
1691.225
1698.601
1705.976
1713.352
1720.727
1728.103
1735.479
1742.854
1750.230
1757.605
1764.981
1772.356
1779.732
1787.108
1794.483
1801.859
1809.234
1816.610
1823.986
1831.361
1838.737
1846.113
1853.488
1860.864
1868.239
1875.615
1882.990
1890.366
1897.742
1905.117
1912.493
1919.868
1927.244
1934.620
1941.995
1949.371
1956.747
1964.122
1971.498
1978.873
1986.249
1993.625
2001.000
2008.376
2015.751
2023.127
2030.502
2037.878
2045.254
2052.629
2060.005
2067.380
1559.202
1566.577
1573.953
1581.328
1588.704
1596.080
1603.455
1610.831
1618.207
1625.582
1632.958
1640.333
1647.709
1655.084
1662.460
1669.836
1677.211
1684.587
1691.962
1699.338
1706.714
1714.089
1721.465
1728.841
1736.216
1743.592
1750.967
1758.343
1765.719
1773.094
1780.470
1787.845
1795.221
1802.596
1809.972
1817.348
1824.723
1832.099
1839.474
1846.850
1854.226
1861.601
1868.977
1876.353
1883.728
1891.104
1898.479
1905.855
1913.230
1920.606
1927.982
1935.357
1942.733
1950.108
1957.484
1964.860
1972.235
1979.611
1986.986
1994.362
2001.738
2009.113
2016.489
2023.865
2031.240
2038.616
2045.991
2053.367
2060.742
2068.118
1559.939
1567.315
1574.690
1582.066
1589.442
1596.817
1604.193
1611.568
1618.944
1626.320
1633.695
1641.071
1648.447
1655.822
1663.198
1670.573
1677.949
1685.324
1692.700
1700.076
1707.451
1714.827
1722.202
1729.578
1736.954
1744.329
1751.705
1759.080
1766.456
1773.832
1781.207
1788.583
1795.958
1803.334
1810.710
1818.085
1825.461
1832.836
1840.212
1847.588
1854.963
1862.339
1869.714
1877.090
1884.466
1891.841
1899.217
1906.593
1913.968
1921.344
1928.719
1936.095
1943.470
1950.846
1958.222
1965.597
1972.973
1980.348
1987.724
1995.100
2002.475
2009.851
2017.226
2024.602
2031.978
2039.353
2046.729
2054.104
2061.480
2068.856
1560.677
1568.052
1575.428
1582.803
1590.179
1597.555
1604.930
1612.306
1619.682
1627.057
1634.433
1641.808
1649.184
1656.560
1663.935
1671.311
1678.686
1686.062
1693.437
1700.813
1708.189
1715.564
1722.940
1730.316
1737.691
1745.067
1752.442
1759.818
1767.194
1774.569
1781.945
1789.320
1796.696
1804.072
1811.447
1818.823
1826.198
1833.574
1840.949
1848.325
1855.701
1863.076
1870.452
1877.828
1885.203
1892.579
1899.954
1907.330
1914.706
1922.081
1929.457
1936.832
1944.208
1951.583
1958.959
1966.335
1973.710
1981.086
1988.462
1995.837
2003.213
2010.588
2017.964
2025.340
2032.715
2040.091
2047.466
2054.842
2062.218
2069.593
1561.414
1568.790
1576.166
1583.541
1590.917
1598.292
1605.668
1613.043
1620.419
1627.795
1635.170
1642.546
1649.922
1657.297
1664.673
1672.048
1679.424
1686.800
1694.175
1701.551
1708.926
1716.302
1723.677
1731.053
1738.429
1745.804
1753.180
1760.555
1767.931
1775.307
1782.682
1790.058
1797.434
1804.809
1812.185
1819.560
1826.936
1834.312
1841.687
1849.063
1856.438
1863.814
1871.189
1878.565
1885.941
1893.316
1900.692
1908.068
1915.443
1922.819
1930.194
1937.570
1944.946
1952.321
1959.697
1967.072
1974.448
1981.823
1989.199
1996.575
2003.950
2011.326
2018.701
2026.077
2033.453
2040.828
2048.204
2055.580
2062.955
2070.331
1562.152
1569.528
1576.903
1584.279
1591.654
1599.030
1606.406
1613.781
1621.157
1628.532
1635.908
1643.283
1650.659
1658.035
1665.410
1672.786
1680.162
1687.537
1694.913
1702.288
1709.664
1717.040
1724.415
1731.791
1739.166
1746.542
1753.917
1761.293
1768.669
1776.044
1783.420
1790.795
1798.171
1805.547
1812.922
1820.298
1827.674
1835.049
1842.425
1849.800
1857.176
1864.552
1871.927
1879.303
1886.678
1894.054
1901.429
1908.805
1916.181
1923.556
1930.932
1938.307
1945.683
1953.059
1960.434
1967.810
1975.186
1982.561
1989.937
1997.312
2004.688
2012.063
2019.439
2026.815
2034.190
2041.566
2048.941
2056.317
2063.693
2071.068
1562.889
1570.265
1577.641
1585.016
1592.392
1599.768
1607.143
1614.519
1621.894
1629.270
1636.646
1644.021
1651.397
1658.772
1666.148
1673.523
1680.899
1688.275
1695.650
1703.026
1710.401
1717.777
1725.153
1732.528
1739.904
1747.280
1754.655
1762.031
1769.406
1776.782
1784.157
1791.533
1798.909
1806.284
1813.660
1821.035
1828.411
1835.787
1843.162
1850.538
1857.914
1865.289
1872.665
1880.040
1887.416
1894.792
1902.167
1909.543
1916.918
1924.294
1931.669
1939.045
1946.421
1953.796
1961.172
1968.547
1975.923
1983.299
1990.674
1998.050
2005.426
2012.801
2020.177
2027.552
2034.928
2042.303
2049.679
2057.055
2064.430
2071.806
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
1 - 21
Nm
2810
2820
2830
2840
2850
2860
2870
2880
2890
2900
2910
2920
2930
2940
2950
2960
2970
2980
2990
3000
3010
3020
3030
3040
3050
3060
3070
3080
3090
3100
3110
3120
3130
3140
3150
3160
3170
3180
3190
3200
3210
3220
3230
3240
3250
3260
3270
3280
3290
3300
3310
3320
3330
3340
3350
3360
3370
3380
3390
3400
3410
3420
3430
3440
3450
3460
3470
3480
3490
3500
2072.543
2079.919
2087.295
2094.670
2102.046
2109.421
2116.797
2124.173
2131.548
2138.924
2146.299
2153.675
2161.051
2168.426
2175.802
2183.177
2190.553
2197.929
2205.304
2212.680
2220.055
2227.431
2234.807
2242.182
2249.558
2256.933
2264.309
2271.685
2279.060
2286.436
2293.811
2301.187
2308.562
2315.938
2323.314
2330.689
2338.065
2345.441
2352.816
2360.192
2367.567
2374.943
2382.319
2389.694
2397.070
2404.445
2411.821
2419.197
2426.572
2433.948
2441.323
2448.699
2456.075
2463.450
2470.826
2478.201
2485.577
2492.953
2500.328
2507.704
2515.079
2522.455
2529.831
2537.206
2544.582
2551.957
2559.333
2566.708
2574.084
2581.460
2073.281
2080.656
2088.032
2095.408
2102.783
2110.159
2117.535
2124.910
2132.286
2139.661
2147.037
2154.413
2161.788
2169.164
2176.539
2183.915
2191.291
2198.666
2206.042
2213.417
2220.793
2228.168
2235.544
2242.920
2250.295
2257.671
2265.047
2272.422
2279.798
2287.173
2294.549
2301.925
2309.300
2316.676
2324.051
2331.427
2338.802
2346.178
2353.554
2360.929
2368.305
2375.681
2383.056
2390.432
2397.807
2405.183
2412.559
2419.934
2427.310
2434.685
2442.061
2449.437
2456.812
2464.188
2471.563
2478.939
2486.314
2493.690
2501.066
2508.441
2515.817
2523.193
2530.568
2537.944
2545.319
2552.695
2560.071
2567.446
2574.822
2582.197
2074.019
2081.394
2088.770
2096.145
2103.521
2110.896
2118.272
2125.648
2133.023
2140.399
2147.774
2155.150
2162.526
2169.901
2177.277
2184.653
2192.028
2199.404
2006.779
2214.155
2221.531
2228.906
2236.282
2243.657
2251.033
2258.408
2265.784
2273.160
2280.535
2287.911
2295.287
2302.662
2310.038
2317.413
2324.789
2332.165
2339.540
2346.916
2354.291
2361.667
2369.042
2376.418
2383.794
2391.169
2398.545
2405.920
2413.296
2420.672
2428.047
2435.423
2442.799
2450.174
2457.550
2464.925
2472.301
2479.677
2487.052
2494.428
2501.803
2509.179
2516.554
2523.930
2531.306
2538.681
2546.057
2553.433
2560.808
2568.184
2575.559
2582.935
2074.756
2082.132
2089.507
2096.883
2104.259
2111.634
2119.010
2126.385
2133.761
2141.136
2148.512
2155.888
2163.263
2170.639
2178.014
2185.390
2192.766
2200.141
2207.517
2214.893
2222.268
2229.644
2237.019
2244.395
2251.771
2259.146
2266.522
2273.897
2281.273
2288.648
2296.024
2303.400
2310.775
2318.151
2325.526
2332.902
2340.278
2347.653
2355.029
2362.405
2369.780
2377.156
2384.531
2391.907
2399.282
2406.658
2414.034
2421.409
2428.785
2436.160
2443.536
2450.912
2458.287
2465.663
2473.039
2480.414
2487.790
2495.165
2502.541
2509.917
2517.292
2524.668
2532.043
2539.419
2546.794
2554.170
2561.546
2568.921
2576.297
2583.672
2075.494
2082.869
2090.245
2097.620
2104.996
2112.372
2119.747
2127.123
2134.499
2141.874
2149.250
2156.625
2164.001
2171.376
2178.752
2186.128
2193.503
2200.879
2208.254
2215.630
2223.006
2230.381
2237.757
2245.132
2252.508
2259.884
2267.259
2274.635
2282.010
2289.386
2296.762
2304.137
2311.513
2318.888
2326.264
2333.640
2341.015
2348.391
2355.766
2363.142
2370.518
2377.893
2385.269
2392.645
2400.020
2407.396
2414.771
2422.147
2429.522
2436.898
2444.274
2451.649
2459.025
2466.400
2473.776
2481.152
2488.527
2495.903
2503.278
2510.654
2518.030
2525.405
2532.781
2540.156
2547.532
2554.908
2562.283
2569.659
2577.034
2584.410
2076.231
2083.607
2090.982
2098.358
2105.734
2113.109
2120.485
2127.860
2135.236
2142.612
2149.987
2157.363
2164.738
2172.114
2179.490
2186.865
2194.241
2201.616
2208.992
2216.368
2223.743
2231.119
2238.494
2245.870
2253.246
2260.621
2267.997
2275.372
2282.748
2290.124
2297.499
2304.875
2312.250
2319.626
2327.002
2334.377
2341.753
2349.128
2356.504
2363.880
2371.255
2378.631
2386.006
2393.382
2400.758
2408.133
2415.509
2422.884
2430.260
2437.635
2445.011
2452.387
2459.762
2467.138
2474.514
2481.889
2489.265
2496.640
2504.016
2511.392
2518.767
2526.143
2533.518
2540.894
2548.270
2555.645
2563.021
2570.396
2577.772
2585.148
2076.969
2084.344
2091.720
2099.095
2106.471
2113.847
2121.222
2128.598
2135.974
2143.349
2150.725
2158.100
2165.476
2172.852
2180.227
2187.603
2194.978
2202.354
2209.729
2217.105
2224.481
2231.856
2239.232
2246.608
2253.983
2261.359
2268.734
2276.110
2283.486
2290.861
2298.237
2305.612
2312.988
2320.364
2327.739
2335.115
2342.490
2349.866
2357.241
2364.617
2371.993
2379.368
2386.744
2394.120
2401.495
2408.871
2416.246
2423.622
2430.998
2438.373
2445.749
2453.124
2460.500
2467.875
2475.251
2482.627
2490.002
2497.378
2504.754
2512.129
2519.505
2526.880
2534.256
2541.632
2549.007
2556.383
2563.758
2571.134
2578.510
2585.885
2077.706
2085.082
2092.458
2099.833
2107.209
2114.584
2121.960
2129.335
2136.711
2144.087
2151.462
2158.838
2166.214
2173.589
2180.965
2188.340
2195.716
2203.092
2210.467
2217.843
2225.218
2232.594
2239.969
2247.345
2254.721
2262.096
2269.472
2276.847
2284.223
2291.599
2298.974
2306.350
2313.726
2321.101
2328.477
2335.852
2343.228
2350.604
2357.979
2365.355
2372.730
2380.106
2387.481
2394.857
2402.233
2409.608
2416.984
2424.360
2431.735
2439.111
2446.486
2453.862
2461.238
2468.613
2475.989
2483.364
2490.740
2498.115
2505.491
2512.867
2520.242
2527.618
2534.993
2542.369
2549.745
2557.120
2564.496
2571.872
2579.247
2586.623
2078.444
2085.820
2093.195
2100.571
2107.946
2115.322
2122.698
2130.073
2137.449
2144.824
2152.200
2159.575
2166.951
2174.327
2181.702
2189.078
2196.453
2203.829
2211.205
2218.580
2225.956
2233.332
2240.707
2248.083
2255.458
2262.834
2270.209
2277.585
2284.961
2292.336
2299.712
2307.087
2314.463
2321.839
2329.214
2336.590
2343.966
2351.341
2358.717
2366.092
2373.468
2380.844
2388.219
2395.595
2402.970
2410.346
2417.721
2425.097
2432.473
2439.848
2447.224
2454.599
2461.975
2469.351
2476.726
2484.102
2491.478
2498.853
2506.229
2513.604
2520.980
2528.355
2535.731
2543.107
2550.482
2557.858
2565.233
2572.609
2579.985
2587.360
2079.181
2086.557
2093.933
2101.308
2108.684
2116.059
2123.435
2130.811
2138.186
2145.562
2152.937
2160.313
2167.689
2175.064
2182.440
2189.815
2197.191
2204.567
2211.942
2219.318
2226.693
2234.069
2241.445
2248.820
2256.196
2263.572
2270.947
2278.323
2285.698
2293.074
2300.449
2307.825
2315.201
2322.576
2329.952
2337.327
2344.703
2352.079
2359.454
2366.830
2374.205
2381.581
2388.957
2396.332
2403.708
2411.083
2418.459
2425.835
2433.210
2440.586
2447.961
2455.337
2462.713
2470.088
2477.464
2484.839
2492.215
2499.591
2506.966
2514.342
2521.718
2529.093
2536.469
2543.844
2551.220
2558.595
2565.971
2573.347
2580.722
2588.098
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1 - 22
WX210 - WX240
Nm
3510
3520
3530
3540
3550
3560
3570
3580
3590
3600
3610
3620
3630
3640
3650
3660
3670
3680
3690
3700
3710
3720
3730
3740
3750
3760
3770
3780
3790
3800
3810
3820
3830
3840
3850
3860
3870
3880
3890
3900
3910
3920
3930
3940
3950
3960
3970
3980
3990
4000
4010
4020
4030
4040
4050
4060
4070
4080
4090
4100
4110
4120
4130
4140
4150
4160
4170
4180
4190
4200
2588.835
2596.211
2603.587
2610.962
2618.338
2625.713
2633.089
2640.465
2647.840
2655.216
2662.591
2669.967
2677.343
2684.718
2692.094
2699.469
2706.845
2714.221
2721.596
2728.972
2736.347
2743.723
2751.099
2758.474
2765.850
2773.225
2780.601
2787.977
2795.352
2802.728
2810.103
2817.479
2824.854
2832.230
2839.606
2846.981
2854.357
2861.733
2869.108
2876.484
2883.859
2891.235
2898.611
2905.986
2913.362
2920.737
2928.113
2935.489
2942.864
2950.240
2957.615
2964.991
2972.366
2979.742
2987.118
2994.493
3001.869
3009.245
3016.620
3023.996
3031.371
3038.747
3046.123
3053.498
3060.874
3068.249
3075.625
3083.000
3090.376
3097.752
2589.573
2596.948
2604.324
2611.700
2619.075
2626.451
2633.827
2641.202
2648.578
2655.953
2663.329
2670.705
2678.080
2685.456
2692.831
2700.207
2707.583
2714.958
2722.334
2729.709
2737.085
2744.460
2751.836
2759.212
2766.587
2773.963
2781.339
2788.714
2796.090
2803.465
2810.841
2818.217
2825.592
2832.968
2840.343
2847.719
2855.094
2862.470
2869.846
2877.221
2884.597
2891.973
2899.348
2906.724
2914.099
2921.475
2928.851
2936.226
2943.602
2950.977
2958.353
2965.729
2973.104
2980.480
2987.855
2995.231
3002.606
3009.982
3017.358
3024.733
3032.109
3039.485
3046.860
3054.236
3061.611
3068.987
3076.363
3083.738
3091.114
3098.489
2590.311
2597.686
2605.062
2612.437
2619.813
2627.188
2634.564
2641.940
2649.315
2656.691
2664.066
2671.442
2678.818
2686.193
2693.569
2700.945
2708.320
2715.696
2723.071
2730.447
2737.823
2745.198
2752.574
2759.949
2767.325
2774.700
2782.076
2789.452
2796.827
2804.203
2811.579
2818.954
2826.330
2833.705
2841.081
2848.457
2855.832
2863.208
2870.583
2877.959
2885.334
2892.710
2900.086
2907.461
2914.837
2922.212
2929.588
2936.964
2944.339
2951.715
2959.091
2966.466
2973.842
2981.217
2988.593
2995.969
3003.344
3010.720
3018.095
3025.471
3032.846
3040.222
3047.598
3054.973
3062.349
3069.725
3077.100
3084.476
3091.851
3099.227
2591.048
2598.424
2605.799
2613.175
2620.551
2627.926
2635.302
2642.677
2650.053
2657.428
2664.804
2672.180
2679.555
2686.931
2694.306
2701.682
2709.058
2716.433
2723.809
2731.185
2738.560
2745.936
2753.311
2760.687
2768.062
2775.438
2782.814
2790.189
2797.565
2804.940
2812.316
2819.692
2827.067
2834.443
2841.818
2849.194
2856.570
2863.945
2871.321
2878.697
2886.072
2893.448
2900.823
2908.199
2915.574
2922.950
2930.326
2937.701
2945.077
2952.452
2959.828
2967.204
2974.579
2981.955
2989.331
2996.706
3004.082
3011.457
3018.833
3026.208
3033.584
3040.960
3048.335
3055.711
3063.086
3070.462
3077.838
3085.213
3092.589
3099.964
2591.786
2599.161
2606.537
2613.912
2621.288
2628.664
2636.039
2643.415
2650.791
2658.166
2665.542
2672.917
2680.293
2687.668
2695.044
2702.420
2709.795
2717.171
2724.546
2731.922
2739.298
2746.673
2754.049
2761.424
2768.800
2776.176
2783.551
2790.927
2798.302
2805.678
2813.054
2820.429
2827.805
2835.180
2842.556
2849.932
2857.307
2864.683
2872.058
2879.434
2886.810
2894.185
2901.561
2908.937
2916.312
2923.687
2931.063
2938.439
2945.814
2953.190
2960.566
2967.941
2975.317
2982.692
2990.068
2997.444
3004.819
3012.195
3019.570
3026.946
3034.322
3041.697
3049.073
3056.448
3063.824
3071.200
3078.575
3085.951
3093.326
3100.702
2592.523
2599.899
2607.274
2614.650
2622.026
2629.401
2636.777
2644.152
2651.528
2658.904
2666.279
2673.655
2681.030
2688.406
2695.781
2703.157
2710.533
2717.908
2725.284
2732.660
2740.035
2747.411
2754.786
2762.162
2769.538
2776.913
2784.289
2791.664
2799.040
2806.416
2813.791
2821.167
2828.542
2835.918
2843.293
2850.669
2858.045
2865.420
2872.796
2880.172
2887.547
2894.923
2902.298
2909.674
2917.050
2924.425
2931.801
2939.176
2946.552
2953.927
2961.303
2968.679
2976.054
2983.430
2990.806
2998.181
3005.557
3012.932
3020.308
3027.684
3035.059
3042.435
3049.810
3057.186
3064.562
3071.937
3079.313
3086.688
3094.064
3101.439
2593.261
2600.636
2608.012
2615.387
2622.763
2630.139
2637.514
2644.890
2652.266
2659.641
2667.017
2674.392
2681.768
2689.144
2696.519
2703.895
2711.270
2718.646
2726.021
2733.397
2740.773
2748.148
2755.524
2762.900
2770.275
2777.651
2785.026
2792.402
2799.778
2807.153
2814.529
2821.904
2829.280
2836.656
2844.031
2851.407
2858.782
2866.158
2873.533
2880.909
2888.285
2895.660
2903.036
2910.412
2917.787
2925.163
2932.538
2939.914
2947.290
2954.665
2962.041
2969.416
2976.792
2984.167
2991.543
2998.919
3006.294
3013.670
3021.046
3028.421
3035.797
3043.172
3050.548
3057.924
3065.299
3072.675
3080.050
3087.426
3094.802
3102.177
2593.998
2601.374
2608.750
2616.125
2623.501
2630.876
2638.252
2645.627
2653.003
2660.379
2667.754
2675.130
2682.506
2689.881
2697.257
2704.632
2712.008
2719.384
2726.759
2734.135
2741.510
2748.886
2756.261
2763.637
2771.013
2778.388
2785.764
2793.139
2800.515
2807.891
2815.266
2822.642
2830.018
2837.393
2844.769
2852.144
2859.520
2866.896
2874.271
2881.647
2889.022
2896.398
2903.773
2911.149
2918.525
2925.900
2933.276
2940.652
2948.027
2955.403
2962.778
2970.154
2977.530
2984.905
2992.281
2999.656
3007.032
3014.407
3021.783
3029.159
3036.534
3043.910
3051.285
3058.661
3066.037
3073.412
3080.788
3088.164
3095.539
3102.915
2594.736
2602.112
2609.487
2616.863
2624.238
2631.614
2638.990
2646.365
2653.741
2661.116
2668.492
2675.867
2583.243
2690.619
2697.994
2705.370
2712.745
2720.121
2727.497
2734.872
2742.248
2749.624
2756.999
2764.375
2771.750
2779.126
2786.501
2793.877
2801.253
2808.628
2816.004
2823.379
2830.755
2838.131
2845.506
2852.882
2860.258
2867.633
2875.009
2882.384
2889.760
2897.135
2904.511
2911.887
2919.262
2926.638
2934.013
2941.389
2948.765
2956.140
2963.516
2970.891
2978.267
2985.643
2993.018
3000.394
3007.770
3015.145
3022.521
3029.896
3037.272
3044.647
3052.023
3059.399
3066.774
3074.150
3081.525
3088.901
3096.277
3103.652
2595.473
2602.849
2610.225
2617.600
2624.976
2632.351
2639.727
2647.103
2654.478
2661.854
2669.229
2676.605
2683.981
2691.356
2698.732
2706.107
2713.483
2720.859
2728.234
2735.610
2742.985
2750.361
2757.737
2765.112
2772.488
2779.864
2787.239
2794.615
2801.990
2809.366
2816.741
2824.117
2831.493
2838.868
2846.244
2853.619
2860.995
2868.371
2875.746
2883.122
2890.497
2897.873
2905.249
2912.624
2920.000
2927.375
2934.751
2942.127
2949.502
2956.878
2964.253
2971.629
2979.005
2986.380
2993.756
3001.131
3008.507
3015.883
3023.258
3030.634
3038.010
3045.385
3052.760
3060.136
3067.512
3074.887
3082.263
3089.639
3097.014
3104.390
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
1 - 23
Nm
4210
4220
4230
4240
4250
4260
4270
4280
4290
4300
4310
4320
4330
4340
4350
4360
4370
4380
4390
4400
4410
4420
4430
4440
4450
4460
4470
4480
4490
4500
4510
4520
4530
4540
4550
4560
4570
4580
4590
4600
4610
4620
4630
4640
4650
4660
4670
4680
4690
4700
4710
4720
4730
4740
4750
4760
4770
4780
4790
4800
4810
4820
4830
4840
4850
4860
4870
4880
4890
4900
3105.127
3112.503
3119.879
3127.254
3134.630
3142.005
3149.381
3156.757
3164.132
3171.508
3178.883
3186.259
3193.635
3201.010
3208.386
3215.761
3223.137
3230.512
3237.888
3245.264
3252.639
3260.015
3267.391
3274.766
3282.142
3289.517
3296.893
3304.269
3311.644
3319.020
3326.395
3333.771
3341.146
3348.522
3355.898
3363.273
3370.649
3378.025
3385.400
3392.776
3400.151
3407.527
3414.903
3422.278
3429.654
3437.029
3444.405
3451.781
3459.156
3466.532
3473.907
3481.283
3488.658
3496.034
3503.410
3510.785
3518.161
3525.537
3532.912
3540.288
3547.663
3555.039
3562.415
3569.790
3577.166
3584.541
3591.917
3599.292
3606.668
3614.044
3105.865
3113.240
3120.616
3127.992
3135.367
3142.743
3150.118
3157.494
3164.870
3172.245
3179.621
3186.997
3194.372
3201.748
3209.123
3216.499
3223.875
3231.250
3238.626
3246.001
3253.377
3260.752
3268.128
3275.504
3282.879
3290.255
3297.631
3305.006
3312.382
3319.757
3327.133
3334.509
3341.884
3349.260
3356.635
3364.011
3371.386
3378.762
3386.138
3393.513
3400.889
3408.264
3415.640
3423.016
3430.391
3437.767
3445.143
3452.518
3459.894
3467.269
3474.645
3482.021
3489.396
3496.772
3504.147
3511.523
3518.898
3526.274
3533.650
3541.025
3548.401
3555.777
3463.152
3570.528
3577.903
3585.279
3592.655
3600.030
3607.406
3614.781
3106.603
3113.978
3121.354
3128.729
3136.105
3143.480
3150.856
3158.232
3165.607
3172.983
3180.358
3187.734
3195.110
3202.485
3209.861
3217.237
3224.612
3231.988
3239.363
3246.739
3254.115
3261.490
3268.866
3276.241
3283.617
3290.992
3298.368
3305.744
3313.119
3320.495
3327.870
3335.246
3342.622
3349.997
3357.373
3364.749
3372.124
3379.500
3386.875
3394.251
3401.626
3409.002
3416.378
3423.753
3431.129
3438.504
3445.880
3453.256
3460.631
3468.007
3475.383
3482.758
3490.134
3497.509
3504.885
3512.260
3519.636
3527.012
3534.387
3541.763
3549.138
3556.514
3563.890
3571.265
3578.641
3586.016
3593.392
3600.768
3608.143
3615.519
3107.340
3114.716
3122.091
3129.467
3136.843
3144.218
3151.594
3158.969
3166.345
3173.720
3181.096
3188.472
3195.847
3203.223
3210.598
3217.974
3225.350
3232.725
3240.101
3247.477
3254.852
3262.228
3269.603
3276.979
3284.354
3291.730
3299.106
3306.481
3313.857
3321.232
3328.608
3335.984
3343.359
3350.735
3358.110
3365.486
3372.862
3380.237
3387.613
3394.989
3402.364
3409.740
3417.115
3424.491
3431.866
3439.242
3446.618
3453.993
3461.369
3468.744
3476.120
3483.496
3490.871
3498.247
3505.622
3512.998
3520.374
3527.749
3535.125
3542.500
3549.876
3557.252
3564.627
3572.003
3579.378
3586.754
3594.130
3601.505
3608.881
3616.256
3108.078
3115.453
3122.829
3130.204
3137.580
3144.956
3152.331
3159.707
3167.083
3174.458
3181.833
3189.209
3196.585
3203.960
3211.336
3218.712
3226.087
3233.463
3240.838
3248.214
3255.590
3262.965
3270.341
3277.716
3285.092
3292.468
3299.843
3307.219
3314.594
3321.970
3329.346
3336.721
3344.097
3351.472
3358.848
3366.224
3373.599
3380.975
3388.350
3395.726
3403.102
3410.477
3417.853
3425.229
3432.604
3439.979
3447.355
3454.731
3462.106
3469.482
3476.858
3484.233
3491.609
3498.984
3506.360
3513.736
3521.111
3528.487
3535.862
3543.238
3550.614
3557.989
3565.365
3572.740
3580.116
3587.492
3594.867
3602.243
3609.618
3616.994
3108.815
3116.191
3123.566
3130.942
3138.318
3145.693
3153.069
3160.444
3167.820
3175.196
3182.571
3189.947
3197.322
3204.698
3212.073
3219.449
3226.825
3234.200
3241.576
3248.952
3256.327
3263.703
3271.078
3278.454
3285.830
3293.205
3300.581
3307.956
3315.332
3322.708
3330.083
3337.459
3344.834
3352.210
3359.585
3366.961
3374.337
3381.712
3389.088
3396.464
3403.839
3411.215
3418.590
3425.966
3433.342
3440.717
3448.093
3455.468
3462.844
3470.219
3477.595
3484.971
3492.346
3499.722
3507.098
3514.473
3521.849
3529.224
3536.600
3543.976
3551.351
3558.727
3566.102
3573.478
3580.854
3588.229
3595.605
3602.980
3610.356
3617.731
3109.553
3116.928
3124.304
3131.679
3139.055
3146.431
3153.806
3161.182
3168.558
3175.933
3183.309
3190.684
3198.060
3205.436
3212.811
3220.187
3227.562
3234.938
3242.313
3249.689
3257.065
3264.440
3271.816
3279.191
3286.567
3293.943
3301.318
3308.694
3316.070
3323.445
3330.821
3338.196
3345.572
3352.948
3360.323
3367.699
3375.074
3382.450
3389.825
3397.201
3404.577
3411.952
3419.328
3426.704
3434.079
3441.455
3448.830
3456.206
3463.582
3470.957
3478.333
3485.708
3493.084
3500.459
3507.835
3515.211
3522.586
3529.962
3537.337
3544.713
3552.089
3559.464
3566.840
3574.216
3581.591
3588.967
3596.342
3603.718
3611.094
3618.469
3110.290
3117.666
3125.042
3132.417
3139.793
3147.168
3154.544
3161.919
3169.295
3176.671
3184.046
3191.422
3198.798
3206.173
3213.549
3220.924
3228.300
3235.676
3243.051
3250.427
3257.802
3265.178
3272.553
3279.929
3287.305
3294.680
3302.056
3309.431
3316.807
3324.183
3331.558
3338.934
3346.310
3353.685
3361.061
3368.436
3375.812
3383.187
3390.563
3397.939
3405.314
3412.690
3420.065
3427.441
3434.817
3442.192
3449.568
3456.943
3464.319
3471.695
3479.070
3486.446
3493.822
3501.197
3508.573
3515.948
3523.324
3530.699
3538.075
3545.451
3552.826
3560.202
3567.577
3574.953
3582.329
3589.704
3597.080
3604.456
3611.831
3619.207
3111.028
3118.404
3125.779
3133.155
3140.530
3147.906
3155.281
3162.657
3170.033
3177.408
3184.784
3192.159
3199.535
3206.911
3214.286
3221.662
3229.037
3236.413
3243.789
3251.164
3258.540
3265.916
3273.291
3280.667
3288.042
3295.418
3302.793
3310.169
3317.545
3324.920
3332.296
3339.671
3347.047
3354.423
3361.798
3369.174
3376.550
3383.925
3391.301
3398.676
3406.052
3413.427
3420.803
3428.179
3435.554
3442.930
3450.305
3457.681
3465.057
3472.432
3479.808
3487.183
3494.559
3501.935
3509.310
3516.686
3524.062
3531.437
3538.813
3546.188
3553.564
3560.939
3568.315
3575.691
3583.066
3590.442
3597.817
3605.193
3612.569
3619.944
3111.765
3119.141
3126.517
3133.892
3141.268
3148.643
3156.019
3163.395
3170.770
3178.146
3185.521
3192.897
3200.273
3207.648
3215.024
3222.399
3229.775
3237.151
3244.526
3251.902
3259.277
3266.653
3274.029
3281.404
3288.780
3296.156
3303.531
3310.906
3318.282
3325.658
3333.033
3340.409
3347.785
3355.160
3362.536
3369.911
3377.287
3384.663
3392.038
3399.414
3406.789
3414.165
3421.541
3428.916
3436.292
3443.667
3451.043
3458.419
3465.794
3473.170
3480.545
3487.921
3495.297
3502.672
3510.048
3517.423
3524.799
3532.175
3539.550
3546.926
3554.302
3561.677
3569.052
3576.428
3583.804
3591.179
3598.555
3605.931
3613.306
3620.682
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1 - 24
WX210 - WX240
Nm
4910
4920
4930
4940
4950
4960
4970
4980
4990
5000
3621.419
3628.795
3636.171
3643.546
3650.922
3658.297
3665.673
3673.049
3680.424
3687.800
3622.157
3629.532
3636.908
3644.284
3651.659
3659.035
3666.410
3673.786
3681.162
3688.537
3622.895
3630.270
3637.646
3645.021
3652.397
3659.772
3667.148
3674.524
3681.899
3689.275
3623.632
3631.008
3638.383
3645.759
3653.135
3660.510
3667.886
3675.261
3682.637
3690.012
3624.370
3631.745
3639.121
3646.496
3653.872
3661.248
3668.623
3675.999
3683.374
3690.750
3625.107
3632.483
3639.858
3647.234
3654.610
3661.985
3669.361
3676.736
3684.112
3691.488
3625.845
3633.220
3640.596
3647.971
3655.347
3662.723
3670.098
3677.474
3684.850
3692.225
3626.582
3633.958
3641.333
3648.709
3656.085
3663.460
3670.836
3678.211
3685.587
3692.963
3627.320
3634.695
3642.071
3649.447
3656.822
3664.198
3671.573
3678.949
3686.325
3693.700
3628.057
3635.433
3642.809
3650.184
3657.560
3664.935
3672.311
3679.687
3687.062
3694.438
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
1 - 25
40000208-en
bar
at
atm
-4
Torr
0.102 x 10
1
(0 1000
mbar)
10200
1.02
0.987
750
9.81
9.81 x 10-5
10-4
0.968 x 10-4
0.0736
1at (=1kp/cm)
98100
0.981
10000
0.968
736
101325
1.013
(=
1013mbar)
10330
1.033
760
133
0.00133
13.6
0.00136
0.00132
1 kp/m
100000 = 10
0987 x 10
-5
0.102
10
kp/m
-5
0.0075
kJ
kWh
0.001
kcal
2.78 x 10
-7
-4
PSh
-4
kpm
3.77 x 10
-7
0.102
0.239
3.77 x 10
-4
102
2.39 10
1000
2.78 x 10
1kWh
3600000
3600
860
1.36
367000
1kcal
4200
4.2
0.00116
0.00158
427
1PSh
2650000
2650
0.736
632
270000
1kpm
9.81
0.00981
2.72 x 10
-6
0.00234
3.7 x 10
-6
N/mm
-6
daN/cm
daN/mm
kp/cm
0.102 x 10-6
1N/mm (= 1Mpa)
1000000
10
0.1
10.2
0.102
1daN/cm (= 1bar)
100000
0.1
0.01
1.02
0.0120
10000000
10
100
102
1.02
98100
0.0981
0.981
0.00981
0.001
9810000
9.81
98.1
0.981
100
1kp/mm
0.102 x 10
kp/mm
-4
10
1kp/cm (= 1at)
10
-7
1daN/mm (= 1hbar)
10
-5
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1 - 26
WX210 - WX240
1daN/mm
1daN/cm
1kN/cm
1kp/mm
1kp/cm
= 1kp/mm
= 1kN/cm
= 1hbar
1kp/cm
1at
= 1 bar
= 1daN/mm
= 1hbar
1kp/mm 2
1daN/mm
1kN/cm
1hbar
= 1at
1daN/cm
1bar
1kbar
1hbar
1bar
1mbar
1bar
= 1hN/mm
= 10kN/cm
= 1Mp/cm
= 1daN/mm
= 1kN/cm
1kp/mm
= 1daN/cm
1kp/cm
1at
= 1cN/cm
1p/cm
= 1dN/m
1kp/m
100
Umrechnung in
Benennung
Kurzzeichen
Kelvin (K)
(K-273.16)
4/5(K-273.16)
9/5(K-273.16)+32
C + 273.16
4/5C
9/5C+32
Raumur (R)
5/4R + 273.16
5/4R
9/4R+32
Fahrenheit (F)
5/9(F-32) + 273.16
5/9(F-32)
4/9(F-32)
Celsius (C)
Example:
conversion from
R in C:
C=5/4R
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
1 - 27
1kpm/s
1W (=1Nm/s = 1J/S)
kW
kcal/s
-4
kcal/h
kpm/s
PS
HP
0.001
2.39 x 10
0.860
0.102
0.00136
0.00134
1 kW
1000
0.239
860
102
1.36
1.341
1 kcal/s
4190
4.19
3600
427
5.69
5.61
1 kcal/h
1.16
0.00116
1/3600
0.119
0.00158
0.00156
1 kpm/s
9.81
0.00981
0.00234
8.43
0.0133
0.0131
1PS
736
0.736
0.176
632
75
0.9863
1HP
746
0.746
0.178
641.8
76.09
1.0145
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1 - 28
WX210 - WX240
Speed
1 km/h
0.27778 m/s
1 m/s
3.6km/h
1 mile/h
1.60934 km/h
1 km/h
0.62137 mile/h
1 kn (Knoten)
1.852 km/h
1 km/h
0.53996 kn
1 ft/min
0.3048 m/min
1 m/min
3.28084 ft/min
km/h
m/s
km/h
mile/h
(mph)
kn
ft/min
km/h
mile/h
(mph)
km/h
in
m/s
in
km/h
in
mile/h
in
km/h
in
km/h
in
m/min
in
Zeit/km
in
Zeit/km
in
Zeit/100km
10
20
30
40
2.78
5.56
8.33
11.1
36.0
72.0
108
144
6.21
12.4
18.6
24.9
16.1
32.2
48.3
64.4
18.52
37.04
55.56
74.08
3.05
6.10
9.14
12.2
6 min
3 min
2 min
1 min 30 s
3 min 44 s
1 min 52 s
1 min 15 s
55.9 s
10 h
5h
3 h 20 min
2 h 30 min
50
60
70
80
90
13.9
16.7
19.4
22.2
25.0
180
216
252
288
324
31.1
37.3
43.5
49.7
55.9
80.5
96.6
113
129
145
92.60
111
130
148
167
15.2
18.3
21.3
24.4
27.4
1 min 12 s
1 min
51.4 s
45 s
40 s
44.7 s
37.3 s
32.0 s
28.0 s
24.9 s
2h
1 h 40 min
1 h 26 min
1 h 15 min
1 h 6.7 min
100
110
120
130
140
27.8
30.6
33.4
36.1
38.9
360
396
432
468
504
62.1
68.4
74.6
80.8
87.0
161
177
193
209
225
185
---------
30.5
33.5
36.6
39.6
42.7
36 s
32.7 s
30 s
27.7 s
25.7 s
22.0 s
20.3 s
18.6 s
17.2 s
16.0 s
1h
54 min 33 s
50 min
46 min 9 s
42 min 51s
150
160
170
180
190
41.7
44.4
47.2
50.0
52.8
540
576
612
648
684
93.2
99.4
106
112
118
241
257
274
290
306
-----------
45.7
48.8
51.8
54.9
57.9
24 s
22.5 s
21.2 s
20.0 s
18.9 s
14.9 s
14.0 s
13.2 s
12.4 s
11.8 s
40 min
37 min 30 s
35 min 18 s
33 min 20 s
31 min 35 s
200
250
300
400
500
55.6
59.4
83.3
111
139
720
900
1080
1440
1800
124
155
186
249
311
322
402
483
644
805
-----------
61.0
76.2
91.4
122
152
18 s
14.4 s
12 s
9s
7.2 s
11.2 s
8.9 s
7.5 s
5.8 s
4.5 s
30 min
26 min
20 min
15 min
12 min
600
800
1000
1200
1400
167
222
278
333
389
2160
2880
3600
1) -----
373
497
621
746
870
966
1287
1609
-----
-----------
183
244
305
366
427
6s
4.5 s
3.6 s
3s
2.6 s
3.7 s
2.8 s
2.2 s
-----
10 min
7 min 30 s
6 min
5 min
4 min 17 s
The Mach number "Ma" (no official unit of measurement) gives the factor by which a body is faster, than the
speed of sound.
Thus "Ma" = 1.3 means 1.3 times as fast as the speed of sound.
1) Approximate velocity of sound in the air.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
1 - 29
dram
oz
lb
long cwt
sh cwt
long tn
sh tn
in g
in g
in g
in kg
in kg
in kg
in t
in t
1.0
1.1
1.2
1.3
1.4
0.0648
0.0713
0.0778
0.0842
0.0907
1.77
1.95
2.13
2.30
2.48
28.3
31.2
34.0
36.9
39.7
0.454
0.499
0.544
0.590
0.635
50.8
55.9
61.0
66.0
71.1
45.4
49.9
54.4
59.0
63.5
1.02
1.12
1.22
1.32
1.42
0.907
0.998
1.09
1.18
1.27
1.5
1.6
1.7
1.8
1.9
0.0972
0.104
0.110
0.117
0.123
2.66
2.83
3.01
3.19
3.37
42.5
45.4
48.2
51.0
53.9
0.680
0.726
0.771
0.816
0.862
76.2
81.3
86.4
91.4
96.5
68.0
72.6
77.1
81.6
82.2
1.52
1.63
1.73
1.83
1.93
1.36
1.45
1.54
1.63
1.72
2.0
2.1
2.2
2.3
2.4
0.130
0.136
0.143
0.149
0.156
3.54
3.72
3.90
4.08
4.25
56.7
59.5
62.4
65.2
68.0
0.907
0.953
0.998
1.04
1.09
102
107
112
117
122
90.7
95.3
99.8
104
109
2.03
2.13
2.24
2.34
2.44
1.81
1.91
2.00
2.09
2.18
2.5
2.6
2.7
2.8
2.9
0.162
0.168
0.175
0.181
0.188
4.43
4.61
4.78
4.96
5.14
70.9
73.7
76.5
79.4
82.2
1.13
1.18
1.22
1.27
1.32
127
132
137
142
147
113
118
122
127
132
2.54
2.64
2.74
2.84
2.95
2.27
2.36
2.45
2.54
2.63
3.0
3.2
3.4
3.6
3.8
0.194
0.207
0.220
0.233
0.246
5.32
5.67
6.02
6.38
6.73
85.0
90.7
96.4
102
108
1.36
1.45
1.54
1.63
1.72
152
163
173
183
193
136
145
154
163
172
3.05
3.25
3.45
3.66
3.86
2.72
2.90
3.08
3.27
3.45
4.0
4.2
4.4
4.6
4.8
0.259
0.272
0.285
0.298
0.311
7.09
7.44
7.80
8.15
8.50
113
119
125
130
136
1.81
1.91
2.00
2.09
2.18
203
213
224
234
244
181
191
200
209
218
4.06
4.27
4.47
4.67
4.88
3.63
3.81
3.99
4.17
4.35
5.0
5.2
5.4
5.6
5.8
0.324
0.337
0.350
0.363
0.376
8.86
9.21
9.57
9.92
10.3
142
147
153
159
164
2.27
2.36
2.45
2.54
2.63
254
264
274
284
295
227
236
245
254
263
5.08
5.28
5.49
5.69
5.89
4.54
4.72
4.90
5.08
5.26
6.0
6.5
7.0
7.5
0.389
0.421
0.454
0.486
10.6
11.5
12.4
13.3
170
184
198
213
2.72
2.95
3.18
3.40
305
330
356
381
272
295
318
340
6.10
6.60
7.11
7.62
5.44
5.90
6.35
6.80
8.0
8.5
9.0
9.5
0.518
0.551
0.583
0.616
14.2
15.1
15.9
16.8
227
241
255
269
3.63
3.86
4.08
4.31
406
432
457
483
363
386
408
431
8.13
8.64
9.14
9.65
7.26
7.71
8.16
8.62
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1 - 30
WX210 - WX240
ft
yd
pt
(UK)
liq pt gal
(US)
(UK)
gal
(US)
ft/min
cfm
in
cm
in
l
in
m
in
l
in
l
in
l
in
l
in
m/h
1.0
1.1
1.2
1.3
1.4
16.4
18.0
19.7
21.3
22.9
28.3
31.2
34.0
36.8
39.6
0.765
0.841
0.918
0.994
1.07
0.568
0.625
0.682
0.739
0.796
0.473
0.520
0.568
0.615
0.662
4.55
5.00
5.46
5.91
6.36
3.79
4.16
4.54
4.92
5.30
1.70
1.87
2.04
2.21
2.38
1.5
1.6
1.7
1.8
1.9
24.6
26.2
27.9
29.5
31.1
42.5
45.3
48.1
51.0
53.8
1.15
1.22
1.30
1.38
1.45
0.852
0.909
0.966
1.02
1.08
0.710
0.757
0.804
0.852
0.899
6.82
7.27
7.73
8.18
8.64
5.68
6.06
6.44
6.81
7.19
2.55
2.72
2.89
3.06
3.23
2.0
2.1
2.2
2.3
2.4
32.8
34.4
36.1
37.7
39.3
56.6
59.5
62.3
65.1
68.0
1.53
1.61
1.68
1.76
1.83
1.14
1.19
1.25
1.31
1.36
0.946
0.994
1.04
1.09
1.14
9.09
9.55
10.0
10.5
10.9
7.57
7.95
8.33
8.71
9.09
3.40
3.57
3.74
3.91
4.08
2.5
2.6
2.7
2.8
2.9
41.0
42.6
44.3
45.9
47.5
70.8
73.6
76.5
79.3
82.1
1.91
1.99
2.06
2.14
2.22
1.42
1.48
1.53
1.59
1.65
1.18
1.23
1.28
1.32
1.37
11.4
11.8
12.3
12.7
13.2
9.46
9.84
10.2
10.6
11.0
4.25
4.42
4.59
4.76
4.93
3.0
3.2
3.4
3.6
3.8
49.2
52.4
55.7
59.0
62.3
85.0
90.6
96.3
102
108
2.29
2.45
2.60
2.75
2.91
1.70
1.82
1.93
2.05
2.16
1.42
1.51
1.61
1.70
1.80
13.6
14.6
15.5
16.4
17.3
11.4
12.1
12.9
13.6
14.4
5.10
5.44
5.78
6.12
6.46
4.0
4.2
4.4
4.6
4.8
65.6
68.8
72.1
75.4
78.7
113
119
125
130
136
3.06
3.21
3.36
3.52
3.67
2.27
2.39
2.50
2.61
2.73
1.89
1.99
2.08
2.18
2.27
18.2
19.1
20.0
20.9
21.8
15.1
15.9
16.7
17.4
18.2
6.80
7.14
7.48
7.82
8.16
5.0
5.2
5.4
5.6
5.8
81.9
85.2
88.5
91.8
95.1
142
147
153
159
164
3.82
3.98
4.13
4.28
4.43
2.84
2.96
3.07
3.18
3.30
2.37
2.46
2.56
2.65
2.74
22.7
23.6
24.6
25.5
26.4
18.9
19.7
20.4
21.2
22.0
8.50
8.84
9.18
9.52
9.85
6.0
6.2
6.4
6.6
6.8
98.3
102
105
108
111
170
176
181
187
193
4.59
4.74
4.89
5.05
5.20
3.41
3.52
3.64
3.75
3.86
2.84
2.93
3.03
3.12
3.22
27.3
28.2
29.1
30.0
30.9
22.7
23.5
24.2
25.0
25.7
10.2
10.5
10.9
11.2
11.6
7.0
7.5
115
123
198
212
5.35
5.73
3.98
4.26
3.31
3.55
31.8
34.1
26.5
28.4
11.9
12.7
8.0
8.5
131
139
227
241
6.12
6.50
4.55
4.83
3.79
4.02
36.4
38.6
30.3
32.2
13.6
14.4
9.0
9.5
148
156
255
269
6.88
7.26
5.11
5.40
4.26
4.50
40.9
43.2
34.1
36.0
15.3
16.1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
1 - 31
Fuel consumption
1 g/PSh
1.3569 g/kWh
1 g/kWh
0.7355 g/PS h
1 lb/HP H
608.277 g/kWh
1 g/kWh
0.001644 lb/HP H
1 liq pt/HP H
634.545 cm/kWh
1 cm/kWh
1 pt (UK)/HP H
762.049 cm/kWh
1 cm/kWh
0.001312 pt (UK)/HP H
Conversion from
Conversion from
Conversion from
g/PSh
g/kWh
lb
liq pt
pt (UK)
miles
miles
in
g/kwh
in
g/PSh
HP H
HP h
HP H
gal (US)
gal (UK)
100
120
140
160
180
136.0
163.2
190.3
217.5
244.7
73.55
88.26
103.0
117.7
132.4
0.10
0.15
60.83
91.24
63.45
95.18
76.20
114.3
0.20
0.25
121.7
152.1
126.9
158.6
152.4
190.5
10
11
12
13
14
23.5
21.4
19.6
18.1
16.8
28.2
25.7
23.5
21.7
20.2
200
220
240
260
280
271.9
299.1
326.3
353.5
380.7
147.1
161.8
176.5
191.2
205.9
0.30
0.32
0.34
0.36
0.38
182.5
194.6
206.8
219.0
231.1
190.4
203.1
215.7
228.4
241.1
228.6
243.9
259.1
274.3
289.6
15
16
17
18
19
15.7
14.7
13.8
13.1
12.4
18.8
17.7
16.6
15.7
14.9
300
320
340
360
380
407.9
435.1
462.3
489.5
516.6
220.6
235.4
250.1
264.8
279.5
0.40
0.42
0.44
0.46
0.48
243.3
255.5
276.6
279.8
292.0
253.8
266.5
279.2
291.9
304.6
304.8
320.1
335.3
350.5
365.8
20
22
24
26
28
11.8
10.7
9.80
9.05
8.40
14.1
12.8
11.8
10.9
10.1
400
420
440
460
480
543.8
571.0
598.2
625.4
652.6
294.2
308.9
323.6
338.3
353.0
0.50
0.52
0.54
0.56
0.58
304.1
316.3
328.5
340.6
352.8
317.3
330.0
342.7
355.3
368.0
381.0
396.3
411.5
426.7
442.0
30
32
34
36
38
7.84
7.35
6.92
6.53
6.19
9.42
8.83
8.31
7.85
7.43
500
520
540
560
580
679.8
707.0
734.2
761.4
788.6
367.7
382.5
397.2
411.9
426.6
0.60
0.62
0.64
0.66
0.68
365.0
377.1
389.3
401.5
413.6
380.7
393.4
406.1
418.8
431.5
457.2
472.5
487.7
503.0
518.2
40
42
44
46
48
5.89
5.60
5.35
5.11
4.90
0.06
6.73
6.42
6.14
5.88
600
650
700
750
800 900
815.8
883.7
951.7
1020
1088
1224
441.3
478.1
514.8
551.6
588.4
661.9
0.70
0.75
0.80
0.85
0.90
0.95
425.8
456.2
486.6
517.0
547.4
577.9
444.2
475.9
507.6
539.4
571.1
602.8
533.4
571.5
609.6
647.7
685.8
723.9
50
55
60
70
80
90
4.70
4.28
3.92
3.36
2.94
2.61
5.65
5.14
4.71
4.04
3.53
3.14
Example
Example
Example
240 g / PS h = 326.3 g / kW h
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1 - 32
WX210 - WX240
Tightening Torques
40000209-en
General information
The following tables contain the tightening torques for screws with a DIN 13 - 13 metric thread.
The construction dept. may specify in certain cases tightening torques other than those set out in the standard. The values set out in the tables are therefore applicable unless otherwise specified in the "Inspection and servicing" chapter of the operating instructions, the Technical Handbook or the drawings.
The tightening torques specified do not only depend on the screw grade, but also on the friction at the thread
and the bearing face of the screw head. Therefore, different friction coefficients ( total) depending on the type
and condition of the screws used must be applied when calculating tightening torques.
1. Friction coefficient total = 0.10:
screw and/or nut electro-galvanized (surface protection A3B).
2. Friction coefficient total = 0.12:
screw black-plated or phosphatized
nut bright
thread oiled
3. Friction coefficient total = 0.16:
screws with liquid screw fixer, e.g. Loctite 242, 243, in acc. with application instructions.
The corresponding column is marked in the tables with an "L".
The three figures given are mean friction coefficients.
The calculated tightening torques MA are valid for tightening of the screws by hand.
Units of measurement
The tightening torques specified in the tables are expressed in Nm (newtonmeter). If older torque wrenches
are used for tightening, the Nm values must be converted to the formerly used kpm (kilopondmeter) unit. The
conversion is simple since 1 kpm is almost exactly the same as 10 Nm (exact coversion factor: 1 kpm = 9.81
Nm). The small difference can be ignored so that for conversion purposes the Nm value must only be divided
by 10.
Exaple:
1840 Nm =
1840
= 184kpm
10
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
1 - 33
Material quality
Tightening torques MA in Nm
total 0.10
1)
total 0.12 2)
M5
8.8
10.9
12.9
4.9
7.3
8.5
5.5
8.1
9.5
6.5
9.5
11.2
M6
8.8
10.9
12.9
8.5
12.5
14.5
9.5
14
16.5
11.2
16.5
19.5
M8
8.8
10.9
12.9
20.5
30
35
23
34
40
27
40
47
M 10
8.8
10.9
12.9
41
60
71
46
68
79
55
80
94
M 12
8.8
10.9
12.9
71
104
195
79
117
215
94
140
260
M 16
8.8
10.9
12.9
170
250
300
195
280
330
230
340
400
M 20
8.8
10.9
12.9
350
490
580
390
560
650
470
670
780
M 24
8.8
10.9
12.9
600
850
1000
670
960
1120
800
1140
1350
M 30
8.8
10.9
12.9
1190
1700
2000
1350
1900
2250
1600
2300
2700
M 36
8.8
10.9
12.9
2100
3000
3500
2350
3300
3900
2800
4000
4700
1)
2)
3)
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1 - 34
WX210 - WX240
Material quality
Tightening torques MA in Nm
total 0.10
1)
total 0.12 2)
M 8x1
8.8
10.9
12.9
22
32
38
24.5
36
43
30
43
51
M 10x1
8.8
10.9
12.9
45
67
78
52
76
89
62
91
107
M 10x1.25
8.8
10.9
12.9
43
64
74
49
72
84
58
86
100
M 12x1.25
8.8
10.9
12.9
77
112
130
87
125
150
104
150
180
M 14x1.5
8.8
10.9
12.9
121
175
205
135
200
235
165
240
280
M 16x1.5
8.8
10.9
12.9
180
270
310
205
300
360
250
370
430
M 20x1.5
8.8
10.9
12.9
380
540
630
430
620
720
530
750
880
M 22x1.5
8.8
10.9
12.9
510
720
580
820
960
700
1000
1170
M 24x2
8.8
10.9
12.9
640
920
1070
730
1040
1220
890
1250
1500
M 27x2
8.8
10.9
12.9
940
1350
1550
1070
1500
1800
1300
1850
2150
M 30x2
8.8
10.9
12.9
1370
1940
2270
1490
2120
2480
1740
2480
2900
1)
2)
3)
840
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
1 - 35
Tightening angles
Fig. 2
Fig. 1
1, 2, 3, 4
min
30
min
45
7.5
min
60
10
min
90
15
min
135
22.5
min
220
36.7
min
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1 - 36
WX210 - WX240
Calculation Examples
40000210-en
Angles of Slope
Fig. 3
Travel Speed
V=
360
t
= km/h
Example: At a constant speed, a travel time of 18 seconds is needed for a distance of 100 meters.
V( km / h ) =
360
= 20km / h
18
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
1 - 37
P=
p Q
600
=kW
=bar
=l/min
Example: For a pump with an effective discharge rate of Q = 80 l/min, at a pressure of p = 300 bar the output
is to be calculated.
P( kW ) =
300 80
= 40kW
600
t=
VZyl . 60
Qp
= Seconds
VZyl.
Qp
t ( Sek ) =
10 60
= 7.5 sec
80
n=
Vp np
VM
Vp
np
VM
Example: For a given pump speed np = 2.150 rpm, a geometrical displacement of the
pump Vp = 11 cm /rpm and a geometrical dis-placement of the motor of VM = 8 cm /rpm we obtain.
n=
11 2150
= 2956 min 1
8
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1 - 38
WX210 - WX240
40000248-en
Fig. 1
Fig. 3
85 mm
8488394
Boom cylinder
8488401
90 mm
8488393
Stick cylinder
8488403
100 mm
8488395
Bucket cylinder
8488401
110 mm
8488396
Bushes - Dismantling
Fig. 4
Fig. 2
Boom cylinder
8488397
Stick cylinder
8488399
Bucket cylinder
8488398
85 mm
Boom cylinder
1494090
95 mm
Stick cylinder
1494091
75 mm
Bucket cylinder
1494092
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
Fig. 5
Fig. 6
Boom cylinder
8488409
Stick cylinder
8488410
Bucket cylinder
8488409
All cylinders
1 - 39
75298623
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1 - 40
WX210 - WX240
40000280-en
Fig. 1
Fig. 4
Part number
2897001
Part number
2897004
Fig. 2
Fig. 5
Part number
2897002
Part number
Master shaft
Fig. 3
Fig. 6
Part number
2897003
Part number
2897005
2897006
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
Master shaft
Driving tool
Fig. 7
Fig. 10
Part number
2897007
Part number
Extraction device
Driving tool
Fig. 8
Fig. 11
Part number
2897008
Part number
Driving tool
Assembly aid
Fig. 9
Fig. 12
Part number
2897009
Part number
1 - 41
2897010
2897011
2897012
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1 - 42
Assembly aid
Hydraulic pump
Fig. 13
Fig. 16
Part number
2897013
Part number
1424974
Measuring device
Fig. 14
Fig. 17
Part number
2897014
Part number
2494917
Tool handle
Threaded studs
Fig. 15
Fig. 18
Part number
2897039
Part number
WX210 - WX240
1148413 (M12x220)
0421225 (M12X260)
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
Driving tool
Fig. 19
Fig. 21
Part number
2897015
Part number
2897017
Driving tool
Fig. 20
Part number
1 - 43
2897016
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
1 - 44
WX210 - WX240
Spacers
40000249-en
Fig. 1
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
a
240
240
240
240
240
240
240
240
240
240
240
260
260
260
260
150
150
150
150
150
i
101
101
101
131
131
131
111
111
111
121
121
121
141
141
141
101
101
101
81
81
t
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
P/N.
3024380
3024381
3024382
3024383
3024384
3024385
3032000
3032001
3032002
3032003
3032004
3032005
3032006
3032007
3032008
3032009
3032010
3032011
3032012
3032013
No.
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
a
150
150
150
150
120
120
120
130
130
130
190
190
190
190
190
190
200
200
200
200
i
81
91
91
91
71
71
71
81
81
81
91
91
91
101
101
101
121
121
121
131
t
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
P/N
3032014
3032015
3032016
3032017
3032018
3032019
3032020
3032021
3032022
3032023
3032024
3032025
3032026
3032027
3032028
3032029
3032030
3032031
3032032
3032033
No.
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
a
200
200
220
220
220
160
160
160
120
120
120
160
160
160
180
180
180
240
240
240
i
131
131
101
101
101
71
71
71
61
61
61
61
61
61
111
111
111
151
151
151
t
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
P/N
3032034
3032035
3032036
3032037
3032038
3032039
3032040
3032041
3032042
3032043
3032044
3032045
3032046
3032047
3033104
3033105
3033106
3033107
3033108
3033109
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
Service manual
Section 2 Machine Structure
WX210 - WX240
9-91270
2-2
MACHINE STRUCTURE
WX210 - WX240
The data contained in this handbook were valid at the time of publication. As we constantly
endeavour to improve our products and to provide additional options, modifications or
changes made in this context may have an impact on the procedures described in this
handbook. Please contact your local dealer if you find any discrepancies.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2-3
2-4
MACHINE STRUCTURE
WX210 - WX240
Table of contents
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
MACHINE CONSTRUCTION
2-5
40000366-en
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2-6
MACHINE STRUCTURE
WX210 - WX240
S0000445-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
2-7
Machine layout
Undercarriage
(Legend of Fig. 1)
7 - Combined radiator
Superstructure
9 - Batteries
The superstructure accommodates the drive engine and part of the hydraulic and electrical systems.
10 - Slewing gearbox
11 - Rotor
12 - Backhoe bucket
13 - Toggle link
Hydraulic system
14 - Toggle lever
15 - Bucket cylinder
16 - Stick
17 - Stick cylinder
18 - Upper boom section
19 - Boom cylinder
Steering
22 - Stabilization / outriggers
23 - Rigid axle
Service brake
24 - Slewing ring
The service brake is composed of four multipledisk brake integrated in the wheel-hubs. The brake
is operated hydraulically.
25 - Tool box
26 - Access ladder
27 - Cardan shaft
28 - Steered axle
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2-8
MACHINE STRUCTURE
WX210 - WX240
Parking brake
Electrical system
Floating axle
The steered axle is a floating axle that can be
blocked hydraulically during the work with two cylinders.
Working equipment
The working equipment is composed of the boom
(lower and upper), stick, toggle link with toggle
lever and bucket. Other digging or working equipment can also be attached to the machine.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2-9
2 - 10
MACHINE STRUCTURE
WX210 - WX240
S0000446-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
2 - 11
Machine layout
Undercarriage
(Legend of Fig. 1)
7 - Combined radiator
Superstructure
9 - Batteries
The superstructure accommodates the drive engine and part of the hydraulic and electrical systems.
10 - Slewing gearbox
11 - Rotor
12 - Backhoe bucket
13 - Toggle link
Hydraulic system
14 - Toggle lever
15 - Bucket cylinder
16 - Stick
17 - Stick cylinder
18 - Upper boom section
19 - Boom cylinder
Steering
20 - Stabilization / outriggers
22 - Slewing ring
23 - Tool box
Service brake
24 - Access ladder
The service brake is composed of four multipledisk brake integrated in the wheel-hubs. The brake
is operated hydraulically.
21 - Rigid axle
25 - Cardan shaft
26 - Steered axle
27 - Stabilization / levelling blade
28 - Driver's cab
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2 - 12
MACHINE STRUCTURE
WX210 - WX240
Parking brake
Electrical system
Floating axle
The steered axle is a floating axle that can be
blocked hydraulically during the work with two cylinders.
Working equipment
The working equipment is composed of the boom
(lower and upper), stick, toggle link with toggle
lever and bucket. Other digging or working equipment can also be attached to the machine.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2 - 13
2 - 14
MACHINE STRUCTURE
WX210 - WX240
Switches / keys
10000172.01-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
2 - 15
Page 1 of 8
No.
Designation
Function
Multifunction display
Control and monitoring of machine functions (detailed description, see "Multifunction display")
Rocker switch
Symbol
Rocker switch
Hydraulic shears
Hydraulic shears
(optional equipment)
Rocker switch
Hydraulic rotary
cutter
(optional equipment)
Rocker switch
Hydraulic hammer
(optional equipment)
Rocker switch
Rotary beacon
(optional equipment)
- Rotary beacon
- to activate depress switch face without symbol
- to deactivate depress switch face with symbol
Key-switch
Electrical system
Rocker switch
Floodlamp at the
rear
(optional equipment)
- Floodlamp
- to activate depress switch face without symbol
Rocker switch
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2 - 16
MACHINE STRUCTURE
WX210 - WX240
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
2 - 17
Page 2 of 8
No.
Designation
Function
10
Rocker button
Screen-wiper
automatic wipe /
wash function
11
Rocker switch
Screen-wiper
Symbol
To deactivate the screen-wiper depress switch face with symbol until the
pilot lamp of the switch is off
12
Key
13
Key
14
Key
Auto-Idle
15
Key
Low-Idle
C5.1C
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2 - 18
MACHINE STRUCTURE
WX210 - WX240
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
2 - 19
Page 3 of 8
No.
16
Designation
Key
Function
Gearshift
Symbol
Manual gearshift:
Key equipped with 2 LEDs
1st gear: LED1 on
2nd gear: LED2 on
last state stored when "ignition off"
Shift during driving:
1st -> 2nd gear below 3 km/h
2nd -> 1st gear below 1 km/h
Shift request registerd above the limit
speeds (corresponding LED on), shift request executed on reaching of the shifting
condition
17
Key
Superstructure
holding brake
18
Key
Overload warning
system
(optional equipment)
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2 - 20
MACHINE STRUCTURE
WX210 - WX240
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
2 - 21
Page 4 of 8
No.
19
Designation
Key
Function
Slewing movent
braking action
Symbol
C5.2C
35
20
Keypad module
21
Indicator lamp
22
Socket outlet
23
Potentiometer
(Inching)
Parking brake
Travelling speed
limitation
Inching
Adjusting of maximum travelling speed
when travel pedal is fully depressed.
Readjustment during driving possible.
To the left
-> minimum
Rotary switch
Blower
25
Pushbutton/white
Air conditioner /
heating
26
Pushbutton /blue
Air conditioner /
heating
(optional equipment)
27
Control knob
Heating
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2 - 22
MACHINE STRUCTURE
WX210 - WX240
Fig. 5
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
2 - 23
Page 5 of 8
No.
Designation
Function
28
Rocker switch
29
Rocker switch
30
Rocker switch
31
Rocker switch
Symbol
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2 - 24
MACHINE STRUCTURE
WX210 - WX240
Fig. 6
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
2 - 25
Page 6 of 8
No.
32
Designation
Rocker switch
Function
Parking and service brake
Symbol
33
Key
Floating axle
blocking
LED1 off
2. permanently released:
LED2 on
3. automatic mode:
LED2 on
last state stored when "ignition off" Automatic mode ON - OFF: depress key > 2
sec
Automatic mode:
Axle is unblocked, when:
- travel pedal is depressed and excavator
starts rolling or
- stabilizers are being moved
Attention: axle is unblocked only if safety
lever (72) in in lower position !
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2 - 26
MACHINE STRUCTURE
WX210 - WX240
Fig. 7
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
2 - 27
Page 7 of 8
No.
Designation
Function
35
Key
Road travel
36
Key
Creep speed
Symbol
C5.3
37
Lighting OFF
38
Sidemarker lights ON
39
Dipped beam ON
40
41
42
43
44
Key
Hazard warning
system
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2 - 28
MACHINE STRUCTURE
WX210 - WX240
Fig. 8
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
2 - 29
Page 8 of 8
No.
Designation
Function
Buzzer
Symbol
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2 - 30
MACHINE STRUCTURE
WX210 - WX240
Control elements
10000359.00-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
2 - 31
Page 1 of 2
No.
Designation
Function
60
Steering coulmn
and steering wheel
61
Pedal
Travelling
62
Pedal
Service brake
63
Pushbutton
Grab rotation /
Adjustable boom
upper section (optional)
64
Pushbutton
Signalhorn
65
Pushbutton
Travel direction
66
Pushbutton
Travel direction
67
Pushbutton
Travel direction
68
Locking bolt
OberwagenVerriegelung
69
Control lever
Boom
Bucket
Grab
Slewing
Stick
forward stretching out stick lowering the levelling blade / the stabilizers
backwards retracting the stick raising the levelling blade / the stabilizers.
(see also Nos. 22 - 25)
70
Steuerhebel
Levelling blade /
stabilizers
71
Pushbutton
Levelling
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2 - 32
MACHINE STRUCTURE
WX210 - WX240
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
2 - 33
Page 2 of 2
No.
Designation
Function
72
Safety lever
Electro-hydraulic
pilot control
73
Pushbutton
Power-Boost
74
Pushbutton
75
Pushbutton
Hydraulic hammer
(optional equipment)
76
Pushbutton
Grab rotation /
Adjustable upper
boom section (optional equipment)
77
Pedal
(for equipment
options)
Switches over between "Stick" and "Stabilizers / levelling blade". The buzzer sounds when the "Stabilizers /
levelling blade" function is activated.
Examples:
- with upper boom section shifting equipment
in / out of shifting cylinder
- with hydraulic hammers:
hammer operation
- with hydraulic rotary cutters
rotary cutter operation
- with hydraulic shears
hydraulic shears operation
78
Foot-rest
79
Lever
Steering column
lock
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2 - 34
MACHINE STRUCTURE
WX210 - WX240
Multifunction display
10000366.00-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
2 - 35
Page 1 of 5
No.
Designation
Function
101
Pilot lamp
Travel direction
indicator
102
Pilot lamp
Travel direction
indicator
103
Pilot lamp
Preheating
104
Pilot lamp
Main beam
105
Pilot lamp
Superstructure
holding brake
106
Pilot lamp
Travel direction
indicator
107
Pilot lamp
Travel direction
indicator
Symbol
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2 - 36
MACHINE STRUCTURE
WX210 - WX240
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
2 - 37
Page 2 of 5
No.
Designation
Function
Symbol
Setting:
- of hydraulic oil pressure and of
volumetric flow for up to 4 different hydraulic hammers
- of hydraulic oil pressure and of
volumetric flow for up to 4 different rotary cutters and other
attachments (not applicable to
hydraulic shears).
- slewing power limiting
- degree of damping for equipment movements and travel
function
- activation of the "Auto PowerBoost" function
See working settings of the machine)
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2 - 38
MACHINE STRUCTURE
WX210 - WX240
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
2 - 39
Page 3 of 5
No.
Designation
Function
Tester
Symbol
Service
Display
- Calibration of proportional
valves and control valves (control levers), pumps and speedometer
- Fault treatment
- fault recording
- fault details
- fault reset (erasing)
This menu is reserved for our
Service Dept. and not accessible
in normal machine operation.
108 Multifunction disk play
10 Key
9
Fault memory
Fault memory
- Faults occurred are stored in
detail for the individual electronic control units
SET key
Key for selection and confirmation of items in function and navigation menus
110 Key
Arrow key
111 Key
Arrow key
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2 - 40
MACHINE STRUCTURE
WX210 - WX240
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
2 - 41
Page 4 of 5
No.
112
Designation
Warning lamp
Function
Fault message
Symbol
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2 - 42
MACHINE STRUCTURE
WX210 - WX240
Fig. 5
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
2 - 43
Page 5 of 5
No.
Designation
Function
Fault message
Symbol
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2 - 44
MACHINE STRUCTURE
WX210 - WX240
40000486-en
4100772
Fig. 1
Legend
1
Superstructure frame
Hydraulic tank
Counterweight
Control block
Diesel engine
Combined radiator
Fuel tank
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
2 - 45
40000487-en
2987439.000
Fig. 2
Legend
1
Diesel engine
Air filter
Combined radiator
Exhaust system
Engine bearing
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2 - 46
MACHINE STRUCTURE
WX210 - WX240
40000488-en
4
Fig. 3
Legend
1
Hydraulic tank
Operating elements
Control block
Slewing gearbox
Hydraulic rotor
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
MACHINE STRUCTURE
2 - 47
40000489-en
2987437.000
Fig. 4
Legend
1
Diesel engine
Gear pump
Resilient coupling
Main pumps A 8 V
Suction line
Speed sensor
Slewing pump A 4 V
10
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
2 - 48
MACHINE STRUCTURE
WX210 - WX240
40000490-en
Fig. 5
Fig. 7
Fig. 6
Legend
1
Undercarriage frame
Support
Control block
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
Service manual
Section 3 Electrical System
WX210 - WX240
9-91270
3-2
ELECTRICAL SYSTEM
WX210 - WX240
The data contained in this handbook were valid at the time of publication. As we constantly
endeavour to improve our products and to provide additional options, modifications or
changes made in this context may have an impact on the procedures described in this
handbook. Please contact your local dealer if you find any discrepancies.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3-3
3-4
ELECTRICAL SYSTEM
WX210 - WX240
Table of contents
ELECTRICAL SYSTEM.................................................................................. 6
Control ............................................................................................................................................. 6
Introduction .................................................................................................................................................... 6
Fuses................................................................................................................................................ 8
Checking / replacing the fuses....................................................................................................................... 8
Table of fuses............................................................................................................................................... 10
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3-5
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3-6
ELECTRICAL SYSTEM
WX210 - WX240
ELECTRICAL SYSTEM
40000307-en
Control
Introduction
The description of the machine control is divided
into 3 parts:
- Automotive electrical system
- Electronic systems with
the central electronic unit,
the electro-hydraulic pilot control and
the electronic load-limit regulation.
- Hydraulic system described according to the
power flow in the machine and the individual
functions and combined functions.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
40000317-en
Fundamental notions
See Technical Handbook "Fundamentals of electrical engineering" in the Annex.
Part number:
2440049.00
3-7
2440047.01
Cable harnesses
Cable harnesses are described in the spare-parts
lists from assembly no.
32,000 onwards.
A code number found in the electrical circuit diagram can be looked up in the table "Electrical components by code numbers" with reference to the
corresponding spare-parts sheet for ordering purposes.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3-8
ELECTRICAL SYSTEM
WX210 - WX240
Fuses
10000336-en
Shut off the engine and turn keyswitch to 0 before removing a fuse.
Replace defective fuses only by
fuses of the same rating.
The fuses are housed in a fuse-box in the righthand cover panel (Fig. 1).
Remove the transparent cover of the fuse-box
by unsnapping the clips on both sides. The
fuses are now accessible (Fig. 2). Fuse assignment and rating see: "Table of fuses".
Fig. 1
Fig. 2
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3-9
Fig. 4
Location of fuses and modules in the cab and in the engine compartment, legend of Fig. 4:
1
Fuel tank
Grid-Heater fuse
Batteries
Hydraulic pumps
10
Engine
11
Counterweight
12
Driver's seat
Combined radiator
13
Driver's cab
Starter
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 10
ELECTRICAL SYSTEM
WX210 - WX240
Table of fuses
10000071-en
Pedestal (Fuse box on the right behind the driver's seat, Fig. 1)
FA.1
5A
FA.2
5A
FA.3
FA.4
2A
FA.5
15 A
FA.6
5A
FA.7
5A
FA.8
5A
FA.9
10 A
FA.10
5A
FA.11
10 A
FA.12
1A
FA.13
2A
FA.14
30 A
FA.15
1A
Power supply for travel pedal and keyboard module on steering wheel
FA.16
5A
FA.17
15 A
FA.18
5A
FA.19
7.5 A
FA.20
FA.21
5A
FA.22
30 A
FA.23
25 A
FA.24
5A
FA.25
10 A
FA.26
2A
FA.27
2A
FA.28
15 A
to ignition/starter switch
FA.29
5A
- not used -
1)
2)
3)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 11
Pedestal (Fuse box on the right behind the driver's seat, Fig. 1)
FA.30
15 A
FA.31
- not used -
FA.32
- not used -
Driver's cab (fuse-box on the right beside the driver's seat, Fig. 2)
FB.1
10 A
FB.2
10 A
FB.3
10 A
FB.4
10 A
FB.5
5A
FB.6
7.5 A
FB.7
2A
FB.8
5A
FB.9
5A
Illumination of switches
FB.10
- not used -
FB.11
- not used -
FB.12
- not used -
FB.13
- not used -
FB.14
- not used -
FB.15
- not used -
FB.16
- not used -
Engine compartment
F 20
Fig. 1
125 A
Grid-Heater
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 12
ELECTRICAL SYSTEM
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
40000491-en
WX210 - WX240
ELECTRICAL SYSTEM
3 - 13
S0000492-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 14
ELECTRICAL SYSTEM
WX210 - WX240
S0000493-en
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 15
S0000494-de
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 16
ELECTRICAL SYSTEM
WX210 - WX240
S0000495-en
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 17
S0000496-en
Fig. 5
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 18
ELECTRICAL SYSTEM
WX210 - WX240
S0000497-en
Fig. 6
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 19
S0000498-en
Fig. 7
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 20
ELECTRICAL SYSTEM
WX210 - WX240
PCS
40000499-en
Fig. 8
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
Switches
3 - 21
S0000500-en
Fig. 9
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 22
ELECTRICAL SYSTEM
WX210 - WX240
S0000501-en
Fig. 10
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 23
S0000502-en
Fig. 11
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 24
ELECTRICAL SYSTEM
WX210 - WX240
S0000503-en
Fig. 12
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 25
S0000504-en
Fig. 13
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 26
ELECTRICAL SYSTEM
WX210 - WX240
Driver's cab
S0000505-en
Fig. 14
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
Driver's cab
3 - 27
S0000506-en
Fig. 15
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 28
ELECTRICAL SYSTEM
WX210 - WX240
Driver's cab
S0000507-en
Fig. 16
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
Driver's cab
3 - 29
S0000508-en
Fig. 17
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 30
ELECTRICAL SYSTEM
WX210 - WX240
S0000509-en
Fig. 18
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 31
Inching Function
Fig. 19
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 32
ELECTRICAL SYSTEM
WX210 - WX240
Lighting
S0000510-en
Fig. 20
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
Lighting
3 - 33
S0000511-en
Fig. 21
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 34
ELECTRICAL SYSTEM
WX210 - WX240
Lighting
Fig. 22
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 35
S0000512-en
Fig. 23
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 36
ELECTRICAL SYSTEM
WX210 - WX240
S0000513-en
Fig. 24
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 37
Fig. 25
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 38
ELECTRICAL SYSTEM
WX210 - WX240
S0000514-en
Fig. 26
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 39
S0000515-en
Fig. 27
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 40
ELECTRICAL SYSTEM
WX210 - WX240
S0000516-en
Fig. 28
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 41
S0000517-en
Fig. 29
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 42
ELECTRICAL SYSTEM
WX210 - WX240
S0000518-en
Fig. 30
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 43
S0000519-en
Fig. 31
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 44
ELECTRICAL SYSTEM
WX210 - WX240
S0000520-en
Fig. 32
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
ESX: coding
3 - 45
S0000521-en
Fig. 33
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 46
ELECTRICAL SYSTEM
WX210 - WX240
S0000522-en
Fig. 34
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 47
S0000523-en
Fig. 35
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 48
ELECTRICAL SYSTEM
WX210 - WX240
S0000524-en
Fig. 36
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 49
S0000525-en
Fig. 37
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 50
ELECTRICAL SYSTEM
WX210 - WX240
S0000526-en
Fig. 38
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 51
S0000527-en
Fig. 39
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 52
ELECTRICAL SYSTEM
WX210 - WX240
S0000528-en
Fig. 40
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
Fuses, overview
3 - 53
S0000529-en
Fig. 41
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 54
ELECTRICAL SYSTEM
WX210 - WX240
S0000593-en
Fig. 42
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 55
40000444-en
3 - 56
ELECTRICAL SYSTEM
WX210 - WX240
Hammer equipment
S0000445-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
Shears equipment
3 - 57
S0000446-en
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 58
ELECTRICAL SYSTEM
WX210 - WX240
Cutter equipment
S0000447-en
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 59
S0000448-en
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 60
ELECTRICAL SYSTEM
WX210 - WX240
S0000449-en
Fig. 5
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 61
S0000450-en
Fig. 6
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 62
ELECTRICAL SYSTEM
WX210 - WX240
S0000451-en
Fig. 7
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 63
S0000530-en
Electrical system and central electronics (behind the driver's seat) and layout of electrical components such
as fuses, diagnosis sockets, relays, diodes, connectors and terminals
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 64
ELECTRICAL SYSTEM
WX210 - WX240
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 65
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 66
ELECTRICAL SYSTEM
WX210 - WX240
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
Fig. 5
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 67
3 - 68
ELECTRICAL SYSTEM
WX210 - WX240
Fig. 6
Fig. 7
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 69
Deutsch
Englisch
40000318-en
Bgr
a10
GRENZLASTREGLER
32
a100
ZENTRALELEKTRONIK BEDIENPULT
32
32
32
32
32
32
32
A100X1
STECKVERBINDUNG ZENTRALELEKTRONIK
A100X2A STECKVERBINDUNG ZENTRALELEKTRONIK
A100X3A STECKVERBINDUNG ZENTRALELEKTRONIK
a100x6
STECKVERBINDUNG ZENTRALELEKTRONIK
A100X7 STECKVERBINDUNG ZENTRALELEKTRONIK
A10X1
STECKVERBINDUNG GRENZLASTREGLER 15 POLIG
A10X31 GEHAEUSE-MASSE GRENZLASTREGLER
A10X4
DIAGNOSESTECKDOSE PMS
32
32
Ugr
Bezeichnung
150 ZENTRALELEKTRONIK
EINBAU
150 ZENTRALELEKTRONIK
EINBAU
153 KABELBAUM ZENTRALELEKTRONIK
153 KABELBAUM ZENTRALELEKTRONIK
153 KABELBAUM ZENTRALELEKTRONIK
153 KABELBAUM ZENTRALELEKTRONIK
153 KABELBAUM ZENTRALELEKTRONIK
153 KABELBAUM ZENTRALELEKTRONIK
153 KABELBAUM ZENTRALELEKTRONIK
153 KABELBAUM ZENTRALELEKTRONIK
Bezeichnung EN
CENTRAL ELECTRONIC INSTALL.MATERIAL
CENTRAL ELECTRONIC INSTALL.MATERIAL
CABLE HARNESS CENTRAL
ELECTRONIC
CABLE HARNESS CENTRAL
ELECTRONIC
CABLE HARNESS CENTRAL
ELECTRONIC
CABLE HARNESS CENTRAL
ELECTRONIC
CABLE HARNESS CENTRAL
ELECTRONIC
CABLE HARNESS CENTRAL
ELECTRONIC
CABLE HARNESS CENTRAL
ELECTRONIC
CABLE HARNESS CENTRAL
ELECTRONIC
a17
a400
DISPLAY-MODUL
DISPLAY-MODUL
32
a501
TASTATUR-MODUL 1
KEYBOARD-MODUL 1
32
a502
TASTATUR-MODUL 2
KEYBOARD-MODUL 2
32
a503
TASTATUR-MODUL 3
KEYBOARD-MODUL 3
18
A56
32
34
32
32
32
32
32
a61
32
a61.1
PEDAL / SLAVE1
32
A61X1
A56X1
a56x2
a57
A57X1
A61X2
A67
A7.3
PEDAL / SLAVE1
a90.2
HAUPT-STEUERGERAET ELEKTROHYDRAULIK
STECKVERBINDUNG HAUPTSTEUERGERAET
RADIO
RADIO
a90.3
LAUTSPRECHER
B10
b10.1
A7.3X4
34
32
32
32
32
LOUDSPEAKER
32
DRUCKGEBER FAHREN
32
DREHZAHLSENSOR
SPEED SENSOR
13
DREHZAHLSENSOR
SPEED SENSOR
32
THERMOSTAT VORWRMUNG
32
b13.1
246 KRAFTSTOFFFILTER
ANBAUTEILE
475 THERMOSTAT
b2
B116
32
THERMOSTAT VORWRMUNG
95
95
32
TANKSENSOR
COOLING-WATER TEMPERATURE
SENSOR
COOLING-WATER TEMPERATURE
SENSOR
TANK SENSOR
10
202 KRAFTSTOFFTANK
FUEL TANK
B210
DRUCKGEBER HAUPTPUMPE 2
32
B211
DRUCKGEBER HAUPTPUMPE 1
32
B212
DRUCKGEBER SCHWENKPUMPE
32
b213
WINKELGEBER SCHWENKPUMPE
WINKELGEBER SCHWENKPUMPE
22
32
B239
DRUCKSENSOR
SENSOR LOAD
32
KUEHLWASSERTEMP.-GEBER
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 70
ELECTRICAL SYSTEM
BMK
Deutsch
Englisch
b35.2
DREHZAHLSENSOR SCHWENKEN
B7
e1
DREHZAHLGEBER GETRIEBESCHALTUNG
DREHZAHLGEBER GETRIEBESCHALTUNG
DRUCKGEBER AUSLEGER KOLBENFLAECHE
SCHEINWERFER LINKS
e12.1
KENNZEICHENLEUCHTE LINKS
e12.2
KENNZEICHENLEUCHTE RECHTS
e1e1
GLUEHLAMPE FAHRLICHT
e1e2
GLUEHLAMPE STANDLICHT
B74
Bezeichnung
BULB, HEADLIGHT
32
32
32
SCHEINWERFER RECHTS
RH HEADLIGHT
e23.1
e2e2
GLUEHLAMPE STANDLICHT
e3
e32
ARBEITSSCHEINWERFER AUSLEGER
LINKS
ARBEITSSCHEINWERFER FAHRERHAUS
LINKS
ARBEITSSCHEINWERFER FAHRERHAUS
HINTEN LINKS
SCHLEIFRINGKOERPER
e36
RUNDUMKENNLEUCHTE
E36.1
32
32
020 HYDRAULIKANLAGE
UNTERWAGEN
123 KABELBAUM UNTERWAGEN
113 KABELBAUM OBERWAGEN
Bezeichnung EN
32
e22.1
20
Ugr
e2
e3.4
Bgr
WX210 - WX240
32
32
SLIP RING
33
ROTARY BEACON
32
RUNDUMKENNLEUCHTE
ROTARY BEACON
32
RUNDUMKENNLEUCHTE
ROTARY BEACON
32
E5
ARBEITSSCHEINWERFER AUSLEGER
RECHTS
ARBEITSSCHEINWERFER FAHRERHAUS
RECHTS
ARBEITSSCHEINWERFER FAHRERHAUS
HINTEN RECHTS
SCHLUSSLEUCHTE LINKS
32
e5e1
GLUEHLAMPE SCHLUSSLICHT
32
ILLUMINATION REAR
e5e2
e6
GLUEHLAMPE BREMSLICHT
SCHLUSSLEUCHTE RECHTS
32
32
ILLUMINATION REAR
ILLUMINATION REAR
e6e1
GLUEHLAMPE SCHLUSSLICHT
32
ILLUMINATION REAR
e6e2
GLUEHLAMPE BREMSLICHT
32
ILLUMINATION REAR
e7
BLINKLEUCHTE LINKS
BLINKER LEFT
32
e72
KLIMAANLAGE
AIR CONDITION
e8
BLINKLEUCHTE RECHTS
BLINKER RIGHT
32
e9
INNENLEUCHTE
INTERIOR LIGHT
32
esx
34
ESXGehM
f20
HAUPT-STEUERGERAET ELEKTROHYDRAULIK
GEHAEUSEMASSE
SICHERUNG: KALTSTARTANLAGE
FA.1
SICHERUNG
FUSE
32
fa.10
SICHERUNG
FUSE
32
fa.11
SICHERUNG
FUSE
32
fa.12
SICHERUNG
FUSE
32
fa.13
SICHERUNG
FUSE
32
e3.6
e4
e4.4
e4.6
32
32
32
fa.14
SICHERUNG
FUSE
32
fa.15
SICHERUNG
FUSE
32
fa.16
SICHERUNG
FUSE
32
fa.17
SICHERUNG
FUSE
32
fa.18
SICHERUNG
FUSE
32
fa.19
SICHERUNG
FUSE
32
fa.2
SICHERUNG
FUSE
32
fa.21
SICHERUNG
FUSE
32
fa.22
SICHERUNG
FUSE
32
fa.23
SICHERUNG
FUSE
32
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
BMK
ELECTRICAL SYSTEM
Deutsch
Englisch
Bgr
Fa.24
SICHERUNG
FUSE
32
fa.25
SICHERUNG
FUSE
32
fa.26
SICHERUNG
FUSE
32
fa.27
SICHERUNG
FUSE
32
fa.28
SICHERUNG
FUSE
32
fa.29
SICHERUNG
FUSE
32
Ugr
3 - 71
Bezeichnung
Bezeichnung EN
fa.4
SICHERUNG
FUSE
32
fa.5
SICHERUNG
FUSE
32
fa.6
SICHERUNG
FUSE
32
fa.7
SICHERUNG
FUSE
32
fa.8
SICHERUNG
FUSE
32
fa.9
SICHERUNG
FUSE
32
fb.1
SICHERUNG
FUSE
32
fb.2
SICHERUNG
FUSE
32
fb.3
SICHERUNG
FUSE
32
fb.4
SICHERUNG
FUSE
32
fb.5
SICHERUNG
FUSE
32
fb.6
SICHERUNG
FUSE
32
fb.7
SICHERUNG
FUSE
32
fb.8
SICHERUNG
FUSE
32
fb.9
SICHERUNG
FUSE
32
g1
GENERATOR
GENERATOR
ALTERNATOR
ALTERNATOR
95
32
612 GENERATOR
253 KABELBAUM MOTOR
g1.1
g1.2
BATTERIE
BATTERIE
BATTERY
BATTERY
31
31
BATTERY INSTALL.MATERIAL
BATTERY INSTALL.MATERIAL
h7
SIGNALHORN
HORN
31
HORN INSTALL.MATERIAL
SIGNALHORN
HORN
32
K-ESX
RELAIS ESX
RELAY ESX
32
K1
RELAIS ANLASSPERRE
32
k1.5
LEISTUNGSRELAIS
POWER RELAY
13
LEISTUNGSRELAIS
POWER RELAY
32
LEISTUNGSRELAIS
POWER RELAY
32
fa.3
SICHERUNG
FUSE
32
fa.30
SICHERUNG
FUSE
32
k1.7
RELAIS KALTSTARTANLAGE
13
RELAIS KALTSTARTANLAGE
32
k10.1
HAUPTLEISTUNGSRELAIS
32
K100
32
K20.3
RELAIS SPANNUNGSVERSORGUNG
CENTRAL UNIT
RELAIS FILTER HEATER
K20.4
32
K202.A
FREIGABE ABSTUETZUNG
RELAY-STABILIZER ENABLE
32
32
K202.B
FREIGABE ABSTUETZUNG
RELAY-STABILIZER ENABLE
32
K31
RELAIS STANDHEIZUNG
32
K33
RELAIS SPANNUNGSWANDLER
32
K5.1
RELAIS AUFBLENDLICHT
32
k67
RELAIS BETANKUNGSANLAGE
K67.1
RELAIS BETANKUNGSANLAGE
m1
STARTER
STARTER
95
660 ANLASSER
STARTER
STARTER
STARTER
32
DREHZAHLVERSTELLMOTOR
32
DREHZAHLVERSTELLMOTOR
13
GEBLAESE
FAN
27
M10
m2
HEATING
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 72
ELECTRICAL SYSTEM
BMK
m3
Deutsch
SCHEIBENWISCHERMOTOR
Englisch
Bgr
32
32
Ugr
WX210 - WX240
Bezeichnung
Bezeichnung EN
m4
SCHEIBENWASCHPUMPE
m67
BETANKUNGSPUMPE
FILLING PUMP
R10.3
TEMPERATURFUEHLER LADELUFT
32
TEMPERATURFUEHLER LADELUFT
13
32
10
32
95
R14
R17
FUEL PREHEATING
32
POTENTIOMETER
MAX.GESCHWINDIGKEIT (INCHING)
FILTER HEATER
INCHING
34
FILTER HEATER
32
FILTER HEATER
FILTER HEATER
95
STARTSCHALTER
START BUTTON
34
246 KRAFTSTOFFFILTER
ANBAUTEILE
141 KONSOLE ANBAUTEILE
STARTSCHALTER
START BUTTON
32
STARTSCHALTER
START BUTTON
34
32
34
23
240 VENTILVERKETTUNG
VALVE INTERCONN. INEINBAU
STALL.MATERIAL
113 KABELBAUM OBERWAGEN CABLE HARNESS UPPER
CARRIAGE
253 KABELBAUM MOTOR
CABLE HARNESS MOTOR
OELDRUCKSCHALTER
95
S15
FILTERSCHALTER HYDRAULIK
FILTER SWITCH
32
FILTERSCHALTER HYDRAULIK
FILTER SWITCH
10
s15.1
SCHALTER LUFTFILTERVERSCHMUTZUNG
SCHALTER LUFTFILTERVERSCHMUTZUNG
HANDBREMSSCHALTER
13
32
HANDBRAKE SWITCH
32
HANDBREMSSCHALTER
HANDBRAKE SWITCH
34
r19
R201
R21
S1
S113
s113.4
S12
S16
s16.1
95
32
32
HANDBREMSSCHALTER
HANDBRAKE SWITCH
23
612 STEUERBLOCK
HANDBREMSSCHALTER
HANDBRAKE SWITCH
32
S17
DRUCKSCHALTER LENKUNG
32
S18
BREMSLICHTSCHALTER
32
S18.1
DRUCKSCHALTER MINDESTBREMSDRUCK
DRUCKSCHALTER BETRIEBSBREMSE
32
S20
WARNBLINKSCHALTER
18
s23
LENKSTOCKSCHALTER
DIRECTION SWITCH
18
s23.6
WISCHER VORN
WISHER-FRONT
32
s290
23
s3.3
DRUCKSCHALTER UEBERWACHUNG
VORSTEUERDRUCK
DRUCKSCHALTER UEBERWACHUNG
VORSTEUERDRUCK
SCHALTER SCHEIBENWISCHER VORN
s30.1
SCHALTER MAGNETANLAGE
SWITCH - ELECTRO-MAGNET
32
s35.2
DREHZAHLSENSOR SCHWENKWERKBREMSE
SCHALTER RUNDUMKENNLEUCHTE
16
32
32
s39.5
SCHALTER FREQUENZUMSCHALTUNG
HAMMER
SCHALTER SCHERE
s39.8
SCHALTER FRAESE
SWITCH MILL
32
S39.9
DRUCKSCHALTER UMSCHALTUNG
HAMMER/SCHERE
32
S18.2
23
DRUCKSCHALTER BETRIEBSBREMSE
s36
s37.7
s39
s39.3
32
32
32
32
32
32
STEERING INSTALL.MATERIAL
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
BMK
ELECTRICAL SYSTEM
Deutsch
Englisch
Bgr
Ugr
3 - 73
Bezeichnung
Bezeichnung EN
s4
SCHALTER SCHEIBENWASCHANLAGE
32
S48.1
32
S48.2
32
32
32
BUTTON - QUICK-HITCH
32
S48.3
S48.4
s50.1
s53.1
s72.1
SCHALTER ARBEITSSCHEINWERFR
VORN
SCHALTER ARBEITSSCHEINWERFER
HINTEN
DRUCKSCHALTER PENDELACHSBLOCKIERUNG
DRUCKSCHALTER KLIMAANLAGE
s74
DRUCKSCHALTER AUSLEGER
20
s9
SCHALTER INNENLEUCHTE
32
t33
SPANNUNGSWANDLER 24V/12V
SPANNUNGSVERSORGUNG 24V/12V
32
V1
ENTKOPPELDIODE
UNCOUPLING DIODE
32
V16.2
ENTKOPPELDIODE
UNCOUPLING DIODE
32
32
s53.2
S62.1
32
32
32
27
310 HYDRAULIKANLAGE
HYDRAULIC SYSTEM HIGH
HOCHDRUCK
PRESSURE
510 KABELBAUM FAHRERHAUS CABLE HARNESS OPERATORS
CAB
510 KABELBAUM FAHRERHAUS CABLE HARNESS OPERATORS
CAB
153 KABELBAUM ZENTRALCABLE HARNESS CENTRAL
ELEKTRONIK
ELECTRONIC
413 KABELBAUM KONSOLE
CABLE HARNESS BRACKET
v67
V67.1
ENTKOPPELDIODE
RELEASING DIODE
V67.2
ENTKOPPELDIODE
RELEASING DIODE
w16
VERBINDUNGSKABEL BATTERIEN
CABLE BATTERY
32
w17
MASSEKABEL PODEST
32
w22
MASSEBAND BATTERIEN
BATTERY EARTH
32
w23
MASSEBAND MOTOR
ENGINE EARTH
32
X10
B+ VERTEILER
B+ DISTRIBUTOR
32
X100B
STECKVERBINDUNG MOTOR
PLUG/SOCKET MOTOR
32
X103
STECKVERBINDUNG
PLUG/SOCKET
32
STECKVERBINDUNG
PLUG/SOCKET
32
x103.1
32
32
x110
STECKVERBINDUNG LENKSTOCKSCHALTER
STECKVERBINDUNG LENKSTOCKSCHALTER
STECKVERBINDUNG FAHRERSITZ
32
X12.31
MASSEVERBINDUNG FAHRERHAUS
EARTH CAB
X12A
STECKVERBINDUNG FAHRERHAUS
PLUG/SOCKET CAB
32
STECKVERBINDUNG FAHRERHAUS
PLUG/SOCKET CAB
32
X12B
STECKVERBINDUNG FAHRERHAUS
PLUG/SOCKET CAB
32
STECKVERBINDUNG FAHRERHAUS
PLUG/SOCKET CAB
32
X12CAN
STECKVERBINDUNG FAHRERHAUS
PLUG/SOCKET CAB
32
X201
STECKVERBINDUNG FAHREN
PLUG/SOCKET TRAVEL
32
X30.2
B+ VERTEILER
B+ DISTRIBUTOR
32
X30.CU
B+ VERTEILER
B+ DISTRIBUTOR
32
x305
STECKVERBINDUNG DISPLAY
PLUG/SOCKET DISPLAY
32
x306
STECKVERBINDUNG DISPLAY
PLUG/SOCKET DISPLAY
32
x307
STECKVERBINDUNG DISPLAY
PLUG/SOCKET DISPLAY
32
X31
MASSESTERN
FLAT-PIN PLUG
32
MASSESTERN
FLAT-PIN PLUG
32
MASSESTERN
FLAT-PIN PLUG
32
MASSEVERBINDUNG OBERWAGEN
MASSEVERBINDUNG FAHRERHAUS
EARTH UPPERCARRIAGE
EARTH CAB
32
32
X31.0
X31.FH
X31.P
MASSEVERBINDUNG PODESTPLATTE
EARTH PLATFORM
32
x31.u
MASSEVERBINDUNG UNTERWAGEN
EARTH UNDERCARRIAGE
32
x31.u1
MASSEVERBINDUNG UNTERWAGEN
EARTH UNDERCARRIAGE
32
STECKDOSE 12V
SOCKET 12V
32
x31a
x33.6
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 74
BMK
ELECTRICAL SYSTEM
Deutsch
Englisch
Bgr
X33A
STECKVERBINDUNG OBERWAGEN
PLUG/SOCKET UPPERCARRIAGE
32
STECKVERBINDUNG OBERWAGEN
PLUG/SOCKET UPPERCARRIAGE
32
X33B
STECKVERBINDUNG MOTOR
PLUG/SOCKET MOTOR
32
STECKVERBINDUNG MOTOR
PLUG/SOCKET MOTOR
32
X33C
STECKVERBINDUNG MH-FUNKTION
32
X33D
STECKVERBINDUNG ESX
32
STECKVERBINDUNG ESX
PLUG/SOCKET ESX
32
X33E
STECKVERBINDUNG ESX
PLUG/SOCKET ESX
32
STECKVERBINDUNG ESX
PLUG/SOCKET ESX
32
STECKVERBINDUNG EINSPEISUNG
FAHRERHAUS
STECKVERBINDUNG EINSPEISUNG
FAHRERHAUS
STECKVERBINDUNG
32
32
PLUG/SOCKET
32
STECKVERBINDUNG MH-FUNKTION
X33P
X3A
32
Ugr
WX210 - WX240
Bezeichnung
Bezeichnung EN
x46
32
X48.1
32
32
32
X52.1
STECKVERBINDUNG SEITENKONSOLE
LINKS
STECKVERBINDUNG SEITENKONSOLE
LINKS
STECKVERBINDUNG TASTATUR-MODUL
1
STECKVERBINDUNG TASTATUR-MODUL
2
STECKVERBINDUNG TASTATUR-MODUL
3
STECKVERBINDUNG SCHMIERANLAGE
PLUG/SOCKET LUBRICATION
32
X6.1
STECKVERBINDUNG
PLUG/SOCKET
32
X67.1
STECKVERBINDUNG BETANKUNGSANLAGE
STECKVERBINDUNG KLIMAANLAGE
32
X72
32
X72.1
STECKVERBINDUNG KLIMAANLAGE
32
X82
STECKVERBINDUNG UNTERWAGEN
PLUG/SOCKET UNDERCARRIAGE
32
X82.1
STECKVERBINDUNG UNTERWAGEN
PLUG/SOCKET UNDERCARRIAGE
32
x501
x502
x503
PLUG/SOCKET KEYBOARD-MODUL 1
PLUG/SOCKET KEYBOARD-MODUL 2
PLUG/SOCKET KEYBOARD-MODUL 3
x90
STECKVERBINDUNG RADIO
PLUG/SOCKET RADIO
32
x90.1
32
32
STECKVERBINDUNG DREHZAHLSENSOR
SCHWENKEN
DREHZAHLSENSOR SCHWENKEN
STECKVERBINDUNG DREHZAHLSENSOR
SCHWENKEN
DREHZAHLSENSOR SCHWENKEN
STECKVERBINDUNG ESX-CODIERUNG
32
32
PLUG/SOCKET ESX-CODING
32
STECKVERBINDUNG CODIERUNGBREMSE
STECKVERBINDUNG ESX-CODIERUNG
PLUG/SOCKET BRAKE-CODING
32
PLUG/SOCKET ESX-CODING
32
XC3
STECKVERBINDUNG ESX-CODIERUNG
PLUG/SOCKET ESX-CODING
32
Xc5.1
STECKVERBINDUNG TASTATURMODUL
32
xc5.2
STECKVERBINDUNG TASTATURMODUL
32
PLUG/SOCKET CAN-COMMUNICATION
32
PLUG/SOCKET CAN-COMMUNICATION
32
PLUG/SOCKET CAN-COMMUNICATION
32
XA17
XB2
XB35.2
XC1
XC16
XC2
xcan
STECKVERBINDUNG CANKOMMUNIKATION
XCAN2.2 STECKVERBINDUNG CANKOMMUNIKATION
XCAN2.2 STECKVERBINDUNG CANA
KOMMUNIKATION
xcan2.3
STECKVERBINDUNG CANKOMMUNIKATION
STECKVERBINDUNG CANKOMMUNIKATION
XE1
STECKVERBINDUNG SCHEINWERFER
VORN LINKS
XE12
STECKVERBINDUNG KENNZEICHENLEUCHTE
XE2
STECKVERBINDUNG SCHEINWERFER
RECHTS
XE2.1
32
PLUG/SOCKET CAN-COMMUNICATION
32
PLUG/SOCKET CAN-COMMUNICATION
32
32
32
32
32
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
BMK
XE22
ELECTRICAL SYSTEM
Deutsch
Englisch
Bgr
Ugr
3 - 75
Bezeichnung
Bezeichnung EN
STECKVERBINDUNG BLINKLEUCHTE
VORNE LINKS
32
STECKVERBINDUNG BLINKLEUCHTE
VORNE RECHTS
STECKVERBINDUNG ARBEITSSCHEINWERFER AUSLEGER
STECKVERBINDUNG SCHLEIFRINGKOERPER
STECKVERBINDUNG SCHLUSSLEUCHTE
LINKS
STECKVERBINDUNG SCHLUSSLEUCHTE
LINKS
STECKVERBINDUNG SCHLUSSLEUCHTE
RECHTS
STECKVERBINDUNG STANDLICHT LINKS
SCHWEIZ
STECKVERBINDUNG STANDLICHT LINKS
SCHWEIZ
STECKVERBINDUNG STANDLICHT
RECHTS SCHWEIZ
STECKVERBINDUNG STANDLICHT
RECHTS SCHWEIZ
32
32
32
STECKVERBINDUNG ESX
xe23
XE23.1
XE3
XE32
XE5
XE5.5
XE6
xe7
XE8
32
PLUG/SOCKET TAIL LIGHT RIGHT
PLUG/SOCKET PARKING LIGHT LEFT
SWISS
PLUG/SOCKET PARKING LIGHT LEFT
SWISS
PLUG/SOCKET PARKING LIGHT RIGHT
SWISS
PLUG/SOCKET PARKING LIGHT RIGHT
SWISS
XE8.1
XESX
32
32
32
32
32
32
xg1
XR20.1
STECKVERBINDUNG POTENTIOMETER
MAX.GESCHWINDIG
STECKVERBINDUNG POTENTIOMETER
MAX.GESCHWINDIG
XR201
STECKVERBINDUNG POTENTIOMETER
MAX.GESCHWINDIG
XS1.1
STECKVERBINDUNG SEITENKONSOLEN
LI/RE
STECKVERBINDUNG SEITENKONSOLEN
LI/RE
XS20
STECKVERBINDUNG WARNBLINKANLAGE
XS7.7
STECKVERBINDUNG INITIATOR RCKFAHR-ALARM
XSTVZO STECKVERBINDUNG STANDLICHT
AUSRSTUNG
y1.4
HUBMAGNET MOTOR STOP
32
32
32
PLUG/SOCKET SIDE BRAKET LH/RH
PLUG/SOCKET SIDE BRAKET LH/RH
32
32
32
32
32
95
32
Y10
PROPORTIONALVENTIL
PROPOTIONAL VALVE
32
PROPORTIONALVENTIL
PROPOTIONAL VALVE
23
Y113
MAGNETVENTIL VORSTEUERDRUCK
32
Y131
MAGNETVENTIL OELKUEHLER
32
Y16
MAGNETVENTIL FESTSTELLBREMSE
32
MAGNETVENTIL FESTSTELLBREMSE
23
Y18
MAGNETVENTIL BETRIEBSBREMSE
SOLENOID - BRAKE
32
MAGNETVENTIL BETRIEBSBREMSE
SOLENOID - BRAKE
23
Y201a
PROPORTIONALVENTIL FAHREN
32
Y201b
PROPORTIONALVENTIL FAHREN
32
Y202a
PROPORTIONALVENTIL PRATZEN
32
Y202b
PROPORTIONALVENTIL PRATZEN
Y203a
Y205a
PROPORTIONALVENTIL AUSLEGERZYLINDER
PROPORTIONALVENTIL AUSLEGERZYLINDER
PROPORTIONALVENTIL LOEFFELZYLINDER
PROPORTIONALVENTIL LOEFFELZYLINDER
PROPORTIONALVENTIL STIELZYLINDER
Y205b
PROPORTIONALVENTIL STIELZYLINDER
Y206a
PROPORTIONALVENTIL NACKENZYLINDER
PROPORTIONALVENTIL NACKENZYLINDER
PROPORTIONALVENTIL HAMMER/SCHERE
PROPORTIONALVENTIL HAMMER/SCHERE
MAGNETVENTIL VORSTEUERDRUCK
Y203b
Y204a
Y204b
Y206b
Y207a
Y207b
23
32
32
32
32
32
32
32
32
32
32
32
242 VENTILVERKETTUNG
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 76
BMK
Y209
ELECTRICAL SYSTEM
Deutsch
Englisch
Bgr
Ugr
WX210 - WX240
Bezeichnung
Bezeichnung EN
PROPORTIONALVENTIL SCHWENKEN
LINKS
PROPORTIONALVENTIL SCHWENKEN
LINKS
MAGNETVENTIL KRIECHGANG
32
22
23
612 STEUERBLOCK
CONTROL BLOCK
MAGNETVENTIL KRIECHGANG
32
MAGNETVENTIL 1. GANG
23
MAGNETVENTIL 1. GANG
32
32
22
y241
PROPORTIONALVENTIL PUMPE1
32
Y239.2
PROPORTIONALVENTIL SCHWENKEN
RECHTS
PROPORTIONALVENTIL SCHWENKEN
RECHTS
PROPORTIONALVENTIL FLOW SUMMATION (HAMMER)
PROPORTIONALVENTIL HAMMER DRUCK
PROPORTIONALVENTIL PUMPE1
32
y242
PROPORTIONALVENTIL PUMPE2
23
312 PROPORTIONALVENTIL
PROPORTIONALVENTIL PUMPE2
32
Y290
MAGNETVENTIL VORSTEUERDRUCK
FAHREN
MAGNETVENTIL VORSTEUERDRUCK
FAHREN
MAGNETVENTIL NACHSPEISUNG FAHRMOTOR
MAGNETVENTIL NACHSPEISUNG FAHRMOTOR
MAGNETVENTIL SCHWENKWERKBREMSE
MAGNETVENTIL SCHWENKWERKBREMSE
MAGNETVENTIL GREIFERDREHWERK
MAGNETVENTIL GREIFERDREHWERK
32
23
23
060 SPEISEDRUCKVENTIL
32
23
242 VENTILVERKETTUNG
VALVE INTERCONN.
32
23
32
MAGNETVENTIL GREIFERDREHWERK
23
MAGNETVENTIL GREIFERDREHWERK
32
MAGNETVENTIL FREQUENZUMSCHALTUNG
MAGNETVENTIL FREQUENZUMSCHALTUNG
MAGNETVENTIL UMSCHALTUNG HAMMER/SCHERE
MAGNETVENTIL ABSTUETZUNG VORNE
LINKS
MAGNETVENTIL ABSTUETZUNG VORNE
LINKS
MAGNETVENTIL ABSTUETZUNG VORNE
RECHTS
MAGNETVENTIL ABSTUETZUNG VORNE
RECHTS
MAGNETVENTIL ABSTUETZUNG HINTEN
LINKS
MAGNETVENTIL ABSTUETZUNG HINTEN
LINKS
MAGNETVENTIL ABSTUETZUNG HINTEN
RECHTS
MAGNETVENTIL ABSTUETZUNG HINTEN
RECHTS
MAGNETVENTIL PENDELACHSBLOCKIERUNG
MAGNETVENTIL PENDELACHSBLOCKIERUNG
KRAFTVERSTAERKUNG
32
KRAFTVERSTAERKUNG
ELEKTROMAGNETKUPPLUNG KLIMAANLAGE
y21.2
y21.4
Y212
Y239.1
y295
y35
y37.1
y37.2
Y39.3
Y39.9
y48.1
y48.2
Y48.3
Y48.4
Y62
y63
Y72
32
23
32
32
23
32
23
POWER BOOSTER
23
232 MAGNETVENTIL
SOLENOID VALVE
POWER BOOSTER
32
32
23
32
32
23
32
23
32
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 77
Bemerkung
Ziel 2
Zentralektronik
Ziel 1
A100X3a:7
ESX
XESX:24
X33D:18
Frequenzumschaltung
S39.3:1
X12A:15
X10
FA.6:2
Sicherungsleiste FA
ESX
XESX:41
Grenzlastregler
X33D:29
A10X1:2
ESX
XESX:63
X33D:38
ESX
XESX:62
X33D:30
ESX
XESX:18
X33D:39
ESX
XESX:47
X33D:37
ESX
XESX:46
X33D:36
X10
FA.6:2
Sicherungsleiste FA
Zentralektronik
A100X6:8
Grenzlastregler
A10X1:7
Zentralektronik
Sicherungsleiste FA
A100X2a:2
X10
FA.16:2
A100X6:14
Splice 2
ESX
XESX:14
X33D:28
ESX
XESX:36
X33D:35
Zentralektronik
Zentralektronik
Tanksensor
A100X1:13
A100X6:14
Zentralektronik
Sicherungsleiste FA
Tanksensor
V67.1:K
A100X2a:13
X10
A100X6:14
X33A
X33A:2 - Y35:1
Y35:1
X33A
X33A:3 - Y39.3:1
Y39.3:1
X33A
X33A:4 - S290:1
S290:1
X33A
X33A:5 - S290:2
X33A
X33A:6 - Y10:1
Y290:1
10
X33A
X33A:10 - Y242:1
Y242:1
11
X33A
X33A:11 - Y241:1
12
X33A
13
X33A
14
X33A
X33A:14 - R14:1
15
X33A
X33A:15 - S15:1
16
X33A
17
X33A
18
X33A
19
X33A
20
X33A
X33A:20 - XE3:1
XE3:1
21
X33A
X33A:21 - XB2:1
XB2:1
Tanksensor
22
X33A
X33A:22 - XB2:3
XB2:3
Tanksensor
X33A
29
X33A
30
X33A
31
X33A
32
K5.1:87
Zentralektronik
A100X1:8
Zentralektronik
A100X3a:9
ESX
XESX:3
X33D:1
ESX
XESX:8
X33D:40
A100X7:4
X33A:38 X33D:1
X33A:39 X33D:40
A100X7:4 X33A:40
Proportionalventil
Abschaltung Vorsteuerung Arbeitshydraulik
S113.4:1
28
Splice 1
X31.O2
X33A:9 S113.4:1
X33A
A100X3a:1 X33A:32
Splice 1 X33A:33
X33A:34 K5.1:87
A100X1:8 X33A:35
A100X3a:9 X33A:36
X33A:4
Y10:1
X33A:8 - Y290:1
27
A100X3a:1
S290:2
X33A
X33A
Zentralektronik
X33A
26
A100X3a:13
X33A:5
X33A
Zentralektronik
Schwenkbremse
Frequenzumschaltung
X33A
X12A:12
Hubkraftverstrker
X33A:7 - Y113:1
25
S36:1
Y63:1
Bemerkung
X33A
24
X33A:27 X33D:33
X33A:28 X33D:34
X33A :29 X12A:12
A100X3a:13 X33A:30
X33A:1 - Y63:1
Ziel 2
V67.1:K
X33D:34
Zentralelektronik
A100X6:8 X33A:13
A10X1:7 X33A:14
A100X2a:2 X33A:15
FA.16:2 X33A:16
Splice 2 X33A:17
X33A:18 X33D:28
X33A:19 X33D:35
A100X1:9 X33A:20
V67.1:K X33A:21
A100X2a:13 X33A:22
X33A
X33A
XESX:25
FA.11:2
FA.6:2 - X33A:12
Ziel 1
23
ESX
Sicherungsleiste FA
X33A:5 X33D:29
A10X1:2 X33A:6
X33A:7 X33D:38
X33D:30 X33A:8
X33A:9 X33D:39
X33A:10 X33D:37
X33D:36 X33A:11
Stecker Kennzeichg.
V67.1:K X33A:24
X33D:33
A100X3a:4
FA.6:2 - X33A:4
PIN
FA.5:2 - X33A:23
XESX:3
Zentralektronik
A100X3a:7 X33A:1
X33A:2 X33D:18
X12A:15 X33A:3
EXTERN Maschine--->
FA.5:2
ESX
Kennzeichg.
S0000531-en
X33A:12 S113.4:2
X33A:13 X52.1:3
X33A:16 X52.1:1
X33A:17 B35.2:1
X33A:18 B35.2:4
X33A:19 B35.2:3
X33A:23 X67.1:2
X33A:24 X67.1:3
Y113:1
Proportionalventil Pumpe 2
Y241:1
S113.4:2
Proportionalventil Pumpe 1
X33A:9
X52.1:3
R14:1
Druckschalter Vorsteuerdruck
Arbeitshydraulik
Druckschalter Vorsteuerdruck
Arbeitshydraulik
Schmierpumpe
X31.O2
S15:1
Temperatur Hydraulikl
Hydraulikl Filter
X52.1:1
Schmierpumpe
B35.2:1
Initiator Schwenkbremse
B35.2:4
Initiator Schwenkbremse
B35.2:3
Initiator Schwenkbremse
X31.A
Arbeitsscheinwerfer Ausleger
X67.1:2
K67:87
Betankungsanlage
X67.1:3
V67.2:K
Betankungsanlage
Y37.1:1
X31.O2
Greiferdrehwerk Links
Y37.2:1
X31.O2
Greiferdrehwerk Rechts
E36.1:1
X12.31
Rundumleuchte Tank
X33A:30 - H7:1
H7:1
X31.O2
Horn
X33A
X33A:32 - XE23:1
XE23:1
XE23:2
33
X33A
X33A:33 - XE2:2
XE2:2
XE2:1
Standlicht Rechts
34
X33A
X33A:34 XE2:4
XE2:4
XE2:1
Fernlicht Rechts
35
X33A
X33A:35 - XE2:3
XE2:3
XE2:1
Fahrlicht Rechts
36
X33A
37
X33A
38
X33A
XC33A:38 B35.2:2
B35.2:2
39
X33A
X33A:39 - B74:1
B74:1
40
X33A
X33A:40 - B74:3
B74:3
X33A:27 Y37.1:1
X33A:28 Y37.2:1
X33A:29 E36.1:1
Initiator Schwenkbremse
frei
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 78
ELECTRICAL SYSTEM
WX210 - WX240
Bemerkung
Zentralelektronik
Ziel 2
Ziel 1
Kennzeichg.
PIN
A100X3a:4
Splice2
Splice2 - X33B:1
X33B
X33B:1 - XE6:2
XE6:2
Schlulicht Rechts
X33B
X33B:2 - XE6:4
XE6:4
X33B
X33B:3 - XE6:3
XE6:3
X33B
X33B:4 - XE6.5:1
XE6.5:1
X33B
X33B:5 - K1.5:86
K1.5:86
X31.O
Startrelais
X33B
X33B
X33B
X33B:8 - B10.1:A
B10.1:A
X101:3
Pick-Up
X33B
X33B:9 - R10.3:1
R10.3:1
X101:3
Temperaturfhler Ladeluft
10
X33B
X33B:10 Y131:1
Y131:1
X101:6
11
X33B
X33B:11 - M10:5
M10:5
Drehzahlverstellmotor
12
X33B
X33B:12 - M10:1
M10:1
Drehzahlverstellmotor
13
X33B
X33B:13 - M10:2
M10:2
Drehzahlverstellmotor
14
X33B
X33B:14 - M10:3
M10:3
Drehzahlverstellmotor
15
X33B
X33B:15 - M10:4
M10:4
Drehzahlverstellmotor
16
X33B
X33B:16 S12:WK
S12:WK
Druckschalter Motorl
17
X33B
Zentralelektronik
A100X3a:1
Zentralelektronik
A100X7:16
Schalter Nebelschlulicht
S55:1
X12A:13
Sicherungsleiste FA
FA.2:2
K1:87
Zentralelektronik
A100X2a:24
Grenzlastregler
A10X1:24
Grenzlastregler
A10X1:6
Grenzlastregler
A10X1:18
Zentralelektronik
A100X3a:15
Zentralelektronik
A100X3a:16
Zentralelektronik
A100X3a:17
Zentralelektronik
A100X3a:18
Zentralelektronik
A100X3a:19
Zentralelektronik
A100X2a:21
Sicherungsleiste FA
A100X3a:1 X33B:2
A100X7:16 X33B:3
X12A:13 X33B:4
X33B:5 - K1:87
A100X2a:24 X33B:7
A10X1:24 X33B:8
A10X1:6 X33B:9
A10X1:18 X33B:10
A100X3a:15 X33B:11
A100X3a:16 X33B:12
A100X3a:17 X33B:13
A100X3a:18 X33B:14
A100X3a:19 X33B:15
A100X2a:21 X33B:16
Stecker Kennzeichg.
Ziel 1
X33B
X33B:18 B13.1:B
B13.1:B
XS1.1:3
FA.1:2
FA.1:2 - X33B:19
19
X33B
X33B:19 - Y1.4:A
Y1.4:A
X30.2
FA.23:2
20
X33B
X33B:20 - Y1.4:B
Y1.4:B
Y295:1
X31.O
Proportionalventil Nachspeisung
Fahrmotor
K1.7:87
F20:2
A100X7:9
XA17:3
FA.23:2 X33B:20
A100X7:9 X33B:21
XA17:3 X33B:22
21
X33B
22
X33B
X33B:21 Y295:1
X33B:22 K1.7:87
Sicherungsleiste FA
X10
FA.8:2
FA.8:2 - X33B:23
23
X33B
X33B:23 - XG1:3
XG1:3
Sicherungsleiste FA
FA.21:2
K20.3:85
X33B:24 K20.3:85
24
X33B
X33B:24 B116:1
B116:1
25
X33B
XS1.1:3
FA.1:2
FA.1:2 - X33B:26
26
X33B
X19:5
X72:2
X72:2 - X33B:27
27
X33B
28
X33B
Zentralelektronik
A100X6:19
Sicherungsleiste FA
FA.22:2
K20.3:87
K20.3:30
K20.4:87
XA17:4
XA17:10
XA17:6
Sicherungsleiste FA
X30.2
FA.17:2
Relais Standheizung
X33B:36
K31:85
Relais Standheizung
X33B:35
K31:86
Zentralelektronik
A100X7:5
FA.27:2
A31.1:2
X12B:11
Schaltuhr Heizung
A31.1:8
X12B:12
Schaltuhr Heizung
A31.1:12
X12B:13
Schaltuhr Heizung
Bremslicht Rechts
Nebelschlulicht rechts
18
Geblse
Bemerkung
A10X1:5 X33B:18
Zentralelektronik
Zndschlo
Ziel 2
A10X1:5
Grenzlastregler
Zndschlo
EXTERN Maschine--->
A100X6:19 X33B:28
X33B:29 K20.3:87
X33B:30 K20.4:87
XA17:4 X33B:31
XA17:10 X33B:32
XA17:6 X33B:33
FA.17:2 X33B:34
X33B:35 K31:85
X33B:36 K31:86
FA.27:2 X33B:37
X12B:11 X33B:38
X12B:12 X33B:39
X12B:13 X33B:40
X33B:26 K10.1:L
X33B:27 X72.1:1
X33B:28 S15.1:1
X101:4
Temperaturfhler Khlwasser
Motor Stop Magnet
Generator "15"
X31.O
K10.1:L
Power Relais
X72.1:1
S72.1:bl
S15.1:1
X31.O
Druckschalter Verdichter
berwachung Luftfilter
29
X33B
X33B:29 - R19:A
R19:A
X31.O
Filter Heater
30
X33B
X33B:30 - R21:A
R21:A
X31.O
Filter Heater
31
X33B
X33B:31 - XG1:2
XG1:2
32
X33B
33
X33B
34
X33B
35
X33B
36
X33B
37
X33B
38
X33B
39
X33B
40
X33B
X33B:32 B13.1:A
X33B:33 K1.7:86
X33B:37 K10.1:B
Generator "D+"
B13.1:A
K1.7:86
K10.1:B
Temperatur Khlwasser
X31.O
Power Relais
frei
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 79
Ziel 2
Ziel 1
Kennzeichg.
PIN
Stecker
Kennzeichg.
Ziel 1
Ziel 2
Bemerkung
X30.2
X12CAN:3
FA.29:2
FA.15:2
FA.29:2 - X33C:1
FA.15:2 - X33C:2
A100X3a:5 X33C:3
Splice 2 - X33C:4
X33C:5 - A10X4:C
X33C:6 - A10X4:D
X12CAN:1 - X33C:7
X12CAN:2 - X33C:8
1
2
X33C
X33C
X33C:1 - X103.1:2
X33C:2 - X103:5
X103.1:2
X103:5
S20:30
X503:9
Warnblinken
Tastenmodul C5.3
X33C
X33C:3 - X103.1:4
X103.1:4
S20:R
Warnblinken
4
5
6
7
8
X33C
X33C
X33C
X33C
X33C
X33C:4 - XE12:2
X33C:5 - X103:1
X33C:6 - X103:2
X33C:7 - X103:3
X33C:8 - X103:4
XE12:1
X103:1
X103:2
X103:3
X103:4
XE12:2
X503:7
X503:8
X503:7
X503:8
Kennzeichenleuchte
Tastenmodul C5.3
Tastenmodul C5.3
Tastenmodul C5.3
Tastenmodul C5.3
Lenkstockschalter Fernlicht.
Zentralelektronik
Zentralelektronik
Diagnose-Steckdose
Diagnose-Steckdose
Tastenmodul C5.1
Tastenmodul C5.1
Massepunkt Podestplatte
Sicherungsleiste FA
Schalter Nebelschlusslicht
A100X3a:5
A100X3a:4
C5.1:7
C5.1:8
Splice 2
A10X4:C
A10X4:D
X12CAN:1
X12CAN:2
X31.P
K5.1:86
X33C:9 - K5.1:86
X33C
X33C:9 - X103.1:1
X103.1:1
S23:56a
FA.11:2
K5.1:87
X33C:10 - K5.1:87
10
X33C
X33C:10 - XE1:4
XE1:4
XE1:1
Fernlicht Links
S55:1
X12A:13
X12A:13 - X33C:11
11
X33C
X33C:11 - XE5.5:1
XE5.5:1
XE5:5
Nebelschlusslicht Links
12
X33C
X33C:12 - XE1:3
XE1:3
XE1:1
Fahrlicht Links
13
X33C
X33C:13 - Splice 2
Splice 2
14
X33C
X33C:14 - Splice 1
Splice 1
15
X33C
X33C:15 - XE5:3
XE5:3
XE5:1
Bremslicht Links
16
X33C
X33C:16 - S18.2:1
S18.2:1
X31.P
Druckschalter Betriebsbremse
17
18
X33C
X33C
X33C:18 - S18:1
S18:1
X33C:19
19
X33C
X33C:19 - S18:2
S18:2
X33C:18
20
X33C
X33C:20 - S18.1:1
S18.1:1
X31.O
Druckschalter Mindestbremsdruck
21
X33C
X33C:21 - S17:1
S17:1
X31.O
Druckschalter Lenkung
22
X33C
X33C:22 - S62.1:1
S62.1:1
X31.O
Druckschalter Pendelachsblockierung
23
24
X33C
X33C
25
X33C
X33C:25 - XE32:1
XE32:1
X82:1
Druckschalter Festellbremse
Zentralelektronik
A100X1:8
Zentralelektronik
A100X3a:2
Zentralelektronik
A100X3a:3
Zentralelektronik
A100X7:16
Zentralelektronik
A100X6:20
Leuchte H16
Sicherungsleiste FA
H16:1
X10
X12B:5
FA.8:2
Zentralelektronik
A100X6:2
Zentralelektronik
A100X2a:5
Zentralelektronik
A100X2a:4
Zentralelektronik
A100X2a:22
Zentralelektronik
A100X2a:3
Zentralelektronik
A100X7:7
Zentralelektronik
A100X2a:11
Zentralelektronik
A100X6:18
Zentralelektronik
A100X6:14
Zentralelektronik
A100X1:8 X33C:12
A100X3a:2 X33C:13
A100X3a:3 X33C:14
A100X7:16 X33C:15
A100X6:20 X33C:16
X12B:5 - X33C:17
FA.8:2 - X33C:18
A100X6:2 X33C:19
A100X2a:5 X33C:20
A100X2a:4 X33C:21
A100X2a:22 X33C:22
A100X2a:3 X33C:25
A100X7:7 X33C:26
A100X2a:11 X33C:27
A100X6:18 X33C:28
Splice 1 - X33C:29
A100X3a:10 X33C:30
A100X7:8 X33C:31
Druckschalter Bremslicht
Druckschalter Bremslicht
26
X33C
X33C:26 - XE32:2
XE32:2
X82:2
Proportionalventil Kriechgang
27
X33C
X33C:27 - XE32:3
XE32:3
X82:3
Geschwindigkeitssensor Fahren
28
X33C
X33C:28 - XE32:4
X82:4
Geschwindigkeitssensor Fahren
29
X33C
X33C:29 - XE32:5
X82:5
Geschwindigkeitssensor Fahren
30
X33C
X33C:30 - XE32:6
X33C:28 XE32:4
X33C:29 XE32:5
X33C:30 XE32:6
X33C:31 XE32:7
X33C:32 XE32:8
X82:6
Proportionalventil 1. Gang
X82:7
Proportionalventil Pendelachsblockierung
X82:8
Proportionalventil Feststellbremse
31
X33C
X33C:31 - XE32:7
XC16:3
XC16:2
XC16:2 - X33C:32
32
X33C
X33C:32 - XE32:8
S48.1
X48.1:3
X48.1:3 - X33C:33
33
X33C
X33C:33 - XE32:9
X33C:33 XE32:9
X82.1:1
Proportionalventil Absttzung/Planierschild
S48.2
X48.1:4
X48.1:4 - X33C:34
34
X33C
X33C:34 - XE32:10
X33C:34 XE32:10
X82.1:2
Proportionalventil Absttzung/Planierschild
S48.3
X48.1:5
X48.1:5 - X33C:35
35
X33C
X33C:35 - XE32:11
X33C:35 XE32:11
X82.1:3
Proportionalventil Absttzung/Planierschild
S48.4
X48.1:6
X48.1:6 - X33C:36
36
X33C
X33C:36 - XE32:12
X33C:36 XE32:12
X82.1:4
Proportionalventil Absttzung/Planierschild
37
X33C
X33C:37 - XE32:13
X82:13
Reserve
38
X33C
X33C:38 - XE32:14
X82:14
Reserve
A100X2a:8
A100X2a:8 X33C:39
39
X33C
X33C:39 - X103.1:3
S20:30b
Warnblinken
K18.2:87
K18.2:87 - X33C:40
40
X33C
X33C:40 - Y18:1
X33C:14 - Splice 1
Ein
Splice 1
Splice 1 - XE1:2
XE1:2
XE1.1
Standlicht Links
X33C:14 - Splice 1
Ein
Splice 1
Splice 1 - XE5:2
XE5:2
XE5:1
Schlulicht Links
X33C:14 - Splice 1
Ein
Splice 1
Splice 1 - XE7:CH
XE7:CH
X33C:14 - Splice 1
Ein
Splice 1
Splice 1 XSTVZO:1
XSTVZO:1
X33C:13 - Splice 2
Ein
Splice 2
Splice 2 - XE5:4
XE5:4
XE5:1
X33C:13 - Splice 2
Ein
Splice 2
Splice 2 - XE22:2
XE22:2
XE22:2
A100X7:8
Zentralelektronik
Feststell-/ Betriebsbremse
Splice 1
A100X3a:10
Zentralelektronik
Wippschalter Feststellbremse
Wippschalter Absttzung/
Planierschild
Wippschalter Absttzung/
Planierschild
Wippschalter Absttzung/
Planierschild
Wippschalter Absttzung/
Planierschild
EXTERN Maschine--->
K16.1:87
X33C:37 XE32:13
X33C:38 XE32:14
X33C:39 X103.1:3
Y18:1
X31.P
Betriebsbremse
frei
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 80
ELECTRICAL SYSTEM
WX210 - WX240
EXTERN Maschine--->
Bemerkung
Ziel 2
Ziel 1
Kennzeichg.
PIN
Stecker
Kennzeichg.
Ziel 1
Initiator Schwenken
B35.2:2
X33A:38
X33A:38 - X33D:1
X33D
X33D:1 - XESX:30
XESX:30
Ziel 2
ESX
Bemerkung
Relais ESX
X33D:27
K-ESX:87
X33D:2 - K-ESX:87
X33D
X33D:2 - XESX:28
XESX:28
ESX
Sicherungsleiste FA
FA14:1
FA.13:2
FA.13:2 - X33D:3
X33D
X33D:3 - XESX:54
XESX:54
ESX
Sicherungsleiste FA
X10
FA.14:2
FA.14:2 - X33D:4
X33D
X33D:4 - XESX:56
XESX:56
ESX
Sicherungsleiste FA
X10
FA.14:2
FA.14:2 - X33D:5
X33D
X33D:5 - XESX:57
XESX:57
ESX
Sicherungsleiste FA
X10
FA.14:2
FA.14:2 - X33D:6
X33D
X33D:6 - XESX:58
XESX:58
ESX
Sicherungsleiste FA
X10
FA.14:2
FA.14:2 - X33D:7
X33D
X33D:7 - XESX:59
XESX:59
ESX
Sicherungsleiste FA
X10
FA.14:2
FA.14:2 - X33D:8
X33D
X33D:8 - XESX:60
XESX:60
ESX
XS1.1:12
XS1.1:13
XS1.1:13 - X33D:9
X33D
X33D:9 - XESX:16
XESX:16
ESX
Abschaltung Vorsteuerung
Abschaltung Vorsteuerung
XS1.1:12
XS1.1:14
XS1.1:14 - X33D:10
10
X33D
X33D:10 - XESX:34
XESX:34
ESX
Sicherungsleiste FA
X33D:12
FA.4:2
FA.4:2 - X33D:11
11
X33D
X33D:11 - XESX:1
XESX:1
ESX
Sicherungsleiste FA
X33D:11
FA.4:1
X33D:12 - FA.4:1
12
X33D
X33D:12 - B213:1
B213:1
A100X7:4
A100X7:4 X33D:13
13
X33D
X33D:13 - SPL1
SPL1
14
X33D
15
X33D
16
X33D
17
X33D
18
X33D
X33D:18 - XESX:24
XESX:24
ESX
19
X33D
X33D:19 - XESX:27
XESX:27
ESX
Zentralelektronik
Proportionalventil
Schwenkbremse
Y35:1
X33A:2
Zentralelektronik
A100X3a:20
Zentralelektronik
A100X3a:21
X33A:2 - X33D:18
A100X3a:20 X33D:19
A100X3a:21 X33D:20
20
X33D
X33D:20 - XESX:26
XESX:26
ESX
Diagnose-Steckdose
A7.3X4:4
A7.3X4:4 - X33D:21
21
X33D
X33D:21 - A61X1:1
A61X1:1
Pedal Fahren
Diagnose-Steckdose
A7.3X4:5
A7.3X4:5 - X33D:22
22
X33D
X33D:22 - A61X1:2
A61X1:2
Pedal Fahren
FA.15:2
FA.15:2 - X33D:23
23
X33D
X33D:23 - A61X1:3
A61X1:3
Pedal Fahren
X31:P
X31:P - X33D:24
24
X33D
X33D:24 - A61X1:4
A61X1:4
A10X1:4
A10X1:4 - X33D:25
25
X33D
X33D:25 - Y207a:1
Y207a:1
X31.O
Proportionalventil Hammer/Schere
X31.O
Proportionalventil Hammer/Schere
CAN-Stecker
X12CAN:3
Massepunkt Podestplatte
Grenzlastregler
Grenzlastregler
Pedal Fahren
A10X1:3
A10X1:3 - X33D:26
26
X33D
X33D:26 - Y207b:1
Y207b:1
Relais ESX
X33D:2
K-ESX:30
X33D:27 - KESX:30
27
X33D
X33D:27 - XC1:1
XC1:1
Initiator Schwenken
B35.2:4
X33A:18
X33A:18 - X33D:28
28
X33D
X33D:28 - XESX:14
XESX:14
ESX
S290:2
X33A:5
X33A:5 - X33D:29
29
X33D
X33D:29 - XESX:41
XESX:41
ESX
Y290:1
X33A:8
X33D:30 - X33A:8
30
X33D
X33D:30 - XESX:62
XESX:62
ESX
31
X33D
X33D:31 - S39.9:1
S39.9:1
32
X33D
X33D:32 - Y39.9:1
Y39.9:1
Proportionalventil Umschaltung
Hammer/Schere
A100X6:13
Zentralelektronik
A100X1:10
Proportionalventil
Greifdrehwerk Links
Proportionalventil
Greifdrehwerk Rechts
Initiator Schwenken
Proportionalventil
Pumpe 1
Proportionalventil
Pumpe 2
Proportionalventil
Vorsteuerung Arbeitshydraulik
Druckschalter berwachung Vorsteuerdruck
Sensor Druck Ausleger
A100X6:13 X33D:31
A100X1:10 X33D:32
Code-Control
Y37.1:1
X33A:27
X33A:27 - X33D:33
33
X33D
X33D:33 - XESX:3
XESX:3
ESX
Y37.2:1
X33A:28
X33A:28 - X33D:34
34
X33D
X33D:34 - XESX:25
XESX:25
ESX
B35.2:3
X33A:19
X33A:19 - X33D:35
35
X33D
X33D:35 - XESX:36
XESX:36
ESX
Y241:1
X33A:11
X33D:36 - X33A:11
36
X33D
X33D:36 - XESX:46
XESX:46
ESX
Y242:1
X33A:10
X33A:10 - X33D:37
37
X33D
X33D:37 - XESX:47
XESX:47
ESX
Y113
X33A:7
X33A:7 - X33D:38
38
X33D
X33D:38 - XESX:63
XESX:63
ESX
S113.4:1
X33A:9
X33A:9 - X33D:39
39
X33D
X33D:39 - XESX:18
XESX:18
ESX
B74:1
X33A:39
X33A:39 - X33D:40
40
X33D
X33D:40 - XESX:8
XESX:8
ESX
X33D:13 - SPL1
X33D:13 - SPL1
X33D:13 - SPL1
X33D:13 - SPL1
X33D:13 - SPL1
X33D:13 - SPL1
Ein
Ein
Ein
Ein
Ein
Ein
Splice 1
Splice 1
Splice 1
Splice 1
Splice 1
Splice 1
SPL1 - B10:3
SPL1 - B210:3
SPL1 - B211:3
SPL1 - B212:3
SPL1 - B213:3
SPL1 - B239:3
B10:3
B210:3
B211:3
B212:3
B213:3
B239:3
Sensor Fahrdruck
Sensor Druck Pumpe 2
Sensor Druck Pumpe 1
Sensor Druck Schwenkpumpe
Sensor Winkel Schwenkpumpe
Sensor Last
frei
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRICAL SYSTEM
3 - 81
Bemerkung
Proportionalventil
Fahren Vorwrts
Proportionalventil
Fahren Rckwrts
EXTERN Maschine--->
Ziel 2
Ziel 1
Kennzeichg.
PIN
Stecker
Kennzeichg.
Ziel 1
Y201.A:1
X33E:3
X33E:1 - X33E:3
X33E
X33E:1 - XESX:45
XESX:45
Y201.B:1
X33E:4
X33E:2 - X33E:4
X33E
X33E:2 - XESX:42
XESX:42
ESX
XESX:45
X33E:1
X33E:1 - X33E:3
X33E
X33E:3 - Y201.A:1
Y201.A:1
ESX
XESX:42
X33E:2
X33E:2 - X33E:4
X33E
X33E:4 - Y201.B:1
Y201.B:1
X33E:7
X33E:8
X33E:5
X33E:6
K202.A:30
K202.B:30
K202.A:87
K202.B:87
X33E:5 - K202.A:30
X33E:6 - K202.B:30
X33E:7 - K202.A:87
X33E:8 - K202.B:87
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
X33E
X33E
X33E
X33E
X33E
X33E
X33E
X33E
X33E
X33E
X33E
X33E
X33E
X33E
X33E
X33E
X33E
X33E
X33E
X33E
X33E:5 - XESX:50
X33E:6 - XESX:43
X33E:7 - Y202.A:1
X33E:8 - Y202.B:1
XESX:50
XESX:43
Y202.A:1
Y202.B:1
Relais Pratzen
Relais Pratzen
Relais Pratzen
Relais Pratzen
Ziel 2
Bemerkung
ESX
ESX
Proportionalventil Fahren
Vorwrts
Proportionalventil Fahren
Rckwrts
ESX
ESX
Proportionalventil Pratzen
Proportionalventil Pratzen
Bemerkung
Sternpunkt "X30"
Sternpunkt "X10"
Sternpunkt "X10"
Sternpunkt "X10"
Ziel 2
Ziel 1
X33P:R X30.2
X33P:S X10
X33P:U X10
X33P:U X10
EXTERN Maschine--->
Kennzeichg.
PIN
Stecker
Kennzeichg.
Ziel 1
X33P:R - X30.2
X33P
X33P:R - K10.1:30
K10.1:30
Ziel 2
Bemerkung
Power Relais
X33P:S - X10
X33P
X33P:S - K10.1:87
K10.1:87
Power Relais
X33P
X33P:U - X10
X33P
X33P:U - K10.1:87
K10.1:87
Power Relais
X33P:U - X10
X33P
X33P:U - K10.1:87
K10.1:87
Power Relais
V
W
X
Y
Z
X33P
X33P
X33P
X33P
X33P
frei
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
3 - 82
ELECTRICAL SYSTEM
WX210 - WX240
NOTES
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
Service manual
Section 4 Electronics
WX210 - WX240
9-91270
4-2
ELECTRONICS
WX210 - WX240
The data contained in this handbook were valid at the time of publication. As we constantly
endeavour to improve our products and to provide additional options, modifications or
changes made in this context may have an impact on the procedures described in this
handbook. Please contact your local dealer if you find any discrepancies.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4-3
4-4
ELECTRONICS
WX210 - WX240
Table of contents
CONTROL ...................................................................................................... 7
Introduction ..................................................................................................................................... 7
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
4-5
Left joystick A57 for stick cylinder and slewing mechanism ................................................... 24
Left joystick, description............................................................................................................................... 25
Regulating circuit.......................................................................................................................... 39
Speed characteristics of the engine under load........................................................................................... 39
Detection of the load status ......................................................................................................................... 39
Regulating process ...................................................................................................................................... 39
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4-6
ELECTRONICS
WX210 - WX240
PCS COMPONENTS.................................................................................... 43
Load-limit regulator ...................................................................................................................... 43
Speed actuator M10 ...................................................................................................................... 44
Decription ..................................................................................................................................................... 45
Speed sensing............................................................................................................................... 46
Description ................................................................................................................................................... 46
Speed sensor (pickup) B10.1....................................................................................................................... 46
Hammer / shears control with boom adjusting equipment (7-spool control block)................ 53
Description ................................................................................................................................................... 53
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
CONTROL
4-7
40000307-en
Introduction
The description of the machine control is divided
into 3 parts:
- Automotive electrical system
- Electronic systems with
the central electronic unit,
the electro-hydraulic pilot control and
the electronic load-limit regulation.
- Hydraulic system described according to the
power flow in the machine and the individual
functions and combined functions.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4-8
ELECTRONICS
WX210 - WX240
40000308-en
- ESX coding
- Introduction
- ESX controller
- Central Unit
- PCS
- CAN bus
- Control circuits
- Electrical circuit diagram PCS
- Load-limit regulator A10
- Power supply
- Electrical circuit diagram of power supply and
CAN bus
- Power supply and grounding
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
Introduction
4-9
40000462-en
The use of electronic control systems is also gaining progressive significance in mobile construction
machines. The demand for increasingly efficient
machines with greater safety and comfort and the
simultaneous pressure to optimize production
costs mean an ever-increasing demand for electronic systems to be used.
ESX controller
PCS
The ESX controller is a freely programmable control and regulating electronic system for machines
with CAN bus. The ESX is an autonomously operating measuring, control and regulating unit for
sensor-actor management, allowing several
autonomous or interlinked tasks to be processed
in real time. The ESX has been developed specifically for use in machines that have to work
efficiently under harsh conditions and at extreme
operating temperatures of -40 to +85 C.
The central electronic system, in brief CU, processes the signals transmitted by the keys at the
display and by the keyboard modules. The engine
control system is implemented in conjunction with
the PCS.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 10
ELECTRONICS
WX210 - WX240
Tasks
- To make the information from one control unit
serviceable for all others.
- To reduce the number and thickness of the electric cables.
- To monitor the execution of commands and thus
to make the process more reliable.
- To expand the fault-detection and diagnostic
area.
Advantages
- The overall system is more reliable. For example, it contains fewer susceptible plug connections.
- Simplified installation.
Disadvantages
The CAN bus consists essentially of two bus cables (CAN + und CAN -). A message to be transmitted consists of an unequivocal identifier, a priority and 0 to 8 message bytes.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
4 - 11
4100726
Fig. 1
Description
The diagram shows the interlinking of the electronic and hydraulic components.
The modules responsible for the operation and
control of the electrical system of the vehicle, e.g.
display (C4), central electronic unit CU (Central
Unit A100), keyboard module (C5.1, C5.2, C5.3)
and PMS/PCS with load limit regulator (GLR A10),
and ESX (A7.3) are connected to CAN bus 1.
CAN bus 1 has the diagnostic sockets.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 12
ELECTRONICS
WX210 - WX240
4100730
Fig. 2
Description
Wiring
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 13
4 - 14
ELECTRONICS
WX210 - WX240
POWER SUPPLY
40000463-en
K10.1
K100
K10.1
K-ESX
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
4 - 15
Grounding
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 16
ELECTRONICS
WX210 - WX240
40000464-en
Fig. 1
Description
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
4 - 17
4100732
Fig. 2
Description
The multi-function display is equipped with:
- a display screen with 128x64 pixels
- three keys Up/Down/Set
- seven pilot lamps
- two warning lamps for fault messages
The internal micro-controller is programmable via
diagnosis socket A10X4 for CAN BUS 1.
It is programmable with a software for the program and another software for texts, graphics and
languages.
4100733
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 18
ELECTRONICS
WX210 - WX240
Fig. 4
Description
The functions of the PCS are:
- Engine control with
- 7 speed stages (7 power stages), auto idle,
low idle
- engine warm-up phase
- Pump Control System with
- load-limit regulation in power stages 7 and 6
and with road travel
- 7 power stages and additional power amplification for road travel
- engine speed detection
- temperature detection
- fan control
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
4 - 19
Fig. 5
Fig. 6
Description
Description
To permit data exchange with other electronic systems, the device is provided with two CAN bus
interfaces in acc. with CAN specification 2.0 B and
an RS232-interface to permit connecting several
micro-controllers via the CAN bus.
Technical data
The central electronic unit (A100) and the multifunction display (C4) can be programmed flashloaded with the service tool.
Interfaces:
- 1x RS232
Type: C167 CS
- 2x CAN-Bus
In / Out:
- 17x PWM-outputs with current control
- 7x PWM-outputs
- 8x analogue inputs (0..8,5V or 0..20mA)
- 16x digital inputs
68 PIN connector
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 20
ELECTRONICS
WX210 - WX240
40000519-en
Fig. 31
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
4 - 21
40000583-en
Fig. 7
Fig. 8
Pin
Function
Pin
Function
Ground, analog
35
36
37
38
39
Analog input 1
40
Analog input 3
41
Analog input 5
42
Analog input 7
Baby-Board, slot 2/6
Baby-Board, slot 2/2
Digital speed input 2
Digital speed input 4
Digital speed input 6
Digital speed input 8
Digital speed input 10
Digital speed input 12
Digital speed input 14
Digital speed input 16
Baby-Board, slot 1/2
Baby-Board, slot 1/4
Baby-Board, slot 1/6
8,5 V out
Digital/PWM output 9, (2,5 A)
Digital/PWM output 11, (2,5 A)
st
1 CAN-Bus, dominant lower, Wst
1 CAN-Bus, dominant higher, W+
D+ input
Analog input 2
Analog input 4
Analog input 6
Analog input 8
nd
2 CAN-Bus, dominant lower, WDigital speed input 1
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 22
ELECTRONICS
WX210 - WX240
40000465-en
Fig. 1
F2
F3
F4
Horn
Legend
F5
PIN1
CAN2 high
PIN2
CAN2 low
PIN3
PIN4
Ground (GND)
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
4 - 23
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 24
ELECTRONICS
WX210 - WX240
Fig. 4
Power boost
F2
F3
Legend
F4
Hydraulic hammer
PIN1
CAN2 high
F5
PIN2
CAN2 low
PIN3
PIN4
Ground (GND)
Fig. 5
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
4 - 25
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 26
ELECTRONICS
WX210 - WX240
Joystick characteristics
Fig. 6
Left joystick
Right joystick
Fig. 7
Fig. 8
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
4 - 27
Description
The two diagrams show the characteristics for the
left and right joystick.
The characteristics of the X-axis show the transverse movement of the joystick handle.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 28
ELECTRONICS
WX210 - WX240
Fig. 9
Description
The joysticks are manually controlled pulse generators that permit the handle to be swivelled in
any direction. The swivelling / pedal movements
are picked up by sensors and put out via the interfaces as digital signals.
During this process, all joystick and pedal functions are deactivated and a re-start of the unit is
initiated.
The position of the joystick handle, i.e. the angular
deflection into one or more directions, is registered in the same way for all joysticks. Four Halleffect sensors (two for X-direction and two for Ydirection) are mounted on a fixed p.c. board in the
joystick housing. An annular magnet is attached to
the articulated cardan joint at the top of which the
joystick handle is located. On deflection of the
joystick handle into one direction, the distance of
the annular magnet from the sensors located in
movement direction is reduced or increased. The
resulting changes in the output voltages of the
Hall-effect sensors are converted by the controller
into a digital value and can thus be further processed.
The definitive output signal results as a digital
value from conversion, amplification and calibration.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
4 - 29
Fig. 10
Temperature compensation
Temperature compensation is used to reduce the
unavoidable influencing of the signals in their digital/analog conversion through changes in ambient
temperature. This compensation is executed subsequent to the A/D conversion in the microcontroller by a software program, with the actual ambient
temperature being ascertained by an integrated
temperature sensor and used for computation
purposes. This procedure ensures high stability of
the output signals, irrespective of fluctuations in
ambient temperature, in a broad temperature
range from -40C to +85C.
Power supply
The power supply of the controller is designed for
an input voltage ranging from 8V to 30V DC.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 30
ELECTRONICS
WX210 - WX240
Fig. 11
CAN2 high
PIN2
CAN2 low
PIN3
PIN4
Ground (GND)
Characteristic
HAL x. 1A
PIN 2
HAL x. 1B
PIN 3
+24 V
PIN 4
Ground (GND)
PIN 5
HAL x. 2A
PIN 6
HAL x. 2B
PIN 7
Normal position x
PIN 8
free
Fig. 12
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
4 - 31
Fig. 13
Description
HAL x. 1A
PIN 2
HAL x. 1B
PIN 3
+24 V
PIN 4
Ground (GND)
PIN 5
HAL x. 2A
PIN 6
HAL x. 2B
PIN 7
Normal position x
PIN 8
free
Fig. 14
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 32
ELECTRONICS
WX210 - WX240
Fig. 15
The central electronic unit (A100) and the multifunction display (C4) are programmable / flashable
with the service tool.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 33
4 - 34
ELECTRONICS
WX210 - WX240
ESX CODING
Schematic
40000466-en
Description
Coding of the ESX controller is performed at the
factory of the manufacturer before the machines
are delivered.
The cable harness to the ESX comprises connectors XC1, XC2 and XC3.
Connector XC1 permits changing the SAE control
to other control systems by means of different coding jumpers.
Connector XC2 is equipped with coding jumpers
for boom-adjusting equipment or for mono-block
boom equipment.
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
ESX coding
4 - 35
40000474-en
Fig. 33
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 36
ELECTRONICS
WX210 - WX240
40000532-en
4100746
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
4 - 37
Load limit regulator A10: contains the machine-specific parameters, controls with the CU
the speed-changer motor (speed actuator) M10, records the engine speed and specifies
setpoint speeds as reference speeds for working/travelling, registers the temperatures,
controls the fan speed, influences via proportional valve Y10 the output of the main
pumps A 8 V.
C4
Display, including setting of various performance parameters for hammers and other
attachments apart from shears.
C5.1
Keyboard module for 7-stage speed adjustment, Auto Idle and Low Idle
C5.2
C5.3
CU
Central electronic unit, including for the control of the speed actuator motor M10
M10
B10.1
B13.1
R10.3
R14
Y10
A8V, X3
Y131
ESX
Controller for electrohydraulic control, including output of current ratings via CAN1 to the
load limit regulator for hammer/shears co
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 38
ELECTRONICS
WX210 - WX240
Fig. 2
Legende
1
Diesel engine
Main pumps
Slewing pump
Pilot-control pump
Proportional valve
Actual value
Setpoint value
Control current
Description
The task of the electronic load limit regulator is to
adapt the hydraulic output of the pumps to the
available engine output.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
Regulating circuit
Speed characteristics of the engine under
load
The diagram shows the principle of a torque characteristic:
4 - 39
Fig. 3
Fig. 4
Regulating process
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 40
ELECTRONICS
WX210 - WX240
PCS in neutral
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
4 - 41
Hochdruck in bar
100% Motorleistung
fr 1 Pumpe
350
95% Motorleistung
fr 1 Pumpe
100% Motorleistung
fr 2 Pumpen
PCS-Druck in bar
400
10
300
95% Motorleistung
fr 2 Pumpen
85% Motorleistung
fr 2 Pumpen
250
15
80% Motorleistung
fr 2 Pumpen
20
200
75% Motorleistung
fr 2 Pumpen
70% Motorleistung
fr 2 Pumpen
150
25
65% Motorleistung
fr 2 Pumpen
100
30
50
35
40
0
0
20
40
60
80
100
120
140
160
180
Volumenstrom in l/min
Fig. 5
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 42
ELECTRONICS
WX210 - WX240
PCS
40000499-en
Fig. 8
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
4 - 43
PCS COMPONENTS
Load-limit regulator
Fig. 1
40000471-en
Legend
1
Power supply
8
9
10
11
12
13
14
15
16
Fig. 2
17
18
19
20
21
22
23
24
25
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 44
ELECTRONICS
WX210 - WX240
Fig. 3
Pin assignment:
PIN 1
motor
PIN 2
potentiometer
PIN 3
potentiometer/back check
PIN 4
potentiometer
PIN 5
motor
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
4 - 45
Decription
The speed actuator converts the speed stages
preselected at key-board module C5.1 into diesel
engine speeds.
The PWM signals from the CU set the actuator
lever to different positions. This lever actuates the
injection pump lever via a linkage.
See also circuit diagram 8900298 sheet 10, speed
actuator, at the end of this section.
Fig. 5
Fitting instructions:
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 46
ELECTRONICS
Speed sensing
WX210 - WX240
Fig. 6
Description
When the diesel engine is running, the load-limit
regulator A10 receives permanently a frequency
signal from the speed sensor (inductive pickup)
B10.1.
The inductive pickup is screwed into the fly-wheel
housing of the engine opposite the toothing.
The frequency signal is derived from the alternation between tooth and spacewidth in the induction field of the sensor.
The speed signal is used by the load-limit regulator to determine the load condition of the diesel
engine.
Fig. 7
FITTING INSTRUCTION
The sensor must be screwed completely down
into the fly-wheel with the connector unplugged.
The sensor must then be turned back by turn
and secured with the hex locknut size 24.
Technical characteristics:
Thread
16 UNF
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
Fig. 8
Description
For coolant temperature monitoring, temperature
sensor B13.1 is screwed into the cylinder head of
the engine.
The sensor is an NTC resistor reducing its electrical resistance with increasing temperature.
FITTING INSTRUCTION:
Tightening torque 20 to 30 Nm
Technical characteristics:
Thread
x 14 PTF
Fig. 9
Resistance ()
5466 5896
10
3542 3792
20
2351 2500
25
1941 2057
30
1615 1707
40
1118 1175
50
798 834
60
573 596
70
421 435
80
313 323
90
237 243
100
182 186
110
140 144
120
109 113
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 47
4 - 48
ELECTRONICS
WX210 - WX240
Fig. 10
Description
Temperature sensor R10.3 senses the charge-air
temperature at the radiator outlet or at the manifold inlet.
The sensor is an NTC resistor reducing its electrical resistance with rising temperature.
FITTING INSTRUCTION:
Tightening torque
20 Nm
Technical characteristics:
Thread
Fig. 11
M14x1.5
Resistance
PIN1
Load-limit regulator
2700 3300
PIN2
Ground
10
1600 2000
20
1000 1280
25
890 970
30
650 800
40
430 530
50
290 350
60
200 240
70
140 170
80
100 120
90
77
90
100
58
67
110
44
50
120
35
39
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
4 - 49
Fig. 12
Description
To determine the hydraulic oil temperature, temperature sensor R14 is provided.
The sensor is installed at the hydraulic reservoir
besides the suction line for the main pumps.
The sensor is an NTC resistor reducing its electrical resistance with rising temperature.
FITTING INSTRUCTION:
Tightening torque
20 Nm
Fig. 13
Technical characteristics:
Thread
M14x1.5
Resistance
20
1038 1268
30
701 839
40
450 540
50
331 389
60
214 250
70
166 194
80
116 134
90
80
92
100
60
68
PIN1
Load-limit regulator
PIN2
Ground
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 50
ELECTRONICS
WX210 - WX240
Description
The proportional valve converts the control current
transmitted by load-limit regulator A10 into control
pressure.
The control pressure is admitted via port X3 to
both pump regulators of the main pumps A 8 V.
Proportional valve Y10 is installed in the pilot control unit where the pilot pressure is available at the
control piston of the proportional valve.
Emergency operation
The proportional valve is equipped with an emergency operation device.
In the event of a PCS fault and an resulting engine speed reduction, the absorbed power of the
main pumps A 8 V can be reduced to such an
extent that the diesel engine is no longer significantly throttled during the work.
Withdraw the connector from the proportional
valve.
Turn hex-screw in by abt. 2 turns after loosening
the locknut.
Let the engine run at maximum speed and load by
moving the stick cylinder against block and by
maintaining it there with an additional slewing
motion of the superstructure of more than turn.
Fig. 15
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
4 - 51
Sectional drawing
Description
The measuring point can be used to measure the
control pressure from the proportional valve outlet.
The control pressures to be expected depend on
the type of machine and the selected power
stage.
The pressure range is between 0 and 45 bars.
Measuring point X3
X3
Fig. 17
Fig. 16
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 52
ELECTRONICS
WX210 - WX240
Fig. 19
FITTING INSTRUCTION:
The pressure settings are machine-dependent.
Tightening torque
50 Nm
Technical characteristics:
Rated voltage
24 V
Fig. 18
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
4 - 53
Description
Machines with boom adjusting equipment and additional hammer / shears attachment are equipped
with a 6-spool block and an auxiliary control block.
The control spool of the auxiliary block is adjusted
by proportional valves Y207a and Y207b.
These proportional valves receive their control
current from load-limit regulator A10.
The control current is determined by the ESX depending on load conditions and transmitted over
the CAN bus.
Fig. 20
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 54
ELECTRONICS
WX210 - WX240
40000448-en
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
ELECTRONICS
Speed actuator
4 - 55
40000501-en
Fig. 10
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
4 - 56
ELECTRONICS
WX210 - WX240
NOTES
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
Service manual
Section 5 Hydraulics
WX210 - WX240
9-91270
5-2
HYDRAULICS
WX210 - WX240
The data contained in this handbook were valid at the time of publication. As we constantly
endeavour to improve our products and to provide additional options, modifications or
changes made in this context may have an impact on the procedures described in this
handbook. Please contact your local dealer if you find any discrepancies.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5-3
5-4
HYDRAULICS
WX210 - WX240
Table of contents
CONTROL .................................................................................................... 12
Introduction ................................................................................................................................... 12
DRIVE UNIT.................................................................................................. 32
Drive unit, schematic diagram..................................................................................................... 32
Elements ...................................................................................................................................................... 33
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5-5
CONTROL BLOCK....................................................................................... 48
Control block, rear view ............................................................................................................... 48
Control block, front view.............................................................................................................. 49
Control block, bottom view.......................................................................................................... 50
Control block for monoblock boom equipment with hammer / shears ................................... 52
Description ................................................................................................................................................... 53
Control block for boom adjusting equipment with hammer / shears ...................................... 54
Description ................................................................................................................................................... 55
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5-6
HYDRAULICS
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5-7
Travel oil motor type A6VM for 25/30 km/h, (No. 102) ............................................................... 94
Description ................................................................................................................................................... 94
Downhill........................................................................................................................................................ 94
Travel oil motor (25 and 30 km/h) with disconnectable hydraulic 'Vgz'
adjustment (No. 102)..................................................................................................................... 95
Description ................................................................................................................................................... 95
Replenishing system (for 25 and 30 km/h version) (Nos. 13 and 14)..................................... 106
Replenishing system, description .............................................................................................................. 106
Brake system in superstructure and undercarriage with Nos. 40, 41, 43, 44........................ 107
Superstructure............................................................................................................................................ 107
Undercarriage ............................................................................................................................................ 107
Pedal brake valve (No. 41) ........................................................................................................................ 108
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5-8
HYDRAULICS
WX210 - WX240
UNDERCARRIAGE, STABILIZERS............................................................110
Schematic diagram ..................................................................................................................... 110
Description ................................................................................................................................................. 111
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5-9
Pressure compensator, relief valve and LS pressure limiting valve ..................................... 157
Relief valve................................................................................................................................................. 158
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 10
HYDRAULICS
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 11
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 12
HYDRAULICS
WX210 - WX240
CONTROL
40000307-en
Introduction
The description of the machine control is divided
into 3 parts:
- Automotive electrical system
- Electronic systems with
the central electronic unit,
the electro-hydraulic pilot control and
the electronic load-limit regulation.
- Hydraulic system described according to the
power flow in the machine and the individual
functions and combined functions.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
HYDRAULIC SYSTEM
5 - 13
40000309-en
Overview
The hydraulic system consists of several circuits:
the pilot-control circuit, the working hydraulics circuit, the slewing circuit, the braking and steering
circuit and an optional auxiliary circuit.
The pilot-control circuit governs the pump control,
the load-limit regulation, the control spool adjustment, the switching circuits of the superstructure
and undercarriage control.
The working circuit supplies the working equipment, the undercarriage stabilization, the travel
drive and the auxiliary units with oil.
The slewing circuit is a separate circuit to ensure
slewing of the supersturcture.
Another circuit supplies the brake system, steering
system and the radiator fan drive.
The optional auxiliary circuit controls the grab rotation motor, the slewable trenching backhoe bucket
or other tools.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 14
HYDRAULICS
WX210 - WX240
40000533-en
10
5.1
5.2
5.3
5.4
15
5.5
5.6
5.7
2
13
17
4.1
11
3
12
16
4
1
14
19
4.2
18
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 15
Legend
The variable displacement twin pumps P1 and P2
draw in hydraulic oil from the hydraulic reservoir.
Diesel engine
Hydraulic reservoir
Air-intake line
4.1
4.2
5.1
Travelling
5.2
Stabilizers
5.3
Boom
5.4
Backhoe bucket
5.5
Stick
5.6
Adjusting cylinder
5.7
Hammer/shears (optional)
Rotor
Boom cylinder
Adjusting cylinder
Stick cylinder
10
Bucket cylinder
11
Return-flow line
12
13
Return-flow filter
14
Slewing pump
15
Slewing motor
16
Pilot-control pump
17
Pilot-control unit
18
19
Pump 2
Travel motor
Hammer/Shears
Boom cylinder
Adjusting cylinder
Bucket cylinder
Stick cylinder
Stick cylinder
Bucket cylinder
The pilot-control pump draws in oil from the variable displacement twin pump housing. The pilot oil
feeds the pilot-control unit with the pressurelimiting function. Excess oil not needed for control
actions flows back to the reservoir via the pressure-limiting valve. After limiting, the pilot pressure
is made available to the switching circuits, the control block for control spool variation and to the undercarriage switching circuits.
Boom cylinder
Stabilization
Tank
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 16
HYDRAULICS
WX210 - WX240
40000323-en
8
5
12
11
9
4
6
10
3
2
1
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
Legend
1.
Rigid axle
2.
Switchable gearbox
3.
4.
Cardan shaft
5.
6.
Rotor
7.
Outrigger cylinders
8.
9.
10.
Control block
11.
Steering cylinder
12.
Floating-axle cylinder
HYDRAULICS
5 - 17
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 18
HYDRAULICS
WX210 - WX240
40000534-en
Hydraulic circuit diagram WX210 with monoblock boom equipment - Part number 4530257
Hydraulic circuit diagram WX210 with boom adjusting equipment - Part number 4530256
Hydraulic circuit diagram WX240 with monoblock boom equipment - Part number 4530259
Hydraulic circuit diagram WX240 with boom adjusting equipment - Part number 4530258
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 19
5 - 20
HYDRAULICS
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
WX210 - WX240
HYDRAULICS
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 21
5 - 22
HYDRAULICS
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
WX210 - WX240
HYDRAULICS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 23
5 - 24
HYDRAULICS
WX210 - WX240
40000325-en
Legend
75. Hydraulic rotor with 10 channels
76. Electric rotor with 16 slip rings
100. Travel drive consisting of:
rigid axle ASP100/125
101. Multiple-disk speed-change gearbox
102. Travel oil motor A 6 VM HA with travel brake valve MHB for 20 km/h axle
102. Travel oil motor A 6 VM HA with travel brake valve MHB and adjustment with shutoff only for 25 km/h or 30 km/h axle
104. Nitrogen accumulator for parking brake action delay in conjunction with restrictor 1 mm
105. Control block consisting of:
solenoid valve Y21.2 for creep speed selection
solenoid Y62 for floating-axle support
solenoid Y16 for parking brake with emergency actuation
solenoid Y21.4 for shifting gears
106. Pressure switch S16.1 for parking brake pilot lamp, opening pressure = 30 bars
107. Solenoid valves Y48.3 and Y48.4 for outrigger individual control, sheet 3 of 7
107. Solenoid valves Y48.1 and Y48.4 for levelling blade/outrigger switch-over, sheet 4 of 7
107. Solenoid valves Y48.1 and Y48.4 for switching of stabilization right-hand side / left-hand side, sheet 5 of 7
108. Solenoid valves Y48.1, Y48.3 and Y48.4 for levelling blade / outrigger individual control, sheet 6 of 7
109. Solenoid valves Y48.1, Y48.2, Y48.3 and Y48.4 for outrigger individual control, sheet 7 of 7
110. Steering and floating axle ALPP100/125
111. Floating-axle cylinder with integrated shutoff valve and restrictor non-return valves
115. Levelling blade cylinder
116. Ourigger cylinder
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 25
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 26
HYDRAULICS
WX210 - WX240
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 27
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 28
HYDRAULICS
WX210 - WX240
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 29
Fig. 5
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 30
HYDRAULICS
WX210 - WX240
Fig. 6
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 31
Fig. 7
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 32
HYDRAULICS
WX210 - WX240
DRIVE UNIT
Drive unit, schematic diagram
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
40000536-en
WX210 - WX240
HYDRAULICS
5 - 33
Elements
Description
The drive unit is essentially composed of the diesel engine, the multicircuit pump unit, the auxiliary pumps
and the hydraulic reservoir.
The diesel engine (1) is a CNH engine belonging to the New Engine Family series (NEF). It is a 6-cylinder
inline engine with exhaust turbocharger and downstream charge air cooler.
The multicircuit pump unit (2) is driven from the engine via a flexible coupling and comprises variable displacement twin pump (3) with integrated pilot-control pump and slewing pump (4).
A double gear pump (230) is mounted on the engine P.T.O. The first pump is provided for the slewing circuit,
the fan drive and the optional replenishment unit. The second pump feeds the braking circuit and the grab
rotation motor.
The hydraulic reservoir (20) supplies the pumps with clean and cooled oil. The variable displacement twin
pump (3) draws in oil through port S. The integrated pilot-control pump draws in oil from the housing of the
variable displacement twin pump. The auxiliary pump (feed pump) integrated in slewing pump (4) draws in oil
through a separate line.
The double pump draw in oil from the reservoir through an independent line.
2
3
230
4
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 34
HYDRAULICS
WX210 - WX240
40000327-en
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 35
2
4
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 36
HYDRAULICS
WX210 - WX240
40000328-en
A2
7
A1
A1
3
5
4
A2
Fig. 1
Legend
Suction port
Tappet
Center tappet
Spring assembly
A1
A2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 37
Port designations
A, B
working connections
suction port
A3
R1, R3
vents
R2
oil drain
X1
X3
Y3
M1,M2
closed ports
M3
Symbol
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 38
HYDRAULICS
WX210 - WX240
40000329-en
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 39
X1
1
Y3
5
HD
X3
3
2
4
8
6
control chamber
pressure
Y3
Pilot-control pressure
X1
Load-sensing pressure
HD
Pump pressure
X3
7
A
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 40
HYDRAULICS
WX210 - WX240
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 41
10
15
14
13
12
19
17
18
Y3
X3
5
control chamber
pressure
HD
A
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 42
HYDRAULICS
WX210 - WX240
Example 1
Fig. 4
Example 2
Fig. 5
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 43
10
15
14
13
12
19
17
18
Y3
X3
5
control chamber
pressure
HD
A
Fig. 6
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 44
HYDRAULICS
WX210 - WX240
Description
Example 3
Fig. 7
Example 4
Fig. 8
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 45
40000330-en
pilot-control port A3
1
Fig. 1
Legend
Description
Gear pump
Seals
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 46
HYDRAULICS
WX210 - WX240
40000584-en
3
2
1
Fig. 1
Legend
1
Seal
Pump drive
Gear casing
Description
One pump of the double pump supplies oil to the
steering circuit and the fan drive. The second
pump supplies oil to the braking circuit and to the
optional grab rotation drive.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 47
40000538-en
Fig. 1
Legend
1
Reservoir
Breather filter
Screw plug
Description
The hydraulic reservoir serves the purpose of storing hydraulic oil. It is also equipped with a filter
chamber for the return-flow filter.
The cover in the center of the reservoir with the
breather filter closes the inspection opening.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 48
HYDRAULICS
WX210 - WX240
CONTROL BLOCK
40000539-de
Fig. 1
Legend
1
Primary pressure-limiting valve pump 1
2
Primary pressure-limiting valve pump 2
3
LS pressure-limiting valve
4
Relief valve
5
Load-holding valves pump 1
6
Load-holding valves pump 2
7
Plug
P1
Port pump 1
M1
Pressure measuring point pump 1
B211 Pressure sensor pump 1 at port S1
T1
Tank connection to reservoir
T2
Tank connection to oil cooler
L
Leakage line connection (pressureless to tank)
PF
Pilot-control pressure port (only for travel function)
A1.1 Replenishing port during travelling (only with 25 km/h and 30 km/h versions)
B239 Pressure sensor at port MS
SV
Secondary pressure-limiting valve for adjusting cylinder piston side
Y20xa Proportional valves for upper caps
Y20xb Proportional valves for lower caps
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 49
B2-Kf
B3-Kf
3
B4-Rf
B5-Rf
B6-Kf
1
2
10
M2
B210
P2
B10
DW
DW
13
13
11
A1
A2-Rf
12
A3-Rf
4
A4-Kf
6
A5-Kf
9
A6-Rf
Fig. 2
1
2
3
4
5
6
7
8
9
10
11
12
13
DW
P2
M2
B210
B10
A1/B1
A2/B2
A3/B3
A4/B4
A5/B5
A6/B6
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 50
HYDRAULICS
WX210 - WX240
Y206a
PV
Y205a
Y206b
Y204a
Y205b
Y203a
Y204b
Y202a
Y203b
Y201a
Y202b
Y201b
Fig. 3
In following tables there are the solenoid valves and the corresponding working functions:
No.
Y201a
Y201b
Y202a
Y202b
Y203a
Y203b
Y204a
Y204b
Y205a
Y205b
Y206a
Y206b
PV
Description
Forward travel
Reverse travel
Stabilizing cylinder retract / stabilizers up
Stabilizing cylinder extend / stabilizers down
Boom cylinder retract / lower equipment
Boom cylinder extend / raise equipment
Bucket cylinder extend / fill bucket
Bucket cylinder retract / empty bucket
Stick cylinder extend / lower stick
Stick cylinder retract / raise stick
Boom adjusting cylinder retract / raise upper boom section
Boom adjusting cylinder extend / lower upper boom section
Pilot-pressure port for cylinder functions
IMPORTANT:
In machines with monoblock equipment, the boom adjusting cylinder control block can be equipped with
proportional valves Y206a and Y206b for auxiliary equipment such as hydraulic hammer and/or shears.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 51
5 - 52
HYDRAULICS
WX210 - WX240
40000540-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 53
Description
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 54
HYDRAULICS
WX210 - WX240
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 55
Description
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 56
HYDRAULICS
WX210 - WX240
40000542 -de
Fig. 1
11
8
10
7
5
4
3
Tank
channel
1
High pressure
Fig. 2
No.
1
2
3
4
5
6
Description
Valve housing
Main piston
Spring cavity with spring
Pilot-control piston, pilot valve
Spring
Housing of sequence stage
No.
7
8
9
10
11
12
Description
Plunger
Threaded sleeve, adjustable
Piston
Lock-nut
Piston guide, adjustable
Lock-nut
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 57
Fig. 3
Tank channel
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 58
HYDRAULICS
WX210 - WX240
SV
The travel oil motor is equipped with one secondary valve on each side.
The integrated replenishing stage receives pressurized oil from the preloaded tank channel which
supports filling of the components in the event of
insufficient oil in the cylinders or in the travel oil
motor.
By design, the secondary valve is a pilot-controlled
pressure-limiting valve maintaining the preset
opening pressure almost independent of the flow.
Fig. 5
When the pressure is lower than the opening pressure, pilot control piston (4) closes again with a
force building up in the spring cavity behind main
piston (2) which recloses the valve.
6
5
4
Tank
channel
2
1
A
High pressure
Fig. 6
No.
1
2
3
4
5
6
7
A
Description
Valve housing
Main piston
Spring compartment with spring
Pilot control piston, pilot valve
Spring
Valve adjusting screw
Lock-nut
Rod side
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 59
Description
The proportional valves for bilateral spool adjustment are located in the same housing.
Y20Xb Y20Xa
Symbol
Any movement of the joysticks or pedals is detected by the ESX which sends a lever- or pedaldependent control current to the corresponding
proportional valve.
In neutral position of all control elements, both pilot
control caps are linked with the leakage oil channel
L via the control pistons in the proportional valves.
Leakage oil then flows pressureless back to the
reservoir.
Fig. 7
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 60
HYDRAULICS
Pressure sensors
WX210 - WX240
Description
The pressure sensor converts a hydraulic pressure
into a current signal in the mA range.
The pressure sensors B210 for pump 2, B211 for
pump1 and B239 for the load-sensing pressure are
required for calibration of the electro-hydraulic pilot
control.
Pressure sensor B10 is necessary for the automatic gearshift.
Pressure sensor B74 senses the pressure on the
piston side of the boom cylinders. Its current signal
is used for the regeneration function during boom
lowering.
Pin assignment
Fig. 8
PIN1
PIN2
GND
PIN3
+voltage from CU
Diagram
mA
20
Fig. 9
4
0
450 bar
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 61
5 - 62
HYDRAULICS
WX210 - WX240
PILOT-CONTROL SYSTEM
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
40000545-de
WX210 - WX240
HYDRAULICS
5 - 63
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 64
HYDRAULICS
WX210 - WX240
40000373-en
64 S290
61
63
64 S113.4
60
Y242
Y241
Y63 Y290
Y35
Y113
Y10
Fig. 1
Legend
60
61
63
64
64
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 65
Fig. 2
The diaphragm accumulator is preloaded with nitrogen. In operation, the accumulator is loaded by
pilot-control pressure. The accumulated pressure
energy is available after engine stop to solenoid
valve Y 113 and to the undercarriage control.
When solenoid valve Y113 is energized, all cylinder functions can be pressure-relieved by means
of the accumulator pressure. This permits also an
emergency lowering of parts of the equipment.
The pilot-operated pressure holding valve below
the accumulator ensures that the accumulator
pressure is maintained and prevented from escaping towards the pilot control pump after engine
stop.
The pilot control pressure passes via port A of the
base unit through the hydraulic rotor (75) to the
control block (105) in the undercarriage.
The two pressure switches S113.4 and S290 (64)
check that the solenoids Y113 and Y290 are open
to the pilot pressure when energized and closed to
the pilot pressure when de-energized.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 66
HYDRAULICS
WX210 - WX240
40000374-en
Fig. 2
Fig. 1
Legend
P
Pilot-control pressure
A3
Valve housing
Solenoid
Plunger
Control piston
Spring plate
Compensator spring
Emergency control
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 67
Description
Emergency control
Proportional valve Y 10 is used as a signal converter. The valve converts electric control current
from the load-limit regulator into control pressure
for the output regulation of the working pumps. The
control pressure is proportional to the control current.
In the event of an electronic failure, the proportional valve is equipped with a mechanical emergency control device (7) with which control piston
(4) can be adjusted to maintain the machine functions. In the emergency mode, the machine can be
operated at reduced speed.
When current flows through the solenoid, the magnetic force displaces the plunger and the control
piston against the force of the spring. The control
edge of the control piston opens a cross-section
through which the pilot pressure can partly pass to
port A3 as control pressure.
The control pressure thus generated builds up a
spring-assisted resetting force which displaces the
control piston backwards against the magnetic
force of the solenoid.
The flow cross-section at the control edge of the
control piston is open as long as the magnetic
force is higher. As long as the control edge is
open, the control pressure increases and the resetting forces increase as well.
The control edge is closed when the forces are in
equilibrium.
When less current flows through the solenoid, the
resetting forces press the control piston into a position creating a drainage cross-section towards the
tank. Through this opening, the control pressure is
reduced. The drainage cross-section closes after
the equilibrium of forces has been reestablished.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 68
HYDRAULICS
WX210 - WX240
64 S113.4
60
Y242
Y241
Y63 Y290
Y35
Y113
Y10
Fig. 3
Description
Description
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 69
64 S113.4
60
Y242
Y241
Y63 Y290
Y35
Y113
Y10
Fig. 4
Description
Valve Y290 is used for switching the pilot-control
pressure to the proportional valves of the travel
function.
When the travel pedal is not depressed, the spolenoid valve is in zero position and the proportional valves ensuring displacement of the spool
are without pilot-control pressure. In this case,
pressure switch S290 is closed.
The solenoid valve can be opened with the mechanical emergency device to permit travelling in
the event malfunctions.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 70
HYDRAULICS
WX210 - WX240
Solenoid valve Y63 for POWER BOOST and power assist functions
64 S290
61
63
64 S113.4
60
Y242
Y241
Y63 Y290
Y35
Y113
Y10
Fig. 5
Description
Solenoid valve Y63 ensures the power assist and
the POWER BOOST functions. The valve is energized when the power assist or POWER BOOST
function is activated.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 71
5 - 72
HYDRAULICS
WX210 - WX240
Fig. 7
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 73
Description
Emergency control
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 74
HYDRAULICS
WX210 - WX240
40000546-de
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 75
Description
Neutral position
When the travel spool is in neutral position, cooling
oil from pump 1 flows through duct P1 toward the
pressure balance valve and through duct P01,
going around the travel control valve toward duct
C1 and continues through the other spools, eventually reaching the tank duct.
The circulation pressure produced by the pressure
pre-loaded valves in the tank duct is available for
the hydraulic motor through the additional supply
valves (3 + 4) to prevent cavitation.
The piloting pressure is available on undercarriage
control valve (105) where it forwards the delivery to
parking brake solenoid valves Y16, locking swing
axle Y62 and engaging reduced speed Y21.2.
Before travelling
After disengaging the parking brake, the speed is
shifted, set on solenoid valve y21.4. Bulb S16.1
opens and the control indicator light of the parking
brake goes OFF. When voltage is applied to solenoid valve Y62, the pressure of the pilot system
unlocks swing axle cylinders (111). The travel motor is in position Vgmin, when solenoid valve is not
energised. The travel motor can regulate as a function of the high pressure.
Forward travel
Proportional valve Y201a is energised by the ESX
as a function of the travel of the pedal. Valve
Y201a lets piloting pressure enter the upper cavity
of the control valve. This pressure moves the travel
spool downward against the springs. With this
operation, duct C1 is blocked by the piloting edge
thus incrementing the pressure. Beyond 15 bar,
the pressure balance valve opens and the oil is
available on the section of the control valve powering the hydraulic motor through connection A1.
The oil supply to the hydraulic motor, independent
from the load pressure, is dealt with in the paragraph dedicated to the pressure balance valve.
The load pressure, generated during travelling,
passing through the cross and central hole of the
spool toward duct PLS of the load pressure, involves pressure sensor B10.
The output signal from sensor B10 and the rpm
signal from sensor B7 on transmission (101) are
processed by the ESX for the automatic shifting of
the transmission. The oil returning from the travel
motor must flow to the tank, crossing the braking
valve and the rotor the finally flows to the discharge.
Reverse travel
During the reverse phase, proportional valve
Y201b operates, moving the control valve upward.
The pilot edge closed duct P01 and the pump
pressure exceeds 15 bar, thus the pressure balance valve opens, connecting with the control
valve.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 76
HYDRAULICS
WX210 - WX240
Pump 1
Pressure compensator
Stroke 8 mm
Pressureless state
Orifice
Control piston
Spring 15 bar
Charge pressure
PZ-channel
Fig. 1
Operation
After engine start, pump 1 supplies oil to the inlet channel of the pressure compensator.
During activation of a function, the pump 1 generates a pressure of >15 bars. This pressure is admitted
through the transverse bore and the orifice and builds up behind the piston. The force FP moves the piston
against the spring whereby the non-return function of the piston is disabled. The oil from pump 1 flows into
the P channel and to the control spool whose control edge is still closed.
Pressure compensator
Pump 1
Activation of a function
FP
FF
Non-return valve
open
PZ-channel
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
Pressure compensator
5 - 77
Pump 1
Regulation
Regulating
edge
FP
FF + FLS
Pressure in channel PZ
FF
FLS
FP
Spring force
Force of the load pressure
Force of the pressure in
channel PZ
Control edge of
the control spool
Charge pressure
Hydraulic motor
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 78
HYDRAULICS
WX210 - WX240
T
PZ
B1
P02
P2
C2
M
PLS
C1
2
P1
P01
A1
A1.1
3
Fig. 1
No.
P1
P01
C1
P2
P02
C2
PZ
T
Description
Pressure channel of pump 1
Pressure channel of pump 1
Duct to the support control valve
Pressure channel of pump 2
Pressure channel of pump 2
Connection to the tank duct
Pressure regulated by the pressure
balance valve
Duct to the tank
No.
A1
A1.1
B1
PLS
M
1
2
3
4
Description
Forward travel
RV only with 25+30 km/h versions
Reverse travel
Load pressure duct
Load-pressure tap for sensor B10
Pressure balance valve
Plug
Replenishing valve, forwards
Replenishing valve, reverse
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 79
40000547-en
Description
The hydraulic rotor is the rotary connection between superstructure and undercarriage. It consists of an inner and an outer part fully rotatable
with respect to one another. The lines of the superstructure are connected at right angles to ports
around the circumference of the head of the inner
part. Vertical bores of varying length, which end in
horizontal bores, ensures the connection with the
ring ducts of the outer part of the rotor. The ring
ducts are distributed over the height of the outer
part and connected to perpendicular bores leading
to ports on the outside. The lines supplying the
undercarriage components are connected to
these ports.
16
1
Forward travel
Reverse travel
Stabilizers down
Stabilizers up
Rear axle brake circuit
Front axle brake circuit
Steering to the left
Steering to the right
Pilot-control pressure
Leakage oil / return flow
Duct 1
Duct 2
Duct 3
Duct 4
Duct 5
Duct 6
Duct 7
Duct 8
Duct 9
Duct 10
10
Fig. 1
Slip-ring 1
Slip-ring 2
Slip-ring 3
Slip-ring 4
Slip-ring 5
Slip-ring 6
Slip-ring 7
Slip-ring 8
Slip-ring 9
Slip-ring 10
Slip-ring 11
Slip-ring 12
Slip-ring 13
Slip-ring 14
Slip-ring 15
Slip-ring 16
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 80
HYDRAULICS
WX210 - WX240
40000378-en
3
1
Fig. 1
No.
1
2
3
4
Description
Rigid axle, No. 100
Multi-disk speed-change gearbox No. 101
Speed sensor B7
Travel oil motor, No. 102
Description
The rigid axle is designed as an external planetarywheel driving axle with integrated immersed multidisk brakes. The multi-disk speed-change gearbox
is a single-stage planetary gear with two speeds
and a neutral position. Gear-shifting is effected by
two multi-disk clutches.
The hollow wheel of the planetary stage is braked
for the 1st gear and released for the 2nd gear. The
multi-disk clutches are controlled by pilot pressure
via a solenoid valve. Solenoid valve Y 21.4 supplies oil to one of the clutches so that one of the
two gears is always engaged, except in case the
parking brake is applied. In this case, both clutches
are pressureless and the multi-disk speed-change
gearbox performs the parking brake function.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 81
G1
MA
SV
M1
Gext
9
8
6
Fig. 1
No.
1
2
3
4
5
6
7
8
9
A
Description
Drive shaft with bearings
Cylinder block with axial pistons
Angle plate
Porting pintle
Spring
Vgmin stop setscrew
Vgmax stop setscrew
Stroke control
Travel brake valve
Connection for reverse travel
No.
B
X
M1
MA
MB
G1
Gext
T
SV
Description
Connection for forward travel
Connection for creep speed
Measuring port for control chamber
pressure
Measuring port
Measuring port
Measuring port, travel pressure
Closed
Leakage oil port
Secondary valve (2 units)
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 82
HYDRAULICS
WX210 - WX240
6
5
4
3
2
1
Fig. 1
No.
1
2
3
4
5
6
RF
KF
Description
Adjusting piston
Spring
Compensator spring
Spring plate
Control piston
Setscrew for regulation start
Rod side of adjusting piston
Piston side of adjusting piston
RF
KF
Fig. 2
Description
The travel oil motor is an axial piston motor in
bent-axis design with variable displacement.
The angle of the axial-piston unit can be varied by
a regulator as a function of high pressure.
Automatic regulation
In neutral position and during travelling in the lowpressure range, the piston unit (2) is in the Vgmin
position. The angle plate (3) is in contact with the
Vgmin setscrew (6). The hydraulic power supplied
in the form of discharge flow and pressure is converted by the short-stroking axial pistons to high
output speed at low torque. The pressure built up
during travelling is admitted to the rod side of the
adjusting piston and to the metering side at the
control piston of the regulator. The hydraulic force
at the adjusting piston keeps the unit at the Vgmin
limit stop. The hydraulic force at the metering side
of the control piston acts against the spring under
the control piston. The spring force is adjustable
and determines the regulation start of the travel
motor.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 83
6
5
4
3
2
SV
1
Fig. 3
No.
1
2
3
4
5
6
RF
KF
SV
Description
Adjusting piston
Spring
Compensator spring
Spring plate
Control piston
Setscrew for regulation start
Rod side of adjusting piston
Piston side of adjusting piston
Secondary valve (2 units)
RF
KF
Fig. 4
Creep speed
The automatic regulation process is overridden by the creep speed function.
This function permits slow travelling with maximum traction force.
Solenoid valve Y21.2 directs pilot pressure to port X of the adjusting unit (8).
The control piston (5) is displaced against the compensator spring (3). The control edge opens and pressure
is admitted to the piston side under the adjusting piston (1). The force of the adjusting piston swivels the
piston unit against the Vgmax setscrew (7).
Secondary relief
Inadmissibly high pressures are safely prevented by secondary valves. Both travel directions are provided
with one valve each. Besides the relief function, the valves are also equipped with replenishing non-return
valves.
Travel oil motor (20 km/h) with travel brake valve
Fig. 5
Fig. 6
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 84
HYDRAULICS
WX210 - WX240
2
1
B1
B
3
A1
3
Fig. 1
No.
1
2
3
4
5
A
A1
B1
S
Fig. 2
Description
Travel brake valve housing
Travel brake piston
Non-return and replenishing valves
Secondary valves
Cold starting valve with 80 bar spring
Oil flow from the control valve
Travel pressure to oil motor
Return from oil motor
Closed
Fig. 3
Description
The travel brake valve is flange-mounted on the
travel oil motor. It works as an automatic restrictor
valve protecting the travel oil motor in both directions of rotation against inadmissibly high speeds.
In the pressureless state, the braking piston (2) is
held by spring force in its zero position. The oil
motor is supported on both sides by the closed
braking piston.
The travel pressure, in the example, flow to connection A and from here into the service brake
valve and through the check valve, directly to the
hydraulic motor, connection A1. The pressure reaches also, through a diaphragm and a cold starting
valve, with an 80 bar spring, the brake piston and
moves it. On the opposite side, the oil is rejected in
a controlled manner by diaphragms and a check
valve, so that the brake valve piston is moved.
The pressure level existing during driving on level
ground is sufficient to open the braking piston
against the adjusting spring to such an extent that
the return oil from port B1 of the oil motor can flow
unrestricted past the braking piston (2) via a nonreturn valve (3) to port B.
When the pressure drops, the adjusting spring
displaces the braking piston so that the return
cross section is reduced and the returning oil flow
is restricted.
In this manner, the rpm of the hydraulic motor and
the speed of the machine are controlled on rough
terrain.
Additional suction valves (3) protect the travel motor on both sides against a lack of oil, i.e. in case of
leakages causing sliding on a slope. The pre-load
pressure from the duct of the control valve block,
through the additional suction valves in the control
valve block, the undercarriage and through additional suction valve (3) in the service brake valve,
finally reaches the hydraulic motor.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 85
5 - 86
HYDRAULICS
WX210 - WX240
106
104
4
3
1
2
Fig. 1
No.
104
105
106
1
2
3
4
Description
Valve housing
Diaphragm accumulator
Pressure switch S 16.1
Solenoid valve Y16
Solenoid valve Y21.4
Solenoid valve Y62
Solenoid valve Y21.2
Symbol
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 87
Description
The control block is located in the undercarriage
frame above the multi-disk clutch. Shifting functions are performed by pilot pressure. The block is
also connected to a reservoir line.
The valve housing (1) is equipped with four solenoid valves, pressure switch 106 and diaphragm
accumulator 104.
Solenoid valve Y16 (1) actuates the parking
brake.
When the parking brake is released, the valve always directs pilot pressure to one of the two multidisk clutches. Which of the clutches is pressurized
depends on whether the solenoid is on or off.
When the solenoid is off, pilot pressure is admitted
to the clutch for 2nd forward gear. When it is on,
pilot pressure is admitted to the clutch for the 1st
gear.
Solenoid valve Y62 (3) is used for applying and
releasing the floating-axle blocking.
When the creep-speed gear is engaged, the solenoid is energized and the control piston sends pilot
pressure to the regulator of the travel oil motor.
The control piston in the regulator is displaced and
the travel high pressure acts on the adjusting piston with the drive unit swivelling to the Vgmax position. The travel oil motor has then maximum. displacement volume and the machine moves at
creep speed.
Pressure switch S16.1 (106) performs two functions: it monitors the shifting pressure and controls
the parking brake pilot lamp. If the pressure drops
below 30 bars, the switch contact closes and the
travel direction is set to neutral. The parking brake
pilot lamp lights up, too.
Pressure accumulator (104) has the purpose of
smoothing the effect of the parking brake in the
event the same is activated during travelling or in
case of electrical malfunctions.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 88
HYDRAULICS
WX210 - WX240
Fig. 1
Description
The steered axle is designed as a wheel-hub
planetary gear drive axle with oil-immersed integrated multi-disk brakes. The steering knuckles are
moved via steering rods by the steering cylinder in
the axle body. The steered axle is a floating axle
suspended in the undercarriage frame. The free
floating movement of the axle which is necessary
for driving must be blocked during the work with
the floating-axle cylinder.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 89
Preloading pressure
Control piston
Fig. 1
Description
The floating-axle cylinders are single-action cylinders with integrated check valves connected by a
line to which the supply line is connected which
serves also as the control line.
The cylinder pistons rest on the pressure pads of
the steered axle. To improve the driving stability,
especially in fast driven bends, the ports of both
cylinders are equipped with restrictor non-return
valves restricting the oil flow leaving the cylinder.
On the other hand, the oil flowing into the cylinder
can fill the cylinder through the non-return valve
without being restricted.
When the machine is driven off-road with the check
valves being open, the axle floats depending on
the terrain contours. The movement of the axle
presses the piston into one of the floating cylinders. The oil volume thus displaced flows to the
opposite cylinder and extends the piston of the
latter. When the check valves are closed, the oil
volume is entrapped in both cylinders and the floating axle blocked.
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 90
HYDRAULICS
WX210 - WX240
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
40000548-en
WX210 - WX240
HYDRAULICS
5 - 91
Description
The travel circuit is equipped of an Inching function
providing the maximum speed pre-selection
through a potentiometer. The potentiometer limits
the regulation rage of the pedal accelerator pedal.
Thus the travel speed can be limited, even if the
accelerator is pressed full stroke.
Also, a pressure balance valve is installed in the
travel circuit, forwarding oil to the hydraulic motor
independently from the load pressure, through the
controlling control valve. In this manner a travel
speed independent form the load pressure is provided.
Additional supply device (14) provides the filling of
the travel motor.
Travelling on a slope is controlled by the hydrostatic brake through a brake valve (102) on the
hydraulic motor.
The travel circuit is powered by oil from pump 1
only. The oil entering the control valve involves the
pressure measuring point, sensor B211 (58) and
the primary valve.
Neutral position
When the travel spool is in neutral position, cooling
oil from pump 1 flows through duct P1 toward the
pressure balance valve and through duct P01,
going around the travel control valve toward duct
C1 and continues through the other spools, eventually reaching the tank duct.
The circulation pressure produced by the pressure
pre-loaded valves in the tank duct is available for
the hydraulic motor through the additional supply
valves (3 + 4) to prevent cavitation.
The piloting pressure is available on undercarriage
control valve (105) where it forwards the delivery to
parking brake solenoid valves Y16, locking swing
axle Y62 and engaging reduced speed Y21.2.
Prior to travelling
After disengaging the parking brake, the speed is
shifted, set on solenoid valve y21.4. Bulb S16.1
opens and the control indicator light of the parking
brake goes OFF. When voltage is applied to solenoid valve Y62, the pressure of the pilot system
unlocks swing axle cylinders (111). The travel motor is in position Vgmin, when solenoid valve is not
energised. The travel motor can regulate as a function of the high pressure.
Forward speed
Proportional valve Y201a is energised by the ESX
as a function of the travel of the pedal. Valve
Y201a lets piloting pressure enter the upper cavity
of the control valve. This pressure moves the travel
spool downward against the springs. With this
operation, duct C1 is blocked by the piloting edge
thus incrementing the pressure. Beyond 15 bar,
the pressure balance valve opens and the oil is
available on the section of the control valve powering the hydraulic motor through connection A1.
The oil supply to the hydraulic motor, independent
from the load pressure, is dealt with in the paragraph dedicated to the pressure balance valve.
The load pressure, generated during travelling,
passing through the cross and central hole of the
spool toward duct PLS of the load pressure, involves pressure sensor B10.
The output signal from sensor B10 and the rpm
signal from sensor B7 on transmission (101) are
processed by the ESX for the automatic shifting of
the transmission. The oil returning from the travel
motor must flow to the tank, crossing the braking
valve and the rotor the finally flows to the discharge.
Reverse
During the reverse phase, proportional valve
Y201b operates, letting the piloting pressure flow
through, proportionally to the pedal travel, into the
lower piloting chamber and moves the travel control valve upward against the force of the spring.
Oil from pump 1 now flows from the pump duct to
the control block, connection B1 and through the
rotor, into the hydraulic motor.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 92
HYDRAULICS
WX210 - WX240
T
PZ
B1
P02
P2
C2
M
PLS
C1
2
P1
P01
A1
A1.1
3
Fig. 1
No.
P1
P01
C1
P2
P02
C2
PZ
T
Description
Pressure channel of pump 1
Pressure channel of pump 1
Duct to the support control valve
Pressure channel of pump 2
Pressure channel of pump 2
Connection to the tank duct
Pressure regulated by the pressure
balance valve
Duct to the tank
No.
A1
A1.1
B1
PLS
M
1
2
3
4
Description
Forward travel
RV only with 25+30 km/h versions
Reverse travel
Load pressure duct
Load-pressure tap for sensor B10
Pressure balance valve
Plug
Replenishing valve, forwards
Replenishing valve, reverse
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 93
Fig. 1
Description
The replenishing system prevents cavitation in the
travel oil motor, especially during downhill drives.
Valve housing (1) accomodates solenoid valve Y295
and pressure-reducing valve (3). The replenishing
system is fed via line (5) with pressure from the fan
circuit (4). During forward travel in 2nd gear, the CU
activates solenoid valve Y295 and the fan pressure
reaches pressure-reducing valve (3). The adjustable
outlet pressure of valve (3) is admitted as replenishing pressure via line (6) to port A1.1 of the control block in which non-return valve (7) is located.
No.
1
2
3
4
5
6
7
8
Description
Valve housing
Solenoid valve Y295
Pressure-reducing valve
Fan pressure line
Fan pressure branch-off
Replenishing pressure line
Non-return valve in port A1.1
Leakage-oil line
When the travel pressure drops below the replenishing pressure during downhill drives, non-return
valve (7) opens and the travel oil motor receives
additional pressure oil.
When the travel pressure increases again, nonreturn valve (7) is closed to the replenishing pressure.
During reverse travel and driving in 1st gear, the
replenishing system is off.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 94
HYDRAULICS
WX210 - WX240
Travel oil motor type A6VM for 25/30 km/h, (No. 102)
40000386-en
Symbol
Fig. 1
No.
1
2
3
4
5
M3
M2
Description
Adjusting device, regulator
Hydraulic 'Vgz' adjustment
Travel brake valve
Secondary valve, 2 units
Flushing restrictor
Measuring point for regulation start
Measuring point for 'Vgz' adjustment
Fig. 2
Description
Downhill
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 95
Travel oil motor (25 and 30 km/h) with disconnectable hydraulic 'Vgz'
adjustment (No. 102)
40000387-en
Changing speed
solenoid valve
Disconnection pressure
with 1st speed selected
Fig. 1
Description
'Vgz' adjustment designates an intermediate position inside the oil motor adjusting range. The adjustment is purely hydraulic and works only during
forward travel.
During reverse travel, the 'Vgz' adjustment is on
the pressure side of the oil motor. With high travel
pressure, the high-pressure-dependent regulation
would respond earlier and thus override the 'Vgz'
adjustment.
The 'Vgz' adjustment protects the travel oil motor
against inadmissibly high motor speeds, especially
during downhill drives where the weight of the machine drives the travel oil motor via the drivetrain.
The 'Vgz' adjustment is off in 1st gear with the
switching pressure of the 2nd gear clutch acting on
the control piston of the 'Vgz' adjustment via port
X2. The cylinder of the adjustment is then depressurized towards the T2 port of the oil motor.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 96
HYDRAULICS
WX210 - WX240
2
1
B1
B
3
A1
Fig. 2
Fig. 1
No.
1
2
3
4
5
A
A1
B1
S
Description
Travel brake valve housing
Travel brake piston
Non-return and replenishing valves
Secondary valves
Cold starting valve with 80 bar spring
Oil flow from the control valve
Travel pressure to oil motor
Return from oil motor
Closed
Fig. 3
Description
The travel brake valve is flange-mounted on the
travel oil motor. It works as an automatic restrictor
valve protecting the travel oil motor in both directions of rotation against inadmissibly high speeds.
In the pressureless state, the braking piston (2) is
held by spring force in its zero position. The oil
motor is supported on both sides by the closed
braking piston.
The travel pressure, in the example, flow to connection A and from here into the service brake
valve and through the check valve, directly to the
hydraulic motor, connection A1. The pressure reaches also, through a diaphragm and a cold starting
valve, with an 80 bar spring, the brake piston and
moves it. On the opposite side, the oil is rejected in
a controlled manner by diaphragms and a check
valve, so that the brake valve piston is moved.
unrestricted past the braking piston (2) via a nonreturn valve (3) to port B.
When the pressure drops, the adjusting spring
displaces the braking piston so that the return
cross section is reduced and the returning oil flow
is restricted.
In this manner, the rpm of the hydraulic motor and
the speed of the machine are controlled on rough
terrain.
Additional suction valves (3) protect the travel motor on both sides against a lack of oil, i.e. in case of
leakages causing sliding on a slope. The pre-load
pressure from the duct of the control valve block,
through the additional suction valves in the control
valve block, the undercarriage and through additional suction valve (3) in the service brake valve,
finally reaches the hydraulic motor.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 97
40000514-en
Fig. 23
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 98
HYDRAULICS
WX210 - WX240
40000550-de
Schematic diagram
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 99
45
230
231
46
41
40
S17
44
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 100
HYDRAULICS
WX210 - WX240
Steering system
Steering valve OSPQ 75/175 LS, No. 40
40000552-en
Description
The steering unit called OSPQ is a load-sensing
steering unit with closed center position and built-in
oil flow amplifier.
In porportion to the turning angle of the steering
wheel and dependent on the amplification factor,
the oil flow is metered past the gearwheel set to
the the left (L) or to the right (R).
The amplified flow is the oil which flows via the
amplifier and which joins the oil flow from the
gearwheel set delivered via the metering orifice.
At steering-wheel turning speeds of less than
10 rpm there is no oil flow amplification. At faster
steering speeds, the oil flow amplification joins in
and is fully effective for steering-wheel turning
speeds of >20 rpm.
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 101
Neutral
In neutral position, the control spool is closed and
the LS line depressurized towards the reservoir.
Fig. 2
The volume flow to the steering cylinder is determined by the metering orifice. The steering pressure building up behind the metering orifice is admitted to the LS channel and closes the non-return
valve. The LS pressure generated by priority valve
(44) in the attached LS line influences the opening
cross-section at the control spool in such a way
that the pressure differential at the metering orifice
is maintained.
The remaining oil flows to the fan circuit.
At faster steering speeds, the pressure drop
caused by the metering orifice activates the amplifier piston to amplify the oil flow.
The max. steering pressure is limited by the built-in
pressure-limiting valve in the LS channel of the
steering unit. The steering cylinder and the lines
are protected by shock valves. Oil replenishment is
ensured by non-return valves preventing cavitation
in the steering system.
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 102
HYDRAULICS
WX210 - WX240
Fig. 6
Fig. 4
Description
Symbol
P
7 bar
LS
The priority valve is used in conjunction with steering valves in closed-center load-sensing design.
The valve divides the discharge flow and directs
the two partial flows to the steering system and the
fan drive with the steering system having priority.
The priority valve works like a three-way flow control valve with the regulated flow (CF) being made
available to the steering system and the remaining
flow (EF) to the fan drive.
Neutral
EF CF
Fig. 5
Pump
CF
EF
LS
Load signal
Steering
During steering, the control piston is positioned by
the regulating forces in such a way that its control
edge maintains a pressure differential via the metering orifice in steering valve (40).
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 103
5 - 104
HYDRAULICS
WX210 - WX240
Fan circuit
40000553-en
11
6
7
2
14
12
1
13
Fig. 1
Legend
1. Steering and fan pump
2. Silencer
3. Priority valve
9
4. Lenkventil
5. Fan motor, gearwheel motor
6. Cover with proportional valve Y131
10
Fig. 2
7. Nitrogen accumulator
8. Combibned radiator
9. Proportional valve with pressure limiting
10. Pressure measuring point
11. Hydraulic reservoir
12. Braking pump
13. Brake pedal valve
14. Grab rotation valve
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 105
Lower temperatures result in the load-limit regulator supplying a high current to the proportional
valve. The control piston is opened wide by the
electrical force and creates a by-pass through
which the oil flows past the oil motor to the tank,
causing the fan to turn at a lower speed.
With increasing temperature, the load-limit regulator reduces the current to the proportional valve.
The control piston opens less so that the oil motor
gets a higher amount of oil.
The fan speed increases.
A pressure-limiting valve integrated in proportional
valve (9) protects the fan circuit against pressure
peaks. After engine stop, the oil supply in the oil
motor is ensured during the fan wheel delay by a
replenishing valve until the fan stops.
In the event of defects, e.g. broken cable, the proportional valve is without current and the fan wheel
turns at maximum speed. In this case, the pressure in the fan circuit is limited by the pressurelimiting valve.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 106
HYDRAULICS
WX210 - WX240
40000554-de
5
1
8
7
Fig. 1
Valve housing
Pressure-reducing valve
Leakage-oil line
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 107
Brake system in superstructure and undercarriage with Nos. 40, 41, 43, 44
40000551-en
Superstructure
43
41
231
43
Fig. 1
Undercarriage
brake circuit 2 of rear axle
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 108
HYDRAULICS
WX210 - WX240
Travel direction
Both braking circuits are separated from one another by means of protection valves. If one of the
circuits fail, the other remains fully operational.
With the intact circuit, the machine can be braked
in an emergency.
Fig. 3
Fig. 5
Stop-light switch,
above 4 bars, the brake light is on.
INFO: after 5 minutes, the stop-light is
switched off by the CU.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 109
5 - 110
HYDRAULICS
WX210 - WX240
UNDERCARRIAGE, STABILIZERS
Schematic diagram
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
40000340-en
WX210 - WX240
HYDRAULICS
5 - 111
Description
Starting a movement
After starting the stabilizing function in one direction, the virtual pressure switch DSL opens, before
the movement begins. The ESX activates solenoid
valve Y113 in the pilot-control unit (60) and the
pilot pressure is admitted via the inlet filter in port
PV to proportional valves Y202a and Y202b.
The levelling blade can be used to perform levelling work. The blade is parallel-guided to ensure
that the same cutting angle is maintained independent of blade height.
In stabilized condition, the levelling blade improves
the stability of the machine.
When lowered, the outriggers improve the supporting capabilities and the stability of the machine, for
instance, when heavy loads are being lifted.
The levelling blade and outrigger cylinders are
equipped with integrated and pilot-operated nonreturn twin valves blocking off the piston and rod
sides of the cylinders without producing leakage
oil.
Neutral
Only pump 2 supplies oil to the stabilizers. The oil
is admitted via port P2 into the control block and to
pressure sensor B210, to the pressure measuring
point and to the primary pressure-limiting valve.
In neutral position of the stabilizer control spool,
the flushing oil volume from pump 2 flows past the
control spool into channel C2 and via the tank
channel precharging valves into the return line.
Both working lines A2 and B2 to the stabilizer cylinders are then also connected with the leakage oil
channel via the pressure relief of the control spool.
This pressure-relief function is necessary for perfect closing of the non-return twin valves in the
stabilizer cylinders. Any existing residual pressure
would keep the twin valves open so that the stabilizer cylinders would give in. The stabilized machine might then loose its supporting stability or the
stabilizers, when in raised position, might lower on
their own.
Lowering
During lowering of the stabilizers, proportional
valve Y202b is energized from the ESX whereby
the pilot pressure is being admitted into the lower
cap. The control spool moves upwards against the
spring assembly, blocking off the path between
channel C2 and the tank channel so that the oil
must flow through load-holding valve (1) into channel P and past the control edge of the spool to port
B2 and from there through rotor (75) to the undercarriage and the piston sides of stabilizer cylinders
(115 and 116).
The pressure opens a non-return valve in the twin
valve to the piston side so that the oil flows directly
into the cylinder. At the same time, the pressure
unblocks the second non-return valve by means of
an opening piston so that the outlet back to the
reservoir is open.
Raising
During raising of the stabilizers, proportional valve
Y202a is energized from the ESX and pilot pressure is admitted into the upper cap. The control
spool moves downwards against the spring assembly.
The oil from pump 2 flows via port A2 to the rod
sides of the stabilizer cylinders. The non-return
twin valve is again unblocked and traversed by the
oil flow in reverse direction.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 112
HYDRAULICS
WX210 - WX240
40000393-en
Travel direction
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
Legend
P02
C2
Load-holding valve
Load-holding valve
P1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 113
5 - 114
HYDRAULICS
WX210 - WX240
40000394-en
Fig. 1
Description
Legend
1
Control piston
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 115
40000395-en
Fig. 1
Description
Legend
1
Control piston
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 116
HYDRAULICS
WX210 - WX240
Stabilization variants
40000555-en
Description
Ignition switch-on
After ignition switch-on, all solenoid valves are
energized so that the oil flow is stopped.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 117
By activating individual solenoids, there is moreover the possibility to lock out the pertaining outrigger cylinder while the others remain free to
move.
All outrigger cylinder can thus be operated individually.
This stabilization variant permits operating the
outrigger cylinders in any conceivable combination.
Reference in the text to "...outrigger
cylinders moving in parallel..." does
not imply that the outriggers move
synchronously up and down.
The outrigger cylinders with the lowest bearing resistance will move before the others do.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 118
HYDRAULICS
WX210 - WX240
40000325-en
Legend
75. Hydraulic rotor with 10 channels
76. Electric rotor with 16 slip rings
100. Travel drive consisting of:
rigid axle ASP100/125
101. Multiple-disk speed-change gearbox
102. Travel oil motor A 6 VM HA with travel brake valve MHB for 20 km/h axle
102. Travel oil motor A 6 VM HA with travel brake valve MHB and adjustment with shutoff only for 25 km/h or 30 km/h axle
104. Nitrogen accumulator for parking brake action delay in conjunction with restrictor 1 mm
105. Control block consisting of:
solenoid valve Y21.2 for creep speed selection
solenoid Y62 for floating-axle support
solenoid Y16 for parking brake with emergency actuation
solenoid Y21.4 for shifting gears
106. Pressure switch S16.1 for parking brake pilot lamp, opening pressure = 30 bars
107. Solenoid valves Y48.3 and Y48.4 for outrigger individual control, sheet 3 of 7
107. Solenoid valves Y48.1 and Y48.4 for levelling blade/outrigger switch-over, sheet 4 of 7
107. Solenoid valves Y48.1 and Y48.4 for switching of stabilization right-hand side / left-hand side, sheet 5 of 7
108. Solenoid valves Y48.1, Y48.3 and Y48.4 for levelling blade / outrigger individual control, sheet 6 of 7
109. Solenoid valves Y48.1, Y48.2, Y48.3 and Y48.4 for outrigger individual control, sheet 7 of 7
110. Steering and floating axle ALPP100/125
111. Floating-axle cylinder with integrated shutoff valve and restrictor non-return valves
115. Levelling blade cylinder
116. Ourigger cylinder
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WX210 - WX240
HYDRAULICS
5 - 119
Fig. 1
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5 - 120
HYDRAULICS
WX210 - WX240
Fig. 2
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WX210 - WX240
HYDRAULICS
5 - 121
Fig. 3
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5 - 122
HYDRAULICS
WX210 - WX240
Fig. 4
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WX210 - WX240
HYDRAULICS
5 - 123
Fig. 5
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5 - 124
HYDRAULICS
WX210 - WX240
Fig. 6
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WX210 - WX240
HYDRAULICS
5 - 125
Fig. 7
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5 - 126
HYDRAULICS
WX210 - WX240
Fig. 1
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40000398-en
WX210 - WX240
HYDRAULICS
5 - 127
Description
The description is based on the schematic diagram and the section drawing of the control spool.
The circuit for the boom cylinders is fed by both
pumps. Double admission is only used for boom
raising. When a second function is activated at the
same time, the boom cylinders receive only the
flow from one pump.
Neutral
Boom lowering
During lowering of the equipment, proportional
valve Y241 is energized by the ESX and loadsensing pressure is admitted to the pump regulator of pump 1.
The secondary valves (3+4) protect the boom cylinders against inadmissibly high pressure peaks.
Activation of a function
Any activation of a function is detected by the
ESX. The virtual pressure switch DSL in the ESX
opens before the movement starts. The ESX
opens the solenoid valve Y113 in the pilot-control
unit (60) so that the pilot pressure gets to proportional valves Y203a and Y203b through the inlet
filter in port PV.
In conjunction with the lowering action, the regeneration function is activated as long as there is
load pressure on the piston sides.
After the bucket has settled on the ground or
penetrated into the soil, the load pressure on the
piston side diminishes. The pressure drop is
evaluated by pressure sensor B74 and the ESX
energizes the proportional valves of the control
displacement in such a way that the regeneration
function is not operational.
Boom raising
When the equipment is raised, the ESX energizes
proportional valves Y241 and Y242 of the pump
control and load-sensing pressure is admitted to
both pump regulators at port X1.
In addition, proportional valve Y203b is energized
by the ESX so that pilot pressure gets into the
lower cap. The control spool moves upwards
against the spring.
The control edges close the C1 and C2 channels
and the oil from both pumps must flow via the
load-holding valves (1) into the P channel (bridging channel) and past the open control edge to
port B3. The oil flows through B3 to the boom
cylinder piston sides through the pipe break protections at the boom cylinder or through the alternative boom check valve in control block port B3.
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5 - 128
HYDRAULICS
WX210 - WX240
Control spool
Fig. 2
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WX210 - WX240
HYDRAULICS
5 - 129
Description
The description is based on the schematic diagram and the section drawing of the control spool.
When the bucket is set on the ground, the pressure drop at the piston sides is detected by sensor
B74 and signals a current change to the ESX. The
ESX now increases the current to proportional
valve Y203a so that the control spool stroke becomes longer.
The control of pump 1 during boom lowering ensures a transition without delay from pressureless
lowering to pressure build-up when the digging
tool penetrates into the soil.
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5 - 130
HYDRAULICS
WX210 - WX240
Travel direction
Fig. 3
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WX210 - WX240
HYDRAULICS
5 - 131
Legend
P01
Load-holding valve
C1
Plug
P02
C2
Preloading valve
A3
Non-return valve
B3
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5 - 132
HYDRAULICS
WX210 - WX240
40000399-en
Description
Pipe break protection valves are safety valves that
are installed directly at the cylinders. Depending
on the function and the use of the cylinder, the
pipe break protections are installed at the pistonor rod-side connection of a cylinder.
The pipe break protection valve is a hydraulically
operated non-return valve with variable flow cross
section retaining the load pressure of the oil column in the cylinder without leakage.
Inadmissibly high cylinder pressures are reduced
via the secondary valve to the control block and
from there via the pertaining secondary valve
towards the reservoir.
Fig. 1
Legend
A
Cylinder connection
Pilot-pressure connection
SV
Fig. 2
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WX210 - WX240
HYDRAULICS
5 - 133
Fig. 3
Fig. 4
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HYDRAULICS
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Fig. 5
Description
The check valve (1) serves the purpose of retaining the load pressure at the piston side of the
boom cylinders without leakage.
The load pressure prevailing in the cylinders when
the equipment is up is admitted via port B3-Kf to
the rod side of the check valve where an opening
force is active. At the same time, the load pressure
is admitted via the orifice in restrictor non-return
valve (2) to the spring cavity and closes the check
valve assisted by spring force.
During boom lowering, the pilot pressure (5) opens
unlocking valve (3) so that the closing pressure
from the spring cavity can escape towards leakage
oil channel (6). When the equipment is raised, the
pump pressure opens the check valve, with the oil
being displaced from the spring cavity via nonreturn valve (2).
Emergency operation:
Fig. 6
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
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5 - 135
5 - 136
HYDRAULICS
WX210 - WX240
40000400-en
Schematic diagram
Fig. 1
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WX210 - WX240
HYDRAULICS
5 - 137
Description
The description is based on the schematic diagram and the section drawing of the control spool.
Neutral
In neutral position of the control spool, the flushing
oil amounts from pump 1 and pump 2 flow past
the control spool to the C1 and C2 channels and
then past the other control spools into the tank
channel.
The circulating pressure opens both load-holding
valves (1) so that the oil flow from pump 1 and the
flow from pump 2 are combined in channel P
(bridging channel).
The non-return valves of the bucket parallel circuit
(2) are equally opened by the circulating pressure
of the pumps.
The pressure generated by the tank channel preloading valves is available via replenishing nonreturn valves, which are part of the secondary
valves (3+4), on both sides of the bucket cylinder
to prevent cavitation.
Activation of a function
The activation of a bucket function is detected by
the ESX. Virtual pressure switch DSL opens before the movement begins. The ESX opens the
solenoid valve Y113 in the pilot-control unit (60)
so that the pilot pressure gets to proportional
valves Y204a and Y204b through an inlet filter in
control block port PV.
The ESX energizes also proportional valves Y241
and Y242 of the pump control to admit loadsensing pressure to the pump regulators at port
X1.
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5 - 138
HYDRAULICS
WX210 - WX240
Control spool
Travel direction
Fig. 2
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WX210 - WX240
HYDRAULICS
5 - 139
Legend
P1
A4
P01
B4
C1
Load-holding valves
P2
Pressure channel of 2
P02
Pressure channel of 2
C2
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5 - 140
HYDRAULICS
WX210 - WX240
Stroke 3 mm
Fig. 3
Legend
1
Valve housing
Inlet orifice
Non-return valve
Spring
Description
The bucket parallel connection permits executing
a controlled bucket movement together with a
boom and stick movement. This is of use when
three or more cylinder functions are summoned at
the same time.
The oil supply for the boom function is ensured by
pump 1 and that of the stick function by pump 2.
The bucket function in between receives partial oil
flows from pump 1 and 2 via both bucket parallel
connection valves.
Since this a parallel connection, the higher load
pressure of the boom, for instance, has an influence on the amount of oil supplying the bucket
cylinder. An inlet orifice in each bucket parallel
connection valve prevents the boom and/or stick
function from being significantly influenced when
the bucket movement is activated in parallel.
Fig. 4
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WX210 - WX240
HYDRAULICS
5 - 141
Description
The restrictor non-return valve is a combination of
an adjustable restrictor valve and a non-return
valve. The valve is installed on the rod side of the
bucket cylinder.
The valve serves the purpose of extending the
cylinder at restricted flow so that there is no risk of
oil shortage on the piston side of the cylinder.
In this case, the return oil is evacuated from the
rod side through the adjustable throttling section.
Setscrew (4) limits the stroke of restrictor piston
(2) and thus the cross-section open to the flow.
Fig. 5
Fig. 6
Legend
1
Housing
Spring
Setscrew
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5 - 142
HYDRAULICS
WX210 - WX240
Fig. 7
Description
Legend
1
206
Fig. 8
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WX210 - WX240
HYDRAULICS
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5 - 143
5 - 144
HYDRAULICS
WX210 - WX240
40000401-en
Schematic diagram
Fig. 1
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WX210 - WX240
HYDRAULICS
5 - 145
Description
The description is based on the schematic diagram and the section drawing of the control spool.
Neutral
In neutral position, the flushing oil amounts from
both pumps flow past the control spool to the C1
and C2 channels and then past the other control
spools into the tank channel. The circulating pressure opens both load-holding valves (1) so that
the oil flows from both pumps are combined in
channel P.
The secondary valves protect the cylinder on both
sides and the lines against pressure peaks.
The tank channel preloading pressure is available
via the replenishing non-return valves to both
cylinder sides to prevent cavitation.
Activation of a function
Any activation of a function is detected by the
ESX. The virtual pressure switch DSL in the ESX
opens before the movement starts. The ESX
opens the solenoid valve Y113 in the pilot-control
unit (60) so that the pilot pressure gets to proportional valves Y205a and Y205b through the inlet
filter in port PV. The ESX energizes also proportional valves Y241 and Y242 of the pump control
to admit load-sensing pressure to the pump regulators at port X1.
Lowering the stick with pressure, excavating tool penetrates into the ground
When the bucket rests on the ground, the pressure on the piston side A5 rises because of the
resistance offered by the ground. This pressure is
admitted to the lower non-return valve (1) on the
spring side. The valve closes against the preloading pressure in the center bore. The oil returning
from rod side B5 must now flow completely via
preloading valve (2) to the tank channel.
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HYDRAULICS
WX210 - WX240
Control spool
Fig. 2
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WX210 - WX240
HYDRAULICS
5 - 147
Fig. 3
Legend
P01
A5
C1
B5
P02
C2
Non-return valve
Preloading valve
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HYDRAULICS
WX210 - WX240
Description
The check valve (1) serves the purpose of retaining the load pressure at the rod side of the stick
cylinder without leakage.
The load pressure prevailing in the cylinder when
the stick is extended is admitted via port B5-Rf to
the rod side of the check valve where an opening
force is active. At the same time, the load pressure
is admitted via the orifice in restrictor non-return
valve (2) to the spring cavity and closes the check
valve assisted by spring force.
During stick lowering, the pilot pressure (5) opens
unlocking valve (3) so that the closing pressure
from the spring cavity can escape towards leakage
oil channel (6).
When the stick is extended, the pump pressure
opens the check valve, with the oil being displaced
from the spring cavity via non-return valve (2).
Emergency operation
In a emergency (stick cannot be lowered), the unblocking valve (3) can be actuated by means of
screw (4).
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
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5 - 149
5 - 150
HYDRAULICS
WX210 - WX240
40000556-en
Fig. 1
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WX210 - WX240
HYDRAULICS
5 - 151
Description
Activation of a function
The description is based on the schematic diagram and the section drawing of the control spool.
Neutral
In neutral position of the adjusting cylinder, the
flushing oil from pump 2 flows into channel P2. It
is available at the closed relief valve and flows at
the same time to the pressure compensator.
The oil moreover flows through channel P02 past
the waist of the control spool into channel C2 and
then via the following control spools into the tank
channel. The tank channel preloading valves generate circulation pressure which is available via
the replenishing non-return valves at the secondary valves on both sides of the adjusting cylinder.
Secondary valves (3+4) protect the adjusting cylinder against inadmissibly high pressure peaks.
The rod side of the adjusting cylinder is equipped with a pipe break
protection with a secondary valve of
its own. In the secondary case, this
valve opens so that the control piston in the pipe break protection
opens, too, and that the peak pressure passes through the line to port
A6 and through secondary valve (4)
into the tank channel.
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HYDRAULICS
WX210 - WX240
Control spool
Travel direction
T
B6 - Kf
P2
PZ
P02
1
C2
PLS
2
P1
A6 - Rf
PLS
C1
P01
T
Y206a
Y206b
Fig. 2
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WX210 - WX240
HYDRAULICS
5 - 153
Legend
P1
A6
P01
B6
C1
PLS
Load-pressure channel
P2
Pressure compensator
P02
Plug
C2
PZ
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5 - 154
HYDRAULICS
WX210 - WX240
Fig. 3
Fig. 4
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WX210 - WX240
HYDRAULICS
5 - 155
Pump 2
Pressure compensator
Stroke 8 mm
Pressureless state
Orifice
Control piston
Spring 15 bar
Charge pressure
P-channel
Fig. 5
Operation
After engine start, pump 2 supplies oil to the inlet channel of the pressure compensator. During activation of
a function, the pump 2 generates a pressure of >15 bars. This pressure is admitted through the transverse
bore and the orifice and builds up behind the piston. The force FP moves the piston against the spring
whereby the non-return function of the piston is disabled. The oil from pump 2 flows into the P channel and
to the control spool whose control edge is still closed.
Pressure compensator
Pump 2
Activation of a function
FP
FF
Non-return valve
open
P-channel
Fig. 6
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5 - 156
HYDRAULICS
Pressure compensator
WX210 - WX240
Pump 2
Regulation
Regulating
edge
FP
FF + FLS
Pressure in channel P
FF
FLS
FP
Spring force
Force of the load pressure
Force of the pressure in
channel P
Control edge of
the control spool
Charge pressure
Adjusting cylinder
Fig. 7
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WX210 - WX240
HYDRAULICS
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40000558-en
Travel direction
T
B6 - Kf
PLS
P2
2
C2
1
MS
PLS
PZ
A6 - Rf
Fig. 1
Legend
P2
Pressure compensator
C2
Relief valve
PZ
PLS
Load-pressure channel
Shuttle valve
A6
B6
MS
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5 - 158
HYDRAULICS
WX210 - WX240
Relief valve
Fig. 2
Description
For the oil from pump 2, the relief valve constitutes a by-pass of the adjusting control spool towards the stick control spool. When the adjusting
and the stick cylinder are actuated at the same
time, the oil flow of pump 2 is divided to serve
both functions.
In the original position, the springs forces the piston into the blocking position.
In operation, the pressure from pump 2 is admitted to the piston against the spring force. If the
pump pressure reaches 35 bars, the piston opens
and the oil flows into channel C2 and to the stick
control spool.
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WX210 - WX240
HYDRAULICS
5 - 159
Fig. 1
Legend
A
Cylinder connection
Pilot-pressure connection
SV
Fig. 2
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5 - 160
HYDRAULICS
WX210 - WX240
Fig. 3
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
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5 - 161
5 - 162
HYDRAULICS
WX210 - WX240
COMBINED FUNCTIONS
40000559-en
Fig. 1
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WX210 - WX240
HYDRAULICS
5 - 163
Description
For this combination of cylinder functions, the figure represents the oil flows of pump 1 and pump 2.
The pilot pressure is available via port PV at the
proportional valves for control spool adjustment. In
the example chosen, the ESX energizes the proportional valves Y203b, Y204b, Y205b and Y206b
whereby the pilot pressure gets into the lower caps
and displaces the control spools upwards.
The oil from pump 1 flows through channel P01 to
the boom cylinder control spool and then via the
load-holding valve into channel P past the control
edge through the boom check valve to port B3-Kf
and on to the boom cylinders. Channel C1 is
closed by the control edge so that the downstream
control spool for the bucket cylinder receives no oil
from channel P01.
The load pressure building up in the boom circuit
also gets into parallel channel P1 where the bucket
parallel valve is installed.
Since the control spool of the bucket is at the upper end, a partial amount of oil from pump 1 flows
with the boom load pressure through the bucket
parallel valve. The load-holding valves are closed
and the oil flows past the control edge to port B4Rf and on to the bucket cylinder.
The partial oil flow to the bucket cylinder depends
on the restrictor orifice in the bucket parallel valve
and the load pressure in the boom circuit.
The oil flow from pump 2 gets into channel P2 and
through the blanking plate into channel P02.
Channel P02 is closed by the control edge at the
adjusting spool.
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5 - 164
HYDRAULICS
WX210 - WX240
40000560-en
Schematic diagram
Fig. 1
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WX210 - WX240
HYDRAULICS
5 - 165
Description
The description refers to the schematic diagram
and to the sectional drawing of the control spool.
The hydraulic hammer circuit is supplied with oil
from pump 2. The circuit comprises a pressure
compensator and an electrically operated proportional pressure cut-off.
Neutral
In neutral position of the control valve, the oil from
pump 2 flows into channel P2 of the control block
and to the pressure compensator.
Moreover, the oil flows through the blanking plate
into channel P02 and past the hammer control
spool on to the other control spools into the tank
channel.
Performance setting
The hammer pressures that can be preset on the
display unit influence the electrical pressure cutoff valve Y239.2 via the ESX in such a way that
the corresponding load-sensing pressures are
limited by means of different control currents. This
means that the pressure compensator can be fed
with presettable load-sensing pressures. The
pressure compensator thus makes preset regulated pressures available to the PZ channel and to
the control spool.
The discharge flows that can be preset on the
display unit are transmitted by the ESX as reference values to the CAN bus which the load-limit
regulator hands on to proportional valve Y207a.
The resulting pilot-control pressures produce different control spool displacements and opening
cross sections at the control edges.
At the same time, the ESX supplies the corresponding current level to proportional valve Y242
in order to enable pump 2 to meet the oil demands.
Sensor B239 at the MS port is needed for calibration purposes.
Oil flow
The oil flows through the opening section at the
control spool to port B7 and then on to the hydraulic hammer.
The hammer pressure is also available at port
B7.1. On request of the customer, this port can be
equipped with frequency switching solenoid valve
Y39.3 (hammer impact cycle change).
The return oil from the hammer flows through the
return-flow filter into the reservoir.
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5 - 166
HYDRAULICS
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Travel direction
2
5
T
LS
B7.1
B7
P02
PZ
C2
1
MS
P2
3
4
PLS
A7
5
Fig. 2
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WX210 - WX240
HYDRAULICS
5 - 167
Legend
P2
LS
Load-pressure
P02
PLS
Load-pressure channel
C2
MS
PZ
Pressure compensator
B7
Shuttle valve
B7.1
A7
closed
Plug
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5 - 168
HYDRAULICS
WX210 - WX240
40000445-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 169
5 - 170
HYDRAULICS
WX210 - WX240
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
40000561-en
WX210 - WX240
HYDRAULICS
Neutral
In neutral position of the control spool, the oil from
pump 2 flows through channel P2 to the pressure
compensator and then into channel P02 past the
hammer/shears control spool and via the other
control spools to the tank channel.
5 - 171
Performance setting
The hammer pressures preselected on the display
unit influence the electrical pressure cut-off valve
Y239.2 in such a way that the different currents
limit the load-sensing pressures accordingly. This
means that the pressure compensator is fed with
presettable LS pressures so that it can make predefined regulated pressures available to the PZ
channel (bridging channel) and the control spool.
The discharge flows preselected on the display
unit are transmitted by the ESX to the CAN bus as
reference values which are passed on by the
load-limit regulator to proportional valve Y207a.
The resulting pilot pressures produce variable
control spool strokes and opening cross sections
at the control spool edges..
At the same time, the ESX transmits the corresponding current signal to proportional valve Y242
so that pump 2 can meet the oil demands.
If the pushbutton for continuous hammer operation is pressed, the ESX transmits the reference
value over the CAN bus and the load-limit regulator energizes proportional valve Y207a, whereby
the control spool performs its maximum downward
stroke.
Oil flow
The oil returning from the hammer flows to hammer by-pass valve (90) port HR, through the unlocked non-return valve and via port C to the return-flow filter in the hydraulic reservoir.
The non-return valve in control spool (7) prevents
the tank channel preloading pressure from escaping through hammer by-pass valve (90). For the
same reason, the pressure-limiting valve at port
A7 is not equipped with a replenishing non-retrun
valve.
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5 - 172
HYDRAULICS
WX210 - WX240
To activate, depress the rocker switch. The control permits selection of all available performance
levels and the shears symbol appears on display.
Moreover, solenoid valve Y39.9 in hammer bypass valve (90) is activated electrically.
The oil from pump 2 must flow through the pressure compensator and the opening cross-section
at the control edge to port B7 past the pressurelimiting valve and on to the shears.
The oil returning from the shears flows to hammer
bypass valve (90). The oil flows through ports HR
and A6 to control spool port A7 and through nonreturn valve (7) in the control spool to the tank
channel and back to the hydraulic reservoir.
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WX210 - WX240
HYDRAULICS
5 - 173
2
5
LS
B7.1
B7
P02
PZ
C2
1
B239 sensor
P2
3
4
PLS
LS
A7
T
6
Fig. 2
Legend
P2
Pressure channel pump 2
P02
Pressure channel pump 2
C2
Channel to adjusting control spool
PZ
Regulated pressure from compensator
T
Preloaded tank channel
B7
Hammer pressure / shears closing
B7.1 Frequency switch-over
A7
Pressure port for shears opening
PLS
Load-pressure channel
LS
Load-pressure tap
1
2
3
4
5
6
7
Pressure compensator
Electrical pressure cut-off Y239.2
Shuttle valve
Orifice 0.8 in load-pressure channel
Secondary valve with replenishing function
Secondary valve without replenishing
function
Non-return valve
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 174
HYDRAULICS
WX210 - WX240
Fig. 3
Fig. 4
Fig. 5
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 175
40000448-en
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 176
HYDRAULICS
WX210 - WX240
40000562-en
Schematic diagram
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
Neutral
In neutral position of the control spool, the oil from
pump 2 flows into channel P2 of the control block
and to the pressure compensator.
5 - 177
The oil from pump 2 must flow through the pressure compensator and the opening cross-section
at the control edge to port B7 past the secondary
valve and on to the shears.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 178
HYDRAULICS
WX210 - WX240
Travel direction
4
T
LS
B7
P02
PZ
C2
1
P2
B239 sensor
3
2
PLS
LS
A7
T
Y207a
Y207b
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 179
Legend
P2
P02
PLS
Load-sensing channel
C2
Pressure compensator
PZ
Shuttle valve
B7
A7
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 180
HYDRAULICS
WX210 - WX240
40000446-en
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 181
5 - 182
HYDRAULICS
WX210 - WX240
40000563-en
Schematic diagram
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
Neutral
In neutral position of the control spool, the oil from
pump 2 flows into channel P2 of the control block
and to the pressure compensator.
The oil also flows through the blanking plate into
the P02 channel, past the hammer control spool
and then via the other control spools into the tank
channel.
5 - 183
Performance setting
The hammer pressures preselected on the display
unit influence the electrical pressure cut-off valve
Y239.2 in such a way that the different currents
limit the load-sensing pressures accordingly. This
means that the pressure compensator is fed with
presettable LS pressures so that it can make predefined regulated pressures available to the PZ
channel (bridging channel) and the control spool.
The discharge flows preselected on the display
unit are transmitted by the ESX to proportional
valve Y206a. The resulting pilot pressures produce variable control spool strokes and opening
cross sections at the control spool edges.
At the same time, the ESX transmits the corresponding current signal to proportional valve Y242
so that pump 2 can meet the oil demands.
The LS pressure signal is also transmitted to sensor B239 at the MS port. The current signal from
the sensor is evaluated by the ESX and used for
monitoring of the LS pressure. The ESX responds
to a pressure drop in the LS channel by increasing
the control current to proportional valve Y242 so
that pump 2 delivers a higher discharge flow.
Oil flow
The oil flows through the opening cross-section in
the control spool to port B6 and then to the hydraulic hammer.
The oil returning from the hammer flows through
the return-flow filter back to the reservoir.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 184
HYDRAULICS
WX210 - WX240
Travel direction
2
5
T
LS
B6
P02
PZ
C2
B239 sensor
P2
3
4
PLS
A6
5
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 185
Legend
P2
PLS
Load-pressure channel
P02
MS
C2
Pressure compensator
PZ
Shuttle valve
B6
A6
closed
Plug
LS
Load-pressure tap
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 186
HYDRAULICS
WX210 - WX240
40000445-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 187
5 - 188
HYDRAULICS
WX210 - WX240
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
40000564-en
WX210 - WX240
HYDRAULICS
Neutral
In neutral position of the control spool, the oil from
pump 2 flows through channel P2 to the pressure
compensator and then into channel P02 past the
hammer/shears control spool and via the other
control spools to the tank channel.
5 - 189
Performance setting
The hammer pressures preselected on the display
unit influence the electrical pressure cut-off valve
Y239.2 via the ESX in such a way that the different currents limit the load-sensing pressures accordingly. This means that the pressure compensator is fed with presettable LS pressures so that
it can make predefined regulated pressures available to the PZ channel (bridging channel) and the
control spool.
The discharge flows preselected on the display
unit are transmitted by the ESX to proportional
valve Y206a. The resulting pilot pressures produce variable control spool strokes and opening
cross sections at the control spool edges.
At the same time, the ESX transmits the corresponding current signal to proportional valve Y242
so that pump 2 can meet the oil demands.
The LS pressure signal is also transmitted to sensor B239 at the MS port. The current signal from
the sensor is evaluated by the ESX and used for
monitoring of the LS pressure. The ESX responds
to a pressure drop in the LS channel by increasing
the control current to proportional valve Y242 so
that pump 2 delivers a higher discharge flow.
Oil flow
The oil flows through the opening cross-section in
the control spool to port B6 and then to the hydraulic hammer.
The oil returning from the hammer flows to hammer by-pass valve (90) port HR, through the unlocked non-return valve and via port C to the return-flow filter in the hydraulic reservoir.
The non-return valve in control spool (7) prevents
the tank channel preloading pressure from escaping through hammer by-pass valve (90). For the
same reason, the pressure-limiting valve at port
A6 is not equipped with a replenishing non-retrun
valve.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 190
HYDRAULICS
WX210 - WX240
To activate, depress the rocker switch. The control permits selection of all available performance
levels and the shears symbol appears on display.
Moreover, solenoid valve Y39.9 in hammer bypass valve (90) is activated electrically.
The oil from pump 2 must flow through the pressure compensator and the opening cross-section
at the control edge to port B6 past the secondary
valve and on to the shears.
Operating the shears by precision control only
leaves a residual flow of oil.
The residual oil flows through the reflief valve to
the other cylinders.
The oil returning from the shears flows to hammer
bypass valve (90). The oil flows through ports HR
and A6 to control spool port A6 and through nonreturn valve (7) in the control spool to the tank
channel and back to the hydraulic reservoir.
The hammer by-pass valve is then
closed. Solenoid valve Y39.9 is energized so that the return-flow pressure from the shears gets into the
spring cavity of the hammer bypass
valve. The hammer bypass is kept
closed by the pressure and the
spring forces.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 191
5 - 192
HYDRAULICS
WX210 - WX240
Travel direction
2
5
LS
B6
P02
PZ
C2
1
B239 sensor
P2
3
4
PLS
LS
A6
T
6
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 193
Legend
P2
Pressure compensator
P02
C2
Shuttle valve
PZ
B6
A6
Shears opening
LS
Load-pressure tap
PLS
Load-pressure channel
Non-return valve
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 194
HYDRAULICS
WX210 - WX240
Hammer circuit with auxiliary function, e.g. shears with monoblock equipment
Fig. 4
Fig. 5
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 195
40000448-en
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 196
HYDRAULICS
WX210 - WX240
40000565-en
Schematic diagram
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 197
Neutral
In neutral position of the control spool, the oil from
pump 2 flows into channel P2 of the control block
and to the pressure compensator.
The oil also flows through the blanking plate into
the P02 channel and past the shears control spool
into the C2 channel and then via the other control
spools into the tank channel.
The ESX senses the operation and activates solenoid valve Y113 in the pilot control unit for
switching pilot pressure into the circuit. The pilot
pressure gets into the control block via port PV.
The oil must flow through the pressure compensator and past the control edge of the spool to
port A6. A secondary valve for pressure protection
is provided.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 198
HYDRAULICS
WX210 - WX240
T
LS
B6
P02
PZ
C2
1
P2
B239 sensor
3
2
PLS
LS
A6
T
Y206a
Y206b
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 199
Legend
P2
LS
P02
PLS
Load-sensing channel
C2
Pressure compensator
PZ
Shuttle valve
B6
Secondary valve
A6
Secondary valve
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 200
HYDRAULICS
WX210 - WX240
40000446-en
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 201
5 - 202
HYDRAULICS
WX210 - WX240
SLEWING SYSTEM
Schematic diagram
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
40000457-en
WX210 - WX240
HYDRAULICS
Connections
A, B
Working connections
FS
closed
FE
closed
Fa,Fa1 closed
G
PS
5 - 203
Description
The slewing circuit is a closed circuit. It consists
mainly of the slewing pump (4) and the slewing oil
motor attached to the slewing gearbox (15).
Filling of the closed circuit requires an auxiliary or
feed circuit. The feed circuit is supplied from the
integrated feed pump. The pressure is limited by
the feed-pressure valve.
This pressure is available via two feeding nonreturn valves to the closed circuit for filling purposes. It compensates the leakage oil losses generated on the high-pressure side. Feeding takes
place on the low-pressure side of the closed system.
The slewing high pressure and thus the slewing
torque are limited on both sides by a pressure cutoff valve.
The closed circuit is protected against inadmissibly
high pressure peaks by high-pressure safety
valves called secondary valves.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 204
HYDRAULICS
WX210 - WX240
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
40000458-en
WX210 - WX240
HYDRAULICS
5 - 205
Fig. 2
Legend
A
Working connection
12
Bearing
Working connection
13
Valve plate
Drive shaft
14
Feed pump
Shaft seal
15
Bearing
16
Secondary valve
Roller bearing
17
Secondary valve
Swash-plate
18
Pressure cut-off
Slipper pad
19
Control unit
Axial piston
20
Cylinder block
21
Cup springs
22
Replenishing valves
10
Helical spring
23
Adjusting cylinder
11
Angle plate
24
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 206
HYDRAULICS
WX210 - WX240
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 207
Description
The slewing pump is an axial piston pump in
swash-plate design for closed hydraulic circuits.
The discharge flow rises in proportion to the tilting
angle of the swash-plate from zero to maximum.
When the swash-plate crosses zero position, the
discharge flow changes its direction without jerk.
To protect the drive system, the pump is equipped
with high-pressure safety valves (called secondary
valves). These valves comprise also so-called
feeding non-return valves. An integrated auxiliary
pump (called feed pump) ensures that the closed
circuit is always kept filled.
A control mechanism receiving its control instructions from the ESX and the joystick actuates the
adjusting cylinder which varies the tilting angle and
direction of the swash-plate. The maximum pressure is limited by the pressure cut-off.
When the pump is turning, drive shaft (1) drives
cylinder block (8) and feed pump (12). Cylinder
block (8) is interlocked with the drive shaft. The
block has cylinder bores in which the axial pistons
(7) work. The axial piston takes support on the
swash-plate (5) via slipper pads (6). The friction
surfaces of the slipper pads on the swash-plate
and on the ball sockets are lubricated by pressure
oil which gets through a central bore in the axial
piston to the ball socket and through another bore
below the slipper pad.
To achieve sufficient tightness in the low-pressure
range, cylinder block (8) is pressed by cup spring
assembly (9) and helical spring (10) against angle
plate (11).
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 208
HYDRAULICS
WX210 - WX240
40000567-en
Fig. 1
Legend
1
Port plate
1
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 209
3
2
Fig. 3
Legend
1
1
Port plate
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 210
HYDRAULICS
WX210 - WX240
40000566-en
Sekundrventil
Fig. 4
Legend
P
M
G
1
2
3
Feed pressure
Metering surface
Housing / tank
Valve piston
Spring
Spring plate
Description
The feed-pressure limiting valve limits the pressure
of the integrated auxiliary pump. This valve is a
directly controlled pressure limiting valve with
surge-damping.
Feed pressure P acts on the metering surface M
via the tapered section of the piston.
The hydraulic force opposing the spring force is
generated here.
In operation, the feed pump fills the feeding circuit.
Excess oil flows past the opened valve piston into
the housing and returns through the tank line. The
existing feed pressure remains constant.
Fig. 5
HD
1
2
3
4
5
6
High pressure
Spring plate
Spindle
High-pressure spring
Spring plate, adjustable
Safety screw
Feed spring
Description
The secondary valve fulfills two functions in the
closed slewing circuit. It protects against pressure
peaks and ensures filling of the system.
The system has one valve for each slewing direction. Filling of the system (also called feeding) always takes place automatically on the side without
high pressure. The force of the feed pressure lifts
the entire spring assembly (1 5) against the
spring (6) with the high-pressure side being supplied with oil.
The high pressure gets into the spring cavity between the spring plates and through a gap also
into the spring cavity of the feed spring (6) where
the downward hydraulic force opposing the force of
high-pressure spring (3) is generated.
An inadmissibly high pressure peak pushes spring
plate (4) with spindle (2) downwards against spring
(3). The conical section at the end of spindle (2) is
lifted off its seat. The pressure peak escapes
against the feed pressure through the second secondary valve to the low-pressure side.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 211
Description
The pressure cut-off valve limits the slewing high
pressure by way of control pressure regulation.
The shuttle valve (1) ensures this function for both
slewing directions.
High pressure prevailing on one side pushes highpressure piston (2) against control piston (3) and
spring (5). If the hydraulic force below piston (2) is
greater, control piston (3) with its control edge is
lifted. The control pressure flows into the housing
until the high pressure diminishes again. The force
of spring (5) now displaces control piston (3)
downwards and the control edge is closed again.
This results in a regulation of control pressure pSt
which determines the slewing high pressure and in
which the force of the high pressure below piston
(2) is compared to the spring force.
Rising high pressure reduces the control pressure
and vice versa.
The spring force can be adjusted with setscrew (7).
Fig. 6
Legend
pSt
Control pressure
Housing / tank
HD-A
HD-B
Shuttle valve
High-pressure piston
Control piston
Spring plate
Spring
Spring plate
Setscrew
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 212
HYDRAULICS
WX210 - WX240
pS9
40000568-en
The feed-pressure limiting valve limits the pressure of the integrated auxiliary pump. This valve is
a directly controlled pressure limiting valve with
surge-damping.
Feed pressure pSp acts on the metering surface
M via the tapered section of the piston. The hydraulic force opposing the spring force is generated here.
M
2
Fig. 1
Legend
pSp
Speisedruck
Metering surface
Housing / tank
Valve piston
Spring
Spring plate
Setscrew
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 213
4
5
3
The high pressure gets into the spring cavity between the spring plates and through a gap also
into the spring cavity of the feed spring (6) where
the downward hydraulic force opposing the force of
the high-pressure spring is generated.
An inadmissibly high pressure peak pushes spring
plate (4) with spindle (2) downwards against spring
(3). The conical section at the end of spindle (2) is
lifted off its seat. The pressure peak escapes
against the feed pressure through the second secondary valve to the low-pressure side.
The bypass function of the valve is inoperational
for use in the excavator. For this purpose, screw
(7) must be turned counterclockwise to the limit
stop and secured.
2
pHD
1
pSp
Fig. 2
Legend
pHD
High pressure
pSp
Feed pressure
Spring plate
Spindle
High-pressure spring
Safety screw
Feed spring
Bypass screw
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 214
HYDRAULICS
WX210 - WX240
40000569-en
Fig. 6
Legend
1
Valve housing
Slewing direction:
Plug
Adjusting cylinder
Housing, tank
Y209
Y212
WX210
left
right
WX240
right
left
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 215
Description
Slewing
Neutral
In neutral position, the control unit is without pilot
pressure.
The cavities of the adjusting cylinders (6) are pressure-relieved via the pressure-control valves (2+3)
towards the housing (9). The swash-plate is in zero
position.
Braking
The braking effect can be preselected in three
steps by means of the corresponding key.
The ESX reduces its the control current to the
pressure-control valves correspondingly so that
three significantly different braking effects are obtained.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 216
HYDRAULICS
Pressure-control valve
WX210 - WX240
Description
The pressure-control valve consists basically of a
solenoid actuating a control piston. The PWM signals from the ESX are converted proportionally into
control pressure.
Without current, the adjusting cavity is connected
via the control piston pressureless to the housing.
A control current generates the electrical force
which displaces the control piston downwards
against the spring. The connection to the housing
is interrupted and the pilot pressure gets via the
opening cross-section into the adjusting cavity.
The pressure building up in the cavity depends on
the intensity of the control current. When the control current decreases, the spring pushes the control piston back upwards and the flow cross-section
diminishes.
Fig. 7
Legend
1
Valve housing
Solenoid
Electrical connection
Control piston
Spring
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 217
40000573-de
Fig. 1
Legende
1
Oil motor
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 218
HYDRAULICS
WX210 - WX240
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
Oil motor
The oil motor is an axial-piston unit with constant
displacement. The output speed is proportional to
the inflowing discharge flow from the slewing
pump.
The torque supplied increases with the pressure
differential between high-pressure and low-pressure side.
The oil motor is operated with transverse flushing
for cooling reasons.
The different pressure levels building up during
the work in connected tank lines T1 and T2 lead
to an oil flow carrying away the heat towards the
tank.
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 219
5 - 220
HYDRAULICS
WX210 - WX240
Timing diagram
Fig. 5
Description
Fig. 7
Fig. 6
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 221
Brake applied
Solenoid valve Y35 is then without current and the
brake is depressurized to the tank
Fig. 4
Legend
Housing
Oil motor
Hub
Brake disks
Brake piston
Springs
Pressure compartment
The slewing movement is detected by speed sensor B35.2 in the slewing oil motor.
When the joystick is brought back to neutral, the
superstructure slows down depending on the preselected braking effect until it is stationary. The
stop condition is detected by speed sensor B35.2
and the ESX shuts off solenoid valve Y35. The
braking pressure escapes via solenoid valve Y35
to the tank and the brake is applied by spring
force.
A multi-disk brake integrated in the slewing gearbox is used as superstructure holding brake. The
brake works in accordance with the spring brake
principle, i.e. the brake is applied by spring force
when no pilot pressure is available. When pilot
pressure is applied, the brake piston compresses
the springs so that the disks are free to turn.
When the pilot control is shut off in the driver's cab,
the brake is applied automatically for safety reasons.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 222
HYDRAULICS
WX210 - WX240
40000461-en
Schematic diagram
Fig. 1
Description
By means of the grab rotation mechanism, a
clamshell grab can be rotated in any direction, for
instance, for the excavation of trenches or shafts.
The system can also be used for positioning a
trenching backhoe or for adjusting the positioning
movements of other attachments.
The oil is directed by one of the pumps of twin
gear pump (230) to solenoid valve (231). This
solenoid has an open zero position so that the oil
can flow back pressureless to the tank. The solenoid valves is equipped with two magnet coils.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
HYDRAULICS
5 - 223
Fig.2
Legend
Description
Pump connection
Tank connection
Working connection
Working connection
Blanking plate
Direct-controlled pressure-limiting
valve, adjustable
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
5 - 224
HYDRAULICS
WX210 - WX240
Fig.3
Legend
A
Working connection
Working connection
Replenishing valves
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
Service manual
Section 6 Troubleshooting and Repair
WX210 - WX240
9-91270
6-2
WX210 - WX240
The data contained in this handbook were valid at the time of publication. As we constantly
endeavour to improve our products and to provide additional options, modifications or
changes made in this context may have an impact on the procedures described in this
handbook. Please contact your local dealer if you find any discrepancies.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
6-3
6-4
WX210 - WX240
Table of contents
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
6-5
6-6
WX210 - WX240
FAULT CODES
40000572-en
(CU)
- Power-Control-System
(PCS)
- Electro-Hydraulic Controller
(ESX)
- Multi-function display
In the event of a fault, a fault code (e.g. N7004)
is diplayed in the upper half of the multi-function
display (108, Fig. 1) in combination with two coloured warning lights (112 yellow and 113 red,
Fig. 1) which will light up individually or together,
depending on the type of fault. Depending on the
severity of the fault, a special tone signal will be
heard in addition.
Meaning of signals:
RED
Severe fault
Fig. 1
YELLOW
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
Unit
7000
8000
Power-Control-System
9000
Hydraulics
13000
Multi-function display
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
6-7
6-8
WX210 - WX240
Fault codes
40000470-en
9000
(German)
9011
9012
9013
9014
9015
9016
9017
9018
9019
9020
9021
9022
9023
9024
9025
9026
9027
9028
9029
9030
9031
9032
9033
9034
9035
9036
9037
9038
9039
9040
9041
9042
9043
9044
9045
9046
9047
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
9048
9055
9056
9057
9058
9059
9060
9061
9062
9063
9064
9065
9066
9067
9068
9069
9070
9071
9072
9073
9074
9075
9076
9077
9078
9079
9080
9081
9082
9083
9084
9085
9086
9087
9088
9089
9090
9091
9092
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
6-9
6 - 10
9093
9094
9095
9096
9097
9098
9103
9104
9105
9106
Write calibration of pressure relief valve solenoid for attachment into ESX memory
9107
9108
9109
9110
9117
9118
9119
9120
9121
9122
9123
9124
9125
9126
9127
9128
9129
9130
9131
9132
9135
9136
9139
9140
9141
9142
9143
9144
9145
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
9151
9152
9153
9154
9155
9161
9162
9163
9164
9165
9171
9173
9175
9177
9181
9183
9185
9187
9191
9193
9201
9203
9205
9231
9232
9234
9251
9252
9253
9254
9261
9262
9263
9264
9266
9267
9268
9269
9271
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
6 - 11
6 - 12
9272
9273
9274
9281
9282
Operating scheme coding plug, dual short circuit after supply voltage
9283
9286
9287
Boom adjusting mechanism coding plug, short circuit after supply voltage
9288
9291
9292
Servo control system changeover switch, short circuit after supply voltage
9293
9301
9302
9303
9304
9305
9306
9307
9308
9309
9310
9312
9313
9314
9315
9316
9319
9320
9321
9322
9323
9324
9331
9332
9333
9334
9335
9336
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
9337
9338
9339
9340
9342
9343
9344
9345
9346
9349
9350
9351
9352
9353
9354
9361
9362
9363
9364
9365
9366
9367
9368
9369
9370
9379
9380
9381
9382
9383
9384
9385
9386
9387
9388
9389
9390
9391
9392
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
6 - 13
6 - 14
9393
9394
9395
9396
9397
9398
9399
9400
9409
9410
9411
9412
9413
9414
9415
9416
9417
9418
9419
9420
9421
9422
9423
9424
9425
9426
9427
9428
9429
9430
9432
9433
9434
9435
9436
9439
9440
9441
9442
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
9443
9444
9511
9512
9513
9521
9522
9523
9524
9531
9532
9533
9534
9536
9537
9538
9539
9551
9611
9612
9613
Proportional demand valve, pump P1, short circuit after supply voltage
9614
9615
9618
9619
9621
9622
9623
Proportional demand valve, pump P2, short circuit after supply voltage
9624
9625
9628
9629
9651
9652
Pressure sensor, boom, piston surface, short circuit after supply voltage
9653
9654
9655
9656
9711
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
6 - 15
6 - 16
9712
9713
9714
9715
9716
9721
9722
9723
9724
9725
9726
9731
9732
9733
9741
9742
9743
9744
9747
9748
9749
9750
9751
9753
9754
9755
9756
9757
9758
9759
9761
9762
9764
9765
Pressure sensor, slewing pump connection A, short circuit after supply voltage
9767
9768
Pressure sensor, slewing pump connection B, short circuit after supply voltage
9781
9782
9783
Control piston 1, short circuit after supply voltage, solenoid, lower hood
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
9784
9785
9786
9787
9788
Control piston 1, short circuit after supply voltage, solenoid, upper hood
9789
9790
9791
9792
9796
9797
9798
Control piston 2, short circuit after supply voltage, solenoid, lower hood
9799
9800
9801
9802
9803
Control piston 2, short circuit after supply voltage, solenoid, upper hood
9804
9805
9806
9807
9811
9812
9813
Control piston 3, short circuit after supply voltage, solenoid, lower hood
9814
9815
9816
9817
9818
Control piston 3, short circuit after supply voltage, solenoid, upper hood
9819
9820
9821
9822
9826
9827
9828
Control piston 4, short circuit after supply voltage, solenoid, lower hood
9829
9830
9831
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
6 - 17
6 - 18
9832
9833
Control piston 4, short circuit after supply voltage, solenoid, upper hood
9834
9835
9836
9837
9841
9842
9843
Control piston 5, short circuit after supply voltage, solenoid, lower hood
9844
9845
9846
9847
9848
Control piston 5, short circuit after supply voltage, solenoid, upper hood
9849
9850
9851
9852
9856
9857
9858
Control piston 6, short circuit after supply voltage, solenoid, lower hood
9859
9860
9861
9862
9863
Control piston 6, short circuit after supply voltage, solenoid, upper hood
9864
9865
9866
9867
9871
9872
9873
Control piston 7, short circuit after supply voltage, solenoid, lower hood
9874
9875
9876
9877
9878
Control piston 7, short circuit after supply voltage, solenoid, upper hood
9879
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
9880
9881
9882
9886
9887
9888
Control piston 8, short circuit after supply voltage, solenoid, lower hood
9889
9890
9891
9892
9893
Control piston 8, short circuit after supply voltage, solenoid, upper hood
9894
9895
9896
9897
9901
9902
9903
9904
9905
9911
9912
9913
Left solenoid, auxiliary rotation circuit valve, short circuit after supply voltage
9916
9917
9918
Right solenoid, auxiliary rotation circuit valve, short circuit after supply voltage
9921
9922
9923
9926
9927
9928
9931
9932
6 - 19
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
6 - 20
WX210 - WX240
Fault type
8000
ERR_BROKEN_WIRE_ENGINE
8001
ERR_BROKEN_WIRE_COOLER
8002
ERR_BROKEN_WIRE_OIL
8003
ERR_SHORT_WIRE_ENGINE
8004
ERR_SHORT_WIRE_COOLER
8005
ERR_SHORT_WIRE_OIL
8006
ERR_TEMP_ENGINE_WARN
8007
ERR_TEMP_ENGINE_OVER
8008
ERR_TEMP_OIL_WARN
8009
ERR_TEMP_OIL_OVER
8010
ERR_TEMP_AIR_OVER
8011
ERR_WIRE_PWM0
8012
ERR_WIRE_PWM1
8013
ERR_WIRE_PWM2
8014
ERR_WIRE_PWM3
8015
ERR_STATE_MACHINE
8016
ERR_RAM
8017
ERR_NVRAM
8018
ERR_ROM
8019
ERR_NVRAM_RESET
40000469-en
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
6 - 21
from Version
Fault type
40000468-en
Conditions
-----------------------------------------------------------------7000
0.30
ERR_ENGINE_OIL_PRESSURE
engine on
7001
0.30
ERR_STEERING_PRESSURE
engine on
7002
0.30
ERR_LOW_BRAKE_PRESSURE
7003
0.30
ERR_CAN_BUS_OFF_PCS
7004
0.30
ERR_CAN_BUS_OFF_ESX
7005
0.30
ERR_CAN_BUS_OFF_C4
7006
0.30
ERR_CAN_BUS_OFF_C51
7007
0.30
ERR_CAN_BUS_OFF_C52
7008
0.30
ERR_CAN_BUS_OFF_C53
7009b 0.32
ERR_ENGINE_OIL_PRESSURE_SENSOR
7009a 0.30
ERR_LOW_COOLANT_LEVEL
7010b 0.34a
ERR_ALTERNATOR_DPLUS_WIRE
7010a 0.30
ERR_ENGINE_OIL_LEVEL
7011
0.30
ERR_CALIBRATION
7012
0.30
ERR_HYDOIL_FILTER
engin on
7013
0.30
ERR_AIR_FILTER
engin on
7014
0.30
ERR_GREASE_LEVEL_INDICATOR
7015
0.30
ERR_FREQUENCY_SENSOR
7016
0.30
ERR_VDO_POTI_MAX
7017
0.30
ERR_VDO_POTI_MIN
7018b 0.31
ERR_POWER_ON_1
7018a 0.30
ERR_SUM_WHITE
7019
0.31
ERR_BYPASS_HAMMER
7020
0.31
ERR_BOOM_LIGHT
7021b 0.34a
ERR_ALTERNATOR_DPLUS
7021a 0.31
ERR_START_RELAIS
7022
0.31
ERR_BRAKE_LIGHT
7023
0.31
ERR_TRAVEL_LIGHTS
7024
0.31
ERR_POWER_SUPPLY
engine off
engine off
engin on
reserved
engin on
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
6 - 22
Code
from Version
Fault type
WX210 - WX240
Conditions
-----------------------------------------------------------------7025
0.31
ERR_GEAR_OR_SEC_STEERING
7026
0.31
ERR_ECU_POWER_OR_PRESSURE_INCREASE
7027
0.31
ERR_HAZARD_LAMP_OR_STICK_STABS_RELAIS
7028
0.31
ERR_PARK_LIGHT_RIGHT
7029
0.31
ERR_LEFT_TURN_LIGHT
7030
0.31
ERR_PARK_LIGHT_LEFT
7031
0.31
ERR_RIGHT_TURN_LIGHT
7032
0.31
ERR_HORN
7033
0.31
ERR_AFTER_SRC_DRV_MOTOR
7034
0.31
ERR_ENGINE_CONTROLLER
7035
0.31
ERR_SNAIL_OR_OSCI_AXLE
7036
0.31
ERR_POWER_ON_2
7037
0.31
ERR_SUM_WHITE
reserved
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
Service manual
Section 7 Repair Instructions
WX210 - WX240
9-91270
7-2
REPAIR INSTRUCTIONS
WX210 - WX240
The data contained in this handbook were valid at the time of publication. As we constantly
endeavour to improve our products and to provide additional options, modifications or
changes made in this context may have an impact on the procedures described in this
handbook. Please contact your local dealer if you find any discrepancies.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7-3
7-4
REPAIR INSTRUCTIONS
WX210 - WX240
Table of contents
REPAIR INSTRUCTIONS............................................................................. 10
Foreword........................................................................................................................................ 10
Introduction ................................................................................................................................... 10
Safety instructions........................................................................................................................ 11
Risks resulting from failure to observe the safety instructions..................................................................... 11
SUPERSTRUCTURE COMPONENTS......................................................... 26
Replacing the buffers under the cab baseplate ......................................................................... 27
Preparations................................................................................................................................................. 27
Front buffers................................................................................................................................................. 27
Rear buffers ................................................................................................................................................. 27
Driver's seat................................................................................................................................... 30
Preparations................................................................................................................................................. 30
Removing the driver's seat........................................................................................................................... 30
Installing the driver's seat............................................................................................................................. 30
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7-5
Control levers................................................................................................................................ 33
Preparations................................................................................................................................................. 33
Replacing the control lever .......................................................................................................................... 33
Display ........................................................................................................................................... 34
Preparations................................................................................................................................................. 34
Removing the display unit............................................................................................................................ 34
Refitting the display unit............................................................................................................................... 34
Fan door......................................................................................................................................... 40
Preparations................................................................................................................................................. 40
Removing the fan door................................................................................................................................. 40
Refitting the fan door.................................................................................................................................... 40
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7-6
REPAIR INSTRUCTIONS
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7-7
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7-8
REPAIR INSTRUCTIONS
WX210 - WX240
Stabilizers ...................................................................................................................................... 97
Safety instructions........................................................................................................................................ 97
Outriggers .................................................................................................................................................... 97
Levelling blade ............................................................................................................................................. 97
Outriggers...................................................................................................................................... 98
Preparations................................................................................................................................................. 99
Removing the outriggers.............................................................................................................................. 99
Refitting the outriggers............................................................................................................................... 101
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7-9
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 10
REPAIR INSTRUCTIONS
WX210 - WX240
REPAIR INSTRUCTIONS
40000060-en
Foreword
Introduction
The Technical Handbook contains important information for machine service personnel.
Topics:
- Superstructure
- Driver's cab
- Operating instructions
- Spare-parts list
- Pumps
- Valves
- Link betweeen superstructure and undercarriage
- Rotor
- Slewing ring
- Slewing gearbox
- Undercarriage
- Axles with gearbox and motors
- Wheels
The present handbook does not contain the characteristics of auxiliary units required for the operation of accessories or optional equipment.
The refilling quantities indicated for consumables
are approximate values and intended only as
guideline for demand planning.
Each unit is equipped with suitable monitoring devices such as dipstick or check plugs permitting to
determine the proper filling levels.
- Steps
- Stabilizers
- Cardan shaft
- Equipment
- Fitting and removal
- Cylinders
- Wear parts
- Engine
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 11
Safety instructions
40000268-de
life-threatening injury
Personnel
Unauthorised people must not set
the machine going. Therefore the
machine must be secured.
The Accident Prevention
must be complied with.
Rules
Only skilled and authorised personnel, which must have the corresponding expert knowledge, may
operate the hydraulic excavator or
carry out maintenance and repair
works on it.
If there is no expert knowledge,
experienced personnel must provide for an accurate training.
The Operating Instructions, in particular the section Fundamental
Safety Requirements , must have
been read and understood.
Only this people may put the machine into operation during assembly works to carry out adjustments
on the working equipment.
Incorrect operating on the machine
or working equipment can be dangerous to life.
The turn-on and turn-off procedures, specified in the Operating
Instructions, must be complied with
for all operations.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 12
REPAIR INSTRUCTIONS
WX210 - WX240
Personnel
Before carrying out assembly operations, secure device and equipment against unintentional and
unauthorized setting into motion,
e.g. the chassis by means of wheel
chocks and the working equipment
by putting it down on the ground.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 13
Conversions or Modifications
on the Machine
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 14
REPAIR INSTRUCTIONS
WX210 - WX240
40000352-en
must be carried out only under expert supervision and only by experienced persons authorized to do
such work.
Systems and units (e.g. piping, radiator, hydraulic tank, compressed-air
reservoir) must be depressurized
prior to being opened.
Detailed information on the correct
execution of welding operations is
given in the Technical Manual
"Welding for maintenance and repair".
Should you have any problems or
queries, apply to our service department.
If parts of the machine have to be
dismantled, read and observe the
following sections:
"Installing attachments, safety instructions",
"Inspection and servicing, safety instructions",
"Repair, safety instructions".
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 15
Avoid inhaling gases/vapours constituting a health hazard, e.g. engine exhaust vapours, hazardous
substances released in the welding
process, vapours from cleaning
agents and solvents. Draw them off
with appropriate suction equipment.
- The frames of our machines are made of highstrength fine-grain steels. The frame material is
suitable for all tested and recognized arc welding procedures, including the inert-gas-shielded
arc process. Any type of heat treatment is inadmissible.
Only at the following steel components of attachments and modules may welding be done, with
cross sections not being changed in any way in
shape or area:
- trenching attachments (e.g. buckets; clamshells)
- toggle lever and linking elements
- sticks
- top boom section / bottom boom section / monoblock boom
- superstructure frame
- undercarriage frame
- stabilizers (claws) and dozer blade
Any other welding work is inadmissible.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 16
REPAIR INSTRUCTIONS
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
Fig. 1
Fig. 4
Fig. 2
Fig. 5
Fig. 3
Fig. 6
7 - 17
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 18
REPAIR INSTRUCTIONS
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 19
40000294-en
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 20
REPAIR INSTRUCTIONS
WX210 - WX240
Risk of injury
The machine must not be started by
unauthorized persons.
The machine must therefore be secured.
40000270-en
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 21
40000271-en
Working hydraulics
- Move all control levers after shut-down inside
the precision control range.
These activities must be planned carefully since
the capacity of the pressure accumulator which
now feeds the pilot-control system is limited and
pressure is reduced by leakage oil losses.
Fig. 1
Pilot control
- Move the control levers several times fully into
all directions. After about 30 control movements
the pressure remaining thereafter being only 2
bars the pilot-control system can be opened.
Service brake
- Depressurize the hydraulic accumulator by depressing the pedal valve repeatedly.
Pressure can be removed faster from the accumulators if minimess hoses are connected to the
bleeding ports on the front and rear axles.
Hold the hose ends into a collecting recipient for
oil and depress the pedal valve repeatedly.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 22
REPAIR INSTRUCTIONS
WX210 - WX240
Fig. 2
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 23
40000269-en
Fig. 1
Figure 2
Bearings (2) should be extracted from shafts (1)
using a special extraction tool, e.g. a double-leg or
a triple-leg extractor (3). In this case, too, the
force "F" needed for the extraction should be applied as closely as possible to the seat of the
bearing, i.e. the inner ring.
The counteracting force "F 1" acts in this case
through the extractor spindle (3) on the shaft (1).
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 24
REPAIR INSTRUCTIONS
WX210 - WX240
Figure 4
When installing circular seals such as rotary shaft
seals (2) into a housing (1), a suitable assembly
mandrel or assembly sleeve (3) is to be used to
avoid damaging the element.
Fig. 4
Figure 5
When a bearing (2) is fitted on a shaft (1), the assembly foce "F" must be applied by means of a
fitting sleeve (3) to the inner ring of the bearing.
The shaft end opposite the fitting direction of the
bearing must be properly supported to cope with
counteracting force "F 1".
Fig. 3
Fig. 5
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 25
7 - 26
REPAIR INSTRUCTIONS
WX210 - WX240
SUPERSTRUCTURE COMPONENTS
Superstructure
Replacing the buffers
Removing the driver's cab
Removing the seat
Removing the steering column
Removing the joysticks
Removing the display
Removing the ESX box
Removing the load-limit regulator
Gear pumps
Single
steering/brake
Double
Displacement pump
Valve stacking
Removing the battery
Removing the combined radiator
Removing the fuel tank
Removing the oil reservoir
Removing the counterweight at the rear
Removing the monoblock
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
40000221-en
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 27
40000296-en
Fig. 1
Legend
1
2
3
4
5
6
7
4
16
16
2
4
2
2
Buffer
Screw
Disk
Screw
Disk
Screw
Disk
Preparations
- Secure the machine as described under 'Securing the machine'.
Front buffers
Rear buffers
- To replace the rear buffers, observe the same
working steps as described for the front buffers.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 28
REPAIR INSTRUCTIONS
WX210 - WX240
40000297-en
Fig. 1
Preparations
- Secure the machine as described under 'Securing the machine'. Shut off the engine and the ignition.
Fig. 2
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 29
- Position the cab with the crane over the baseplate and fasten it with the screws (1).
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 30
REPAIR INSTRUCTIONS
WX210 - WX240
Driver's seat
40000298-en
Fig. 1
Preparations
- Secure the machine as described under 'Securing the machine'.
- Lift the seat into the cab and position it over the
screw holes.
- Fasten the driver's seat with the four screws (3).
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 31
40000299-de
Preparations
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 32
REPAIR INSTRUCTIONS
WX210 - WX240
Fig. 2
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
Control levers
7 - 33
40000300-en
Preparations
- Secure the machine as described under 'Securing the machine'.
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 34
REPAIR INSTRUCTIONS
WX210 - WX240
Display
40000301-en
Fig. 1
Preparations
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
ESX Box
7 - 35
40000302-en
Preparations
The ESX Box is located on the right under the cab
beside the slewing ring.
Fig. 1
Fig. 3
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 36
REPAIR INSTRUCTIONS
WX210 - WX240
Load-limit regulator
Preparations
- Secure the machine as described under 'Securing the machine'.
- Shut off the engine and the ignition.
40000303-en
Fig. 1
Fig. 3
Fig. 2
- Remove the cover of the electronics compartment at the rear of the cab.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 37
40000304-en
Fig. 1
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 38
REPAIR INSTRUCTIONS
WX210 - WX240
Combined radiator
40000305-en
Preparations
- Secure the machine as described under 'Securing the machine'.
- Shut off the engine and the ignition.
- Depressurize the hydraulic system.
Fig. 2
battery box
fan flap
battery box panelling sheets
Collect escaping oil in a suitable
recipient and discard without polluting the environment.
Fig. 3
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
Battery box
7 - 39
40000353-en
Preparations
- Secure the machine as described under 'Securing the machine'.
- Shut off the engine and the ignition.
- Depressurize the hydraulic system.
Shut off the engine before removing
the batteries to prevent the alternator
and the regulator as well as the electronic modules from being damaged.
Turn the electrical system key-switch
to position '0' and withdraw the key.
Disconnect and reconnect the battery terminals in the described order.
Disconnecting and reconnecting in
the wrong order may result in short
circuits
Fig. 2
Fig. 1
Legend
1
2
3
4
Hood
Gas-filled spring
Hinge
Battery
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 40
REPAIR INSTRUCTIONS
WX210 - WX240
Fan door
40000354-en
Preparations
- Secure the machine as described under 'Securing the machine'.
- Shut off the engine and the ignition.
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 41
40000355-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 42
REPAIR INSTRUCTIONS
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
40000293-en
WX210 - WX240
REPAIR INSTRUCTIONS
Rotor
7 - 43
40000356-en
Preparations
- Park the excavator on a level surface and secure
the undercarriage with chocks under the wheels
to prevent inadvertent movements.
- Depressurize the hydraulic system.
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 44
REPAIR INSTRUCTIONS
WX210 - WX240
Slewing gearbox
Preparations
To remove the slewing gearbox, it is
necessary to remove the complete
control block beforehand.
For repairs and overhauls, the slewing gearbox
unit should be removed as a whole and dismantled
in the workshop.
Only the slewing brake can be reasonably repaired
or replaced without removing it from the machine.
40000357-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 45
40000358-en
Fig. 1
Preparations
Moreover needed:
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 46
REPAIR INSTRUCTIONS
Risk of accident
Some components of the machine
(e.g. counterweight and boom)
have lifting eyes welded onto them.
Never lift the whole machine at these
lifting eyes. They are not designed
for such heavy loads and might
break.
The lifting eyes may only be used
for lifting of the respective component when it is being fitted.
WX210 - WX240
Fig. 3
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 47
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 48
REPAIR INSTRUCTIONS
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
UNDERCARRIAGE COMPONENTS
Fig. 1
No.
Quantity
Designation
Weights
650 kg
650 kg
Wheels
105 kg
35 kg
60 kg
Stabilizers
Levelling blade
260 kg
Cardan shaft
30 kg
Speed sensor
10
Floating-axle cylinder
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 49
40000211-en
7 - 50
REPAIR INSTRUCTIONS
WX210 - WX240
40000359-en
Testing procedures
Running noises
Mechanical gearboxes develop running noises
when in operation. The noises depend on the state
of loading and the gearbox condition. Normal gearbox noise consists of a whole spectrum of frequencies.
The greater part of the noise stems from friction
bearings and meshing gear teeth. This means that
damage of bearings or toothings can be heard as
rumbling, knocking or beating. A simple stethoscope can be used to detect these phenomena
and, in many cases, to determine their cause.
Leaks
Oil losses due to leaks are critical for more than
one reason and must therefore be attended to
immediately. On the one hand, there is always a
loss of oil and on the other the risk of polluting the
environment.
Leaks can occur at sealing faces, partial joints and,
above all, at shaft ends.
Fast detection of leaks is possible when leakdetection sprays are used. The gearbox is filled
with compressed air at low pressure and the spray
is applied on the area to be tested. Leaks are then
visible as air bubbles.
Another method consists in the application of oilabsorbing contrast agents (e.g. Spanish white),
with which even the smallest leaks can be detected.
Gross leaks with the formation of droplets or even
oil puddles on the ground require immediate resealing of the parts concerned, if possible by replacing the sealing rings.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 51
40000281-en
Preparations
The brake disks must be checked in compliance
with the servicing plans.
The required measuring equipment can be ordered
from our spare-parts service under the respective
parts number (see 'special tools' price list).
Checking
Fig. 1
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 52
REPAIR INSTRUCTIONS
WX210 - WX240
40000282-en
Preparations
The brake system of this machine consists of two
braking circuits. One circuit for the wheel pairs of
the steered axle and the other circuit for the wheel
pairs of the rigid axle.
If work has been performed on the brake system
during which air might have got into the system
(e.g. replacement of a line), the braking circuit concerned must be bled after the work.
Bleeding
- Secure the machine against inadvertent movements.
- Connect a hose to the minimess port of a multiple-disk brake (Fig. 1).
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 53
7 - 54
REPAIR INSTRUCTIONS
WX210 - WX240
Cardan shaft
40000292-en
Fig. 1
Legend
1
Cardan shaft
16
Screw
16
Nut
Gearbox
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 55
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 56
REPAIR INSTRUCTIONS
WX210 - WX240
40000273-en
Fig. 1
Legend
1
Travel gearbox
Wheel-hub
Differential
Pinion
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 57
Fig. 2
Fig. 5
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 58
REPAIR INSTRUCTIONS
WX210 - WX240
Fig. 6
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 59
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 60
REPAIR INSTRUCTIONS
WX210 - WX240
40000275-en
Fig. 1
Legend
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
1
1
1
1
1
1
1
4
1
1
8
1
1
1
Nut
Flange
Cap
Screw
Spring
Ball
Pin
O-ring
Screw
Axial piston motor
O-ring
Screw
Flange
O-ring
Sealing ring
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 61
7 - 62
REPAIR INSTRUCTIONS
WX210 - WX240
40000276-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 63
Legend
No.
Quantity
Designation
No.
Quantity
Designation
24
Compression spring
29
Bearing
24
Compression spring
30
Coupling wheel
10
Compression spring
31
Retaining ring
Compression spring
32
Bearing
Piston
33
Intermediate ring
34
Retaining ring
Piston seal
35
Bearing
O-ring
36
Ring
Ring
37
Retaining ring
10
Ring
38
Bearing
11
Ring
39
Spur wheel
12
Outer disk
40
Pin
13
Inner disk
41
Spacer
14
Flange
42
Pinion
15
Hollow wheel
43
Screw
16
Thrust piece
44
Washer
17
Retaining ring
45
Piston
18
Ring
46
12
Compression spring
19
11
Outer disk
47
24
Compression spring
20
11
Inner disk
48
24
Compression spring
21
Thrust ring
49
Retaining ring
22
Bushing
50
O-ring
23
Screw
51
O-ring
24
Screw
52
Ring
25
Sun wheel
53
Washer
26
O-ring
54
O-ring
27
O-ring
55
Housing
28
O-ring
56
Housing
Adjusting washer
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 64
REPAIR INSTRUCTIONS
WX210 - WX240
40000278-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 65
Legend
No.
Quantity
Designation
No.
Quantity
Designation
15
Screw
14
Differential pin
15
Bevel gear
Axle body
16
Bevel gear
Axle body
17
Bevel gear
Bearing
18
Bevel gear
Disk
19
Washer
Bearing
20
Washer
Washer
21
Washer
O-ring
22
Washer
10
12
Screw
23
Planet wheel
11
Housing segment
24
Planet wheel
12
Housing segment
25
Disk
13
Differential pin
26
Disk
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 66
REPAIR INSTRUCTIONS
WX210 - WX240
40000279-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 67
Legend
No.
Quantity
Designation
No.
Quantity
Designation
15
Screw
11
Bearing
12
Disk
Axle body
13
Bearing
Axle body
14
Spacer
O-ring
15
Disk
Nut
16
Retaining ring
Inner sleeve
17
Disk
Outer sleeve
18
O-ring
Hollow wheel
19
O-ring
10
Flange
20
O-ring
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 68
REPAIR INSTRUCTIONS
WX210 - WX240
40000283-en
Fig. 1
Legend
1
Steering cylinder
Reducer gear
Differential
Pinion
Floating-axle cylinder
Floating-axle support
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 69
Fig. 2
Fig. 4
Fig. 3
Fig. 5
- Secure the rigid axle against inadvertent movements by placing wedges underneath and by
lowering the outriggers.
- Prop up the undercarriage safely.
- Shut off the engine and secure the machine as
described under "Securing the machine".
- Depressurize the hydraulic system as described
under "Depressurizing the hydraulic system /
brake system".
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 70
REPAIR INSTRUCTIONS
WX210 - WX240
- Prop up the rigid axle safely using an appropriate device (e.g. lift truck)
- Loosen hex screw (10, Fig. 3).
- Drive out floating pin (4, Fig. 3 + 6).
- Lower the axle and remove.
Fig. 6
Fig. 7
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 71
7 - 72
REPAIR INSTRUCTIONS
WX210 - WX240
Fig. 8
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
If the piston of the supporting cylinders (3, Fig. 1) are extended too far,
the cylinders must be bled (see corresponding chapter).
Tightening torque MA = 60 Nm
- Reconnect the hydraulic hoses and the brake
hoses.
- Fill up the hydraulic system and the brake system.
- Grease floating pin, cardan shaft and steering
knuckle.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 73
7 - 74
REPAIR INSTRUCTIONS
WX210 - WX240
40000285-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 75
Legend
No.
Quantity
Designation
No.
Quantity
Designation
Cotter pin
13
Sealing ring
Pin
14
Bushing
Steering rod
15
Sealing ring
Disk
16
Piston rod
Screw
17
Cylinder barrel
Forkhead
18
Piston seal
Screws
19
Piston seal
Cover
20
Sealing ring
Sealing ring
21
Sealing ring
10
Sealing ring
22
Sealing ring
11
Sealing ring
23
Sealing ring
12
Sealing ring
24
Shim ring
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 76
REPAIR INSTRUCTIONS
WX210 - WX240
40000286-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 77
Legend
No.
Quantity
Designation
No.
Quantity
Designation
Screw plug
16
Wheel-hub
Screw
17
Bleeder valve
18
Bearing
Split ring
19
Sealing ring
Hollow wheel
20
Bearing
10
21
Washer
Screw
22
Bushing
Piston
23
Planet wheels
Sealing ring
24
Retaining ring
10
Sealing ring
25
Spacer
11
Screw
26
12
Brake carrier
27
Screw
13
Sealing ring
28
Coupling wheel
14
Sealing ring
29
Retaining ring
15
Spring
30
Sealing ring
Shim ring
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 78
REPAIR INSTRUCTIONS
WX210 - WX240
40000287-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 79
Legend
No.
Quantity
Designation
No.
Quantity
Designation
Screw plug
16
Split ring
Screw
17
Shaft
18
Bushing
Split ring
19
O-ring
Spacer
20
Washer
O-ring
21
Bushing
Screw
22
O-ring
Screw
23
Washer
Pin
24
Seal
10
Pin
25
Bushing
11
Articulated joint
26
Pins
12
Seal
27
Spacer
13
Seal
28
Seal
14
Split ring
29
Bushing
15
Shaft
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 80
REPAIR INSTRUCTIONS
WX210 - WX240
40000288-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 81
Legend
No.
Quantity
Designation
No.
Quantity
Designation
18
Screw
14
Differential pin
15
Bevel gear
Axle body
16
Bevel gear
Axle body
17
Bevel gear
Bearing
18
Bevel gear
Disk
19
Disk
Bearing
20
Disk
Disk
21
Disk
O-ring
22
Disk
10
12
Screw
23
Planetary gear
11
Casing half
24
Planetary gear
12
Casing half
25
Disk
13
Differential pin
26
Disk
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 82
REPAIR INSTRUCTIONS
WX210 - WX240
40000289-en
Fig. 1
Legend
No.
Quantity
Designation
18
Screw
Pinion
Axle body
Axle body
O-ring
Nut
Seal
Spacer
Disk
10
Flange
11
Bearing
12
Disk
13
Bearing
14
Disk
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 83
Floating-axle cylinder
40000290-en
Fig. 1
Legend
No.
Quantity
Designation
No.
Quantity
Designation
Housing
Lip seal
Rod
O-ring
Valve insert
Screw
Switching cylinder
10
Screw plug
Control piston
11
Screw plug
Scraper
12
Screw plug
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 84
REPAIR INSTRUCTIONS
WX210 - WX240
Fig. 2, 4100426
Fig. 3, 4100427
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 85
Tightening torque MA = 28 Nm
Tightening torque: MA = 16 Nm
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 86
REPAIR INSTRUCTIONS
WX210 - WX240
Speed sensor
40000291-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 87
Wheels
40000214-en
Safety instructions
Read also the safety instructions at
the beginning of this chapter and
those in the operating instructions.
Twin fitment
-
In the case of twin fitment, pay special attention to the inner sidewalls,
where damage may result from unnoticed foreign bodies if the tyres
have been mounted without spacing rings.
If the inside wheel of a twin fitment
has been driven without or with excessively low pressure, there is a
risk of parts of a multi-part rim (e.g.
the lock ring) becoming unseated
without being noticed.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 88
REPAIR INSTRUCTIONS
WX210 - WX240
Inflation
pressure
Tightening torque
Nm
10.0020PR16 6.5
450
1819.5PR16
450
6.5
- bucket empty,
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 89
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 90
REPAIR INSTRUCTIONS
WX210 - WX240
Fastening of wheels
Fig. 2
Table Fig. 2
No.
Quantity Designation
32
Washer
Intermediate ring
32
Wheel-nut
32
Spring washer
Wheel
Weight
kg
Tightening torques
Threads
M22x1.5
Quality
Wrench
size SW
in mm
MA
Nm
30
450
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 91
Wheels
Fig. 3
Table Fig. 3
No.
Quantity Designation
Weight
kg
Disk wheel
42
Tyre
55
Tube
Rim tape
Tightening torques
Threads
Quality
Wrench
size SW
in mm
MA
Nm
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 92
REPAIR INSTRUCTIONS
Changing a wheel
Read and observe:
"Tyres and wheels, safety instructions".
- Park the machine on firm and level ground.
- Apply the parking brake.
- Slacken the wheel-nuts by about 1 full turn.
- Raise the axle with the defective wheel until the
tyres lose contact with the ground by jacking up
the machine with the help of the working equipment or the stabilizers on the respective side of
the machine.
- Support the raised axle with squared timber to
prevent it from lowering.
- Secure the machine as described under "Securing the machine".
- Deflate the tyres.
The wheels have been pre-fitted
pairwise at the factory. When removing the wheels for the first time,
the complete pair must be removed
and then dismantled.
- Slacken the wheel-nuts and remove the damaged wheel and the intermediate ring (optional
equipment) using appropriate lifting gear.
- Mark inner and outer wheel. Do not lose centering rings, spring washers and wheel-nuts. Reuse
these parts when refitting the wheel.
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 93
Fig. 4
Fig. 5
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 94
REPAIR INSTRUCTIONS
WX210 - WX240
40000215-en
Fig. 1
Legend
Step
Screw
Washer
Preparation
- Park the machine safely.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 95
40000216-en
Fig. 1
Legend
Screw
Washer
Preparation
- Park the machine safely.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 96
REPAIR INSTRUCTIONS
WX210 - WX240
Fig. 2
Legend
No.
Quantity
Designation
No.
Quantity
Designation
Step
13
10
Washer
Edge protector
16
Screw
Button handle
17
Screw
Lock
18
Washer
Buffer
19
Nut
Latch
20
Screw
Pin
21
Washer
11
Screw
22
Nut
12
Nut
103
Cover
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
Stabilizers
7 - 97
40000217-en
Fig. 1
Safety instructions
Read also the safety instructions at
the beginning of this chapter and
those in the operating instructions.
The stabilizers ensure safe standing of the excavator during working movements. By enlarging the
supporting surface and by making the undercarriage stiffer, the excavator's stability is increased.
The machine is stabilized by the outriggers (1 and
2, Fig. 1) and additionally by the levelling blade (3,
Fig. 1).
During road travel, the outriggers must be secured
in retracted position with a bar (17).
Outriggers
The outriggers are extended by means of hydraulic
cylinders (10).
Levelling blade
The levelling blade is provided behind the floating
steering axle and used for levelling the surface on
which the excavator is to stand for better stability
during working movements. Together with the outriggers, the levelling blade also supports the excavator.
The levelling blade is designed in such a way that
vertical movement parallel to the frame of the undercarriage is ensured over the full moving range
of the hydraulic cylinders.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 98
REPAIR INSTRUCTIONS
WX210 - WX240
Outriggers
40000360-en
Fig. 1
Legend
No.
Quantity
Designation
No.
Quantity
Designation
Outrigger cylinder
11
Washer
Outrigger arm
12
Hex screw
Baseplate
13
Hex screw
Pin
14
Washer
Washer
15
Disk
Washer
16
Pin
Hex screw
17
Rod
Bearing bush
18
Pin
Pin
19
Pin
10
Washer
20
Hex screw
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
Preparations
7 - 99
19 mm
36 mm
Hammer
Brass drift
Extractor M20
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 100
REPAIR INSTRUCTIONS
WX210 - WX240
- Shut off the engine and depressurize the hydraulic components by extending and retracting the
cylinders with the control lever shifted slightly in
both directions. During this procedure, the engine must be off and the ignition on.
Fig. 4
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 101
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 102
REPAIR INSTRUCTIONS
WX210 - WX240
Levelling blade
40000263-en
TBD
Preparations
TBD
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
Outrigger cylinders
7 - 103
40000264-en
Preparations
TBD
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 104
REPAIR INSTRUCTIONS
WX210 - WX240
40000266-en
Preparations
TBD
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
EQUIPMENT, COMPONENTS
7 - 105
40000295-en
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 106
REPAIR INSTRUCTIONS
WX210 - WX240
40000239-en
Fig. 1
Preparations
Park the excavator on a firm, horizontal and level
surface and secure it against inadvertent movements. Stand the working equipment on the
ground, switch off the engine and protect the machine against inadvertent starting.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 107
40000259-en
Fig. 1
Preparations
Park the excavator on a level, horizontal and firm
surface and secure it against inadvertent movements. Stand the working equipment on the
ground, shut off the engine and secure the machine against inadvertent starting.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 108
REPAIR INSTRUCTIONS
WX210 - WX240
Boom cylinder
40000254-en
19 mm
36 mm
Hammer
Brass drift
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 109
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 110
REPAIR INSTRUCTIONS
WX210 - WX240
Brass drift
Torque wrench
175 Nm
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 111
Fig. 5
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 112
REPAIR INSTRUCTIONS
WX210 - WX240
40000240-en
Fig. 1
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 113
Legend
No.
Quantity
Designation
No.
Quantity
Designation
Scraper ring
16
Backing ring
Backing ring
17
Sealing ring
Lip seal
18
O-ring
Damper ring
19
Guide ring
61
Bushing
20
Guide ring
Retaining ring
21
Spacer
Rod guide
22
Retaining screw
12
23
Ball
Backing ring
24
Adjusting nut
10
O-ring
25
Greasing nipple
11
Piston rod
26
Bushing
12
Cylinder barrel
27
Bushing
13
Damper bearing
28
Scraper ring
14
Damper seal
29
Scraper ring
15
Piston
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 114
REPAIR INSTRUCTIONS
WX210 - WX240
Plastic hammer
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 115
Tightening torques
No.
Quantity
Designation
Weight
Tightening torques
(kg)
Thread
183
12
M16x2
14
267
22
M12x1.75
57
24
Hex nut
M62x2
90
4780
Plastic hammer
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 116
REPAIR INSTRUCTIONS
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 117
Stick cylinder
40000260-en
Fig. 1
Preparations
Park the excavator on a level, horizontal and firm
surface and secure it against inadvertent movements. Stand the working equipment on the
ground, shut off the engine and secure the machine against inadvertent starting.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 118
REPAIR INSTRUCTIONS
WX210 - WX240
Brass drift
Fig. 3
- Drive out pin (3) with a brass drift and a hammer, removing spacers (4) at the same time.
- Move the piston rod fully into the stick cylinder
and secure it to the cylinder barrel to prevent it
from moving.
- Shut off the engine and depressurize all hydraulic components by moving the cylinders with the
control levers gently in both directions, the engine being off, but the ignition on.
- Detach the hoses from the pipes and close the
hose, pipe and cylinder openings with plugs.
Fig. 2
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 119
Hammer
Brass drift
Torque wrench
Fig. 5
- Lift the stick cylinder with a crane into the cylinder support on the boom.
- Install spacers (7) and pin (6) and fasten pin (6)
with screw (8), washers (9) and lock-washer (8).
- Re-attach the hydraulic hoses to the cylinder.
Fig. 6
- Install spacers (4) and pin (3). Fix pin (3) with
screw (2), washers (10) and lock-washer (11).
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 120
REPAIR INSTRUCTIONS
WX210 - WX240
40000242-en
Fig. 1
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 121
Legend
No.
Quantity
Designation
No.
Quantity
Designation
Scraper ring
16
Backing ring
Backing ring
17
Piston
Lip seal
18
O-ring
Damper ring
19
Guide ring
Bushing
20
Guide ring
Retaining ring
21
Spacer
Rod guide
22
Retaining screw
12
23
Ball
Backing ring
24
Adjusting nut
10
O-ring
25
Retaining ring
11
Piston rod
26
Damper bearing
12
Cylinder barrel
27
Damper seal
13
Damper bearing
28
Limit stop
14
Damper seal
29
Greasing nipple
15
Piston
30
Bushing
31
Bushing
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 122
REPAIR INSTRUCTIONS
WX210 - WX240
14 mm Allen key
6 mm Allen key
Plastic hammer
Screwdriver
(6 mm Allen key)
Important:
Remove the two toe-ins on retaining screw (22),
which were applied after tigthening of the screw
with hammer and chisel by reboring.
- Loosen nut (24) and screw off using special tool
(W004) and the 85 mm hex socket insert.
- Withdraw piston (15), spacer disk (21) and
damper bearing (13) from piston rod (11).
- Withdraw seal (17), guide rings (19) and (20),
O-ring (18) and the two backing rings (16) from
piston (15).
Withdraw now also rod guide (7) from piston rod
(11).
- Withdraw O-ring (10) and backing rings (9) and
(2) from the rod guide.
Then, remove scraper ring (1), lip seal (3),
damper ring (4), retaining ring (6) and bushing
(5) from the rod guide using special tool (W005).
- Lever limit stop (28) off the piston rod using a
screwdriver.
Then remove damper bearing (27), damper seal
(26) and retaining ring (25).
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 123
Tightening torques
No.
Quantity
Designation
Weight
Tightening torques
(kg)
Thread
Quality
Spanner
SW (mm)
size MA (Nm)
252
12
M18x2.5
14
367
22
M12x1.75
57
24
Hex nut
M70x2
100
9460
Plastic hammer
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 124
REPAIR INSTRUCTIONS
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 125
7 - 126
REPAIR INSTRUCTIONS
WX210 - WX240
Bucket cylinder
40000261-en
Fig. 1
Preparations
Park the excavator on a level, horizontal and firm
surface and secure it against inadvertent movements. Stand the working equipment on the
ground, shut off the engine and secure the machine against inadvertent starting.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 127
Hammer
Brass drift
Fig. 3
Secure the toggle link and the toggle levers (1) to prevent them from
falling during removal of the pin.
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 128
REPAIR INSTRUCTIONS
WX210 - WX240
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 129
Hammer
Brass drift
- Lift the bucket cylinder with a crane into the cylinder support on the stick.
Fig. 6
- Install spacers (9) and pin (8) and fasten pin (8)
with screw (6) and washer (7).
- Re-attach the hydraulic hoses to the cylinder.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 130
REPAIR INSTRUCTIONS
WX210 - WX240
40000241-en
Fig. 1
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 131
Legend
No.
Quantity
Designation
No.
Quantity
Designation
Scraper ring
16
Backing ring
Backing ring
17
Sealing ring
Lip seal
18
O-ring
Damper ring
19
Guide ring
61
Bushing
20
Guide ring
Retaining ring
21
Spacer
Rod guide
22
Retaining screw
12
23
Ball
Backing ring
24
Adjusting nut
10
O-ring
25
Greasing nipple
11
Piston rod
26
Bushing
12
Cylinder barrel
27
Bushing
13
Damper bearing
28
Scraper ring
14
Damper seal
29
Scraper ring
15
Piston
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 132
REPAIR INSTRUCTIONS
WX210 - WX240
Plastic hammer
Important:
Remove the two toe-ins on retaining screw (22),
which were applied after tigthening of the screw
with hammer and chisel by reboring.
- Loosen nut (24) and screw off using special tool
(W004) and the 85 mm hex socket insert.
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 133
Tightening torques
No.
Quantity
Designation
Weight
Tightening torques
(kg)
Thread
Quality
Spanner
SW (mm)
size MA (Nm)
138
12
M14x2
12
171
22
M12x1.75
57
24
Hex nut
M58x2
85
5640
Plastic hammer
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 134
REPAIR INSTRUCTIONS
WX210 - WX240
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
Adjusting cylinder
7 - 135
40000262-en
Fig. 1
Preparations
Park the excavator on a level, horizontal and firm
surface and secure it against inadvertent movements. Stand the working equipment on the
ground, shut off the engine and secure the machine against inadvertent starting.
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 136
REPAIR INSTRUCTIONS
WX210 - WX240
Hammer
Brass drift
Fig. 3
Fig. 2
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 137
Hammer
Brass drift
Fig. 6
Fig. 5
- Install spacers (6) and pin (5) and fasten pin (5)
with screw (4) and washer (7).
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 138
REPAIR INSTRUCTIONS
WX210 - WX240
40000243-en
Tightening torques
TBD
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
WEAR PARTS
7 - 139
40000229-en
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 140
REPAIR INSTRUCTIONS
WX210 - WX240
Slip-on tooth
40000361-en
Safety instructions
Read also the safety instructions at
the beginning of this chapter and in
the operating instructions.
Fig. 2
Fig. 3
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 141
40000362-en
Fig. 1
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 142
REPAIR INSTRUCTIONS
WX210 - WX240
Lamp bulbs
40000364-en
Fig. 1
Bulb table
Headlamps
55/50W/24V
Sidemarker lamps
4W/24V
Working floodlamps
70W/24V
21W/24V
Stop lamps
21W/24V
Tail lamps
10W/24V
10W/24V
Fig. 2
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 143
Fig. 3
Fig. 5
Fig. 4
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 144
REPAIR INSTRUCTIONS
Fig. 6
WX210 - WX240
Fig. 8
Fig. 7
Fig. 9
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
WX210 - WX240
REPAIR INSTRUCTIONS
7 - 145
Fig. 11
Fig. 10
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)
7 - 146
REPAIR INSTRUCTIONS
WX210 - WX240
ENGINE
40000365-en
see Annex
Carefully read personal and machine SAFETY INSTRUCTIONS (at the beginning of this manual)