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Shaft Design

1) The document describes a speed reducer with a V-belt drive supplying power to the input shaft and a chain drive taking power from the output shaft to a conveyor. 2) It provides specifications for the drive motor, shaft diameters, gear dimensions, and asks to determine the forces on each shaft and to design the three shafts of the reducer to transmit 12 hp. 3) Calculations are shown to determine the torque, forces, moments and bearing loads on each shaft based on the power and speed reductions through the drive components.

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Nexan Delos Angeles
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© © All Rights Reserved
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Download as DOCX, PDF, TXT or read online on Scribd
169 views

Shaft Design

1) The document describes a speed reducer with a V-belt drive supplying power to the input shaft and a chain drive taking power from the output shaft to a conveyor. 2) It provides specifications for the drive motor, shaft diameters, gear dimensions, and asks to determine the forces on each shaft and to design the three shafts of the reducer to transmit 12 hp. 3) Calculations are shown to determine the torque, forces, moments and bearing loads on each shaft based on the power and speed reductions through the drive components.

Uploaded by

Nexan Delos Angeles
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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DELOS ANGELES, MA. NEXAN J.

VICENTE, DABETHSON
MAHINE DESIGN F;1:00-4:00
#39

ENGR.
SHAFT DESIGN

Problem #39
Figure P12-39 shows a speed reducer with a V-belt drive delivering power to the input shaft and a chain
drive taking power from the output shaft and delivering it to a conveyor
The drive motor supplies 12.0 hp and rotates 1150 rpm. The speed reductions of the V-belt drive and the
chain drive are proportional to the ratio of the diameter of the driving and driven sheaves or sprockets.
The arrangement of the gears in the reducer is the same as that described in Figure PI2-38 and Problem
38. Determine the forces applied to the motor shaft, to each of the three shafts of the reducer, and to the
conveyor drive shaft. Then complete the design of the three shafts of the reducer, assuming that all shafts
transmit 12.0 hp.
Figures:

Given:
Power
= 12 hp
n (motor) = 1150 rpm
Angle (V-belt)
= 35 deg
Angle (Chain)
= 20 deg
Solution:
Motor Shaft
T (torque) =
Forces
Fn =

T
r

63000 (P)
n
657.3913
5.6/2

63000 (12)
1150

= 234.7826 lb

= 657.3913 lb-in

Bending Forces
Fb = Fn (1.5) = 234.7826*1.5 = 352.1739 lb
Fbx
= Fb (sin 35) = 352.1739*sin35 = 201.9987 lb
Fby
= Fb (cos 35) = 352.1739*cos35 = 288.484 lb
Input Shaft
n1 (shaft speed) = n (motor)(

T1 =

63000(P)
n(shaft speed )

Fn =

T
r

Forces

986.0869
8.4 /2

8.4
D1

D 2 ) = 1150 rpm( 5.6 ) = 766.6667 rpm

63000 (12)
766.6667

= 986.0869 lb-in

= 234.7826 lb

Fb = Fn (1.5) = 234.7826*1.5 = 352.1739 lb


Fbx
= Fb (sin 35) = 352.1739*sin35 = 201.9987 lb
Fby
= Fb (cos 35) = 352.1739*cos35 = 288.484 lb
The arrangement of the gears in the reducer is the same as that described in Figure PI2-38 and Problem
38.
Gear A
18 teeth
1.80-india.

GearC
24 teeth
4.00-in dia.

GearB
54 teeth
5.40-in dia.

GearD
48 teeth
8.00-in dia.

Gear A
Wta =

T
rA

986.0869
= 1095.6521 lb
1.8/2

Wra = Wta (tan x) = 1095.6521*tan20 = 398.7848 lb


Horizontal

Vertical

Resultant Moments
Mb =

6062 +864 2

Mc =

19472+ 10322

= 1055.3350 lb-in
= 2203.5955 ln-in

Bearing Forces
Rb =

2452+ 2322

= 337.4152 lb-in

Rd =

6492+ 3442

= 734.5318 lb-in

Shaft 2
Wtb=Wta; Wrb=Wra
n2 =

T2 =

Wtc =

n 1(

da
)
db

63000 (P)
n
T
rC

18
= 767 ( 54 ) = 256 rpm
=

63000 (12)
256

2953.125
4 /2

= 2953.125 lb-in

=1476.5625 lb

Wrc= Wtc (tan x) = 1476.5625 (tan20) = 537.4248 lb


Shaft 3
Wtd=Wtc; Wrd=Wrc

dc
n
2(
)
n3 =
dd

24
= 256 ( 48 ) = 128 rpm

T3 =

63000 (P)
n2

Fn = Fb =

T3
r

63000 (12)
128
5906.25
4.2/2

=5906.25 lb-in

=2812.5 lb

Fbx = Fb (sin x) = 2812.5 (sin20) = 961.9317 lb


Fby = Fb (cos x) = 2812.5 (cos20) = 2642.8855 lb
Horizontal

Vertical

Resultant Moments
Mb =

36662+ 30902

lb-in

Mc =

28922+79412

lb-in

lb-in

Bearing Forces
Ra =

12222 +10322

Rc =

7072+ 42622

lb-in

Conveyor Shaft Forces


Fbx = 961.9317 lb
Fby= 2642.8855 lb
nc =

Tc =

n 3(

d3
4.2
) = 128 (
d4
10.6 ) =49.5283 rpm

63000 (P)
n

63000 (12)
49.5283

= 15264 lb-in

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