Nippon Steal Guidelines G2593R8
Nippon Steal Guidelines G2593R8
Nippon Steal Guidelines G2593R8
Name
Occupation
Prepared by
T. Okada
R&D
Manager
Takashi OKADA
2014.07.02 10:49:12
+09'00'
Checked by
S.Yamaguchi
R&D
Senior Manager
Yamaguchi
2014.07.02 10:52:34
+09'00'
Approved by
T.Hamamoto
General Manager,
Head of Dept.
2014.07.02 12:24:11
+09'00'
July, 2014
OCTG Joint Marketing & Development Dept.
Nippon Steel & Sumitomo Metal Corporation
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General
This document defines the recommended practices applicable to handling, running and
storage of NSSMCs High Alloy Materials. These materials used for different types of
R7
While the basic recommendations detailed in ISO10405 Petroleum and natural gas
industries Care and use of casing and tubing remain the foundation for handling, storing
and running practices, this document is a compilation of best in class practices based on
prior experiences in handling storing and running high alloy materials.
The key issues differentiating handling and running of High alloy materials versus Carbon
or low alloy steels are:
-
Galling susceptibility of thread and seals while making up and breaking out.
Martensitic materials are susceptible to corrosion while in storage in a wet and saline
atmosphere. Storage away from the sea shore or indoors in dry conditions is highly
recommendable.
Typically the pipe OD will be un-de-scaled and coated, while the ID will be de-scaled
and coated. The remaining OD scale will provide some protection against atmospheric
corrosion while in storage, however routine control of coating OD & ID condition will be
carried out to ensure the absence of corrosion initiation. The control frequency will be
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adjusted depending upon the specific storage conditions. Please refer to paragraph
I-4-1
I.
General
2.
Do not attempt to straighten a bent pipe. Please consult with an NSSMC rep.
3.
Use non marking tong system and lifting equipment inclusive of slips
4.
Corrosion
resistance
of
high
alloy
materials
can
be
influenced
R7
by
R7
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I 1. Transportation
1)
All pipe transportations shall be carried out using the original mill packing system to
prevent mechanical damage leading to material spot hardening.
- Never use steel band or wire slings directly on these materials. Instead usage of
either textile, or nylon slings, or encapsulated wire slings is recommended.
In situations where local regulations prohibit usage of non metallic slings for offshore
handling, usage of lifting frames approved by the local authority (ie Ferguson Seacabs,
MSI Rhino lifting U frame) can be considered. Adequate dunnage between these
transport frames and the pipes must be used.
- Never use metal protectors for these materials Instead usage of either plastic or
composite or epoxy coated steel protectors is required.
2)
Pipes packed in special packaging should be transported on flat bed ensuring good
support at all times. The packaging type will be selected based on pipe size, type of
material, and customer specific requirements, and may be:
-
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I2.
Handling
1)
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3)
2.
3.
Do not drop pipe down onto racks while unloading. The pipes should be handled
carefully with lifting only one joint/bundle/RAP frame at a time and set on racks
with proper supports.
4.
I3.
Storage
The following storage and related handling precautions shall be maintained at all times:
1.
Never unload pipe directly onto ground, steel rail or bar, or concrete floors.
To keep moisture and dirt away from pipe, the first tier of pipes should be stored to
a sufficient height (at least 18 inches) from the ground.
In desert conditions this height may be increased to avoid sand drifts to reach the
bottom pipe row.
2.
3.
Pipe should rest on skid racks properly spaced to prevent bending of pipe or
damages to threads. For R3 length a 4 supports skid rack will be used.
Dunnage must be placed between each row of pipe to prevent metal to metal
contact of pipes and couplings. Dunnage shall be thick enough to allow for lifting
slings or padded fork lift arms to fit in.
4.
For loose pipes, stagger adjoining pipes by a coupling length to allow each layer
to remain parallel.
5.
Block each loose pipe row by nailing a wedge block at both ends of the
dunnage spacer.
For RAP frames stacking height will be restricted to 3 frames, and the frame
elements staggered for good weight distribution.
If open end protectors are used, in order for rain water to drain, the rack supports
will be sloped by 2% minimum. The pin end will be located down slope.
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8.
The
storage
recommendations
are
dependant
upon
the
climate
and
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Storage management
a)
b)
Whenever possible pipes should be stored as far away as possible from C steel pipe
in order to prevent air borne iron contamination.
Identification marks shall be kept legible and if required re-applied.
I-4-1Inspection
The purpose of inspecting stored material is to maintain material traceability, and
ensure that protection against corrosion remains efficient.
1.
Hot&Dry
Temperate
Arctic
Environment
Hot&Humid
c)
Inland
6*
4*
4x
2x
Coastal
10*
6*
6x
4x
I-4
Note:
(*) Preferential corrosion initiation is likely to develop on the upper half of
the pipe OD, as the mill varnish will be eventually burnt out by sun UVs.
(x) preferential corrosion initiation is likely to develop at the interface
between pipe OD and dunnage.
2
Storage being the most critical period of Martensitic material life cycle, specific
attention will be given to corrosion initiation of the OD. As long as quality closed
end protectors are in usage (avoiding water seepage), inspection of ID and
threaded ends can be carried out on a much less frequent cycle than ODs;
typically 10% of the protectors (not the same 10% at each inspection cycle) will
be removed to verify threaded end and pipe ID condition. For critical storage
conditions (identified as 10 per the above table), suggested inspection
frequency is every 3 months. For level 6 per the above table, suggested
inspection frequency is once per Year. Material showing degradation of the
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surface coating per below pics, will be required to undergo detailed inspection
and reconditioning per Para I-4-2.
3
Duplex, Austenitic and Ni based materials are much less susceptible to corrosion
initiation while in storage and establishment of a regular inspection is
recommended under worst storage conditions ie Coastal in hot and humid
climate.
Applicable to all material types, remedial action will be taken when either dried
storage dope, fading identification marks and untied protectors are found.
Ideally the following sequence of events should be followed, but depending upon the available
equipment set up, variations remain acceptable as long as inspection of the remaining wall
thickness after removal of the corrosion, as well as recoating of the OD and re-stenciling the pipe
identification is carried out.
1.
Record all relevant pipe information, and maintain pipe traceability throughout
the process
2.
3.
4.
5.
Any indication of localized corrosion will be ground smooth until complete visual
removal of the defect. The repaired pipe will then be re inspected through the full
length inspection unit to ensure that the remaining wall is within specification. If
this condition is not met the pipe is rejected.
6.
7.
Stencil all relevant pipe identifications and if relevant re-colour code pipe body.
8.
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9.
10.
11.
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Thread protectors and threaded ends will be steam cleaned, and dried.
For martensitic materials, the pipe ID will be inspected to verify that sufficient
anti corrosion coating remains. Any remaining water in the pipe bore will be
dried out with compressed air
For Duplex, austenitic and Ni based materials, the pipe ID will be rinsed with
fresh water, dried out with compressed air.
Storage compound will be applied to the threaded ends and clean & dry
protectors bucked on
Pipe body OD shall be rinsed with fresh water and dried with compressed air
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b)
c)
Any steel parts which may contact the CRA pipes during transportation,
loading & unloading, cleaning, inspection and the removal of rust
contamination shall be covered with non-metallic materials to avoid iron
contamination.
All transportation and handling shall be carried out carefully in order not to
induce any further iron contamination or minor surface scratches.
Sand or dust deposit on the pipe external surface shall be cleaned by Non
saline high pressure water for inspection and removal of rust contamination.
A power grinder shall be used for the removal of imbedded C. Steel contamination.
The abrasive wheel will be No. 36 or finer, and shall not contain Iron or Iron oxides.
The complete removal of the contamination will be visually confirmed
The repair work should be carried out at sufficient distance (min 20 Meters) away from the
other pipes to avoid any contaminations on pipes in vicinity.
The operator carrying out this work shall have prior experience in handling specialty materials
R7
and will have undergone the specific NSSMC induction course on CRA material inspection
practices.
Grinding shall be performed in successive passes in order to avoid excessive material
removal. The ground area shall blend uniformly with the surrounding surface as follows:
Upon completion of a repair, the ground area will be wiped clean with a cleaning solvent
(such as Acetone), then visually inspected, to verify the complete removal of contamination.
The remaining wall thickness after completion of repairs shall be measured using a calibrated
UWT.
If the remaining wall thickness measured value falls below the specified minimum wall
thickness, the part shall be cropped off or the tube shall be rejected.
The remaining pipe OD measured from the deepest point of repair will be measured using a
calibrated caliper vernier. If the remaining OD measured value falls below the specified
minimum OD, the part shall be cropped off or the tube shall be rejected.
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II.
R7
Prior to doping, threads and thread protectors must be absolutely clean, free of grit,
nicks, or any other debris or iron powder from magnetic particle inspection
2)
Avoid thread damage by keeping protectors in place during all handling operations
3)
4)
Prior to running or pulling out, ensure that the elevator/traveling block are correctly
aligned with the rotary table. If substantial misalignment is found, it is advisable to
request a rig trim up.
Alignment is a critical criteria when running high alloy material.
5)
Stab vertically.
Ideally make up to hand-tight position by hand or pipe wrench (strap wrench)
Alternatively whenever local regulations do not allow for operators presence on the rig
floor, rotate counter clock wise with power tong until the pin bumps up, then reverse
the make up direction
6)
Usage of weight compensator is advisable for R2/R3 length pipes and highly
recommendable for multiple lengths (stands).
7)
Keep the rotation speed below 5 RPM, and adhere to the recommended torque
values.
8)
Verify that the torque gauge has been calibrated recently (< 2 months).
9)
Handling
The procedures detailed in Paragraphs I-2 (Handling) & I-3 (storage) apply.
Ideally a pick up/lay down machine to bring the joint up to the rig is to be used.
Alternatively the V door, and Samson posts will be padded with non metallic material,
to avoid direct metal to metal contact and C. Steel contamination.
2)
R8
Ideally the elevator and slips should be non marking type. Alternatively standard slips
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and slip type elevator can be used provided they meet the following criteria
- Long slip body to distribute the load of the string over a wide area.
- Fine tooth and curved face slip inserts to reduce sharp tooth penetration.
- Inside diameter of gripping surfaces shall match uniformly the pipe O.D
3)
4)
Stabbing Guide
Stabbing guide shall be used when running or pulling high alloy materials.
5)
Thread Compound
Only Use clean approved thread compound
Never use any type of compound containing teflon particles
Never mix the thread compound with any chemical.
6)
Cleaning materials
Clean thread and seal area completely using preferably steam gun or approved
solvent.
Do not use oil based solvent such as gasoline or diesel.
Use rags or bristle brush when cleaning.
Blow dry the threads and seals insuring that no foreign material remains in the thread
root.
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2.
3.
Use dunnage for the rack and between each pipe row
1.
Blow out the inside of pipe from box end to pin end to remove
Remove Protectors
Drift
1.
Drift from box end to pin end being careful not to damage
threads, seal or shoulder. Usage of a Teflon coated drift or non
metallic mandrel is mandatory.
2.
3.
Measuring
Length
1.Measure pipe end to pipe (from coupling end to pin end)
2.Subtract the Make-up loss value indicated in the VAM Running
Book
Clean Thread
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1.
2.
1.
2.
Inspection
R7
Dope
1.
2.
Install Protector
1 Install clean thread protector
Next Row
3. Preparation of Accessories
Since accessories (hangers, safety valves, flow couplings, pup joints, crossovers)
lengths are substantially shorter than standard pipe length, as well as often made from
different metallurgies, material strengths, the standard practice is to make up these
accessories into sub assemblies prior to the completion running, using a quality buck
on machine.
Usually the made up sub assemblies are pressure tested prior to their
release.
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II 2. Running Procedure
Details of VAM running procedure for these materials are as follows:
Pick up Joint to V-door
1.
2.
If undoped, visually check the pin thread and seal for any
damage
3.
4.
1.
2.
Stabbing
Making-up
1.
2.
3.
Power Tight
make up in low gear at 5 rpm Max, and make up to the
recommended torque value.
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4.
5.
6.
When using standard dies, check for tong die marks and slip
marks on pipe. If the die penetration is too important, take
corrective action
7.
II 3. Breaking-out Procedure
Break-out
1.
2.
Break out in low gear for first two turns at 2 RPM Max
3.
4.
Ensure that pipe is properly aligned during the whole break out
phase with stabbers assistance if applicable.
5.
Install stabbing guide before lifting up the pin end from the
box.
Lift pipe slowly while avoiding damage to the pin seal area.
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Cleaning
As soon as practical
1.
2.
3.
4.
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Corrosion *2
13Cr
13CRS, 13CRM
22Cr(Duplex s.s.)
Corrosion *3
SCC *5
Pitting
*4
SCC *5
CR-Ni
NaCl
CaCl2
MgCl2
ZnCl2
NaBr
CaBr2
MgBr2
ZnBr2
*1) In 60C
(1g/m2/h=1.1mm/year)
0.1MPaCO2
: pH4
: 3<pll<4
: pH3.
*2.3) Autoclave test 150C0.4MPaCO2
are NO
GO areas
Brines identified with
*2)
: C.R.1g/m2/h
: 1<C.R. 10
: C.R.>10
*3)
: C.R.0.1
: 0.1<C.R.1.0
: C.R.>1.0
*4) Pitting potential
: Vp0.3V
: 0<Vp<0.3
: Vp0
*5)
: Crack Free
: Crack
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